waste plastic turn key project consultant in mumbai 9004905926

Introduction to the Project

Plastic waste is truly a major environmental and public health problem. India aloneconsumes 11 million tons of plastic per year and about 5.6 million tons of whichturns into waste annually. Backyard recycling techniques are used to recycle over40% of plastic manufactured annually. However, the whole recycling process itself isnot green and also results in producing lower-quality recycled products that leachout toxic additives into immediate environment. Disposal is the last stage of plasticlife cycle. In India, urban municipal bodies dump them in landfills, burn them inincinerators or let them litter which leads to serious ecological problems.

This high volume of waste coupled with inappropriate methods of processing itcompound the problem of plastic waste management.

We at ARV believe in nature’s principle of manifestation wherein, everything thatmaterializes serves its purpose during its useful life and then disintegrates into itsbasic constituents to re-manifest in yet another useful form. This cycle ofmanifestation continues to transit matter & energy from one useful form to another.

Our De-Polymerization technology applies this principle to manifest Waste Plasticsinto Useful Petroleum Components such as petrochemical gases, liquid fuels & petrocoke.

High emphasis on socio-economic sustainability and process efficiency in our visionhas enabled us to achieve the following parameters in our process:

100% conversion of waste plastic – Hence 0% waste in output.Closed loop system – Hence 0% Pollution in output.

TMR Corporate Services Pvt ltd19,Prestige Indl Estate , Bawdi Lane,off to Marve Road , Malad (west ) Mumbai – 400 064Mobl- 9967101011, Email – Ceo @tmrcorporateservices.comwww.tmrcorporateservices.com

Continuous operation process – High process efficiency, lower energy requirements & highly lucrative rate of production.Multi-layered safety design – Down time reduction & safe operations.

Process in Brief

De-Polymerization of plastic involves breaking down long chains of hydrocarbonspresent in plastics molecules into smaller components, such as - petrochemical gases& liquid fuels. This process of breaking down plastic into lighter components isknown as ‘Cracking’. Thermal cracking (or pyrolysis) requires high temperature &pressure conditions. However, in the presence of a specialized catalyst, cracking canbe efficiently achieved at relatively much lower temperature & near atmosphericpressure, thus making the process commercially attractive & industrially safe. Thismethod of cracking is known as ‘Catalytic De-polymerization’.Our De-polymerization model employs a rotary reactor operating in continuous


production mode to convert waste plastic into fuel.

Plant Productivity

A typical output consists of about 70% liquid fuel, 20% coke & 10% petroleumgasses. The liquid fuels produced have high energy and low sulphur content,thereby, making them ideal fuel choice for the industrial usage. The fine cokeproduced is yet another energy rich fuel that can be used both in domestic as wellas industrial application. It can also be converted into activated carbon forpurification purposes. The petroleum gasses produced are used internally to meet


the energy requirements of the process, thereby making the process highly costeffective.

Beinga closed loop process, it allows mass & enthalpy conservation exercise to becarried out so as to establish that no material is expelled in to the environment.

As is evident from the above data, all the input waste material by its mass isconverted and recovered as output in the form of high calorific value solid, liquid &gaseous fuels. The material balance as well as energy balance at the output vis-à-visTMR Corporate Services Pvt ltd19,Prestige Indl Estate , Bawdi Lane,off to Marve Road , Malad (west ) Mumbai – 400 064Mobl- 9967101011, Email – Ceo @tmrcorporateservices.comwww.tmrcorporateservices.com

that at the input make an excellent statement, and that is, the process has nothingto discharge into the atmosphere, thereby, pollutions of air, water & soil are NOTcreated.

Project HighlightsShort Project DurationNo Gestation TimeHighly Lucrative - Short Payback PeriodHuge & Sustained availability of Raw Material in all parts of the countryFinished Product being high energy fuels will continue to remain High in DemandSafe and Easy Operations0% Waste & Pollution in outputEase of Scalability

Project Schedule StructureTime period required from Project Initiation to Successful Commissioning isestimated to be 7 Months. During this time frame, the project at our end willundergo following stages:

Project ExecutionTMR Corporate Services Pvt ltd19,Prestige Indl Estate , Bawdi Lane,off to Marve Road , Malad (west ) Mumbai – 400 064Mobl- 9967101011, Email – Ceo @tmrcorporateservices.comwww.tmrcorporateservices.com

TMR’s Scope of Work:TMR’s Team constitutes of veterans from the field of process and engineeringdesign. Our core expertise lies in developing and supplying innovative commercialtechnology. Hence our scope includes:Design, Supply, Install, Test and Commission the plant and machinery requiredfor conversion of a given capacity of waste plastic to fuel on a continuous basis.Technology transfer, in the form of providing Operational manuals and Trainingto plant operations staff.Client’s Scope of Work:To provide 10,000 sq. ft. covered shed of 35 ft. heightPower supply connection of 100 HPWater supply line to meet 2000 litres /day requirement along with 2 waterstorage tanks of 10,000 litres capacity eachDesign and construction of all civil works at site. (Tmr will provide necessarytechnical information)Design, supply and installation of all electrical works at site including MCC,Cable trays, cabling, switch gears, earthing, etc. (Tmr will provide necessarytechnical information)Acquire all statutory approvals necessary for the plant. (Tmr will assist byproviding any technical information required for the same)Unloading & safekeeping of equipment at site


waste plastic turn key project consultant in mumbai 9004905926

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