Wall Mount Patch Panel - Belden

Wall Mount Patch Panel PX104774-EN Release D /9

This Installation Guide is available in the “Document Center” of the Belden Networking website - www.belden.com

FXU Wall Mount Patch Panel components

ITEM DESCRIPTION QTY

1 Enclosure 1

2 Tray holder 1

3 Spool 2

4 Caution label 1

5 Administration label 1

6 18" Velcro strap 1

7 8" Velcro strap 2

8 Cable tie 5.75" 8

9 Cable tie 4.5" 8

10 Wood screw 4

11 Rubber grommet 4

12 Installation guide 1

2

31

4

5

6

7 8

10

9

11

Table of contents

Laser Radiation

Optical fibers transmit laser radiation of sufficient magnitude to cause injury to personnel and caution must be exercised to avoidexposure. This caution applies to any point in the system where the laser signal can be “accessed” (for example, at the bare fiberends).

A caution label is provided and should be placed inside the cabinet door.

Section Page

Optional kits 21. Installation of enclosure(s) 2 1.1 Installation of one enclosure 2 1.2 Installation of two enclosures 2

2. Installation for Distribution and Campus cables 3 2.1 Preparation of cable - general instructions 3 2.2 Preparation of splicing 3 2.3 Installation of distribution cable to fusion tray 4 2.3.1 Routing Distribution or Campus cables 4 2.4 Installation of distribution cable to Optimax 5

Section Page

2.5 Installation of MPO cable assembly 5 2.6 Installation of Campus cable to fusion tray 6 2.7 Installation of Campus cable to Optimax 6

3. Cable routing for more than one enclosure 6

4. Patch cord's routing 7

5. Labeling 7

6. Installation of door lock kit 7

Annex A 8

Fiber Express Ultra Wall Mount patch Panel PX104774-EN Release D /9

Optional kits (not shown):

- Ground Kit AX101099- Fiber Breakout Kit AX101101- FXU Flex Kit AX104002- FXU Preterm cassette

1. Installation of enclosure(s)

FXU Extension wallAX103932-933

FXU Door lock kit AX103394

FXU 8" Splice tray kitAX103912

Optional kits:

1. Mark the position of the (2) top holes at for#12 screw as shown.

2. Partially screw in the 2 provided woodscrews. Do not tighten the screws yet.

3. Hang the cabinet with the 2 screws using thekeyhole at the top of the enclosure.

4. Install the 2 remaining screws. Tighten the 4screws.

1.2 Installation of 2 enclosures (or more) with FXU spacer AX103932-933

1.1 Installation of one enclosure

1. Install the FXU spacer below the enclosureusing (2) #6-32 screws as shown.

2. Install the second enclosure to the FXUspacer using (2) #6-32 screws as shown.

Universal loaded frame

/9Fiber Express Wall Mount patch Panel PX104774-EN Release D

2. Installation for Distribution and Campus cables

2.1 Preparation of cables - general instructions

1. Determine and mark appropriate overall lengths of Distribution or Campus cable (dim A).

2. Feed the cable(s) through the rubber grommet.

3. Remove cable jacket, Kevlar and central member and cleanup if necessary.

4. Attach cable's jacket with provided cable ties as shown.

5. Store the slack around the spools and the tray holder.

It is recommended before removing cable or fiberjackets to check that lengths are accurate to alloweasy installation or redraw of the trays.

The Annex A proposes specific lengths for a typical installation

Armored cables must be ground to the Telecommunications Ground Bar. Install theoptional FXM Ground Kit part # AX101099 per instructions of installation guidePX101584.

Campus cable shall be prepared using the Flex Kit part # AX104002 and per instructionsof installation guide PX104901.

2.2 Preparation of splicing

1. Determine and mark appropriate overall lengths of Distribution cable sub-unit (dimB) or Campus cable buffer tube (dim C) to keep.

2. Remove jacket and Kevlar from each sub-units to expose the 900 µm fibers or thetubes from the loose tube to expose the 250 fibers.

3. Determine and cut appropriate lengths of pigtail.

The Annex A proposes specific lengths for a typical installation

For a better fibers protection it is recommended to keep the sub-unit and loose tube up to the tray.

2.3 Installation of Distribution cable to fusion tray


1. Verify if the 2 spools hold thetray firmly. If not adjust thedistance between the 2 spools byloosing and tighten up the spool'sscrews.

2. Mount the preloaded FXUframe in the enclosure.

3. Install pigtails in the FXUframe.

1. To install the first tray inthe enclosure first route thedistribution sub-units behindthe spools.

2. Slide the fusion tray in the trayholder and snap it between the 2spools.

3. Route pigtails in the “U”shape channel of the spools andclose the 2 spool's ears.

5. Snap the clear cover inthe tray as show.

Make sure that NO fibers aretrapped in the spool's ears

Make sure that no fibersare pinched between thetray and the window

4. Perform fusions per currentpractice and tips of installationguide PX104915.

Annex A proposes pigtail'slengths and routing schemefor fusion tray.

2.3.1 Routing Distributionor Campus cables

Annex A proposesrouting scheme forfusion tray.


6. Once the installation iscompleted secure the tray(s) withthe provided 18" velcro strap. Cutexcess with appropriate tool.

5. To install the second trayfollow previous instructionswith the exception that sub-units must be routed insidethe spools.

2.4 Installation of Distribution cable to Optimax

1. Prepare cables per instructions of section 2.1.

2. Remove the tray holder from the enclosure and stick fibersaddle.

3. Terminate Optimax with 900 µm distribution fiber.

4. Store the slack around the 2 spools and the cable holder asshown on picture of section 2.7.

2.5 Installation of MPO cable assembly

1. Insert cassette(s) in the FXU frame.2. Route the MPO cable inside the enclosure and secure cable slack as shown with velcro strap(s).3. Connect the MPO cable(s) in the cassette.

4. Slide the pigtails in the spaceleft behind the window and theflange's tray as shown.

Fibersaddle

Due to its stiffness Campus cable’s loose tube protected with Flex tube should be routed behind the

spool for the top and bottom trays


2.6 Installation of Campus cable to fusion tray

1. Prepare cables per instructions of section 2.1.

2. Prepare and perform splicing per instructions of Section 2.2. and 2.3

2.7 Installation of Campus cable to Optimax

1. Prepare cables with loose tubes per instructionsof section 2.1.

2. Attach loose tubes to Breakout kit perinstructions of installation guide PX104901(FXU Flex Kit).

3. Remove tray holder from the enclosure andstick cable holder as shown.

4. Attach cable to the enclosure with cable tiesand Breakout kit(s) AX101101 to the enclosurewith # 6-32 screw(s). 2 breakout kits can beput side by side and stacked up to 2.

5. Terminate Optimax with Breakout's kit 900µmfibers.

6. Route Flex tube behind the spool and 900µmfibers in the spool and in the cable holder asshown.

Flextubes

Fibersaddle

1. Prepare cables per previous instructions.

2. Pass the cable(s), sub-unit(s), Flex tube(s) orpatchcord(s) thru the grommet to reach the otherenclosure. Cut or remove the grommet if the cableor patchcord is too big.

3. Install the FXU spacer per previous instructions.

3. Cable routing for more than one enclosure

Breakoutkit

# 6-32screw

Lengths for sub-units or loose tube foradditional enclosures on top of the lowest onemust be increased by 16 additional inches.


4. Patch cord's routing

1. Attach patchcords with provided velcro

straps as shown. Take in consideration the 1"

pullout of the of the bezel.

5. Labeling

5.2 Installation of caution label

1. Once installation is completed placecaution label PX103261 inside theenclosure as shown on previous picture.

5.1 Installation of administration label

1. Install self-sticking administration labelPX104773 where appropriate.

Administration labels can be printed onstandard printer on the 8-1/2” X 11”blank sheet part # PX104773 provided.Information can be filled in using theExcel file “PX104773_ART_RA.xls” thatcan be found on www.belden.com

6. Installation of the (optional) FXU door lock kit AX103934

1. Hit with a screw driver thedoor’s knockout to remove it.

3. Install the door lock as shown. Make sure that the latch is at the right positionto open and lock the door

2. If necessary remove excess ofpaint with a file.

Administrationlabel

Cautionlabel


ANNEX A proposes specific nominal length for a typical installation. The jacket of theDistribution sub-units is kept until it is attached to the tray as such recommended in section 2.2..

Table A - Lengths of Distribution and Campus cables inside the enclosurefrom the enclosure entry (Point A) to the Attachment point of the tray

ANNEX A

Cable type Connection type Dim A Dim B Dim C Flex tube

Fusion tray 77” (1.96 m) 44” (1.12 m) N/A N/A Distribution

cable Optimax 72” (1.83 m) 52” (1.35 m) N/A N/A

Fusion tray 77” (1.96 m) N/A 44” (1.12 m) 44” (1.12 m) Campus cable

Optimax 84” (2.13 m) N/A 44” (1.12 m) 44” (1.12 m)

1 ½ turn

1.1 Subunit(s) of distribution cables for the

bottom tray should be routed as shown behind

the spools, the tray and tray holder.

1 ½turn

Attachmentpoint

Point A

Trayholder

Spool

Spoolopened

1. Subunit should have 1 ½ turn around the spools, as shown, up to the attachment point.

1.2 Subunit(s) of distribution cables for the top

tray should be routed as shown inside the spool

and behind the tray and tray holder

N.B.: Due to its stiffness Campus cable’s loose tube protected with Flex tube should be

routed behind the spool as shown at 1.1 for the top and bottom trays.

Attachmentpoint

Fiber Express Wall Mount patch Panel PX104774-EN Release D

For additional information, call 1-800-belden1

Copyright 2008, Belden Inc.

/9

(1) Length of 250/900 µm fibers in the tray should be 33 inches (838 cm)and should have 1 ½ turn from the attachment point as shown. This applieswhen a group of fibers (distribution or equipment) is attached at the sameentry of tray as shown.

Pigtail length

Top FXU frame 80” (2.03 m) = 47” (1.19 m) inches outside the tray + 33 inches (1)

Bottom FXU frame 85” (2.16 m) = 52” (1.32 m) inches outside the tray + 33 inches (1)

Table B - Lengths of Pigtail(s) on equipment side (FXU frame)

Attachment point

1.3 Pigtails for top and bottom trays should have 2 turns

around the spools and be routed as shown inside the spool

and inside the tray and per instruction 4 of section 2.3.1.

Attachment point

Attachment point

2 turns

Wall Mount Patch Panel - Belden

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