1SWELL, a.s. – Company Presentation | 05-2017 PublicSWELL, a. s.

WE ARE AUTOMOTIVE DEVELOPERSFor auto. For me. For joy.

2SWELL, a.s. – Company Presentation | 05-2017 Public

OUR COMPANY

Our company is formed by receptive and communicative professionals, who have technologyin their blood. With our growing team of more than 150 people we work for automotivecompanies and automotive industry leaders in a number of European countries.

Since its establishment in 1993, our company has grown from a small design studio intoa respected development partner of European automotive companies and their suppliers.

In 2016 we become part of the Altran Group, global leader in Engineering and R&D services(ER&D).

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OUR SERVICES

We are a top provider of development services for the automotive industry. We operate in six major areas of development of automobiles and their components:

STYLING AND DESIGN DEVELOPMENT DESIGN AND SIMULATIONS DEVELOPMENT TESTING DEVELOPMENT AND CONSTRUCTION OF PROTOTYPES, TOOLS AND JIGS BIW TOOLING ENTERPRISE PERFORMANCE

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OUR ACTIVITIES

Stages of vehicle development

Steps in technical support of design: Visions, sketches ←→ Requirements of marketing, market Design – design clay model → conversion into data - digitization, surfacing Technical support of design – analyses, solution concepts → first virtual concept vehicleDevelopment stages: CAD design of individual parts, assemblies → virtual construction lines Design verification Prototypes – actual vehicles TestsProduction introduction stage: Serial tools Construction of production lines Serial production (SOP)

Delivered by

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CAD DEVELOPMENTSimply Professionals

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CAD DEVELOPMENT – DESIGN A SURFACING

Visions, sketches, innovations ….

Concepts, innovative solutions by means of sketches → conversion into CAD data

Design support, dimensioning Technical support of design models

- feasibility analyses, build-ups, impact of technology- conceptual sections- kinematics- setting of build-up parts

Concepts- proposals of new technical solutions

First virtual vehicle- parametric CAD design

Design model → conversion into data Class A-Surfacing - “surfaces seen by the customer” Data scanned from clay model

→ conversion into virtual surface form Emphasis on optical quality of surface finishing Base for CAD design of parts

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CAD DEVELOPMENT – DEVELOPMENT OF PARTS

CAD design of parts, subassemblies and assemblies

Metal sheet parts, welded assemblies- welded body- forged body

Plastic parts / assemblies- exterior parts: tail gate, spoilers, others.- functional build-up parts: front end,

air ducts, fender aprons, others. Headlights

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DRAWING DOCUMENTATION

Package Joint plans Design drawings (ENT) Drawings of parts, subassemblies, assemblies Enquiry drawings Breakdowns Assembling instructions (PDM) Homologation drawings

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CAD/CAE DEVELOPMENT - WHAT WE WORK WITH

SOFTWARE Catia CV5

˗ development of concepts˗ 3D design˗ kinematic mechanisms ˗ 2D documentation˗ DMU – digital mock-up

Icem Surf Autodesk Alias Surface 2016

˗ scan processing˗ data smoothing˗ visualizations˗ theory development and parts smoothing ˗ diagnostics

Autodesk Inventor MSC Nastran, Adams ANSA Mathematica PAM Stamp

Tento obrázek nyní nelze zobrazit.

HW Dell Precision HW 3D Connexion

HARDWARE

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NUMERICAL SIMULATIONSExact visionaries

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STATIC AND DYNAMIC STIFFNESS, OPTIMIZATION

Static torsional stiffness of bonnet Dynamic stiffness of bonnet - closing

Optimization of bonnet inner plate Optimization of bonnet inner plate - result

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MULTIBODY DYNAMICS, DURABILITY ANALYSES

MBSVariation of forces

FEMStress distribution

FEMDamage

Simulation of vehicle behavior on testing bench

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CRASH SIMULATIONS

Simulation of side impact, animation Behavior of luggage during front impact

Pedestrian protection Rear (insurance) impact

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DEVELOPMENT TESTINGQuick response and detailed feedback

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COMPONENT TESTS IN DEVELOPMENT STAGE

Climatic influences

Climatic, thermal and corrosion chambers Shape stability, artificial ageing Functional properties in thermal extremes

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COMPONENT TESTS IN DEVELOPMENT STAGE

Mechanical influences

Strength and rigidity tests Vibration tests, including temperatures Functional cyclic tests Climatic-mechanical tests Material tests

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COMPONENT TESTS IN DEVELOPMENT STAGE

Other influences

Solar radiation (Xeno, SoSi) Resistance against water, dust Electric influences Tests of coatings Chemical tests

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COMPONENT TESTS IN SERIAL PRODUCTION STAGE

Support of quality in serial production

Validation tests – regular tests at a given production volume, time parameter

Requalification tests at production process changes

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DEVELOPMENT OF TESTING JIGS

Design, computation, optimization and production of vibrating jigs

Design adapted to vibration system limits Highest possible number of parts tested simultaneously Simulation of resonance, modal analysis and optimization of 3D model Jig manufacture, modal analysis of actual part

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PROTOTYPES, TOOLS AND JIGSExperience saves time

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CONSTRUCTION OF PROTOTYPES, TOOLS AND JIGS

Tools and jigs

Technological simulation of stamping Prototype stamping tools Welding, inspecting, measuring and testing jigs

Obr.4

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Prototypes

Pressed components, welded assemblies (materials: steel, aluminum)

Machined models - styling mock-ups made of metal, plastic and technical wood

CONSTRUCTION OF PROTOTYPES, TOOLS AND JIGS

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REFERENCESOur major customers

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OUR CUSTOMERS

We have cooperated with Škoda Auto in the development of all their models since 1993.

Felicia

Octavia I

Fabia I

Yeti

Superb I

Fabia II

Superb II Citigo

Octavia III

Rapid, Spaceback …

Roomster

Octavia II

AUTO

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OUR CUSTOMERS

We participate in the development of buses, trucks and motorbikes.

[Source: IVECO] [Source: TATRA TRUCKS]

BUS TRUCK MOTO

[With permission of Čezeta Motors]

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OUR CUSTOMERS

We cooperate with leading automotive suppliers in the development of components and modules.

BODY PLASTIC

HEADLIGHTS ELECTRONICS, POWERTRAIN

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SWELL R&D CENTRE

SWELL, a.s.Příčná 2071508 01 HořiceCzech Republic

GPS: 50°21'56.006"N, 15°37'29.787"E