WARRANTY, SERVICE AND MAINTENANCE BOOK...
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WARRANTY, SERVICE AND MAINTENANCE BOOK B600 - 250 - 600 m 3 /h B1500 - 750 - 1550 m 3 /h MISTRAL - 365 - 750 m 3 /h TYPHON II - 500 - 1130 m 3 /h cum : 225040
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Transcript of WARRANTY, SERVICE AND MAINTENANCE BOOK...
WARRANTY,SERVICE AND
MAINTENANCE BOOK
B600 - 250 - 600 m3/h B1500 - 750 - 1550 m3/hMISTRAL - 365 - 750 m3/h TYPHON II - 500 - 1130 m3/h
cu
m :
225040
Equipement specificationsCaractéristiques du matériel / Gerätemerkmale / Equipement specifications / Características del material
(put across in the relevant boxes)(cochrz les cases adéquates) / (zutreffende kästchen ankreuzen) / (barrare la casella pertinente) / (marcar las casillas adecuadas)
Serial number / N° de série / Seriennummer / Numero di matricola / Número de serie : .................................................
Installed : by (installer’s stamp)Installé le : par (cachet installateur)Installiert am : von (Stempel des Installator)Installato il : da (timbro dell’installatore)Instalado el : por (sello instalador)
Compressor typeType de compresseur / Kompressortyp
Tipo di compressore / Tipo di compresor
B600 �
MISTRAL �
TYPHON II �
B1500 �
SpeedVitesse / Version / Versione / Versión
20R �
30R �
13R/15L �
SystemPackages / Sistema / System
DDK �DDNC �DDIC �BDNC �BDIC �SAE4 �Electric drive �
Eletrique / Elektrik / Elettrico / EléctricoHydraulic drive �
Hydraulique / Hydraulik / Idraulico / Hidráulico
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Thank you for choosing a Blackmer
compressor.
Designed to meet the requirements of
oll our customers, Blackmer compressors
use only the best materials and have
undergone the quality controls necessary
to guarantee their reliability.
This User’s Manual and Warranty sets
out the warranty conditions offered by
Blackmer.
It is especially important for the
operations described in this manual to be
carried out by an Approved Blackmer
Service Point at the stipulated intervals
in order to take full advantage of the
warranty. (*)
We also recommend that you observe
the suggested maintenance intervals even
after the warranty period has elapsed.
Thank you for trusting us..
(*) See List of Approved Service Points in the appendix
Foreword:
GB
28
Blackmer SA guarantees all its newcompressors and systems under normaloperating and maintenance conditions.
Warranty terms and conditions:
• All Blackmer compressors and systems areguaranteed, parts and labour, for a period oftwo years from the date of their installationprovided the warranty conditions arecomplied with.
• Blackmer grants a one-year extension ofthe warranty if:1. BSC (Blackmer Screw Compressor) oil isused for lubricating the compressor orsystem (this type of oil is to be used as ofcommissioning or, at the latest, on the firstoil change after 10 hours of opration). BSCoil is supplied solely by Blackmer and itsapproved service points.
2. The compressor or system runs at theauthorised number of revolutions to bedocumented by vehicle management in theprogramming report.3. The intervals of servicing and maintenanceare recorded in this Manual.4. Should you wish to take advantage of thewarranty extension, the type of oil used foreach oil change is specified in this User’sManual and Warranty (box provided forthis purpose in the Service andMaintenance form).- This guarantee requires the compressor andits accessories to be serviced by an ApprovedBlackmer Service Point in accordance withthe recommended maintenance intervals.
The Blackmer warranty:
GB
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Important:
The warranty period starts from the datethe compressor is installed on the vehicle orsystem in its package and only if originalBlackmer spare parts/systems are used or ifspare parts explicity authorized by Blackmerare used for the desired application. Thisdate shall, without fail, be indicated on theWarranty Card at the end of this Manual.
The Blackmer warranty shall not beapplicable unless this card is returned toBlackmer.
Warranty restrictions:
This warranty shall not apply to:
• normal maintenance operations (e.g. oilchanges, belt tensioning) ;
• replacement of normal wear parts (e.g. airfilter elements) ;
• use of the equipment in conditions otherthan those recommended by the manu-facturer or the installer ;
• use of the equipment in conditions otherthan those for which it was designed.
GB
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Maintenance operation schedule ................................................... 31 to 32
Servicing and maintenance sheets ................................................. 33 to 39
Maintenance Operations
GB
31
Level 1Works to be carried out before useevery day by the user:
• Check the state of the suction filter andvacuum gauge. Clean or replace the ele-ments as necessary.
• Inspect the driving unit.
• Check the compressor and system are sealed.
• Check that the compressor is not rotatingin reverse when unloading is completed(non-return valve problem).
• For IC systems (with intercooler): checkthat the fan is properly started/in freerotation.
Level 2Works to be carried out once amonth by the user:
• Inspect the suction line for any leaks.Tighten collars and fittings as necessary.
• Check on the oil level. Top it up as necessary.
• Clean and drain the oil gauge.
• Check that the relief safety valve is workingcorrectly. If not, change it.
• If the discharge line has a filter, inspectand clean it as necessary, or change it.
• Check all connection/fixing points of thecompressor and its accessories.
• For compressors fitted with an extradrive/multiplier device (13R/15L): inspectthe suction grill and the state of the fan.Clean as necessary.
• For BD (belt-driven) systems: check belttension. Re-tension as necessary.
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32
Level 3Maintenance to be carried out everyyear by a Blackmer Service Point:
• Dismantle the non-return valves; cleanand repair as necessary.
• Check that the relief safety valve is correctlycalibrated.
• Check that the air filter/suction filtervacuum gauge is working correctly.
• Check on the mechanical integrity of thesupports (weld seams, tightening of nutsand bolts, state of screw eyes and elasticretaining clamps, etc.). Check all seals onthe compressor and its accessories.
• Check that the rotation speed range is theright one for the built-in pressure reliefvalve. (Check that the calibration of thevalve governing the compressor rotation
speed range does not exceed the maximumpressure permitted for the compressor).
• For IC systems (with intercooler): visuallyinspect the electric wiring. Check the electricinsulation/tractor chassis.
Level 4Works to be carried out every twoyears by a Blackmer Service Point:
• For DD (direct driven) systems: dismantleand check the torque limiter calibration.
• Change the oil filter and clean themagnetic plugs.
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First oil Subsequent oil changesType Version change after Standard BSC
oil oil
B600 20R / 30R 10 hr/1 week Only BSC* 500 hr / 12 monthsMistral 20R / 30R 10 hr/1 week Only BSC* 500 hr / 12 monthsTyphon II 20R / 30R 10 hr/1 week Only BSC* 500 hr / 12 monthsB1500 20R / 30R 10 hr/1 week Only BSC* 500 hr / 12 months
B600 13R / 15L 10 hr/1 week Only BSC* 300 hr / 9 monthsMistral 13R / 15L 10 hr/1 week Only BSC* 300 hr / 9 monthsTyphon II 13R / 15L 10 hr/1 week Only BSC* 300 hr / 9 monthsB1500 13R / 15L 10 hr/1 week Only BSC* 300 hr / 9 months
Oil change intervals:To be carried out according to the table below:
The oil must be changed as soon as any one of the oil change parameters is reached.
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34
1st maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report2nd maintenance operation
Oil change Type of oil� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
3rd maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
4th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
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5st maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report6th maintenance operation
Oil change Type of oil� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
7th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
8th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
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9st maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report10th maintenance operation
Oil change Type of oil� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
11th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
12th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
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13st maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report14th maintenance operation
Oil change Type of oil� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
15th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
16th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
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17st maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report18nd maintenance operation
Oil change Type of oil� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
19rd maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
20th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
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21st maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report22th maintenance operation
Oil change Type of oil� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
23th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
24th maintenance operationOil change Type of oil
� yes � no � BSC
Level of maintenance carried out: Stamp and signature:
� Level 3(Once-a-year maintenance)
� Level 4(Twice-a-year maintenance)
Date of maintenance opération
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GBList points approved
services Blackmer
List points approved
services Blackmer
To reach the brought up to datelist of the bridges Blackmerservices, thanks for agreeingto contact the customer service(coordinated page 48)
48
GB
Fax : 00 33 (0)3 86 45 86 48
After sales department
00 33 (0)3 86 49 87 24
00 33 (0)3 86 49 87 28
00 33 (0)3 86 49 86 03
BLACKMER
Z.I. La Plaine des Isles2, rue des CaillottesF-89000 Auxerre
France
Warranty cardCompressor type Version Serial Nummer System
DDK DDNC DDIC BDNC BDIC
Over pressure valve:Producer: Standard
oelBSC
2 bar 2,3 barHydr. pumpe:Hydr. motor:Diesel engine:Truck:
Producer:Chassis number:
Gear box type: PTO type: Ratio:Direction: Clockwise Counterclokwise
Belt:Pully on compressor:
Belt transmission ratio:Pully on transmission:Date of installation:
Stemp and sign from the installer
Kommentare: GeschwindigkeitKleiner SplittGroßer Splitt
von - bis
Stemp and sign from the software setting
User nameUser adress Poscode: Town: Country:
Street:
Torque limiter:Silencer:Suction filter:
Type:E-motor:rpm:
2,5 bar
World Headquarters1809 Century Avenue SW
Grand Rapids, MI 49503-1530 USAT 616.241.1611 F 616.241.3752
European HeadquartersZI la Plaine des Isles, rue des Caillottes
89000 Auxerre, FRANCET +33.3.86.49.86.30 F +33.3.86.46.42.10
Blackmer CzechCTPark OstravaNa Rovince 873
720 00 Ostrava - HrabovaCZECH
Printed in France by FILIGRANE - © 04/2007 BLACKMER
www.blackmer.com
3, Poruchik Nedelcho Bonchev Str., �. 5, 1528 So�a, Bulgariatel: +359 2 973 27 67
e-mail: o�[email protected]
