“Waste as a manufacturing feedstock - GLOBE EU

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“Waste as a manufacturing feedstockPart of every day’s business Globe EU, 11 th October 2016 Bernard MATHIEU, Head Sustainable Development

Transcript of “Waste as a manufacturing feedstock - GLOBE EU

Page 1: “Waste as a manufacturing feedstock - GLOBE EU

“Waste as a manufacturing feedstock” Part of every day’s business

Globe EU, 11th October 2016

Bernard MATHIEU, Head Sustainable Development

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LafargeHolcim – who we are

Listed on SIX

and Euronext 100,000

employees

Global footprint

2,500 operating sites

29.4 billion CHF net sales

2 © 2016 LafargeHolcim Ltd 2

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LafargeHolcim – what we do

All figures on Pro Forma basis, for the year ended December 31, 2014.

Cement Aggregates Ready-mix

concrete

Other

construction

materials

© 2016 LafargeHolcim Ltd 3

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Our approach to alternatives resources

Cement / Concrete

Recycled Aggregates

from Demolition

Waste

Alternative Fuels

Alternative raw materials

Othe secondary /

tertiary aggregates

Industrial Mineral

Components (slags, fly

ashes)

Industrial Gypsum

By 2030: use of 100 Mio ton/y waste-derived resources

© 2016 LafargeHolcim Ltd 4

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Our waste treatment business line – Geocycle

Over

60 countries

on all continents

2,000 employees

Over

180 co-processing

facilities

Over

85 pre-treatment

facilities

10,000 customers

worldwide

© 2016 LafargeHolcim Ltd 5

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Solutions we offer

Assessment &

consultation

1 Collection &

transportation

3 Laboratory testing 2

Tailored services 4 Co-processing in

cement kilns

6 Pre-processing 5

© 2016 LafargeHolcim Ltd 6

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Industrial Symbiosis

Types of waste

• Sorted municipal waste

• Residual waste Packaging

Plastic and textiles

Consumer goods

Expired food

Expired chemicals,

pharmaceuticals and

cosmetics

• Hydrocarbon residues

and waste oils

• Catalysts and reagents

• Tyres & resins

• Polluted soils

• Animal meals

• Solvents, emulsions and

detergents

• Sludges (paint, oil,

sewage)

Source of waste

Municipalities

Food & beverage

Garment manufacturing

Paints & solvent production

Pharmaceuticals

Chemicals

Oil Industry

Automotive Industry

Power generation

Shoe manufacturing

Steel & other metal

manufacturing

Agriculture

Utilities

© 2016 LafargeHolcim Ltd 7

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Geocycle solutions: examples

In-plant waste

treatment services

L’Oreal

Production

Waste Mexico

Floating

waste 3 Gorges Dam

China

Municipal

Solid Waste Romania

Biomass and plastic

waste

Modular waste

sorting

projects

Global

Partnership

with

Unilever

Zero waste to

landfill

© 2016 LafargeHolcim Ltd 8

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0 residues

14 million

tons of waste

treated by Geocycle

worldwide in 2015

14 million

tons of CO2

prevented in 2015

© 2016 LafargeHolcim Ltd 9

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The case of co-processing

• Simultaneous energy recovery and recycling of mineral waste

• Reduction of GHG emissions (in cement manufacturing process and from

alternative waste management processes)

• A waste solution that is higher-up the waste hierarchy

• Available infrastructure & fully regulated / standardised process

• EU potential for this solution: 100% increase!!!

Energy recovery AND recycling of mineral components

© 2016 LafargeHolcim Ltd 10

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Circular Economy: recycled aggregates

C&DM often disposed of OR

used in low value applications

3 Billion Tons of C&DM

generated globally every year.

>40 Billion Tons of aggregates

consumed every year

Appropriate waste regulations

are required

Proximity to urban markets

Multiply by 4

the total amount of

recycled aggregates

towards 2030

© 2016 LafargeHolcim Ltd 11

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Circular Economy by

12

Recycling site

Inert C&DM

Quarry

AGG Customer

Non-recyclable

~60%

Recyclable

~40%

Non-recyclable

Used for Quarry Rehab. Primary AGG

Sales of AGG

Gennevilliers

1

2

3

4

Recycled concrete fines

Cement Plant

5

Contaminated soils

Gennevilliers (Paris)

© 2016 LafargeHolcim Ltd 12

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© 2016 LafargeHolcim Ltd 13

CIRCULAR ECONOMY

• Not a theoretical concept, but a real business model

• Key lever to reduce our CO2 emissions

• Our ambitions:

• Increase substitution by more than 25% in Europe

• Reach the European level in all regions

• Sustainability, quality, reliability

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Back-up slides

© 2016 LafargeHolcim Ltd 14

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The case of co-processing

Alternative fuels

© 2016 LafargeHolcim Ltd 15

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Co-processing leads to GHG savings

GHG GH

G

GHG Emissions +

Waste used as fuel in

cement manufacturing

Waste Fossil

Cement plant

Waste

incineration

Waste Resources

Waste

Incinerator

Cement Res. waste

& energy Products Cement

>

Fossil Fuels

Cement plant

Cement

manufacturing

© 2016 LafargeHolcim Ltd