We create sustainable aquatic environments and extract ...BIOFOS is the largest wastewater utility...
Transcript of We create sustainable aquatic environments and extract ...BIOFOS is the largest wastewater utility...
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We create sustainable aquatic environments and extract resources for the benefit of you and your city
BIOFOS is the largest wastewater utility in Denmark. We treat the wastewater of 1.2 million people living in the Greater Copenhagen Area at our three treatment plants Lynetten, Avedøre and Damhusåen. We use the resources contained in the wastewater for climate-friendly energy in the form of electricity, biogas and district heating for the grid. BIOFOS also operates an active visitor service, which receives more than 12,000 visitors a year.
BIOFOS
Presentation of BIOFOS 3
BIOFOS' catchment area
9 shareholders 8 utilities (customers) 1.2 million inhabitants 3 treatment plants 60 km transmission lines
15 OWNER MUNICIPALITIES
9. Juni 2016
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The Lynetten wastewater treatment plant
• In 2015, the Lynetten treatment plant received and treated 67 million m3
rainwater and wastewater • The plant is designed to treat the
wastewater of 1 million people (PE) • Max. influx: 41,500 m3/h • Digesters: 18,000 m3 • Sewage sludge is treated and
incinerated at its own incineration plant
• Capacity for sludge incineration: 2.35 ton dry matter/h
• The treated wastewater is discharged into The Sound via two 1.5 km-long pipes leading into the sea
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The Avedøre wastewater treatment plant
• In 2015, the Avedøre treatment plant received and treated 28 million m3 rainwater and wastewater
• The plant is designed to treat the wastewater of 400,000 people (PE)
• Max. influx: 20,000 m3/h • Digesters: 24,000 m3 • Sewage sludge is treated and
incinerated at its own incineration plant
• Capacity for sludge incineration: 1.9 ton dry matter/h
• The treated wastewater is discharged into Køge Bay via two 1.1 km-long pipes leading into the sea
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The Damhusåen wastewater treatment plant
• In 2015, the Damhusåen treatment plant received and treated 33 million m3 rainwater and wastewater
• The plant is designed to treat the wastewater of 350,000 people (PE)
• Max. influx: 28,000 m3/h • Digesters: 7,600 m3 • Sewage sludge is treated in its own
digesters, and the digested sludge is transported either to the Lynetten treatment plant or the Avedøre treatment plant for incineration.
• The treated wastewater is discharged into The Sound via two 1.2 km-long pipes leading into the sea
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Visitor service/KloakLab (sewage lab)
We help educate residents and companies about sustainable aquatic environments and wastewater resources • Primary Schools, upper secondary schools
and colleges as well as vocational training colleges
• Associations and interest groups • Industry-related education programmes
(Technical University of Denmark (DTU), University of Copenhagen, The Copenhagen School of Marine Engineering and Technology Management, laboratory technician training, etc.)
• Municipalities, utilities, our industry • VIP visits, including foreign delegations
BIOFOS receives more than
12,000 visitors a year
150.1%
54,590 MWh ELECTRICITY, DISTRICT HEATING, HEATING OIL, ETC.
PURCHASE OF ENERGY
51,751 MWh ELECTRICITY
WASTEWATER TO TREATMENT PLANT
129 million m3
+ 27,369 MWh ENERGY BALANCE 2015
81,959 MWh DISTRICT HEATING, BIOGAS, ELECTRICITY
SALE OF ENERGY 525 MWh DISTRICT HEATING
217 m3
HEATING OIL
41,380 MWh DISTRICT HEATING
4,435,115 Nm3
BIOGAS
11,015 MWh ELECTRICITY
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Business development – Development of the core business
Optigas
Increased biogas production and organic waste
New products, services,
technologies and methods
EDASK
Recovery of phosphorus from ash
Pilot plant
Trial with capacity, etc.
ENZUP and BIOCAT2
Upgrading of biogas
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Benchmarks for 2025
The benchmarks are highly ambitious, and, in the period from 2015–2020, we will create the conditions to ensure that the four benchmarks can realistically be achieved by 2025: • All residual products from our core processes
will be recycled or made use of from 2025 • BIOFOS as a whole is carbon neutral by 2025 • BIOFOS as a whole is energy producing, net,
by 2025 • All planning, coordination, management and
operation of rain and wastewater management is considered as one cohesive system throughout the entire BIOFOS catchment area by 2025
BIOFOS
Head office: BIOFOS Refshalevej 250 DK-1432 Copenhagen K [email protected] Tel.: +45 32 57 32 32
www.biofos.dk
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Find us on linkedin: http://linkedin/company/biofos
BIOFOS
Technical Tour, Holistic Sludge Management
Biogas projects and Sludge incineration facilitates an Energy producing WWTP, Avedøre v. Lars Krogsgaard Nielsen, Business Development BIOFOS
Thursday 9th. June 2016.
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Energy Projects, WWTP Avedøre
• Upgrading Plant – biogas to biomethane (natural gas)
ENZUP-project, HMN/Akermin
• Power conversion into biomethane
BioCat 2-demo-project, Electrochaea
• New Heating System – based on district heating instead of a biogas engine
NYVA-project, BIOFOS
Overview of the new Biogas Park og Digesters
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BIOFOS Energy Policy
Energy Target Avedøre WWTP: • CO2-neutrality in 2025. • Reduce the power consumption (electricity) by 25% in 2012 and by 35% in 2020 compared to the year of 2007
How to meet this: • Organic carbon handling/treatment. • Regain excess heat. • Shift to more energy efficient technology. • Reduce leakage of methane and N2O • Treatment of external waste sources.
Energy is correlated to organic carbon
Sludge system – Carbon is the source of Energy • Primary sludge and biological sludge is converted into biogas . • The digested sludge is dewatered and incinerated - and the rest of the carbon is tranformed into heat energy.
Water system – Carbon is partly lost in the Aeration Tanks • Optimize the treatment of carbon in the wastewater: - Distribution between C captured in the primary sludge and C send to the aeration tanks. - Aeration system, reject treatment and process control.
Carbon =
ENERGY
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5 3
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The “sludge part” of Avedøre WWTP. 1) Primary Clarifiers 2) Digesters 3) Gas storage and flare 4) Biogas Park: upgrading and methanisation 5) Sludge Incineration
Inlet: 40 tons COD/day
RT inlet: 25 tons COD/day
Primary Sludge: 15 tons COD/day
Incineration: 12 tons COD/day
Inlet Aeration Tanks: 25 tons COD/day
Distribution of organic Carbon (COD) at the WWTP
Biological Sludge: 10 tons COD/day
Biogas: 13 tons COD/day
Titel på præsentation 14. april 2014 18
Heat System today – based on a biogas engine
Titel på præsentation 14. april 2014 19
New Heating System based on Distric Heating
Shift in Praxis - Utilization of Energy – Optimize the (same amount of) Organic Carbon in the wastewater
MWh/year CO2 emission
tons/year
Central Heat System before, consumption:
Electricity, netto (import-export)
Heating Oil import
Total 8,400
6,300 (14,300-8,000)
2,100
Total 2.318
1.732
586
Biogas to Gas Engine: Electricity
Heat and loss (from Gas Engine)
Sludge incinerated (loss)
20,000: 8,000
12,000
5,300
0: 0
0
0
Central Heat System new:
Biogas to the Grid (export)
Sludge incinerated, District Heat export
District Heat (import)
Electricity (import)
Natural Gas (import)
Total -6,350
-20,000
-5,300
3,600
14,300
1,050
Total -171
-4,080
-742
504
3,933
214
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CO2-constants (kg CO2- eq. per. MWh) (Danish Energy Agency, 2014):
Natural gas 204 District Heat 140
Heating oil 279 Electricity 275
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Biogas Park, march 2016 – two new biogas facilities
ENZUP: Enzymatic biogas Upgrading
BioCat2, methanation of CO2
Akermin’s biocatalyst system, ENZUP Project
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Enzyme
Protected agains degradation in a patend polymer film
Huge surface area in the polymer film inhances a
high speed for CO2 absorption
Coated packing
Micro-particles
Different biocatalysts
suppliers
Carbonic Anhydrase (Novozymes CA top candidate) - Regulates CO2 in all living organisms - Fast acting enzyme: 1 million cycles per sek. - Well known through studies in decates
Electrochaea Concept, BioCat2-Project
Biological catalyst,
Methanogenic Archaea
Electrolysis plant from Hydrogenics
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• 1 MW input • ~ 180 Nm3 hydrogen/hour • ~ 30 % of the total WWTP biogas production
- when the BioCat2 operates
2 x
Benefits for BIOFOS
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Through a new concept: • All biogas is upgraded to biomethane to inject into the natural gas grid. • The gas engine is only stand-by • The central heat system is based on district heat. • Excess heat from sludge drying at the incineration is sold as district heat. • Reduction of the heat consumption by the use of heat exchangers: - sludge in- og outlet of the digesters. - warm process flow from the incineration. - excess heat from equipment in the new biogas park.
What is achieved: • The projects has facilitated an Energy producing WWTP. • Operation costs are reduced by 1,5-2 mio. kr./y. • CO2-reduction about 2.500 tons/y
BIOFOS Sludge incineration
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TREATMENT PLANT, TON (dry solids)
Lynetten Avedøre Damhusåen Total
Sludge produced 10,437 4,638 4,097 19,172
Sludge transferred to other plants 236 - 4,097 4,333
Sludge supplied
– From the Lynetten treatment plant - 236 - 236
– From the Damhusåen treatment plant 3,667 430 - 4,097
– From wastewater utilities 541 1,572 - 2,113
Incinerated sludge 14,409 6,876 - 21,285
Sludge incineration Avedore
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5) Dried sludge silo
6) Fluidbed Furnace
7) Thermal Oil Boiler
8) 2-field electrostatic
precipitator
9) Bag filter
10) Quench/HCL scrubber
11) 2 step flue gas scrubber
12) Monitoring
13) Chimney 50m..
14) Fly ash silo
15) Controled landfield.
16) Output for external
ash transport
1) Sludge from
digesters
2) Centrifuges
3) Sludgesilo
4) Sludge drying