WAYS FOR GREATER ACCURACIES AND...

YCM Americas Precision Machine Tools May 2013 www.YCMCNC.com

� POWERFUL 15,000 RPM 30HP (BIG-PLUS SPINDLE) BBT-40 TAPER SPINDLE DELIVERS 148FT/LBS [200NM] OF TORQUE, WITH 430PSI THROUGH SPINDLE COOLANT SYSTEM

� MICRO OIL-AIR LUBRICATION FOR CERAMIC BEARINGS, BALLSCREWS AND ROLLER WAYS FOR GREATER ACCURACIES AND COMPONENT LONGEVITY.

� PRETENSIONED HIGH PRECISION BALLSCREWS DIRECTLY COUPLED TO POWERFUL

SERVO MOTORS WITH ABSOLUTE POSITIONING ENCODERS ELIMINATING BACKLASH FOR HIGH ACCURACY POSITIONING

� RE-CIRCULATING THERMAL CONTROLED COOLING SYSTEM FOR THE SPINDLE HEADSTOCK AND Y-AXIS SERVO MOTOR HOUSING INSULATES THE MACHINE FROM OUTSIDE TEMPERATURE VARIATIONS, ENSURING OPTIMAL ACCURACY DURING LONG PERIODS OF MACHINING OPERATIONS

� ONE PIECE MEEHANITE CASTING, T-BASE DESIGN WITH HEAVY RIB CONSTRUCTION FOR RIGIDITY AND HIGH GEOMETRICAL ACCURACY

� STEPPED X-AXIS GUIDEWAY BED DESIGN ACHEVES 60 METERS AXIAL RAPIDS WITH INCREADSED RIGIDITY AND SUPERIOR MACHINE TOOL STABILITY

� THE Z-AXIS IS DRIVEN AT THE CENTER OF THE GRAVITY TO MINIMIZE VIBRATION, DELIVERING HIGH QUALITY MACHINING AT HIGH SPEEDS

� LIFT UP TYPE HINGE BELT CONVEYOR (customer / dealer must chose type), DUAL SIDE TROUGH SPIRAL AUGERS, COOLANT SHOWER AND FLUSH SYSTEM FOR EFFICIENT CHIP EVACUATION

� 2-STATION TURN STYLE APC SYSTEM PALLETS ARE CLAMPED AND POSITIONED BY 4 TAPERED FLANGE CONTACT CONES AND IS MECHANICALY CLAMPED, HIGH

PRESSURE AIR JET CLEANING PREVENTS CHIP CONTAMINATION FOR EXCELLENT CLAMPING POWER AND PRECISE POSITIONING

� (Standard) 1-DEGREE ROTARY TABLE POSITIONING ENSURES EXTREEM RIGIDITY (Optional) .001 DEGREE WORM SCREW DRIVEN ROTARY TABLE FOR FULL COUNTOURING

YCM NH450A MAIN FEATURES


NH450A SPECIFICATIONS

Pallet Size 15.75” x 15.75” (400mm) 19.7” x 19.7” (500mm) Optional

Number of Pallets 2

Spindle Standard 15,000 RPM (30 HP) BBT-40 Big Plus® Direct Drive Spindle with Chiller

Rotary Table 1 Degree Index Table

Tool Changer 40 ATC Magazine, Double Arm Type

X Axis Travel 25.2”

Y Axis Travel 24.0”

Z Axis Travel 26.8”

Thermal Compensation Temperature controlled spindle cartridge, Y servo and spindle motor separator housings

Rapid Traverse 2,362” (60 meters) per minute

Acc/Dec X,Y,Z Axis 1.0 G Acc/Dec on all axes

Through Spindle Coolant 430 PSI (30 Bar) Opt:1000 PSI (70 Bar)

Weight: 2 Pallet 25,619 lbs.

HS-450j MACHINE STANDARD FEATURES:

NH450A STANDARD FEATURES

• Thermal Controlled System; Temperature Controlled Spindle Cartridge, Y axis Servo and

Spindle Motor Separator Housings.

• 1 Degree Indexing Table

• 2,362 IPM Rapids with 1.0G ACC and DEC rates

• 15,000 RPM 30 HP

• BBT-40 Taper Big-Plus Spindle

• CT-40 Tool Arm Type / Pull Stud JIS-40P

• Pressurized Oil and Air Lubrication for the Spindle/Roller Ways and Ball screws

• 430 PSI (30 Bar) Through Spindle Coolant

• Mechanical Pallet Clamping

• Thru-Spindle Air Cutting (M-code)

• Over Head Pallet Wash

YCM MXP200FB FANUC CONTROL STANDARD FEATURES

• AICC II Contour Control with 200 Block Look Ahead High Speed Machining

• 1280M Memory

• Macro Programming

• 48 Fixture Offsets (2 APC)

• 200 Tool Offsets


NH450A Travels

X Axis Travel 25.2”

Y Axis Travel 24.0”

Z Axis Travel 26.8”

B-Axis Rotary Increment 1˚ (360 positions) Opt .001°full rotary

Maximum Weight 1,100 lbs./pallet

Work piece Diameter 29.5

Work piece Height 39.4”

Spindle to Pallet Center 3.9” – 30.7”

Spindle to Pallet Surface 2.0” – 26.0”

Positioning Accuracy .00010”

Repeatability .00008”

Ball screws & Drives

Ball screws 1.6” x 20mm pitch

X, Y, Z Axial Thrust 4,400 lbs.

X Axis 6.0 HP

Y Axis 7.3 HP

Z Axis 6.0 HP

B Axis 3.6 HP

B Axis Thrust Clamping Force 9,000 lbs.

Rotational Torque 270 NM

Fanuc Motor (B Axis) Optional

Drives HRV III High Performance drives

Pallet Rotation Speed 33.3 RPM

Roller Guides

Manufacturer THK Roller ways

Rail Width (X/Y/Z) 1.8”/1.8”/1.8”

Block Size (X/Y/Z) 7.48” x 4.72” / 4.87” x 2.76” / 6.06” x 3.39”

Lubrication Forced Oil and Air


Feedrates

Rapid Traverse Rates (XYZ) 2,362 IPM

Axes Feedrates 787 IPM (1,181 IPM optional)

(Optional B Axis Feedrate) 33.3 RPM

Indexing Speed 1.1 Seconds/90 degree

Motor Connection Type Position Type X, Y, Z Axes

Direct Coupling 1 million Line Absolute Encoders

Acc/Dec: X, Y, Z Axes 1.0G all Axes

Automatic Pallet Changer

APC Type Rotary

Number of Pallets 2 pallets

APC Cycle Time 6-7 seconds

Pallet Location Type Tapered Cones x 4

Pallet Clamping Torque 5,000 NM (Mechanical type)

Height from Floor 43.3”

Pallet Load 1,100 lbs.

Chip Removal & Coolant System

All Chip Conveyors Exit to the Front ATC Side of the Machine

Through Spindle Coolant 430 PSI (30 Bar) Standard

Coolant Wash Locations: 3 Separate Motors 14 Over Head Nozzles

Z Axis Covers Pallet Wash APC Pallet Arm Wash ATC Door Wash

Coolant Capacity (2 Tanks) 145 U.S. Gallons Total

Total Discharge 92 Gallons / Minute Coolant Flow Rate

Lubrication Reservoirs

Ball screws Pressurized Oil & Air Hydraulic Capacity 15.9 Gal (60 Liters)

Roller Guide Ways Pressurized Oil & Air Hydraulic Discharge Pressure

711 PSI

Spindle Pressurized Oil & Air Lubrication Capacity .47 Gal (1.8 Liters)


Control MXP-200FB

i OPERATION PLUS SOFTWARE ENHANCEMENT EXCLUSIVELY F ROM YCM MANUAL GUIDE i CONVERSATIONAL FUNCTION GREATLY REDU CES PROGRAMMING AND SETUP TIME AUTO SWITCHING ON/OFF HIGH SPEED HIGH ACCURACY MACH INING CONTROL FUNCTION AICCII 200 BLOCK, HIGH SPEED MACHINING FUNCTION WIT H HIGH SPEED RIGID TAPPING, HELICAL INTERPOLATION HIGH PERFORMANCE HRV III AC DIGITAL SERVO & SPINDLE DRIVES COMBINED USE OF HIGH PERFORMANCE MICROPROCESSORS,HIGH SPEED MEMORY AND THE ADOPTION OF MULTI-CPU SYSTEM FOR SUPER HIGH SPEED CONTROL PROCESSING 10.4” LCD MONITOR W/ DYNAMIC GRAPHIC DISPLAY, PCMCI A SLOT, RS 232 INTERFACE & ETHERNET PROGRAM MANAGEMENT BY FOLDERS AND FILE NAMES MACRO B, SKIP FUNCTION AND TOOLPATH GRAPHICS ABSOLUTE ENCODERS W/1 MILLIONTH RESOLUTION FULL ALPHANUMERIC KEYBOARD ALLOWS FOR EASY PROGRAM EDITING

Electrical Air Machine Electrical Drain-Full Load

45 KVA Pressure Requirement 72 PSI (5 Bar)

Machine Voltage 220V, 60 HTZ Volume Requirement 17 Cu. Ft./Min.

Central Lubrication Pump

18 Watts Machine Dimensions (2 APC 40 or 60 ATC)

190” x 104” x 101”

Coolant Pump-Flood (3 separate pumps)

1.6 KW ea. Weight (40ATC/2 APC) 25,619 Lbs.

Spindle Oil Pump 1.3 KW

Hydraulic Pump 2.3 KW


ACCESSORIES

StandardStandardStandardStandard OptionOptionOptionOption • Work Lamp � Optical Scales • Pilot Lamp � 2 x 500mm (19.69”) pallets • Tool Kit � Oil Hole Holder Function • Cutting Air Blast � Auxiliary Table • Spindle Air Blast � B-axis • Spindle Air Seal � Coolant Through Spindle System • Spindle Cooling System � A/C. Cooler for Electrical Cabinet • 430 PSI TSC System � A.F.C. Adaptive Feedrate Control • Central Lubrication System � Work piece Measurement System • Hydraulic System � Auto Tool Length Measurement • Tool Magazine (40T) � Tool Magazine (60) • Rotary Table (1°Index) • 2 x 400mm (15.75”) Pallets • Dual Chip Augers • Coolant Equipment System

• Coolant Gun • Heavy Duty Coolant Pumps • Full Chip Enclosure • Leveling Blocks and Bolts • Heat Exchanger for Cabinet • Mechanical, Electrical & • Operating Manual (CD) • Full Chip Enclosure

60 Tool Model Shown


MACHINE DIMENSIONS

WAYS FOR GREATER ACCURACIES AND...

Documents

Transcript of WAYS FOR GREATER ACCURACIES AND...