Waste Machine for Daily 20 Tons

7/27/2019 Waste Machine for Daily 20 Tons

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Waste machine with 20t daily capacity

Developed and patented method ( low temperature, continuous pyrolysis), it can produce energy carriersfrom any kind of organic waste, solid waste (fuel, fuel oil, gas, pyro-carbon or matched complementery

devices(gasmotor, generator), that can produce electricity and steam energy.

The system is totally autonomic, automatic, safety.

The complex is eco safety and totally eco-friendly.

We can ship the version of mobile as well.

The complex is able to recycle the following waste

- household solid waste

- agriculture facilities/farms waste

- technical rubber waste, rims

- oil-contained waste

Briefly about the technology

At the end of the description you will find the operating scheme, that shows the basic machine, which

convert the waste into liquid-, gas form and solid energy carriers.

The waste processing has 2 parts ( mechanical shredding and thermal pyrolysis), which is merged into a

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continuous technological progress

The operation of the machine

After the separation of the organic parts, the household waste does not need further separation, it can go

into the mill bunker, where it will be dried with a calorifer (heater-dryer) at the top of the bunker.

The waste will be compact in the size of 5-8mm at the bottom of the bunker. The shredded and compact

waste will form a cork, that close hermetically the entrance of the rotating reactor. The waste warm up to

more than +100C during the friction.

When the material get to the rotating reactor, the blast will drop suddenly, the water boils up explosively

in the cork and disintegrate. The rotating reactor is placed into a common rezervoir with the burner and a

cooling tank. The shredded waste proceed into the rotating reactor and warm up by the burner and due tothe external heat.

The process occurs without adding oxygen, when it reaches +(450650)C the destruction (thermolysis) of

the raw materials come up, in form of steam- and gas fraction or pyro-carbon.

The mixture will cool down at the last stage of the reactor rezervoir and then goes to another tank. The

conveyor belt of the water tank brings up the pyro-carbon to the collection container.

The flue gases go to the chimney, which has another chimney tube inside; then it carries the steam-gas

fraction to the separators, where the fluid, tarry pyrolysis liquid and the air in it, solid soot parts will be

separated.

The steam-gas part of the fraction goes to the capacitor from the separators, where the steam is emitted

from the mi t re The remaining steam gas f el mi t re goes to the col mn of retification o er there it

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End productDepending on waste component, the waste-pyrolysis end products are the following:

The type of

waste

The products of pyrolysis, % mass.

Synthetic fuel Pyro-gas Pyro-carbon, Pyro-water

Solid household

waste 55 13 15 8Tire (rim) 60 10 28 2

Plastic 88 7 3 -

Wood waste 50 18 27 10

Guano (birds

manure),

manure

(dry 15% wet

41 25 20 14

Peat 50 27 14 9

Oil derivatives

(clay) 42 1227 (mineral

materials)10

Straw, tegument51 20 26 3

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It consists of gas-kerosine-oil fraction in 75-80 %; it is like oil and fuel oil with +56C outbreak degree

(blaze) and - 40C freezing temperature.

After retification, diesel and/or gasoline can be exploited. The quantity of the engine fuel is 10-15% less,

than the synthetic fuel at starting point.The daily processing capacity of the machine (20tons), in case of solid household waste, it can produce

the following oil products in quantity and quality :

M40 quality liquid fuel -10 tons

As the diagram shows, 18tons fuel can be produced from the fraction of plastic of the pretreated waste

Further retification of the end product is 10tons for fuel oilGasoline 3tons (quality is on the diagram) Diesel 3tons, Oil 3tons;

Red gas: components methane, propane, hydrogen, monoxide. The red gas calorific value is up to

20MJoule/m. The red gas will be used in the waste-pyrolysis technology for the synthetic fuel retification

and its power generation.

Pyro-carbon: It depends on the type of the waste, it has a solid (rim and plastic utilization) or micropore(wood waste, peat, straw) structure and it is semi charcoal. The pyra-carbon calorific value is like

Donetsk coal.

Utilization: as a solid fuel, it is used in the metallurgical industry or as an absorbent in the industrial water

purification

Pyro-water: water condensate, which consists of low molecule organic acids, phenol, ammonium, organic

bases and soluble tar.

Th b ti d t h l i b ild th ti hi th t i di ll diff t f

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The raw material goes to the reactor shredded, where it is stirred intensively; that make the waste-

polyrysis efficient

We use our designed shredder, that consumption is10kWh, it is very unique in the world

The machine is totally safe for the staff

No toxic materials in the machine, like dioxin, fenol, sulphide, benzopyrene, hydrogen-chloride,

etc. beacuse of the continuous low temperature

It is a patented machine, that eco-, explosive- and flammable safe

The machine does not have toxic output

ROI f th hi f i 20t d il

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Diesel: 3 tons /day x 345 days= 1.035 tons;

Fuel oil: 3 tons /day x 345 day= 1.035 tons;

Pyro-carbon (carbon): 1.035 t/year;

Selling price of the finished products with tax according to B variant:

Gasoline: 275 Ft/l= 1 EUR/l;

Diesel: 275 Ft/l= 1 EUR/l;Fuel oil: 0,6 EUR/l;

Pyro-carbon (carbon): 5 EUR/tons;

Annual income with tax according to B variant:

Gasoline: 1.035 tons x 1.100 l/tons x 1 EUR/l= 1.138.500 EUR;

Diesel: 1.035 tons x 1.100 l/tons x 1 EUR/l= 1.138.500 EUR;

Fuel oil: 1.035 tons x 900 l/tons x 0,6 EUR/l= 558.900 EUR;

Pyro-carbon (carbon): 5.175 EUR;

Net, annual income after tax according to B variant:Gross income with tax: 2.841.075 EUR;

Operating expenses (10%) with tax: - 284.107 EUR;

Deductible tax 25%: - 568.215 EUR;

Taxes (Corporate tax - 19%+ Local industry tax - 2%):

[(2.841.075 EUR-284.107 EUR-568.215 EUR) x 0,19 +

(2.841.075 EUR-284.107 EUR) x 0,02] = 377.863+51.139= 429.002 EUR;

Total net, annual income after tax according to B variant: 2.696.181 EUR;

D l ti f th lit f th th ti f l ( ith t )

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8. Detonation resistance:

- octan rating: with research method

- octan rating: with motor method

86,7

84,3

IROX 2000, express

analyzator

9. Mass fraction of Benzol, [%] 4,26 EN 238

10. Aromatic hydrocarbons whole content[% qnt.] 46,48

EN 238

10.

1

- toluene, [% qnt.] 12

10.

2

- xylene, [% qnt.] 4,6

10.3 - ethyl-benzol, [% qnt.] 17,4

11. Mass fraction of Olefins [%] 8,2 IROX 2000, express

analyzator

12. Color of distillation yellow

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Non-separated waste

Calorifer(heater-

dryer)

Mill

Burners

Sepsarators Capacitor

Pyro-water

Pyro-carbon

Water cooling

Rezervoir

EngineF

uel

CoulmnofRetification

Reactor

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Pyro-carbon collection tank

Liquid fraction collection

tank

Reactor

Waste grinding mill

Entering the waste

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Waste Machine for Daily 20 Tons

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