Walid Al Attar
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Transcript of Walid Al Attar
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Global and regional aluminium markets managing growth, competition and oversupply
The Middle East as an emerging hub
Walid Al Attar, Chief Marketing Officer
Platts Aluminium Symposium 2014
12 to 14 January 2014
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1Emirates Global Aluminium
Agenda
Introducing Emirates Global Aluminium
Primary aluminium core assets
Product mix
Global dynamics
Middle East primary aluminium industry
EGA sales strategy
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2Emirates Global Aluminium 2Emirates Global Aluminium
Middle East primary aluminium industry (1)Centred in the Gulf Co-operation Council (GCC) region
Saudi Arabia
OmanQatar
UAE
Bahrain
Kuwait
EMAL
DUBAL
Alba
Qatalum
Sohar
Maaden
Six smelters in five GCC states
Massive growth in 40 years 120,000 t in 1971 to 3.7 M t in
2012
Over 9% of total global primaryaluminium production will come
from the Middle East by 2020
Some 60% of Middle Eastprimary aluminium capacity hasbeen built since 2008
About 57% of new capacityrepresents regional investments
by global majors
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3Emirates Global Aluminium 3Emirates Global Aluminium
Middle East primary aluminium industry (2)Capacity to exceed 4.88 M t by 2014 (almost 32% up on 2012)
Country Company Annual
productioncapacity (t)
Year
commissioned
Ownership
Bahrain ALBA 880,000 1971 Bahrain (67.5%)
SABIC (21.5%)
Public (11%)
UAE DUBAL 1,056,000 1979 Dubai Government (100%)*
Oman Sohar 370,000 2008 Oman Oil Co (40%)
Abu Dhabi Water & Elec. Authority (40%)Rio Tinto Alcan (20%)
Qatar Qatalum 585,000 2010 Qatar Aluminium (50%)
Hydro Alumin ium (50%)
UAE EMAL 1,255,000 2010 DUBAL (50%)*
Mubadala (50%)*
Saudi Arabia Maaden 740,000 2012 Saudi Arabian Mining Company (Maaden) (74.9%)
Alcoa (25.1%)
Source: Gulf Aluminium Council
* Ownership structure changing, through formation of EGA
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Middle East primary aluminium industry (3)Key factors behind the growth
Energy is a readily available resource (more economical than elsewhere); industry adds valueto energy to support social development initiatives
Modern installations, featuring advanced, environmentally-friendly energy-efficient reductioncell technologies (focus on economic and environmental sustainability)
Location, with excellent reach to all corners of the globe
Strong export capacity, designedto exceed regional demand and
fulfil commitments to global markets
Continued growth in globaldemand identified unanimously by
industry analysts
National government support forinvestment in industry (ease of
doing business) Many attractive features,
conducive to primary aluminium
production
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Agenda
Introducing Emirates Global Aluminium
Core primary aluminium assets
Product mix
Global dynamics
Middle East primary aluminium industry
EGA sales strategy
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Mubadala Development Company andInvestment Corporation of Dubai (collectively theshareholders of DUBAL and EMAL) havecombined their aluminium industry interestsin anew jointly-owned, UAE-based entity called Emirates Global Aluminium (EGA)
Completion of the transaction achieved in Q1 2014, allowing integrated operations tocommence January 2014
EGA represents the progression of the shareholders principles for cooperation agreed in2006 that have underpinned their relationship in EMAL and continue in their activities in all
parts of the aluminium value chain (aluminium industry in the UAE began 35 years ago) EGA has very strong financial backing both shareholders are sovereign wealth funds,
with unwavering commitment to sustainable growth
EGAs visionis to provide the global economy with sustainable material of the highestquality, building a legacy of excellence for the UAE and the world
EGACreating a new, UAE-based global aluminium champion
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7Emirates Global Aluminium 7Emirates Global Aluminium
World-class smelter operations on two sites (1)
Commissioned end-1979
Sequential expansions, advancing
technologies
1,573 reduction cells in seven
potlines
Smelter (>1 M tpa) Casthouses (>1 M tpa)
2,350 MW power station (30C)
30 million gallon/day desalination
plant
Port facilities
Warehouses & administration
Residential area
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8Emirates Global Aluminium 8Emirates Global Aluminium
World-class smelter operations on two sites (2)
PHASE I
756 cells (DX Technology)
Fully commissioned end-2010
787 kt sold in 2012
PHASE II
444 cells (DX+ Technology)
Upgrade of Phase I cells
First hot metal September 2013
Increase capacity to 1.35 M tpa byend-2014
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9Emirates Global Aluminium 9Emirates Global Aluminium
Total UAE smelter capacity
DUBALwas worlds 2ndlargest single-site producer in 2012 (1.025 M t)
EMALwill be worlds largest single-site smelter once fully commissioned in 2014
EGA(DUBAL + EMAL) accounts for 50% of Middle East production
Initially DUBAL only, including EMAL from 2010 onwards
135
240
380
530
680761
864 890950 970
1304
17811839 1872
23152384 2395 2393
0
500
1000
1500
2000
2500
3000
1980 1990 1996 1999 2003 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
ktpa
Smelting capacity (000 tonnes per annum)
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10Emirates Global Aluminium 10Emirates Global Aluminium
Product mix
Product type cast by DUBAL and EMAL from 2014 (i.e. EMAL Phase II fully commissioned)
Total2,500,000 tpa
240,000
780,000
1,100,000
380,000
Unalloyed
Foundry
Billet
Slab
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11Emirates Global Aluminium 11Emirates Global Aluminium
Dedicated to excellence and sustainabil ity
Premium purity, high performance aluminium products
Super high and high purity aluminium >99.952% metal purity
Leading supplier of foundry alloys to automotive manufacturers
One of the worlds largest suppliers of billets for forging andextrusion
Investment in value-added products casting facilities to meetcustomers requirements
Advanced reduction-cel l technologies, developed in-house
DX Technology (385 kA) (796 cells)
DX+ Technology (440 kA) (449 cells)
Modernisation and retrofit of older potlines (DUBAL)
Superb environmental performance *
Focus on energy-efficiency (smelter specific energy:14.73 DC MWh/t Al)
Stringent emission control (PFC 0.12 CO2eq t/t Al;HF 0.60 kg/t Al )
Safety fi rst and always
* DUBAL, 2012 figures
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12Emirates Global Aluminium
Agenda
Introducing Emirates Global Aluminium
Primary aluminium core assets
Product mix
Global dynamics
Middle East primary aluminium industry
EGA sales strategy
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13Emirates Global Aluminium 13Emirates Global Aluminium
Global dynamics influencing EGA
Global growth of aluminium consumption
Growth of Chinese aluminium consumption and production
Increasing costs and decreasing availability of energy, driving closures of primary smelters
Environmental pressures to reduce greenhouse gas emissions
Influence of financial investment companies on aluminium pricing
Protectionism
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14Emirates Global Aluminium 14Emirates Global Aluminium
Growth in primary aluminium consumption
Annual growth in primary aluminium consumption of 4% to 6%
ROW versus China (ktpa)
17
2736
40
24
29
34
39
0
10
20
30
40
50
60
70
80
90
2010 2015 2020 2025
China Others
000to
nnes
Data: CRU
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15Emirates Global Aluminium 15Emirates Global Aluminium
Protectionism
Chinas tax incentives:
Competitive edge in terms ofpricing
Extraordinary growth inChinese production of
aluminium extrusions
Substantial growth in Chineseexports of aluminium
products manufactured fromextrusions.
Production of extrusions in China
X
10,0
00tpa
Sources: China NFMA, CRU
Chinese semi-fabricated exports to the GCC
tpa
Import tariff barriers:
Protects interests of older smelters BUT undermines competitiveness of countrys
downstream industry
Inappropriate warehousing strategies:
Perverse financial incentives Manipulation to maximise warehouse returns Aggravating tight supply of products and
depressing LME prices
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16Emirates Global Aluminium 16Emirates Global Aluminium
Aluminium is a commodity
Primary aluminium is in demand globally Highly competitive and transparent markets createsinteresting dynamics:
EGA sells products globally, mainly into countries short on primary aluminium production
EGA must thus compete on quality, service and price against international and national
producers
Primary aluminium is a globally traded product, with common commercial values (i.e. inherentenergy value):
Some countries export primary aluminium, others import it
Aluminium semi-fabricated and finished products are imported and exported by some
countriesAluminium scrap is imported and exported by some countries
The major common denominator in these flows is the value of the aluminium content. Other
variables (cost, quality and service) are the differentiators
Protectionvs. globalisation
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17Emirates Global Aluminium
Agenda
Introducing Emirates Global Aluminium
Primary aluminium core assets
Product mix
EGA sales strategy
Middle East primary aluminium industry
Global dynamics
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18Emirates Global Aluminium
Global sales strategy: regional application Follow markets where demand exceeds internal production
More than 88% of production is exported (largest market is Asia, followed by Middle East
North Africa region, Europe and The Americas)
39%
26%
20%
15%
Asia
MENA
Europe
Americas
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*IMPORTANT NOTES:
A) Aluminum production forecasts assume all confirmed brownfield / greenfield projects hit the market as planned
(no delays).
B) Aluminum production forecasts assume no cuts in production beyond the ones that have been confirmed so far
nor disruptions in operating capacity.
C) Aluminum production forecasts include annual capacity creep of 0.5% per year for all smelters.
Regional deficits widening(especially in North America, Western Europe, China)
Expected primary aluminium market deficits by region 2012-2015*(million tonnes)
Source: HARBOR Intelligence
NORTH AMERICA
1.051.50
WEST EUROPE
2.80 2.86
2.11 2.17
JAPAN
ASIA EXCL.
CHINA AND
JAPAN
5.625.01
2012
GLOBAL
2015
1.00 1.08
0.50
1.65
CHINA
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20Emirates Global Aluminium
*IMPORTANT NOTES:
A) Aluminum production forecasts assume all confirmed brownfield / greenfield projects hit the market as planned
(no delays).
B) Aluminum production forecasts assume no cuts in production beyond the ones that have been confirmed so far
nor disruptions in operating capacity.
C) Aluminum production forecasts include annual capacity creep of 0.5% per year for all smelters.
GCC: only region with increasing surplusExpected primary aluminium market surpluses by region 2012-2015*(million tonnes)
Source: HARBOR Intelligence
MIDDLE EAST
REGIONAL SURPLUS
LATIN AMERICA
0.400.19
AFRICA
1.231.24
OCEANIA
1.811.47
2.58 2.53
EASTEUROPE3.044.51
2012
GLOBAL DEFICIT
2015
1.00 1.08
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21Emirates Global Aluminium
The Americas: Strengthening presence,
penetrating markets
North America:
Strengthened DUBAL/EMAL presence through DUBAL America Inc. Proportion of sales into the USA increased from 8% in 2011 to 15% in 2012.
South America: First foray in 2011
DUBAL sales in 2011 and 2012 totaled approximately 33,000 t
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
1,001 1,015 1,032 1,052
2009 2010 2011 2012
Asia
MENA
Europe
Americas
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22Emirates Global Aluminium
Closing thoughts
Global aluminium industry:
Challenged by warehousing dynamics and re-melt overhang. Constrained by depressed LME prices.
Strong and continuous growth in demand for value-added products.
Long-term outlook to rectify.
Middle East aluminium industry: State-of-the-art smelters.
Substantial investment in sustainable production (advanced technologies, emissionreduction).
Casthouse mix primarily value-added products to meet customer demands.
EGA prospects: Additional 500,000 tonnes coming on stream (EMAL Phase II).
Strong demand will ensure full capacity pre-sold.
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23Emirates Global Aluminium
Thank you