Water Cooled Brakes - Oil States
Transcript of Water Cooled Brakes - Oil States
Water Cooled Brakes
Oil States patent pending technology reduces maintenance costsOnly Oil States CoolForce™ brakes offer a removable composite water jacket insert to reduce lifecycle costs by simplifying
field maintenance and rebuilds.
CoolForce™ brakes have the same torque rating and thermal performance of traditional water-cooled brakes, but their
innovative composite jacket design eliminates time-consuming weld repair and re-machining of the interior features of
the water jacket. Simply remove the worn insert, and replace it.
The replaceable insert also eliminates corrosion resulting from contact of the copper backing plate with the cast iron
supporting structure inside the water jacket.
In most circumstances, we can retrofit your existing water-cooled brakes with our composite water jacket inserts. That
means all of your water-cooled brakes can deliver simpler, faster and lower-cost water jacket rebuilds going forward.
Only from CoolForce™ BrakesInnovative Removable Water Jacket Insert
Removable CompositeWater Jacket Insert
Oil States CoolForce™ series of water cooled brakes provides a rugged, versatile solution for high-horsepower
applications demanding high torque absorption and rapid heat dissipation.
CoolForce™ water cooled brakes are precision designed for constant tension applications and are exceptionally
well suited for high-inertia stopping. They permit mid-shaft or end-
shaft mounting, and their durable construction
ensures long, trouble-free service.
A Smarter Brake Design for Tough Applications
Fast, reliable supply, service and support• Largestockinginventoriesandquickturnaroundsensureshortlead-times
• Fullproductengineeringsupport
• Quickturnaroundsforservicecomponentsreducedowntime
Higher Performance at Lower Lifetime CostsGenuinepartsOil States replacement parts ensure durable operation for the life of your brake system
UniquereplaceablewaterjacketOur exclusive removable composite insert dramatically simplifies jacket rebuilds, saving you time and maintenance costs
CustomorstandardmountingA standard mounting hole pattern enables direct replacement of your existing brake systems, or we can design custom
mounting hardware to suit your design
RemovablewearspacersRemovable spacers allow the brake to be adjusted to regain lost torque capacity caused by wear of the friction linings
CustomcradlemountingCustom mountings are available for oilfield drawworks deck mounting
FlexiblecoolantsupplyBrake coolant can be supplied from open- or closed-loop system
Powerful CoolForce™ Advantages
Optional features to meet your needs• Marine-corrosionpackageformarineapplications
• Optionalhigh-coefficientfrictionliningproviding additionaltorquecapacity
CoolForce™ Mounting Hole Patterns
Availablediameters: 18”,24”and36”
Availabletorquecapacities: 50,000to1,200,000in/lb.
Reaction PlateAssembly
Friction DiscAssembly
Reaction PlateAssembly
Clamp TubeStud Wear Spacers
MountingFlange Assembly
Release Spring
Piston
Cylinder
LocknutWasher
Pressure Plate Assembly
Water Cooled Brakes
Water Cooled Brakes
Oil and GasCoolForce™technologyprovidesanexcellentsolutionforuseinoilandgasoperationsandforequipmentincludingmooringwinches,drillingandauxiliarydrawworks,andtopdrives.
Applications
MarineIdealformarinedeckapplications,CoolForce™WaterCooledBrakesarewellsuitedforanchorhandlingandwinches,deckwinchesandmooringwinchapplications.Marine-gradefinishesareavailable.
LoggingForyardersandothermobileloggingequipment,CoolForce™technologyoffersoutstandingperformanceandfieldserviceability.
IndustrialCoolForce™WaterCoolBrakesareanoutstandingchoiceinarangeofindustrial,steelprocessingandmetalformingapplications,includingsteelslitting,metalcoilers,unwindstandsandtensionbrakes.
Parts & Retrofit Services
GenuineOilStatespartsOil States replacement parts are manufactured to the
most exacting specifications from premium materials
to ensure that your CoolForce™ brakes operate reliably
and dependably in the field.
CoolForce™ parts can also be used as replacement
parts for compatible water-cooled brakes from other
manufacturers.
All non-wear CoolForce™ parts carry a one-year
replacement warranty for defects in material or
manufacturing.
SimplifyrebuildsforallyourbrakeswithaCoolForce™retrofitWhen CoolForce™ brakes are direct dimensional replacement for your existing brakes, we can retrofit your equipment with
genuine Oil States composite water jacket inserts to simplify field maintenance and rebuilds. Your water jacket castings will
be machined with recesses to accept the inserts, and your unit will be rebuilt to Oil States CoolForce™ specifications with
genuine Oil States replacement parts.
GlobaldistributionandsupportAround the world, our Oil States distributor network offers
the inventory and short lead times you demand to keep
your production on track and minimize downtime in the
field. We offer full engineering support worldwide to
help you quickly and confidently solve your toughest
design challenges.
CoolForce™
Spring-Actuated BrakesOur spring-actuated brakes offer air release operation for fail safe applications, static holding, emergency stopping and dynamic tensioning. This configuration allows for quick and easy on-site repairs when needed.
Specifications & Performance
CoolForce™
Air-Actuated BrakesCoolForce™ Air-Actuated Brakes are designed with release springs to fully disengage the brake. This brake configuration provides a direct drop-in replacement for Hydromatic/Eddie drawworks brakes.
OVERALL LENGTH
GEARLENGTH
REGISTERDIAMETER
GEAROFFSET
OVERALLDIAMETER
SPECIFICATIONS
OVERALL LENGTH OVERALL DIAMETER GEAR LENGTH GEAR OFFSET REGISTER DIAMETER
INCHES MM INCHES MM INCHES MM INCHES MM INCHES MM
DIMENSIONS
TORQUE RATING(LB-IN)Part
NumberTHERMAL RATING WATER FLOW SLIP SPEED
MAX RPM
FREEWHEELSPEED
MAX RPMLB-IN Nm HP kW GAL/MIN dm3/MIN
HOUSING WEIGHT DISC & GEAR WEIGHT
LB KG LB KG
PARTNUMBERCF118ASCF218ASCF318ASCF418ASCF124ASCF224ASCF324ASCF424ASCF136ASCF236ASCF336ASCF436AS
913
17.2521.51115.52428.517
20.7527.4835
229330438546279394610724432527698889
23.8623.8623.8623.8630.6230.6230.6230.6244.8644.8644.8644.86
6066066066067787787787781139113911391139
2.55.639.6312.53.58.6313.1916.94591318
6414324531889219335430127229330457
1.251.251.251.251.381.381.381.382.382.382.382.38
323232323535353560606060
23.2523.2523.2523.2529.99829.99829.99829.99844.49844.49844.49844.498
5915915915917627627627621130113011301130
CF118ASCF218ASCF318ASCF418ASCF124ASCF224ASCF324ASCF424ASCF136ASCF236ASCF336ASCF436AS
48,80097,600146,400195,200100,000200,000300,000400,000295,000590,000885,0001,180,000
5,51411,02816,54222,05611,29922,59833,89845,19733,33366,66599,998133,330
1202403604802705408101080650130019502600
901792693582014036048064859701,4541,939
1224364227548110865130195260
4591136159102204306409246492738983
2843833806654457704244132,6503,2504,3505,300
1291741733022023501931881,2041,4761,9762,407
911892723832084386768874708551,2401,655
418612417494199307403213388563752
955955955955715715715715475475475475
16001600160016001200120012001200700700700700
SPECIFICATIONS
OVERALL LENGTH OVERALL DIAMETER GEAR LENGTH GEAR OFFSET REGISTER DIAMETER
INCHES MM INCHES MM INCHES MM INCHES MM INCHES MM
DIMENSIONS
CF118SSCF218SSCF318SSCF418SSCF124SSCF224SSCF324SSCF424SSCF136SSCF236SSCF336SSCF436SS
9.9813.3316.5719.8912.0216.0720.1224.0815.3820.3925.3330.3
253339421505305408511612391518643770
23.8623.8623.8623.8630.6230.6230.6230.6244.8644.8644.8644.86
6066066066067787787787781139113911391139
2.505.639.6312.503.508.6313.1916.945.009.0013.0018.00
6414324531889219335430127229330457
1.251.251.251.251.381.381.381.382.382.382.382.38
323232323535353560606060
23.2523.2523.2523.2529.99829.99829.99829.99844.49844.49844.49844.498
5915915915917627627627621130113011301130
TORQUE RATING(LB-IN)Part
NumberTHERMAL RATING WATER FLOW SLIP SPEED
MAX RPM
FREEWHEELSPEED
MAX RPMLB-IN Nm HP kW GAL/MIN dm3/MINCF118SSCF218SSCF318SSCF418SSCF124SSCF224SSCF324SSCF424SSCF136SSCF236SSCF336SSCF436SS
40,00076,000112,000148,00082,000157,000232,000328,000283,000532,000781,0001,030,000
4,5168,58012,64516,7099,25817,72526,19337,03131,95160,06388,175116,287
1202403604802705408101080650130019502600
901792693582014036048064859701,4541,939
1224364227548110865130195260
4591136159102204306409246492738983
HOUSING WEIGHT DISC & GEAR WEIGHT
LB KG LB KG4185484134584586658721,0792,3023,3004,2985,296
1902491882082083023964901,0461,4991,9522,406
871802733661803956106253638051,2471,689
408212416682179277284165366566767
955955955955715715715715475475475475
16001600160016001200120012001200700700700700
PARTNUMBER
OIL STATES INDUSTRIES, INC.Industrial Products DivisionManufacturing, Engineering & Sales7701 S. Cooper StreetArlington, Texas 76001 USATel +1 817 548 4200Fax +1 817 548 4222US Toll Free: 1 (800) 785 2674E-mail: [email protected]
www.oilstates.com
Europe & EurasiaOil States Industries, Inc.Representative Office36, Bd des Oceans13275 Marseille, Cedex 9FranceTel +33 491 956 051Fax +33 491 401 482
Oil States Industries, Inc.Representative OfficeSuite 5, 1F Amirov StreetBaku, AZ1000 AzerbaijanTel/Fax +994 125 981 125
Middle East & AfricaOil States Industries, Inc.Branch OfficeFairmont Hotel, Ste. 515Sheikh Zayed RoadDubai, UAETel +971 50 550 0954
Oil States Industries (Nigeria) Ltd.Sales OfficeNo. 50c Glover RoadIkoyi, Lagos, NigeriaTel +234 1 2718363Fax +234 1 2718364
South AmericaOil States Industries do Brasil Ltda.Sales OfficeCentro Empresarial Barra ShoppingBloco 8B, COB 303Av. das Américas 4200CEP 22640-907Barra da Tijuca, RJ BrazilTel: +55 21 3503 2400
About Oil States Clutch & Brake Systems
Oil States is a global supplier of trusted clutch and brake
solutions for industrial, oilfield, mining and forestry applications
and more. Engineered and tested to the highest standards of
performance and reliability, Oil States brake and clutch solutions
offer a full range of performance and configurations for virtually
any environment.
Contact your local Oil States representative to learn more about our full clutch and brake product line.
DRUM STYLE• Elasta-Flex® VC Series• Elasta-Flex® HVC Hydraulic Series
DISK STYLE• CoolForce™ Water Cooled Brakes• Hydraulic and Pneumatic Calipers
EXPANDING CLUTCH ACTUATORS• Elasta-Flex® E Series• Elasta-Flex® VE Series• Elasta-Flex® Expander Tubes
• Elasta-Flex® CB Series• Elasta-Flex® CM Series
IM\4-13\.5MCopyright 2013 Oil States Industries, Inc. All rights reserved.Elasta-Flex is a registered trademark of Oil States Industries, Inc. Oil States is a registered trademark of Oil States International, Inc.