Water Treatment - Fileder Filter Systems

www.fileder.co.uk

Water TreatmentMedia & Pressure Vessels

Targeting a complex variety of contaminants

SPECTRUM’s range of media, pressure vessels and

cartridge shells provide effective water treatment

solutions for various applications. Fileder sell over

1,000 tons of media per year capable of treating

more than 1 billion litres of water.

Spectrum

Water Treatment Media & Pressure Vessels

Typical Applications

Tea and CoffeeFor T&C's, Terms of Use and Copyright, please see www.fileder.co.uk

Spot Free Rinse - Glass Washing

Contents

Autoclave

Water treatment, targeting specific dissolved contaminants by use of ion exchange,

carbon absorption or adsorption, hexametaphosphates and many other medias. Hosting

these medias comes in the form of Pressure Vessels and Empty Cartridge Shells.

Typical Applications

Applications stretch far and wide for deionisation (DI), battery top up, aquatics, electroplating, spot free rinse

whilst nuclear grade resin provides ultra-pure water in power stations and semiconductors. Specialist medias

target selected ions such as heavy metals, nitrates and arsenic. Hosting these medias are a selection of

convenient, disposable cartridges whilst larger Pressure Vessels offer longer life, higher capacity treatments

and can be fully automated with the use of specialist valves to regenerate and clean media.

www.fileder.co.uk • 01622 691886 • [email protected] 3

Typical Applications ................................................................................... 3

Water Treatment Media

Resins (Softening, Heavy Metal Removal)............................................. . 4

Resins (Deionising - General Purpose and Nuclear Grade)................. . 5

Carbon...................... .................................................................................... 6

Pressure Vessels

Selection Guide ........................................................................................... 7

Premier Pressure Vessels ........................................................................... 8

Standard Pressure Vessels ......................................................................10

Empty Cartridge Shells ............................................................................14

The Fileder Portfolio ................................................................................16

Resin For Water TreatmentWhich Type Best Suits Your Need?SPECTRUM’s portfolio includes resins for softening, heavy metal removal, deionisation and exhaustion indicating resin.

All resins are compatible with both the Pressure Vessels and Empty Cartridge Shells, so choosing the right media for

your requirements becomes even easier. From the most popular general-purpose deionising resin (SRDI) to specially

selected granular carbon these medias provide an economic inline solution to water treatment. Below is the detailed

overview, typical applications and technical specification being available for convenience.

SofteningSRSO

Heavy Metal RemovalSRHM

DeionisingPRDI

View Resin Data Sheetswww.fileder.co.uk/resininfo

Technical

ApplicationsDesigned for use in commercial and industrial water softening systems, SRSO provides protection for varied equipment including steam ovens, commercial boilers, and reverse osmosis systems. SRSO is also suitable for use in non-regenerable cartridges for protection of low volume humidification, medical equipment and food service machines.

ApplicationsThis resin is typically used in non-regenerable cartridges to reduce levels of metals such as zinc, lead, and chromium. With the ability to reduce hardness without exchanging sodium, SRHM is ideal for use in smaller pressure vessels in Calcium Treatment Units (CTUs).

ApplicationsPRDI can be used to produce ultra-pure water with low conductivity / high resistivity (18.3 MΩ). This water, almost in its purest form can be used for radiation wastewater treatment, manufacture of pharmaceutical products, semiconductors and condensate polishing.

TechnologySpecifically targeting scale forming ions, such as calcium and magnesium, SRSO has been pre-treated and rinsed to eliminate taste and odour elution while ensuring high ion exchange capacity. This reusable resin is simply regenerated using a brine solution.

TechnologySRHM provides specific selectivity for heavy metals, which can have harmful effects on health as well as interfering with sensitive manufacturing processes. Reducing these contaminants below drinking water standards, SRHM also offers excellent capacity for bicarbonate hardness.

TechnologyManufactured under exacting specifications, this Nuclear Grade resin has lower residual metals and TOC (Total Organic Carbon) than the SRDI, resulting in the production of ultra-pure water with a conductivity down to 0.055µS/cm.

Capacity (per litre of media) Capacity (per litre of media) Capacity (per litre of media)

How to Calculate Resin Life

55,000 mg 100,000 mg 25,000 mg

Order Code Weight (kg)

SRSO-RESIN-25L 20


SRHM-RESIN-25L 20


PRDI-RESIN-25L 18

DeionisingSRDI

ApplicationsProducing water with little to no dissolved contamination, SRDI is employed as the final polishing stage in water treatment systems. Used either in cartridge form for low volume demand such as counter top autoclaves, or in larger vessels suitable for glass washing, pharmaceutical, printed circuit board and other critical applications.

TechnologyDeionisation (DI) is the process in which almost all dissolved ions (or Total Dissolved Solids) are reduced, creating a source of pure water (down to 0.1µS/cm). Water of this quality can be used as the final product or as an ingredient in various applications.

Capacity (per litre of media) 30,000 mg


SRDI-RESIN-25L 18

Alternative Option Available

Colour Changing SRDI-IND

Resin Life = Resin Capacity (mg/l) x Volume (l) ÷ Feedwater Quality (mg/l)

Example 1

3,000 litres

Example 2

300,000 litres

Use this simple calculation to work out how much water your resin system will treat.

RO feeding SV-FK-844 with 25L of SRDI

Resin Life = (30,000 mg/l x 25l) ÷ 2.5mg/l

Mains water feeding SV-FK-844 with 25L of SRDI

Resin Life = (30,000 mg/l x 25l) ÷ 250mg/l

www.fileder.co.uk • 01622 691886 • [email protected] www.fileder.co.uk • 01622 691886 • [email protected] 54

Utilising modern processing techniques SCG-C has

been designed with a highly microporous structure

for superior removal of oxidising agents and low

molecular weight contaminants such as chlorine,

taste and odour.

CarbonLoose Granular

Premier Pressure VesselAAA

Lorem ipsum dolor sit amet, consectetur

adipiscing elit, sed do eiusmod tempor

incididunt ut labore et dolore magna aliqua. Ut

Pages 8-9

Empty Cartridge ShellsAAA




Pages 12-13

Standard Pressure VesselAAA




Pages 10-11

Utilising the full bed volume of the media due to the uniquely constructed distribution system, increasing the efficiency and capacity.

100,000 cycle pressure tested, this time-proven range of Pressure Vessels offers a capacity of between 3.6 litres and 105 litres.

Design one’s own cartridge with a single or multimedia self-assembly construction, to be housed in regular and large diameter filter housings.

Pages 8-9

Pages 10-13

Pages 14-15

SPECTRUM offer a Standard and Premier

version of Pressure Vessel, both vessels boast

excellent quality and beneficial characteristics

with capacities for a variety of applications.

Empty Cartridge Shells are available in both

IntroductionSelection Guide

opaque and transparent (for use with SRDI-IND Indicator Resin); providing a solution for many lower media volume

applications. An array of accessories is available to compliment the vessels. Amongst this range is the SPECTRUM

media funnel to provide an easier installation and media change process, compatible with both Standard and

Premier vessels. Additionally, port size adaptors are available in ½”, ¾” and 1” to be installed with the Premier range

if you require a different size from the ¾” adaptors provided.

Premier Pressure VesselsFrom 3.6 to 14.5 litres capacity for ResinFrom 4.5 to 18 litres capacity for Carbon

Standard Pressure VesselsFrom 3.6 to 85 litres capacity for ResinFrom 4.6 to 105 litres capacity for Carbon

Empty Cartridge ShellsFrom 0.2 to 4.5 litres capacity for Resin or Carbon

CarbonSCG-C

Applications

TechnologyHighly effective at removing chlorine, taste, odour and other organics, SCG-C uses high grade water washed coconut activated carbon to ensure excellent mechanical hardness and exceptionally low rinse times. The 12x30 carbon mesh size provides an excellent blend of adsorption capability and low pressure drop across the system.

Loose granular activated carbon can be used in both replaceable point-of-use cartridges for drinking water, or in larger back washable configurations as economic pre-treatment for reverse osmosis systems.

Capacity (per litre of media) 24,000 mgChlorine capacity using 2mg/l free available chlorine at 0.5mg/l breakthrough


SCG-C 25


* Figures based on 20micron cartridge at 2psi differential pressure.

Specification

Vessel Polypropylene Head Polyphenylene Oxide

Head Seals Buna-NRiser Tube Polyvinyl

Chloride (PVC)Top / Bottom DiffuserAcrylonitrile Butadiene

Styrene (ABS)

Internal SealsThermoplastic Elastomer

Materials

Temperature (OC)

1-45

PED 2014/68/EU Article 4 Paragraph 3

Compliance

Key FeaturesPremier Pressure VesselPV-PKSPECTRUM’s range of Premier Pressure Vessels offer multiple features that enhance the capabilities of these vessels.

Notably the distribution system is pre-built into the Premier Pressure Vessels maximising the use of all the media bed,

eliminating dead zones and providing a time efficient set up. This design provides up to 30% higher resin productivity

when compared to industry standard vessels. Premier Vessels come complete with the vessel, head, two 3/4” adaptors

and the integrated distribution system. Additionally, various sized port adaptors offer versatility and flexibility in

application during resin change out.

Code Tank Size (")Dimension (mm) Volume (l)

Weight (kg)Height Diameter 100% Filled

(Carbon)80% Filled

(Resin)

PV-PK-717 7 x 17 433 189 4.5 3.6 2.5

PV-PK-817 8 x 17 433 208 5.5 4.4 3.4

PV-PK-835 8 x 35 897 208 18.0 14.4 5.8

• Up to 30% higher resin yields achieved, resulting in savings on resin and servicing costs

• Constructed from 100% non-toxic, injection moulded, thermally welded polypropylene materials

• Integrated top and bottom plate distribution system eliminates dead zones and reduces the potential

of channelling

• Complete with premier head, ¾” adaptors, locking clips, O-rings and integrated distribution system

Easy FillingPV-RESINFUNNEL

For use with both the Premier and

Standard PV’s. This funnel has an

integrated central plug to make

vessel filling easier and safer by

reducing spillage and filling errors.

The engineered design of the

Premier Head, with integrated

locking clips, enables the user

to efficiently remove connecting

pipework without the need of

any additional tools.

Quick Changeout

Optional Extras

FlexibilityPV-ADAPTOR-1/2 PV-ADAPTOR-3/4 PV-ADAPTOR-1

Supplied complete with ¾” port

adaptors, alternative sizes are

available. Simply swapped using

the removable red clips, adaptors

can be changed to suit various

pipework and connections.

Diagram

Working Pressure (bar)

8

1/2 13/4OptionalIncluded

2.5

www.fileder.co.uk • 01622 691886 • [email protected] 9www.fileder.co.uk • 01622 691886 • [email protected]

Port Size (")

Neck Size (")


Specification

Food Grade HDPE Liner

PED 2014/68/EU Article 4 Paragraph 3

Compliance

Standard Pressure VesselSV-FKConstructed from food grade high density polyethylene (HDPE) and reinforced with fibreglass for added strength, temperature

and pressure ratings, the vessels set a new standard delivering consistent performance and value for money. SPECTRUM’s

portfolio includes media volumes ranging from 3.6 litres to 105 litres providing a suitable product for various applications.

Standard Pressure Vessels are constructed to be compatible with Premier and Standard heads and distribution systems.

Vessel FibreglassVessel Liner High Density

Polypropylene (HDPE)Neck Insert Thread

High Density Polypropylene (HDPE)

Materials

Key Features

• All water contact parts manufactured from food grade materials

• Cycle pressure tested 100,000 times at 10.5 bar to ensure reliability

• Pressure tested to 42 bar – 4 times the maximum operating pressure

• Individually boxed to assist storage, handling, and transportation with product lot-coding for

traceability and tracking

Added SecurityIn order to eliminate media

migration during regeneration or

backwashing, the Standard head has

an upper screen glued into place,

whilst the premier head implements

a twist-lock mechanism.

With a typical top-to-bottom flow

pattern the lower screen collects

treated water from the bottom

of the vessel, maximising contact

time with the media. The slotted

design prevents media migration

downstream.

Pages 12-13+

To see the full range of Standard vessel

sizes, including individual parts and a

complete kit, go to...

Diagram

Easy FillingPV-RESINFUNNEL

For use with both the Premier and

Standard PV’s. This funnel has an

integrated central plug to make

vessel filling easier and safer by

reducing spillage and filling errors.

Optional Extras

CustomisationSVHEAD-DSCOMPLETE PVHEAD-DSCOMPLETE

Standard Pressure Vessels can be

used with both Standard and Premier

heads and distribution systems to

provide flexibility of port size and

type. The Standard head has a ¾”

female port, while the Premier head is

available with ½”, ¾” or 1” male ports.

Temperature (OC)

1-50

Working Pressure (bar)

10.5

1/2 3/43/4PV-HEADSV-HEAD

2.5

Port Size (")

Neck Size (")

1

The Standard vessel is available as vessel only or as a complete kit


Standard Pressure Vessel

All SPECTRUM Standard Pressure Vessels are available as the vessel only to be paired with specialist distribution

systems and control valves. Customising the vessel for basic operation is simply achieved with the addition of a head

and distribution system. Vessels only come with a base and 2 ½” threaded neck and are packaged individually for

secure transportation.

Complete KitComplete Standard Pressure Vessels are achieved by adding the standard head, riser tube, upper and lower screen

forming the full distribution system. The screens are bonded in place to eliminate resin migration. The distribution

system is pre-fitted into the vessel itself, filling the vessel is then a simple task allowing the water treatment set up to be

up and running with minimal expertise being required.

Vessel Only

Code Length (") Box Qty Weight (kg)

Distribution Systems

Code Size (") Box Qty Weight (kg)

PV-PK-2.5HEAD - 12 6

Premier Pressure Vessel Head, 2.5 Neck Thread with optional Male Adaptors

PV-ADAPTOR ½, ¾, 1 24 1

Premier Pressure Vessel Head Male Adaptors (Two required per Premier Head)

Heads and Components

SV-ORING1-B - 24 0.1

Standard Pressure Vessel Head Internal Riser Tube O-ring Buna-N

SV-ORING2-B - 24 0.1

Standard Pressure Vessel Head O-ring Buna-N



(Carbon)80% Filled

(Resin)

SV-FK-613-C 6 x 13 382 165 4.6 3.6 2.4

SV-FK-618-C 6 x 18 509 165 6.8 5.4 2.7

SV-FK-717-C 7 x 17 483 190 8.5 6.8 3.3

SV-FK-730-C 7 x 30 814 190 15.8 12.6 4.5

SV-FK-735-C 7 x 35 942 190 19.1 15.3 5

SV-FK-817-C 8 x 17 483 215 10.5 8.4 3.6

SV-FK-822-C 8 x 22 601 215 14.4 11.5 4.6

SV-FK-835-C 8 x 35 943 215 23.6 18.9 6.4

SV-FK-844-C 8 x 44 1168 215 31.3 25.0 7.4

SV-FK-1035-C 10 x 35 939 268 38.3 30.6 7.8

SV-FK-1044-C 10 x 44 1167 268 48.8 39.0 9.6

SV-FK-1054-C 10 x 54 1427 268 61.0 48.8 11.5

SV-FK-1144-C 11 x 44 1176 295 59.8 47.8 10.6

SV-FK-1344-C 13 x 44 1191 349 84.8 67.8 13.5

SV-FK-1354-C 13 x 54 1444 349 105.7 84.6 15.4



(Carbon)80% Filled

(Resin)

SV-FK-613 6 x 13 336 165 4.6 3.6 1.9

SV-FK-618 6 x 18 463 165 6.8 5.4 2.2

SV-FK-717 7 x 17 437 190 8.5 6.8 2.8

SV-FK-730 7 x 30 768 190 15.8 12.6 4

SV-FK-735 7 x 35 896 190 19.1 15.3 4.5

SV-FK-817 8 x 17 437 215 10.5 8.4 3.1

SV-FK-822 8 x 22 555 215 14.4 11.5 4.1

SV-FK-835 8 x 35 897 215 23.6 18.9 5.4

SV-FK-844 8 x 44 1122 215 31.3 25.0 6.4

SV-FK-1035 10 x 35 893 268 38.3 30.6 6.8

SV-FK-1044 10 x 44 1121 268 48.8 39.0 8.6

SV-FK-1054 10 x 54 1381 268 61.0 48.8 10.5

SV-FK-1144 11 x 44 1130 295 59.8 47.8 9.6

SV-FK-1344 13 x 44 1145 349 84.8 67.8 12.5

SV-FK-1354 13 x 54 1398 349 105.7 84.6 14.4

Standard - Vessel Only

SVHEAD-DSCOMPLETE 13, 17, 18, 22, 30, 35, 44, 54 9 9

Standard Pressure Vessel Head, ¾” Female Ports, 2.5” Neck Thread with Upper and Lower Screen and Riser Tube

e.g. SVHEAD-DSCOMPLETE-18

PVHEAD-DSCOMPLETE 13, 17, 18, 22, 30, 35, 44, 54 9 9

Premier Pressure Vessel Head, 2.5” Neck Thread with Upper and Lower Screen and Riser Tube

e.g. PVHEAD-DSCOMPLETE-22

Standard - Complete Kit

www.fileder.co.uk • 01622 691886 • [email protected] www.fileder.co.uk • 01622 691886 • [email protected] 1312

Code Colour Volume (ml) Length (mm) Diameter (mm) Box Quantity Weight (kg)

SES-YC5 Clear 200 124 27 18 1.5

SES-YC10 Clear 650 252 27 9 1.5

SES-YC20 Clear 1550 508 27 9 3

SES-YC10LD Clear 1850 252 119 4 1.5

SES-YC20LD Clear 4350 508 119 4 3

SES-YW5 White 200 124 27 18 1.5

SES-YW10 White 650 252 27 9 1.5

SES-YW20 White 1550 508 27 9 3

SES-YW10LD White 1850 252 119 4 1.5

SES-YW20LD White 4350 508 119 4 3


Specification

Differential Pressure (bar)

3.5

Temperature (OC)

4-45

Empty Cartridge ShellsSES-YC & SES-YW

SPECTRUM’s refillable Empty Cartridge Shells come in both regular and large diameter, clear and white

colours, with 5”, 10” and 20” lengths available. Designed for use with SPECTRUM EFH housings, these

innovative shells are the perfect cost-efficient option for manufacturing bespoke media cartridges suitable

for lower flow rates. The shell’s longitudinal flow path provides the largest amount of contact time

ensuring reliable results across many applications.

• Shell capacities of 0.2 to 4.5 litres can be filled with water treatment media of choice

• SES-YC shells are semi-transparent allowing for observation of SRDI-IND resin

• Threaded end-caps enable repeated changeout of media when exhausted

• Resin retention pads help to reduce media migration, whilst maintaining a compact media bed for reduced channeling

Key Features

Body Polyethylene End-cap Polypropylene

Gasket EPDMPre / Post-Filter Pad Polyurethane Foam

Retention Pad 20μm Polyester

Materials

FDA Compliant Materials

Compliance

Foam PadReduced Channeling

Foam pads on both the inlet

and outlet, ensure that the resin

bed is kept compact to reduce

channelling whilst allowing for

resin expansion during operation.

No BypassGasket

The exact fit EPDM gasket provides

a secure knife-edge seal in a range

of housings, preventing bypass

of untreated incoming water

downstream.

Regular or LDSize Options

Available in multiple

configurations, empty cartridge

shells offer complete flexibility

and a variety of sizes for different

capacity requirements.

RefillableEasy Screw On Head

Both top and bottom endcaps,

with an integrated retention

pad, are fully removable making

repeated media changeout quick

and simple.

Gasket

Post-Filter Pad

Cartridge Body

Media

Pre-Filter Pad

End-Cap

Diagram

Retention Pad

www.fileder.co.uk • 01622 691886 • [email protected] 15www.fileder.co.uk • 01622 691886 • [email protected]

At Fileder, we specialise in certified filtration products and applying these effectively and efficiently across multiple

applications and markets.

For more information, please visit www.fileder.co.uk where you can download further Fileder product brochures.

The Fileder Portfolio Filtration and Water Treatment Solutions

Depth Filtration

www.fileder

.co.uk

Pleated Filtration

www.fileder.co.uk

Water Treatmentwww.fileder.co.uk

www.fileder.co.u

k

Water Softening

& Conditioning

Bag Filtrationwww.fileder.co.uk

UV SystemsWater Treatment and Disinfection

www.fileder.co.uk

A variety of filtration media's, offering both nominal and absolute removal efficiencies.

Pleated Cartridges

Spun bonded, wound string and specialist materials cartridges.

Depth Cartridges

Available in either opaque or clear options with ¼” to 1” ports and lengths of 10” and 20”.

Plastic Housings & Systems

Extensive range of carbon, including, modified, coconut and granular cartridges.

Carbon Cartridges

Small to large RO systems and membranes to suit a

wide range of purification applications.

Reverse Osmosis

Full range of bag housings and bag sizes with a variety of neck styles.

Bag Filtration

Sizes range from 3 round to 36 round, with flow rates from 27 to 3600 litres per minute.

Multi-Round Housings

Offering bacterial disinfection systems up to 250 lpm.

UV Systems

Cartridge, cabinet and duplex systems available.

Water Softening

From taste & odour improvement to purified water.

Point Of Use

Legionella control with medical shower & tap.

Medical POU

17www.fileder.co.uk • 01622 691886 • [email protected]

Food

Ser

vice

Filt

er H

ousi

ngs

Filt

rati

on &

Wat

er T

reat

men

t R

enta

l

Inst

alla

tion

& S

ervi

cing

Solu

tion

s fo

r H

ospi

tals

Solu

tion

s fo

r th

e C

oati

ngs

Indu

stry

Solu

tion

s fo

r B

ever

age

Pro

duct

ion

Solu

tion

s fo

r B

acte

ria

and

Para

site

s

Pre

ssur

e V

esse

ls &

Med

ia

Hig

h Fl

ow F

iltra

tion

Filt

rati

on fo

r M

unic

ipal

Wat

er w

ith

DW

I

Solu

tion

s fo

r C

osm

etic

s an

d To

iletr

ies

Solu

tion

s fo

r C

rypt

ospo

ridi

um P

rote

ctio

n

Solu

tion

s fo

r C

hem

ical

Pro

duct

ion

Solu

tion

s fo

r Su

rfac

e Fi

nish

ing

Dep

th F

iltra

tion

Wat

er T

reat

men

t - C

arbo

n &

Med

ia C

artr

idge

s

Pur

e W

ater

Mem

bran

es

Wat

er S

o�en

ing

& C

ondi

tion

ing

UV

Sys

tem

s

Bag

Filt

rati

on

Ple

ated

Filt

rati

on

Stai

nles

s St

eel C

artr

idge

s

www.fileder.co.uk

Water Softening& Conditioning

App

licat

ion

Bro

chur

esP

rodu

ct B

roch

ures

v1

Contact usFileder Filter Systems Ltd

20/20 Business Park

Maidstone, Kent

ME16 0LS

Phone: 01622 691886

Fax: 01622 621932

Email: [email protected]

Website: www.fileder.co.uk

Water Treatment - Fileder Filter Systems

Documents

Transcript of Water Treatment - Fileder Filter Systems