WAUKESHA - COEBSA · 3 For more than half a century, Waukesha Cherry-Burrell has been a leader in...

13
1 ROTARY POSITIVE DISPLACEMENT PUMPS Universal Lobe Series WAUKESHA

Transcript of WAUKESHA - COEBSA · 3 For more than half a century, Waukesha Cherry-Burrell has been a leader in...

Page 1: WAUKESHA - COEBSA · 3 For more than half a century, Waukesha Cherry-Burrell has been a leader in the design, manufacturing and application of external circumferential piston, positive

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ROTARY POSITIVE DISPLACEMENT PUMPSUniversal Lobe Series

WAUKESHA

Page 2: WAUKESHA - COEBSA · 3 For more than half a century, Waukesha Cherry-Burrell has been a leader in the design, manufacturing and application of external circumferential piston, positive

WAUKESHA

ROTARY POSITIVE DISPLACEMENT PUMPSUniversal Lobe Series

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For more than half a century, Waukesha Cherry-Burrell has been a leader in the design, manufacturing and application of external circumferential piston, positive displacement pumps. Waukesha PD pumps are in service around the world in food, dairy, canning, bakery, beverage and pharmaceutical processing, as well as challenging chemical and industrial applications.

Users of Waukesha PDs benefit from decades of continuing product improvement. Steady advances in design, metallurgy and fabrication techniques have yielded progressively higher levels of performance and service life. Most of the pumps that have carried the Waukesha Cherry- Burrell name over this time were designed for heavy-duty pumping challenges.

The new Universal Lobe Pumps were specifically designed for a different challenge: lower cost and CIP (clean in place) applications.

While intended for lower cost, Universal Lobe Pumps are not “light duty.” They incorporate the advanced technology of the new Universal II PD that strengthens sanitary performance and extends pump life. They are capable of accommodating high temperatures and pressures up to 300 psi.

Universal Lobe Pump Series utilize the Universal II gear case with 3-way mounting flexibility. It offers the full range of seal and port options and has Integral Speed Reducer (ISR) mounting capabilities.

High Volume, Lower Cost, CIP

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The Universal Lobe Pump from Waukesha Cherry-Burrell

Sanitation Features

• CIPable. Pump body has an internal flat profile and is free draining with vertical ports.

• Cover is free draining in horizontal or vertical port positions.

• Rotor/shaft connection sealed from product zone.

• Exclusive, non-galling Waukesha “88” alloy rotors standard; permits running at tighter clearances and higher efficiencies; 316 stainless steel lobe rotors also available.

• Mechanical seals standard. Single or flushed double.

• Seal flush optional: seal areas interconnected to improve circulation and draining of seal flush fluid. Steam-In-Place also is optional.

• Jacketed cover optional.

• 316 stainless steel pump body and cover; 316L optional.

• Electro-polish of product contact surfaces, optional.

• Stainless steel bearing frame optional.

Shown with optional stainless steel gearcase

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Long-life features

Precision rotor movement virtually eliminates vibration; extends seal life.

• Rotor nut designed for extended service without loosening.

• No bearing in product zone.

• Larger diameter shafts in seal area for greater strength and stiffness.

• Heavy duty bearing frame (stainless steel available as an option)

• Double tapered roller bearings on all models. Contribute further to precise rotor movement and longer seal life.

• Greased lubed bearings for positive lubrication to all bearings over entire speed, temperature and pressure range.

• Body retaining screws for maintaining mechanical seal contact during inspection.

• Extended outer seal life. A wave spring, instead of an O-ring, mechanically loads the seal.

• O-Ring on inner seal, seals on clean surface as seal moves due to wear.

• 3 full-radius drive pin grooves reduce stress/increase durability of seals.

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Installation flexibility

• Bidirectional flow. Rotors, locked with belleville washers and torqued nuts, rotate securely in either direction. No more flow direction/shaft position specification.

• Interchangeable installation dimensions with Universal and Universal II PD pumps.

• Versatile 3-Way mounting of gear case, including vertical alignment of ports.

• Upper or lower shaft position.

Specifications

Typical product applications

BakeryBatters Flavorings Frostings Fats & Oils Sweeteners Yeast Slurry

BeverageBeer, Wort, Yeast Soft DrinksFruit Drinks Juice Concentrates

CanningBaby FoodsSoupsFruit PureePuddingsJelliesSalad DressingsMayonnaise

ConfectionerySyrups Cream Fillings Chocolate

CosmeticsFace Creams & Lotions Hair Styling Gels Liquids Essential OilsDyes & Alcohols

DairyCreamMilk Ice Cream MixYogurt

Chemical/IndustrialSolventsFuelsOils & Lubricants Soaps

018-UL

MODELDISPLACEMENT

PERREVOLUTION

NORMALCAPACITY

TO*

INLET/OUTLET

MAXIMUMRPM

TEMP.RANGE**

PRESSURERANGE UP TO**

030-UL

060-UL

130-UL

220-UL

320-UL

.033 GAL. (.12 LITER)

.71 GAL. (.27 LITER)

.153 GAL. (.58 LITER)

.253 GAL. (.96 LITER)

.502 GAL. (1.90 LITER)

.878 GAL. (3.32 LITER)

33 GPM (7.5 m

70 GPM (19.5 m

120 GPM (27.2 m

175 GPM (39.7 m

300 GPM (68.1 m

525 GPM (119.2 m

200 PSI (13.8 bar)

300 PSI (20.7 bar)

300 PSI (20.7 bar)

200 PSI (13.8 bar)

200 PSI (13.8 bar)

200 PSI (13.8 bar)

1

1

2

1 000

1 000

800 -40° F/CTO

300° F(149° C)700

600

600

** Contact application engineering for higher pressure and temperature applications.

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Higher pressure capability, up to 300 psi/20.7 bar.

Longer service life resulting from fresh engineering approach and high capacity components.

The right seal for every application, plus interchangeability when needed.

Metal rotor: exclusive Waukesha 88 non-galling alloy rotors provide close clearance; 316 stainless lobe rotors available.

Larger, heavy-duty shafts for greater torque capacitty

Precision timing gears

Separate oil reservoir for gears

3-way mounting gear case standard

Grease lubed, high- capacity, tapered, double roller bearings;

no adjustment needed

Performance and Long Life Through Engineering.

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Double Concentric Mechanical Seal*Used with flushing fluid to cool, lubricate, flush away residue. Best arrangement for severe service.

Seal Options

Single Mechanical Seal*Longer life, wider pressure- temperature-speed range. Carbo-to-ceramic faces standard. Alternate materials available for abrasive service.

Elastomer choices for “O” rings:• Buna-N• Fluoroelastomer (FKM)• EPDM• Silicone• Perfluoroelastomer (FFKM)• PTFE Encapsulated

*Mechanical seal material options:• Carbon• Ceramic• Silicon Carbide• Tungsten Carbide

316 stainless steel; design conforms to 3A, BISSC, ASME standards

Large, anti- cavitation port for greater flow capacity

FIELD INTERCHANGEABLE SEAL options for every service

Grease lubed, high- capacity, tapered, double roller bearings; no adjustment needed

Front bearing fixed; rear bearing floating. Better control of thermal expansion when handling hot products

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Male NPT and 150 lb. flanges optional on Models 018 through 220 size. 150 lb. RF flanges standard on Model 320.

Optional drain and/or vent connections

Shown with optional 3-wing cover nuts

Bevel Seat Standard

Alloy 88 Standard.316SS Optional.Rotor clearance standard for most ap- plications up to 200° F.Hot clearance rotor option for applica- tions up to 300° F.Contact application engineering for higher temperature applications.

Elastomer choices for “O” rings:

Standard Optional• Buna-N • Viton • EPDM • Silicone • Kalrez/PTFE Encapsulates

Optional Sanitary Clamp Type Variety of styles including

S-Line, I-Line, Q-LineOptional European

Types; DIN, SMS, RJT

Standards & Options

Ports

Rotors

O-Rings

Cover & Gearcase

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Top Shaft Position Standard

Lower Shaft Position Optional

Mechanical seal material options:

• Carbon• Ceramic• Silicon Carbide• Tungsten Carbide

• Plate with adjustable feet or Channel Bases• 304 SS Plate Bases• Portable Bases with Rubber Wheels

Standard left hand shaft position shown (right hand optional)

• Direct connected Gear Motors• Mechanical and Electronic Variable Speed Drives• Hydraulic Motor Drives

Optional Side Mount Gear Case for vertical fluid entry and free draining of body

Single Mechanical Seal

Double Concentric Mechanical Seal

Standards & Options

Seals

Shaft Position

Mounting

Bases & Drives

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*NOTE: CP1 will not apply to Model 320.

**NOTE: Dimensions “X” and “2X” apply for Bevel Seat, “S”-Clamp, “Q”-Clamp, 15I and 14I fittings on Models 018 through 220. Standard port is Bevel Seat. Dimensions “X” and “2X” apply for 6” 150 lb. RF Flange on Model 320.

DimensionsINLET

3/4"-14 NPT, MODELS 018UL-030UL1"-11 1/2 NPT, MODELS 060UL-220UL

EEA

G

O

AO

PORT

PORT

2X

J

X

M

SIDE MOUNTMOUNTING PAD

EYEBOLTS,MODELSO60UL-320UL

VIEW A-A OF TOP & BOTTOMPUMP MOUNTING PADS

T1 H1

S1

SS1

G112 PLACES

CP STANDARD COVER

CP1 JACKETED COVER

LT H

N

M

J

D

JM

U

FB

I

RAA

K-KEY

STANDARD UPPER SHAFT

OPTIONAL LOWER SHAFT

OPTIONAL MOUNTING PAD LOCATION

S

AA

TYP

018-UL

030-UL

060-UL

130-UL

220-UL

320-UL

INmm

INmm

INmm

INmm

INmm

INmm

4.75

A

121

6.25159

8.25210

8.25210

8.50216

12.00305

2.82

AA

72

2.7871

4.14105

4.78121

3.6994

4.12105

8.30

AO

211

10.29261

15.31389

15.31389

19.13486

22.38568

3.75

B

95

4.25108

5.87149

5.87149

9.00229

11.63295

12.37

CP

314

14.49368

18.26464

19.28490

23.07586

26.55677

14.53

CP1*

369

16.43417

21.00533

22.02559

25.81655

NANA

5.50

D

140

6.86174

9.56243

9.56243

12.38314

13.88353

1.94

E

49

2.3159

3.5089

3.5089

3.7595

5.25133

2.31

F

59

2.5665

4.12105

4.12105

7.25184

8.00203

2.50

H

64

1.8146

3.0076

3.0076

5.38137

5.38137

2.50

H1

64

2.7570

4.13105

4.13105

5.38137

5.38137

7.66

I

194

8.83224

10.99279

10.99279

14.80376

17.80452

2.93

J

74

3.5690

5.06129

5.06129

6.38162

6.88175

.41, SLOT 5/16 - 18 x .62

G

10, SLOT

.41, SLOT10, SLOT

.53

.13

.53

.13

.53, SLOT13, SLOT

.6617

G1

-

3/8 - 16 x .62-

1 - 2 - 13 x .88-

1 - 2 - 13 x .88-

1/2 - 13 x 1 .00-

1/2 - 13 x 1 .00-

018-UL

030-UL

060-UL

130-UL

220-UL

320-UL

INmm

INmm

INmm

INmm

INmm

INmm

.19

K

5

.256

.3810

.3810

.5013

.6316

10.48

L

266

11.61295

15.14385

15.77401

18.49470

21.65550

2.12

M

54

2.6267

3.5089

3.5089

4.50114

5.06129

2.00

N

51

2.3259

2.2557

2.2557

2.7570

4.06103

4.21

O

107

5.21132

7.31186

7.31186

9.38238

10.38 6˝ 150# FLANGE264

1 - 1/2˝

PORT

-

1 - 1/2˝-

2 - 1/2˝-

3˝-

4˝-

-

3.66

R

93

3.84

98

5.01127

5.65144

4.44113

5.09129

1.00

S

25

1.12

28

1.7544

1.7544

2.6968

2.6968

1.00

S1

25

1.12

28

2.0051

2.0051

2.6968

2.6968

1.00

SS1

25

1.12

28

1.7544

1.7544

2.6968

2.6968

3.38

T

86

4.00

102

5.62143

6.25159

6.00152

8.37213

2.51

T1

64

3.59

91

5.01127

5.66144

6.00152

8.37213

.875

U+.000-.001

22.23

1.250

31.75

1.62541.28

1.62541.28

2.00050.80

2.37560.45

3.49

X**

89

4.25

108

5.37136

5.37136

6.63168

8.00203

6.97

2X**

177

8.50

216

10.75273

10.75273

13.25337

16.00406

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Engineering

Testing

Sales & Service Network

Quality Control

Metallurgical Control

Research, design and application engineers at Waukesha Cherry-Burrell possess extensive backgrounds in their respective fields. You can draw on this experience to solve pumping problems or to counsel on process systems design. The imagination and resourcefulness of our engineers have often helped improve our customers’ profits through production efficiencies.

Ideas do not remain abstract long at Waukesha Cherry-Burrell. Application of our products to our customer’s specific needs often requires practical testing using real-world parameters. We have a fully equipped and staffed facility for this purpose. For example, the Rheology Laboratory tests applications involving highly viscous fluids.

Waukesha Cherry-Burrell’s trained sales and application engineers are always available for personal consultation to help solve any installation or operational problem. A large number of fully trained Waukesha Cherry-Burrell stocking distributors throughout the country and around the world provide quality Waukesha Cherry-Burrell replacement parts and service.

To maintain the product line’s reputation for quality and to assure that every unit is shipped “ready to install,” each Waukesha pump is thoroughly inspected at every stage of manufacturing and assembly and then tested for design specification. Following the tests, it is disassembled and reinspected before shipment. Waukesha Cherry-Burrell has received ISO 9001 certification.

Waukesha Cherry-Burrell’s reputation for pump reliability under severe operating conditions is directly related to carefully controlled casting production and consistency of metallurgical properties. It is this control that assures castings of uniform analysis that will perform dependably under all operating conditions.

Page 13: WAUKESHA - COEBSA · 3 For more than half a century, Waukesha Cherry-Burrell has been a leader in the design, manufacturing and application of external circumferential piston, positive

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