W3 / W4 / W5 / W7/ W9 Control Head Models Service …® Digital Spectra® and Digital Spectra Plus...
Transcript of W3 / W4 / W5 / W7/ W9 Control Head Models Service …® Digital Spectra® and Digital Spectra Plus...
ASTRO® Digital Spectra
®
and Digital Spectra Plus
Mobile Radios
W3 / W4 / W5 / W7/ W9
Control Head Models
Service Manual
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W9elsual
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Title Page ASTRO® Digital Specand Digital Spectra P
Mobile Ra
W3/W4/W5/W7/Control Head Mod
Service Man
Motorola, Inc.8000 West Sunrise BoulevardFort Lauderdale, Florida 33322 6881096C
i
ForewordThis manual covers the ASTRO® Digital Spectra® and Digital Spectra Plus control heads (Models W3, W4, W5, W7, and W9), unless otherwise specified. This manual provides sufficient information to enable qualified service shop technicians to troubleshoot and repair ASTRO® Digital Spectra® and Digital Spectra Plus control heads to the component level.
For details on radio operation, refer to the applicable manuals available separately. A list of related publications is provided in the section, “Related Publications,” on page ix.
Product Safety and RF Exposure Compliance
ATTENTION!
The radio that comes with this control head is restricted to occupational use only to satisfy FCC RF energy exposure requirements. Before using this product, read the RF energy awareness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 68P81095C99) to ensure compliance with RF energy exposure limits.
For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site which lists approved accessories: http://www.motorola.com/cgiss/index.shtml
Manual Revisions
Changes which occur after this manual is printed are described in FMRs (Florida Manual Revisions). These FMRs provide complete replacement pages for all added, changed, and deleted items. To obtain FMRs, contact the Radio Parts Services Division (refer to “Appendix A, Replacement Parts Ordering”).
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.
Document Copyrights
No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.
Disclaimer
The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.
Trademarks
MOTOROLA, the Stylized M logo, ASTRO, and Spectra are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners.
© Motorola, Inc. 2003.
CAUTION: Before using this product, read the operating instruc-tions for safe usage contained in the Product Safety and RF Expo-sure booklet enclosed with your radio.
!C a u t i o n
ii
Table of Contents iii
Table of Contents
Foreword.........................................................................................................ii
Product Safety and RF Exposure Compliance ............................................................................................ iiManual Revisions ........................................................................................................................................ iiComputer Software Copyrights ...................................................................................................................iiDocument Copyrights .................................................................................................................................. iiDisclaimer.................................................................................................................................................... iiTrademarks ................................................................................................................................................. ii
Commercial Warranty ...................................................................................xi
Limited Warranty ........................................................................................................................................xiMOTOROLA COMMUNICATION PRODUCTS................................................................................xi
I. What This Warranty Covers And For How Long .....................................................................xiII. General Provisions .................................................................................................................xiIII. State Law Rights .................................................................................................................. xiiIV. How To Get Warranty Service ............................................................................................. xiiV. What This Warranty Does Not Cover.................................................................................... xiiVI. Patent And Software Provisions ......................................................................................... xiiiVII. Governing Law................................................................................................................... xiii
Chapter 1 Introduction ......................................................................... 1-1
1.1 Notations Used in This Manual...................................................................................................... 1-11.2 Control Head Features .................................................................................................................. 1-21.3 Control Heads................................................................................................................................ 1-2
1.3.1 W3 Control Head .............................................................................................................. 1-21.3.1.1 W3 Controls ............................................................................................................. 1-3
1.3.2 W4, W5, W7, and W9 Control Heads ............................................................................... 1-41.3.2.1 W4, W5, W7, and W9 Controls................................................................................ 1-6
Chapter 2 Basic Maintenance.............................................................. 2-1
2.1 Inspection ...................................................................................................................................... 2-12.2 Cleaning......................................................................................................................................... 2-1
2.2.1 Cleaning External Plastic Surfaces................................................................................... 2-12.2.2 Cleaning Internal Circuit Boards and Components........................................................... 2-1
2.3 Handling Precautions..................................................................................................................... 2-2
Chapter 3 Theory of Operation............................................................ 3-1
3.1 W3 Control Head ........................................................................................................................... 3-13.1.1 SB9600 Serial Bus Interface............................................................................................. 3-13.1.2 Display Circuit ................................................................................................................... 3-13.1.3 Keypad Side Keys and Top Keys ..................................................................................... 3-23.1.4 Microphone Preamplifier and PTT .................................................................................... 3-2
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3.1.5 On-/Off-Hook Control ........................................................................................................ 3-33.1.6 Backlight Circuit ................................................................................................................ 3-33.1.7 Power Supply.................................................................................................................... 3-33.1.8 Status LEDs ...................................................................................................................... 3-33.1.9 Jumper Selection .............................................................................................................. 3-33.1.10 Power On/Off .................................................................................................................... 3-43.1.11 Miscellaneous Functions................................................................................................... 3-4
3.2 W4, W5, and W7 Control Heads.................................................................................................... 3-43.2.1 Power Switch/Ignition........................................................................................................ 3-43.2.2 Voltage Regulator ............................................................................................................. 3-53.2.3 Microcomputer ..................................................................................................................3-53.2.4 Interface Circuitry.............................................................................................................. 3-53.2.5 Reset................................................................................................................................. 3-63.2.6 Bus Busy........................................................................................................................... 3-63.2.7 Serial Bus Data ................................................................................................................. 3-63.2.8 Push-To-Talk (PTT) .......................................................................................................... 3-73.2.9 Hang-Up Button (HUB) .....................................................................................................3-73.2.10 Ignition Sense Circuitry .....................................................................................................3-73.2.11 Keypad Scan..................................................................................................................... 3-73.2.12 Vacuum Fluorescent (VF) Voltage Converter Circuitry..................................................... 3-73.2.13 Vacuum Fluorescent Display Driver IC ............................................................................. 3-83.2.14 Vacuum Fluorescent Display ............................................................................................ 3-83.2.15 Backlight LEDs..................................................................................................................3-8
3.3 W9 Control Head ........................................................................................................................... 3-83.3.1 Display .............................................................................................................................. 3-83.3.2 W9 Controls and Indicators............................................................................................... 3-93.3.3 Control Board.................................................................................................................... 3-9
3.3.3.1 Microprocessor ........................................................................................................ 3-93.3.3.2 Watchdog Timer....................................................................................................... 3-93.3.3.3 Bus Transceiver ..................................................................................................... 3-103.3.3.4 Vacuum Fluorescent Voltage Converter ................................................................ 3-103.3.3.5 Vehicle Interface Ports........................................................................................... 3-103.3.3.6 Power Supply.........................................................................................................3-103.3.3.7 Ignition Sense Circuits ........................................................................................... 3-103.3.3.8 EEPROM Write-Protect Circuit .............................................................................. 3-11
3.3.4 Display Board.................................................................................................................. 3-113.3.4.1 VF Display..............................................................................................................3-113.3.4.2 VF Display Driver ...................................................................................................3-113.3.4.3 Status LEDs........................................................................................................... 3-113.3.4.4 Backlight LEDs....................................................................................................... 3-11
3.3.5 Default Jumper Settings.................................................................................................. 3-113.4 Vehicle Interface Port (VIP) .........................................................................................................3-12
3.4.1 W4, W5, and W7 Control Heads..................................................................................... 3-123.4.1.1 VIP Output Connections ........................................................................................ 3-12
3.4.1.1.1 Dash-Mount Installations ................................................................................ 3-123.4.1.1.2 Remote-Mount Installations ............................................................................ 3-13
3.4.1.2 VIP Input Connections (Remote-Mount Only)........................................................ 3-133.4.2 W9 Control Heads........................................................................................................... 3-14
3.4.2.1 VIP Output Connections ........................................................................................ 3-143.4.2.2 VIP Input Connections ........................................................................................... 3-14
Chapter 4 Test Equipment and Service Aids ..................................... 4-1
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Table of Contents v
4.1 Recommended Test Equipment and Service Aids ........................................................................ 4-1
Chapter 5 Troubleshooting................................................................. 5-1
5.1 Required Tools and Supplies......................................................................................................... 5-15.2 Troubleshooting Waveforms.......................................................................................................... 5-2
5.2.1 ASTRO Digital Spectra Waveforms.................................................................................. 5-25.3 Replacing the Vacuum Fluorescent Display (W4, W5, and W7 Control Heads) ........................... 5-5
5.3.1 Removing the Display....................................................................................................... 5-55.3.2 Installing the Display ......................................................................................................... 5-5
5.4 Replacing the Remote Back-Housing Interface Board .................................................................. 5-55.4.1 W4, W5, and W7 Control Heads....................................................................................... 5-5
5.5 Replacing the Remote Interconnect Board.................................................................................... 5-65.5.1 Low-/Mid-Power Radios.................................................................................................... 5-65.5.2 High-Power Radios........................................................................................................... 5-6
5.6 Replacing the Control-Head Board................................................................................................ 5-75.6.1 W3 Control Heads ............................................................................................................ 5-75.6.2 W4, W5, and W7 Control Heads....................................................................................... 5-85.6.3 W9 Control Heads .......................................................................................................... 5-10
5.7 Final Reassembly–W3 Control Head........................................................................................... 5-115.8 Troubleshooting Charts ............................................................................................................... 5-12
Chapter 6 Radio Connectors ............................................................... 6-1
6.1 Radio Connectors .......................................................................................................................... 6-26.2 Radio Connector Locations ........................................................................................................... 6-36.3 Extender Cable (P501) .................................................................................................................. 6-46.4 Control-Head Cabling Diagram...................................................................................................... 6-4
Chapter 7 Exploded Views and Parts Lists ........................................ 7-1
7.1 Model W3 Hand-Held Control Head Exploded View ..................................................................... 7-27.2 W4 Rotary Control Head Exploded View...................................................................................... 7-37.3 W5 and W7 Pushbutton Control Head Exploded View................................................................. 7-47.4 W9 Pushbutton Control Head Exploded View .............................................................................. 7-57.5 HMN1080A, HMN1061A, HMN1079A Microphone Exploded View .............................................. 7-67.6 Small Pushbutton Parts ................................................................................................................. 7-77.7 Large Pushbutton Parts ................................................................................................................. 7-7
Chapter 8 Schematics, Overlays, and Parts Lists ............................. 8-1
8.1 List of Schematics, Component Location Diagrams, and Parts Lists ............................................ 8-1
Appendix A Replacement Parts Ordering..............................................A-1
A.1 Basic Ordering Information ............................................................................................................A-1A.2 Motorola Online .............................................................................................................................A-1A.3 Mail Orders ....................................................................................................................................A-1A.4 Telephone Orders..........................................................................................................................A-2
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A.5 Fax Orders .....................................................................................................................................A-2A.6 Parts Identification .........................................................................................................................A-2A.7 Product Customer Service .............................................................................................................A-2
Index..................................................................................................... Index-1
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List of Figures vii
6881096C77-O September 26, 2003
List of Figures
Figure 1-1. Typical W3 Hand-Held Control Head.................................................................................... 1-3Figure 1-2. Typical W4 Rotary Control Head........................................................................................... 1-4Figure 1-3. Typical W5 Pushbutton Control Head................................................................................... 1-4Figure 1-4. Typical W7 Pushbutton Control Head................................................................................... 1-5Figure 1-5. Typical W9 Pushbutton Control Head................................................................................... 1-5Figure 3-1. Astro Spectra Control Head Block Diagram.......................................................................... 3-4Figure 3-2. Cabling Interconnect Diagram for Dash Mount................................................................... 3-13Figure 3-3. Cabling Interconnect Diagram for Remote Mount............................................................... 3-13Figure 5-1. Replacing the Vacuum Fluorescent Display ......................................................................... 5-5Figure 5-2. Model W4 Rotary Control Head Assembly Screw and Snap Sequence............................... 5-8Figure 5-3. Models W5 and W7 Pushbutton Control Head Assembly Screw Sequence ........................ 5-8Figure 5-4. W9 Control Head Control Board and Display Board........................................................... 5-10Figure 6-1. J0103 Remote-Mount Control Head Connector.................................................................... 6-2Figure 6-2. J5 Control Cable for Remote-Mount Control Head............................................................... 6-2Figure 6-3. J6 Radio Operations Connector............................................................................................ 6-2Figure 6-4. J2 Rear Accessory Connector .............................................................................................. 6-2Figure 6-5. P104 Microphone Jack ......................................................................................................... 6-2Figure 6-6. Dash-Mount Radio Connector Locations.............................................................................. 6-3Figure 6-7. Remote-Mount Radio Connector Locations.......................................................................... 6-3Figure 6-8. Command Board Connector Locations................................................................................. 6-3Figure 6-9. VOCON Board Connector Locations .................................................................................... 6-3Figure 6-10. P501 Extender Cable............................................................................................................ 6-4Figure 6-11. Control-Head Cabling Diagram............................................................................................. 6-4Figure 7-1. W3 Hand-Held Control Head Exploded View ....................................................................... 7-2Figure 7-2. W4 Rotary Control Head Exploded View .............................................................................. 7-3Figure 7-3. W5 and W7 Pushbutton Control Head Exploded View ......................................................... 7-4Figure 7-4. W9 Pushbutton Control Head Exploded View ...................................................................... 7-5Figure 7-5. HMN1080A, HMN1061A, HMN1079A Microphone Exploded View...................................... 7-6
viii Related Publications
List of Tables
Table 1-1. ASTRO Digital Spectra/Spectra Plus Basic Features ........................................................... 1-2Table 1-2. 12-Button Keypad (W7 and W9) ........................................................................................... 1-7Table 3-1. W3 Jumper Selection............................................................................................................ 3-3Table 3-2. Types of Operations.............................................................................................................. 3-4Table 3-3. Serial Data Bus Logic............................................................................................................ 3-6Table 3-4. PTT Logic States................................................................................................................... 3-7Table 3-5. HUB Logic States ..................................................................................................................3-7Table 3-6. Standard Jumper Configurations......................................................................................... 3-11Table 3-7. VIP Output Connections ..................................................................................................... 3-14Table 3-8. VIP Input Connections ........................................................................................................ 3-14Table 4-1. Recommended Motorola Test Equipment and Service Aids .................................................4-1Table 5-1. Required Tools and Supplies ................................................................................................ 5-1Table 7-1. Exploded Views..................................................................................................................... 7-1Table 7-2. W3 Hand-Held Control Head Exploded View Parts List........................................................ 7-2Table 7-3. Model W4 Rotary Control Head Parts List ............................................................................ 7-3Table 7-4. W5 and W7 Pushbutton Control Head Parts List .................................................................. 7-4Table 7-5. W9 Pushbutton Control Head Parts List .............................................................................. 7-5Table 7-6. HMN1080A, HMN1061A, HMN1079A Microphone Parts List............................................... 7-6Table 7-7. Small Pushbutton Parts List .................................................................................................. 7-7Table 7-8. Large Pushbutton Parts List.................................................................................................. 7-7
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List of Tables ix
Related PublicationsASTRO Digital Spectra and Digital Spectra Plus Model W3 User’s Guide ..................................6881090C61ASTRO Digital Spectra and Digital Spectra Plus Models W4, W5, W7, and W9 User’s Guide ..6881090C62ASTRO Digital Spectra Hand-Held Control Head User’s Guide (Model W3) ..............................6881073C25ASTRO Digital Spectra (Model W4, W5, W7, and W9) User’s Guide..........................................6881074C80ASTRO Digital Spectra and Digital Spectra Plus Mobile Radios Detailed Service Manual .........6881076C25ASTRO Digital Spectra Mobile Radios Dual Control Head Radio System Service Manual.........6881091C78ASTRO Spectra and Digital Spectra FM Two-Way Mobile Radios Installation Manual ...............6881070C85ASTRO Spectra Motorcycle Radios Supplemental Installation Manual...................................... 6880103W01CPS Programming Installation Guide ..........................................................................................6881095C44KVL 3000 User’s Manual ............................................................................................................. 6881131E16
6881096C77-O September 26, 2003
Commercial Warranty xi
Commercial Warranty
Limited Warranty
MOTOROLA COMMUNICATION PRODUCTS
I. What This Warranty Covers And For How Long
MOTOROLA INC. (“MOTOROLA”) warrants the MOTOROLA manufactured Communication Products listed below (“Product”) against defects in material and workmanship under normal use and service for a period of time from the date of purchase as scheduled below:
Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period. All replaced parts of Product shall become the property of MOTOROLA.
This express limited warranty is extended by MOTOROLA to the original end user purchaser only and is not assignable or transferable to any other party. This is the complete warranty for the Product manufactured by MOTOROLA. MOTOROLA assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of MOTOROLA. Unless made in a separate agreement between MOTOROLA and the original end user purchaser, MOTOROLA does not warrant the installation, maintenance or service of the Product.
MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by MOTOROLA which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, MOTOROLA disclaims liability for range, coverage, or operation of the system as a whole under this warranty.
II. General Provisions
This warranty sets forth the full extent of MOTOROLA'S responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at MOTOROLA's option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW.
ASTRO Digital Spectra and Digital Spectra Plus Units
One (1) Year
Product Accessories One (1) Year
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xii Commercial Warranty
III. State Law Rights
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.
This warranty gives specific legal rights, and there may be other rights which may vary from state to state.
IV. How To Get Warranty Service
You must provide proof of purchase (bearing the date of purchase and Product item serial number) in order to receive warranty service and, also, deliver or send the Product item, transportation and insurance prepaid, to an authorized warranty service location. Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola at 1-888-567-7347 US/Canada.
V. What This Warranty Does Not Cover
A. Defects or damage resulting from use of the Product in other than its normal and customary manner.
B. Defects or damage from misuse, accident, water, or neglect.
C. Defects or damage from improper testing, operation, maintenance, installation, alteration, modification, or adjustment.
D. Breakage or damage to antennas unless caused directly by defects in material workmanship.
E. A Product subjected to unauthorized Product modifications, disassemblies or repairs (includ-ing, without limitation, the addition to the Product of non-Motorola supplied equipment) which adversely affect performance of the Product or interfere with Motorola’s normal warranty inspection and testing of the Product to verify any warranty claim.
F. Product which has had the serial number removed or made illegible.
G. Rechargeable batteries if:
- any of the seals on the battery enclosure of cells are broken or show evidence of tamper-ing.
- the damage or defect is caused by charging or using the battery in equipment or service other than the Product for which it is specified.
H. Freight costs to the repair depot.
I. A Product which, due to illegal or unauthorized alteration of the software/firmware in the Prod-uct, does not function in accordance with MOTOROLA’s published specifications or the FCC type acceptance labeling in effect for the Product at the time the Product was initially distrib-uted from MOTOROLA.
J. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Product.
K. Normal and customary wear and tear.
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Commercial Warranty xiii
VI. Patent And Software Provisions
MOTOROLA will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or parts infringe a United States patent, and MOTOROLA will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:
A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim;
B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and
C. should the Product or parts become, or in MOTOROLA’s opinion be likely to become, the subject of a claim of infringement of a United States patent, that such purchaser will permit MOTOROLA, at its option and expense, either to procure for such purchaser the right to con-tinue using the Product or parts or to replace or modify the same so that it becomes nonin-fringing or to grant such purchaser a credit for the Product or parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or parts as established by MOTOROLA.
MOTOROLA will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software, apparatus or devices not furnished by MOTOROLA, nor will MOTOROLA have any liability for the use of ancillary equipment or software not furnished by MOTOROLA which is attached to or used in connection with the Product. The foregoing states the entire liability of MOTOROLA with respect to infringement of patents by the Product or any parts thereof.
Laws in the United States and other countries preserve for MOTOROLA certain exclusive rights for copyrighted MOTOROLA software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola software. MOTOROLA software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse engineering of such MOTOROLA software or exercise of rights in such MOTOROLA software is permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA patent rights or copyrights.
VII. Governing Law
This Warranty is governed by the laws of the State of Illinois, USA.
6881096C77-O September 26, 2003
Chapter 1 Introduction
ASTRO Digital Spectra and Digital Spectra Plus control heads are available in five radio models: W3, W4, W5, W7, and W9. This chapter describes the control heads used with these radios.
1.1 Notations Used in This ManualThroughout the text in this publication, you will notice the use of note, caution, warning, and danger notations. These notations are used to emphasize that safety hazards exist, and care must be taken and observed.
NOTE: An operational procedure, practice, or condition that is essential to emphasize.
CAUTION indicates a potentially hazardous situation which, if not avoided, might result in equipment damage.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or injury.
!C a u t i o n
!W A R N I N G
!
D A N G E R
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1-2 Introduction: Control Head Features
1.2 Control Head FeaturesThe table below outlines the basic features of the five control heads covered in this manual.
1.3 Control Heads The control heads used with ASTRO Digital Spectra and Digital Spectra Plus radios have microprocessor circuitry that operates the standard and optional features built into the system. The control-head design allows for installation in even the smallest of vehicles. The control head may be field-programmed to add options or alter the information stored in certain areas of its electronic memory.
The following sections describe the control head used by each of the five models.
1.3.1 W3 Control Head
The W3 Hand-Held Control Head (HHCH) is shown below. THe HHCH has been designed as an alternative to the standard radio control-head approach. It can emulate most radio control-head functions, including LCD display, volume control, power On/Off, and mode. The HHCH can either replace the radio control head or be used in dual-control applications, either in conjunction with a radio control head or another HHCH.
Table 1-1. ASTRO Digital Spectra/Spectra Plus Basic Features
Feature W3 W4 W5 W7 W9
Display 2 line/14 characters Liquid-Crystal Display (LCD) with 8 Status Annunciators
1 line/8 charactersVacuum Fluorescent Display
1 line/8 charactersVacuum Fluorescent Display
1 line/8 charactersVacuum Fluorescent Display
1 line/11 charactersVacuum Fluorescent Display
Mode & Volume Controls
Rocker Switches Rotary Mode & Volume Controls
Rocker Switch Mode & Volume Controls
Rocker Switch Mode & Volume Controls
Rocker Switch Mode & Volume Controls
Numeric Keypad
Yes No No Yes Yes
Channel Capability (Digital Spectra)
255 128 128 255 255
Channel Capability (Digital Spectra Plus)
512 128 128 512 512
Remote Mount Available Available Available Available Available
Dash Mount Available Available Available Available Not Available
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Introduction: Control Heads 1-3
Figure 1-1. Typical W3 Hand-Held Control Head
1.3.1.1 W3 Controls
On/Off Button (T1): Turns the radio on and off. Can be used as an additional programmable button if the on/off function is not used.
Orange Programmable Button (T2): Programmed at the factory for emergency use. Field programmable by a qualified radio technician.
Programmable Button (T3): Field programmable by a qualified radio technician.
LED Indicator: Green/red light-emitting diode. Indicates operating status.
Display: 2-line by 14-character display. Provides visual information about many radio features.
Keypad. Provides control of, and data interface with, many features.
Programmable Side Button 1 (S1): Field programmable by a qualified radio technician.
Programmable Side Button 2 (S2): Field programmable by a qualified radio technician.
Programmable Side Button 3 (S3): Field programmable by a qualified radio technician.
Mode Control: Used for selecting modes and programming menus.
Volume Control: Used for selecting volume level, editing names, and making certain radio adjustments.
Push-To-Talk (PTT) Button: Engages the transmitter.
MODE
HOME
2ABC1 Q Z 3DEF
4GHI 5JKL 6MNO
7PRS 8TUV 9WXY
0
VOL
Side Button 1 (S1)
Side Button 2 (S2)
Side Button 3 (S3)
On/OffButton(T1)
Push-To-Talk(PTT) Switch
LEDIndicator
AlphanumericKeypad
VolumeControl Mode Control
Orange ProgrammableButton(T2)
ProgrammableButton(T3)
Display
Button
6881096C77-O September 26, 2003
1-4 Introduction: Control Heads
1.3.2 W4, W5, W7, and W9 Control Heads
Figure 1-2. Typical W4 Rotary Control Head
Figure 1-3. Typical W5 Pushbutton Control Head
PHONE
PAGEor
SECUREor
EMERGENCY
Page
Emer
CALL DIRECT
XMIT
BUSY
Mode Volume
Pwr
Phon Call SelScan
Mic
Home
Dim
H/L
Dir Mon
SCAN SELECT MONITOR
MODEKNOB
POWER ON/OFF/VOLUME KNOB
HOMEHORN/
LIGHTS
PRIORITY/NON-PRIORITYINDICATORS
DIRECTINDICATOR
Mode
Vol
Mic
Phon Call Sel
H/L Mon Dir
PWR
Scan
XMIT
BUSYDIM
HOME
MODEPOWERON/OFF
PAGEor
SECUREor
EMERGENCY
Page
Emer
PHONE
SCAN
CALL
SELECT
VOLUME PRIORITY/NON-PRIORITYINDICATORS
DIRECTINDICATOR
HORN/LIGHTS
MONITOR
DIRECTHOME
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Introduction: Control Heads 1-5
Figure 1-4. Typical W7 Pushbutton Control Head
Figure 1-5. Typical W9 Pushbutton Control Head
POWERON/OFF
2
2Pgeor
SITE
LOCK
MESSAGEREPROGRAM
DIRECTO #Del Rcl
Mode
Vol
Mic
Phon Call SelPWR
Scan
XMIT
BUSYDIM
HOME
1Ste 2 3Lck
4Sts 5Rpg 6Msg
7H/L 8Mon 9Dir
MODE
EMERGENCYor
SECURE
Emer
PHONE
SCAN
CALL
SELECT
PAGE
VOLUME
DIRECTINDICATOR
DELETERECALL
MONITOR
STATUS
HORN/LIGHTS
HOME
PRIORITY/NON-PRIORITYINDICATORS
XMIT BUSY
CallScanEmer
DIM
PriNon
Pri
1 2 3
4 5 6
7 8 9
Mode Vol Sel Home
Phon H/L
Rcl Sql Del
Dir
Sts Msg
VOLUMEROCKER
MODEROCKER
SELECT HOME
KEYPAD
RECALLDELETE
DIMMERCONTROL
PRIORITYINDICATOR
FUNCTIONBUTTON
NON-PRIORITYINDICATOR
FUNCTIONON/OFF
INDICATORS
* Optional buttons (included but not installed or programmed)
MESSAGE*
POWERSWITCH
STATUS*
0
6881096C77-O September 26, 2003
1-6 Introduction: Control Heads
1.3.2.1 W4, W5, W7, and W9 Controls
Power Switch (PWR): Turns the radio and its accessories on or off. The Power switch is part of the rotary volume knob on the W4 model, a push-type switch on the W5 and W7 models, and a slide switch on the right-hand bottom surface of the W9 model.
Mode Switch: Used for selecting modes and programming menus. The Mode switch is a rotary switch on the W4 model and a rocker switch on the W5, W7, and W9 models. Press the right side of the rocker switch to increase the mode number and the left side to decrease the mode number. Press and hold the switch to scroll the mode number up or down. The mode names appear in the display window.
Volume Switch: Used for selecting the volume level, editing names, and making certain radio adjustments. The Volume switch is a rotary switch on the W4 model and a rocker switch on the W5, W7, and W9 models. On the pushbutton models, pressing and releasing the Volume switch checks the volume setting. Your display will show “VOLUME_ _” and a number value (0-15). Pressing and holding the left side decreases the volume. The number value scrolls up or down to your desired level. The Volume rocker switch also controls the volume level of the public address (PA) and external radio speaker (Ex Rd) options when they are enabled. The display window shows “PA VOL _ _” when public address is on and the Volume rocker switch is pressed.
Dim Button: Used to control the brightness of the display and button backlighting. When you turn on the system, the display comes on at the brightness level it was on before the system was last turned off. Press the DIM button once to reduce the brightness of the display to medium level and twice for low brightness level. Press the DIM button a third time to turn the display and button backlighting off. This is called the “surveillance” mode.
Home Button: Used for restoring preprogrammed mode, establishing programmed mode, selecting programming entries, etc. Press the Home button to go to the radio’s preprogrammed “home” mode. On the W7 models, you can use the Home button instead of the Mode switch to change modes. Hold the Home button until a beep sounds to enter the configuration state. The display shows an entry prompt. Use the keypad to enter your new mode choice and press the Home button again. Your mode is now changed without scrolling.
Select Button: Used to configure radio options.
Option Buttons: Used for turning options on and off, such as Phone, Scan, Emergency Call, and Secure.
Display: The vacuum fluorescent (VF) display’s primary function is to display mode numbers, mode names, volume level, and the status of options. It also functions as an on-off indicator for the entire system and plays an integral role in the operator’s reconfiguration of options. The display is 8 characters on W4, W5, and W7 models and 11 characters on the W9 model.
XMIT and BUSY Indicators: The XMIT indicator lights when the radio is transmitting. The BUSY indicator lights when the selected channel is busy.
Scan Indicators: When scan operation detects activity on a non-priority (NON-PRI) channel, the NON-PRI indicator light comes on. Activity on a second priority channel causes the priority (PRI) indicator to light. First priority channel activity causes PRI to flash.
12-Button Keypad (W7 and W9): Used to change the status of options and for entering numbers. Several keys serve multiple functions. The following buttons can be programmed to W7 and W9 control heads. The table below describes the buttons preinstalled on the W7 model. (See the ASTRO Digital Spectra or Digital Spectra Plus User’s Guide for a complete description of keypad operation.)
September 26, 2003 6881096C77-O
Introduction: Control Heads 1-7
Table 1-2. 12-Button Keypad (W7 and W9)
Key Description
#1 keySite (STE)
Forces the radio to scan for a new site when the automatic multiple-site select (AMSS) feature for wide-area coverage is in use.
#2 KeyPage (2 or 2Pge)
Initiates a Call Alert page or enters Call ID list programming.
#3 keyLock (Lck)
Locks the radio onto the current site when the AMSS feature is in use.
#4 keyStatus (Sts)
Used alone or in conjunction with other keypad buttons and the Sel button to send a status transmission, indicating a predetermined condition change.
#5 keyRegroup (Rpg)
Requests a change in the radio’s talkgroup assignment when the dynamic regrouping feature is used.
#6 keyMessage (Msg)
Used alone or in conjunction with other keypad buttons and the Sel button to transmit a message, indicating a response or temporary condition.
#7 keyHorn/Lights (H/L)
Selects/enables radio external alarms.
#8 keyMonitor (Mon)
Monitors the radio for channel traffic.
#9 keyDirect/Simplex (Dir)
Used for talkaround (mobile-to-mobile) conversations.
* keyRecall (Rcl)
Reviews modes in scan and phone lists.
# keyDelete (Del)
Used when editing stored lists.
6881096C77-O September 26, 2003
Chapter 2 Basic Maintenance
This chapter describes inspection, cleaning, and handling precautions for the control heads. Each of these topics provides information vital to the successful operation and maintenance of your radio.
2.1 InspectionCheck that the external surfaces of the control head are clean, and that all external controls and switches are functional. A detailed inspection of the interior electronic circuitry is not needed.
2.2 CleaningThe following procedures describe the recommended cleaning agents and the methods to be used when cleaning the external and internal surfaces of the control head. These surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges, grease, and/or grime. Internal surfaces should be cleaned only when the control head is disassembled for servicing or repair.
The only recommended agent for cleaning the external control head surfaces is a 0.5% solution of a mild dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit boards and their components is isopropyl alcohol (70% by volume).
2.2.1 Cleaning External Plastic Surfaces
The detergent-water solution should be applied sparingly with a stiff, non-metallic, short-bristled brush to work all loose dirt away from the control head. A soft, absorbent, lint-free cloth or tissue should be used to remove the solution and dry the control head. Make sure that no water remains entrapped near the connectors, cracks, or crevices.
2.2.2 Cleaning Internal Circuit Boards and Components
Isopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked materials located in hard-to-reach areas.
Alcohol is a high-wetting liquid and can carry contamination into unwanted places if an excessive quantity is used. Make sure that controls or tunable components are not soaked with the liquid. Do not use high-pressure air to hasten the drying process, since this could cause the liquid to puddle and collect in unwanted places.
Upon completion of the cleaning process, use a soft, absorbent, lint-free cloth to dry the area.
NOTE: Always use a fresh supply of alcohol and a clean container to prevent contamination by dissolved material (from previous usage).
The effects of certain chemicals and their vapors can have harmful results on certain plastics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided.
!C a u t i o n
2-2 Basic Maintenance: Handling Precautions
2.3 Handling Precautions
Complementary metal-oxide semiconductor (CMOS) devices, and other high-technology devices, are used in this family of radios. While the attributes of these devices are many, their characteristics make them susceptible to damage by electrostatic discharge (ESD) or high-voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair. Handling precautions are mandatory for this radio, and are especially important in low-humidity conditions. DO NOT attempt to disassemble the radio without observing the following handling precautions:
• Eliminate static generators (plastics, Styrofoam, etc.) in the work area.
• Remove nylon or double-knit polyester jackets, roll up long sleeves, and remove or tie back loose-hanging neckties.
• Store and transport all static-sensitive devices in ESD-protective containers.
• Disconnect all power from the unit before ESD-sensitive components are removed or inserted unless otherwise noted.
• Use a static-safeguarded workstation through the use of an anti-static kit (Motorola part number 01-80386A82). This kit includes a wrist strap, two ground cords, a static-control table mat and a static-control floor mat.
NOTE:Be sure that the table and floor mats are properly grounded.
When these items are not readily available, observing the following techniques will minimize the chance of damage:
- If a static-sensitive device is to be temporarily set down, use a conductive surface for place-ment of the device.
- Make skin contact with a conductive work surface first and maintain this contact when the device is set down or picked up.
- Always wear a conductive wrist strap when servicing this equipment. The Motorola part number for a replacement wrist strap that connects to the table mat is 42-80385A59
Components used in this equipment can be damaged by accumulated static charge. Avoid unnecessary handling. When handling devices, use a group strap, conductive benches, and floor mats to ensure that a static charge does not develop on component terminals. Always pick up components by the body when possible, avoiding the electrical terminals. Exposed connections should be shorted together via conductive foam when not in use.
Use grounded equipment when performing tests. DO NOT connect components to or disconnect components from test equipment while power is applied.
!C a u t i o n
September 26, 2003 6881096C77-O
Chapter 3 Theory of Operation
This chapter describes the operational theory of the control heads for the W3, W4, W5, W7, and W9 radio models. It includes vehicular interface port (VIP) information.
3.1 W3 Control HeadThe W3 Hand-Held Control Head (HHCH) contains the U3 microcomputer, which runs on a 4 MHz clock and performs the following basic functions:
• SB9600 data encode and decode for communication to host radio.
• Liquid-crystal display (LCD) drive comprising two rows of 14 dot-matrix characters plus 10 annunciators.
• Scans a 22-key keypad.
• Scans three side keys and three top keys.
• Determines what type of radio is connected from the bus data and selects either portable or mobile/vehicle adaptor (VA) modes.
• Scans the PTT switch.
• Provides display drive and programmable adjustment for display contrast.
• Provides display and keypad backlight control.
• Activates the red PTT LED and yellow status LED as required.
• Provides remote keying of the microphone via the SB9600 serial bus as required.
• Detects off-hook/on-hook conditions in mobile/VA mode.
• Provides SPI serial communications to U8 for serial-to-parallel output expansion, U12 for parallel-to-serial input compression, U14 for analog-to-serial input compression, and option connector J2.
3.1.1 SB9600 Serial Bus Interface
The serial interface circuit, comprising transistors Q1, Q2, and Q8, and comparator U2, provides an interface between the microphone/message and a host radio for two-way SB9600 serial bus communications. This is necessary to control the radio from the HHCH and have radio status messages displayed on the HHCH. The interface circuit performs the following functions:
• Buffering of the input and output data by Q1 and U2 to improve isolation and drive capability.
• Conversion of balanced to unbalanced SB9600 data input to SB96 bus interface by Q1, U2.
• Bidirectional busy control through U3-20, -21, and -41 to J 1-3. U320 and -21 are paralleled to provide increased drive capability.
3.1.2 Display Circuit
The display is a liquid-crystal display (LCD) and comprises two rows of 14 dot-matrix characters and 10 annunciators. The display circuit consists of sections involving character generation, backplane drive, negative voltage generation, temperature compensation, and contrast control. A 200 kHz clock is derived from U4-25, which also supplies U14.
3-2 Theory of Operation: W3 Control Head
Operation of the circuit is complex; a brief description is detailed below:
• Display data exits U3-5/12 as eight bits of parallel data. This data addresses a character look-up table in LCD driver/controller U4. This provides the relevant segment output data from U4, as well as LCD drivers U5, U6, and U7, to activate the relevant display dots that form the characters as defined in the look-up table.
• The LCD is multiplexed with eight backplanes that are driven separately by U4-47 to -54. Each backplane is driven sequentially, one after the other, by a stepped a.c. voltage of between approximately -2 volts and +5 volts. LCD dots are displayed when a maximum or minimum of one of the backplane drives coincides with a minimum or maximum, respectively, of the relevant segment drive voltage.
• Negative voltage generation necessary for correct operation of the display is derived from a timed clock output from U3-38. This is fed to a voltage doubler comprising C21, C22, and D30. The d.c. output of the doubler is fed to voltage divider R16 to R20. This divider provides evenly spaced voltage increments from approximately -2 volts to +5 volts, which are then fed to U4, U5, U6, and U7 to form the stepped backplane and segment drive voltages.
• Temperature compensation is provided by U3 and U14 in conjunction with D32. This diode provides a temperature-dependent voltage to analog input pin 1 of A/D converter U14. This is sent as serial data input to U3-34, where it is compared to a reference in U3. The amount of deviation from this reference determines the duty cycle of the output drive voltage from U3-38. This results in a change to the drive voltage across C22, which is fed to analog input pin 6 of U14 via voltage divider R26 and R2, which is then fed to U3 as serial data. U3 checks this voltage for accuracy, using the temperature-dependent voltage at U14-1 as a reference, and corrects the drive duty cycle accordingly.
• Contrast control is achieved by adjusting the display drive duty cycle U3-38 by either keypad control or radio programming via the SB9600 bus. U3 contains a reference that presets the drive duty cycle to an average value when first connected to a new radio. Adjustment of the contrast setting will set up a new reference, which will be retained by the radio in EEPROM for future use so that the new setting will be retained if the microphone is turned off.
3.1.3 Keypad Side Keys and Top Keys
The HHCH keypad is configured as a matrix of five columns by six rows. The keyboard is scanned by taking each column output low in turn (each one 1 ms) and reading the corresponding row inputs through the data input latch, U10. After all five columns have been scanned, the row data is then decoded to see which keys, if any, are pressed. The HHCH then waits for debounce until the keypad is scanned again. The keypad is scanned every 25 ms. If the same key is still pressed, the key register value is determined from a key table. If the SB9600 serial bus is not busy, a serial-bus "BUTCTL" message transmission is initiated. The same process also applies when a key is released.
3.1.4 Microphone Preamplifier and PTT
PTT is achieved by activating switch S1. This places a ground on the microphone pre-amplifier circuit, comprising Q6 and associated components, and effectively turns it on. Activation of S7 also places a low on U10-6 input, which is passed on to U3 and transmitted as an SB9600 message back to the radio. When this message is received by the radio, (if required) an SB9600 message is sent back to the microphone and detected by U3, and the PTT LED is activated through U8. However, illumination of the PTT LED is under radio control and is therefore dependent upon radio programming. Q7 is also connected across the PTT line. Its purpose is to remotely enable the microphone pre-amplifier through a received SB9600 serial-bus message, as required.
September 26, 2003 6881096C77-O
Theory of Operation: W3 Control Head 3-3
Microphone cartridge M1 contains a capacitive transducer coupled to a FET amplifier. Microphone audio is obtained from the output of MI and fed to Q6-b via C28, which provides either 0dB of gain in portable mode or 20dB in mobile mode, during transmit. This gain change is achieved by the action of Q5, which is turned on in mobile mode only, and bypasses R71. (Note that this gain is with respect to a radio input impedance of 2k.Ω for portables and 600Ω for mobiles.)
3.1.5 On-/Off-Hook Control
The on-/off-hook control circuit comprises U8 and Hall switch U9. This circuit is only active in mobile mode, during which the output at U8-6 and -7 is driven high by U3. This provides supply volts for U9, the output of which still remains in its normally high state, provided that the microphone is off-hook. During the on-hook condition, when the microphone is retained in its hang-up bracket, a magnet in the hang-up bracket activates the Hall switch, which in turn pulls U9-3 low. This is detected by U3, which then sends an appropriate SB9600 message back to the radio. When the microphone is removed from the hang-up bracket, U9-3 returns high, causing U3 to send another SB9600 message back to the radio.
3.1.6 Backlight Circuit
The backlight circuit comprises U3, U15, Q3, Q4, and LEDs D3 to D17. U3 enables the backlights, as required, by placing a low at U3-16. This, in turn, turns on Q3 and Q4, causing the LEDs to turn on. The action of D35 and R34 provides a constant current source for the LEDs over a supply voltage range of 5.5 to 17 volts. U15 provides current balance between the individual pairs of LEDs, and R34 controls the total current to about 60 mA.
3.1.7 Power Supply
The power supply consists of a 5-volt linear regulator, U1, which provides the necessary 5-volt supply for all of the digital circuits. It has a low drop-out voltage to enable operation from an input voltage of about 5 volts up to 17 volts. This regulator also contains internal current-Iimiting protection, which will normally protect against damage from short-circuit faults. In addition, current is supplied directly from the unregulated input to the backlight LEDs for power dissipation reasons.
3.1.8 Status LEDs
D22 is provided as a status LED for programmable radio functions. It is activated by an SB9600 message from the radio which is detected by U3, resulting in a high at U8-2 and -3. In addition, the PTT LED, D21, can provide flashing radio status messages and can also be activated at the same time as D22.
3.1.9 Jumper Selection
The only jumpers that may normally be installed are JU10, JU11, and JU12. When these jumpers are installed, the ground provided is passed on to U3. These jumpers indicate whether a speaker is installed in the unit, the SB9600 serial-bus device address, and single- or dual-control head control, as defined in the table below.
Table 3-1. W3 Jumper Selection
Jumper IN OUT
JU10 Internal Speaker No internal speaker
JU11 SB9600 address = 6 BS9600 address = 5
JU12 Dual control Single control
6881096C77-O September 26, 2003
3-4 Theory of Operation: W4, W5, and W7 Control Heads
3.1.10 Power On/Off
The HHCH has the ability to turn a host radio on or off by activating S6, which then places a momentary logic low on the Mic Hi line. This is detected by appropriate circuitry in the host radio, which then reverses the power on/off state of the radio. Since the microphone power is supplied by a switched Opt B+ line from the radio, the microphone power on/off state follows that of the radio.
3.1.11 Miscellaneous Functions
If TP1 contacts are momentarily shorted or certain key combinations are pressed simultaneously, the HHCH is placed in its test mode to carry out various diagnostic checks.
Transient protection diodes D24, D25, D37, D38, and D39 provide electrostatic transient protection for sensitive components within the HHCH by preventing voltages from going outside the specified ranges for these components.
3.2 W4, W5, and W7 Control HeadsThe following pages describe the operational theory of the components of the W4, W5, and W7 control heads. Refer to Figure 3-1 for the control-head components.
Figure 3-1. Astro Spectra Control Head Block Diagram
3.2.1 Power Switch/Ignition
For dash-mounted radios, a pushbutton On/Off switch (S1) (or rotary knob on the W4 control head) on the front panel controls power to the radio and accessories. In addition to this switch, you can wire the vehicle’s ignition and add or remove control-head jumpers to further control radio operation.
Table 3-2. Types of Operations
Type How it OperatesControl Head
Jumper/StatusIgnition Wiring
1 RECEIVE and TRANSMIT enabled via control head ON/OFF switch (ignition has no effect).
JU1OUT; JU2/IN Connect ignition cable to “Battery Hot” at fuse block.
2 RECEIVE and TRANSMIT enabled only when ignition switch is ON.
JU1/OUT; JU2/IN Connect ignition cable to “Ignition” at fuse block.
VOLTAGECONVERTERCIRCUITRY
5 VOLTREGULATOR
U45
(U3, Q50, T60)
A+/IGN
13.8V 37 VDC
+5 VDC
JU1
JU2
1 2
1 2
A+
IGNITION
U101
VF DRIVERIC
VACUUMFLUORESCENT
DISPLAY
U102
34 VDC
2.5 VAC
VIP OUTPUTS
U1
U4
MICRO-COMPUTER
INTERFACEAND
WATCHDOGTIMER IC
SERIAL DATA BUS
VIP INPUTS
IGNITION SENSE
PTT SENSEHUB SENSE
BACKLIGHTLEDS
1
2
4.0 MHzY1
September 26, 2003 6881096C77-O
Theory of Operation: W4, W5, and W7 Control Heads 3-5
The ignition cable is the fused wire attached to the accessory connector. The control head is shipped with jumper JU1 OUT and jumper JU2 IN. The three options are:
1. Connect the ignition cable to “Battery Hot” on the fuse block to TRANSMIT and RECEIVE via the front panel pushbutton On/Off switch, regardless of the ignition setting.
OR
2. Connect the ignition cable to “Ignition” at the fuse block to disable TRANSMIT and RECEIVE except when the ignition is on. This method is more convenient because you need only to switch off your ignition; the radio will not drain your car’s battery when you leave the radio switch on.
3. To allow receive via front panel On/Offf, but inhibit transit when the ignition is off, control head jumpers and radio software settings must be changed. Follow the disassembly procedures in Chapter 5 to remove the control head PC board from its housing, and then locate JU1 and JU2 using the board overlays in Chapter 8. Carefully unsolder JU2 from the board and solder it in a JU1. Change the “ignition switch” field in CPS (Radio Wide/Advanced) or RSS (F4/F3/F3/F3) to “TX inhibit.”
For remote mounted radios, the same options of operation are available to the customer. The fused GREEN wire coming from the control-head end of the interconnect cable is connected to “Battery Hot.” The ignition cable is the fused ORANGE wire also coming from the interconnect cable. The control head is shipped with jumper JU1 OUT and JU2 IN. Configured this way, connections to the ignition cable are made following options (1) or (2) above.
3.2.2 Voltage Regulator
Switch B+ is applied to U45, a 5-volt regulator. C45 and C58 filter SWB+ and the 5-volt line to ensure U45 operated properly. CR90 protects against accidental reverse-polarity connections during installation. The 5-volt supply operates the microcomputer circuitry, interface circuitry, vacuum fluorescent (VF) driver U101, and comparator U3.
3.2.3 Microcomputer
The microcomputer, U1, operates on the 5-volt supply and is filtered by L1. A resonator, Y1, oscillates at 4 MHz to provide a stable clock for microcomputer timing. U1 handles all communication with the radio command board over the serial bus, scans the keyboard for button presses, and generates the display information needed by the VF driver (U101) to drive the VF display (U102).
3.2.4 Interface Circuitry
The bulk of the interface circuitry is contained in bipolar, custom IC, U4. This IC includes watchdog timer circuits, serial-bus communication drive circuits, and input buffer circuits to protect microprocessor U1.
3 RECEIVE enabled by control head ON/OFF switch; TRANSIT enabled only when ignition switch is ON.
JU1 IN; JU2 OUT Connect ignition cable to “ignition” at fuse block. Enable “TX inhibit” ignition switch setting in RSS or CPS.
Table 3-2. Types of Operations (Continued)
Type How it OperatesControl Head
Jumper/StatusIgnition Wiring
6881096C77-O September 26, 2003
3-6 Theory of Operation: W4, W5, and W7 Control Heads
3.2.5 Reset
On initial power-up, the RESET line to U1-1 is held low by U4 for approximately 120 milliseconds before going high. This resets U1 and starts it operating properly. Then, a pulse train generated at U1-38 sends tickle pulses to the watchdog timer circuitry in U4 and sends a STROBE signal to the VF display driver, U101. Capacitor C6 charges to about 3.3 volts and triggers a reset as described above. Any time a reset occurs, U4-9 goes high, causing radio circuitry in the command board to also reset. Should radio circuitry initiate the reset, pin 23 of the control unit PC board connector is forced high, triggering the same events described above. The control head can reset the radio command board, and vice-versa, via the reset line. See Table 3-3.
3.2.6 Bus Busy
The control head prepares to send data on the serial bus when U-15 (BUSY OUT) goes low, causing U4-10 to go high. This signals the radio command board that the control head has data to send. U4-11 (BUSY IN) goes low whenever U4-10 goes high. This informs the control-head microcomputer that the serial bus is in use. See Table 3-3.
3.2.7 Serial Bus Data
See Table 3-3 for Serial Data Bus Logic. Two lines, BUS+ and BUS-, send data between the control head and the radio command board. Under the normal condition of inactivity, BUS+ is high and BUS- is low. This is the “inactive state” on the serial bus. When the two lines invert (BUS+ goes low, BUS- goes high), the serial bus is in the “active state.”
The control head uses the TX DATA line (U1-33) to send data over the serial bus. When TX DATA goes low, the bus is placed in the active state by U4; when TX DATA goes high, the bus returns to the inactive state.
Data is sent to the microcomputer on the RX DATA line (U1-32). Whenever the serial bus is in the active state, RX DATA is low. An inactive state on the bus causes RX DATA to go high.
Table 3-3. Serial Data Bus Logic
Data LineNo Bus Activity
(NormalReceiving Data)
Bus Activity(Sending or
Receiving Data)In Reset*
Busy Low High Low
BUSY IN High Low High
BUSY OUT High Low* High
BUS+ High Low and High High
BUS- Low High and Low Low
TX DATA High Low and High** High
RX DATA High Low and High High
RESET Low Low High
RESET High High Low
* Bus activity will occur immediately after a reset.** Sending only.
September 26, 2003 6881096C77-O
Theory of Operation: W4, W5, and W7 Control Heads 3-7
3.2.8 Push-To-Talk (PTT)
The PTT line from the microphone keys the transmitter. This line (U4-37) is normally biased at 5 volts, but goes to DIG GND when the microphone PTT button is pressed. This causes the PTT line (U1-21) to go high. The transmit command is then sent over the serial bus to the radio command board. Releasing the PTT reverses this process. There is no PTT hardware connection from the control head to the radio command board. See Table 3-4.
3.2.9 Hang-Up Button (HUB)
The control head senses when the microphone is off-hook by monitoring the HUB line from the microphone. When the microphone is on-hook, the HUB line (U4-31) is connected to ground, placing a high on the inverted HUB line (U1-20) and sending the on-hook command over the serial bus. When the microphone is off-hook, U4-31 biases to 5 volts, reversing the process and sending the off-hook command over the serial bus. See Table 3-5.
3.2.10 Ignition Sense Circuitry
Ignition sense voltage is sensed by U4-28. When this voltage is high, U4-29 goes low, resulting in U1-39 going low, and sending the “ignition-on” command over the serial bus. When the ignition voltage drops off, the process is reversed.
3.2.11 Keypad Scan
U1 scans the keypad switches for a button press by sending out periodic low-going pulses in sequence on pins 8 through 12. Keypad sense lines connect back to U1 on pins 13 through 17. Resistors R120 through R124 ensure that the sense lines are high until a key is pressed. When a button is pressed, keypad contacts close, allowing the low-going pulse to return to the microcomputer on the appropriate sense line. This informs U1 that a particular button was pressed.
3.2.12 Vacuum Fluorescent (VF) Voltage Converter Circuitry
Voltage for the VF display is generated by a fixed-frequency, variable duty-cycle controlled, flyback voltage converter. The switching frequency is about 210 kHz. One half of U3, pins 5-7, forms a 210 kHz sawtooth oscillator. The sawtooth waveform is produced at U3-6 and is applied to pin 3 of the other half of U3. This portion of U3 is a duty-cycle controlled comparator.
Table 3-4. PTT Logic States
Microphone Push-to-Talk PTT PTT
PRESSED Low High
RELEASED High Low
Table 3-5. HUB Logic States
Microphone Hang-Up Button
HUB LineInverted
HUB
ON-HOOK Low High
OFF-HOOK High Low
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3-8 Theory of Operation: W9 Control Head
U1-6 controls the entire voltage converter. During startup, U1-6 pulls to ground, biasing U3-2 to about 1.85 volts via R51 and R52. U3-1 and R61 then begin to switch Q50 on and off at a 210 kHz rate. This allows current to flow through T60, building a magnetic field, then collapsing it. When the field collapses, the back EMF (flyback) forward biases CR51 and charges C52 (after a few cycles) to about 37 volts, causing zener diode VR50 to conduct. The high voltage is regulated by the effect that VR50 has on the bias voltage at U3-2. If the high-voltage supply increases, VR50 pulls U3-2 higher in voltage resulting in a decreased duty-cycle for Q50 (the switching frequency remains constant; only the duty-cycle of on-time versus off-time decreases). Less power is up-converted to C52 when the duty cycle decreases; hence, regulation is maintained.
The voltage converter also produces an a.c. filament voltage for the VF display across T60 pins 4 and 6. R101 drops this voltage to approximately 2.4 Vrms. This a.c. voltage rides on a positive d.c. offset due to R50, depending on brightness. The positive offset allows a VF display grid to be reverse-biased with respect to the filament when that particular grid is supposed to be shut off. This prevents “character ghosting.” Display dimming is exclusively controlled by multiplexing information sent from U1 to the VF driver IC, U101. Display dimming has no effect on the voltage converter circuitry except in the OFF mode. In this mode, U1-6 goes high, resulting in U3-2 going to +5 volts. This keeps U3-1 low and Q50 turned off. The high-voltage supply drops to about 12 volts and the a.c. filament voltage drops to zero, shutting off the display.
3.2.13 Vacuum Fluorescent Display Driver IC
The VF driver IC, U101, receives data directly from the microcomputer for multiplexing the VF display. All of the grid and anode driver lines from U101 are either at, or about, 34 volts (ON) or ground (OFF).
3.2.14 Vacuum Fluorescent Display
The VF display is an 8-character, 14-segment device. Anodes are the actual phosphorescent segments, and grids are the wire-mesh structures located over each character. Multiplexing allows character generation with a minimum of interconnecting lines between display and driver. Anodes and grids operate at, or about, 34 volts when ON and are at zero when OFF. The filament operates on ac at about 2.4 Vrms, with current flow at 100 mA through the filament. The d.c. current flowing from anodes and grids to the filament and through R50 to ground increases filament voltage by up to 5 Vdc.
3.2.15 Backlight LEDs
Most buttons on the control head are backlit by ten LEDs for easy night-time viewing. In medium and low brightness level settings, U1-19 goes high, turning on Q131 and causing a fixed current to flow through the LEDs.
In the OFF mode and the maximum brightness mode, U1-19 goes low, turning off Q131 and the LEDs. Microprocessor U1 does not duty-cycle change the brightness level of the backlighting LEDs.
3.3 W9 Control HeadThe W9 control head has solid-state microprocessor circuitry that operates the standard and optional features built into the system. The control-head design allows installation in even the smallest of down-sized vehicles.
3.3.1 Display
The control head has an 11-character alphanumeric VF display for indicating the following:
• Zone/Mode names
• Squelch level
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Theory of Operation: W9 Control Head 3-9
• Volume level
• Status codes
• Message codes
• Telephone numbers
• Identification numbers
• Alarm displays
• Option status
3.3.2 W9 Controls and Indicators
The W9 control head 12-button keypad contains traditional alphanumeric keys. These keys double as function keys for options. Six ON/OFF option buttons and indicator lights above the display window tell whether these options are on or off. All buttons are backlit to allow operation in low-light conditions.
Other indicators include BUSY, XMIT, Pri, and Non-Pri. The BUSY indicator lights when activity is detected on the channel. The XMIT (transmit) indicator lights when you are transmitting. The Non-Pri (non-priority) or Pri (priority) indicators light when activity occurs during scanning. If the detected activity is in the non-priority mode, the Non-Pri indicator lights. If the activity is in the priority mode, the Pri indicator lights (steady on for second priority mode, and flashing for first priority mode).
3.3.3 Control Board
NOTE: Refer to the W9 control head foldout block diagram and schematic diagram for the following discussion.
The control board's microprocessor unit (MPU) communicates on the serial bus, receives and interprets keypad data, and controls the volume. The MPU (U2) sends data to a driver to control the display and sends data to turn the LEDs on or off. The control board has a watchdog timer that senses the need for a system reset. The vehicle interface ports are also controlled on this board.
3.3.3.1 Microprocessor
The MPU operates in expanded bus mode with internal Read-Only Memory (ROM) active. The clock frequency is 7.9488 MHz, which results in an internal operating frequency of 1987 kHz. The limited number of I/O ports is augmented by using a serial-to-parallel shift register (U6) to scan the keypad and to switch the VIP drivers Q71, Q72, and Q73.
3.3.3.2 Watchdog Timer
The watchdog timer is on the serial input/output integrated circuit (SIOIC) U4. On system power-up, capacitor C6 pulls U4, pin 43, high while the RESET output at pin 4 goes low, and the microprocessor resets.
As C6 charges, the voltage on U4, pin 43, drops, causing the output to go high and the microprocessor to start operating. At this point, the bias on U4, pin 43, shifts toward positive, causing the voltage to begin to rise, eventually causing another reset cycle. A high on U4, pin 9, (RESET input) also initiates a reset.
When the microprocessor operates correctly, the microprocessor sends "tickle" pulses to U4-2. These pulses tickle the watchdog timer and keep the voltage on U4, pin 43, low enough to prevent reset. If the tickle pulses stop for more than 250 ms, the reset cycle repeats.
The watchdog timer can be disabled by shorting U4, pin 43, to ground.
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3-10 Theory of Operation: W9 Control Head
3.3.3.3 Bus Transceiver
The serial bus transceiver is on SIOIC U4. The timer on SIOIC U4, pins 10, 16, and 17, connects to the external bus. Pins 11, 13, 19, and 20 connect to MPO 2. These pins act as a serial-communication buffer.
3.3.3.4 Vacuum Fluorescent Voltage Converter
Voltage for the vacuum fluorescent (VF) display filaments is generated by a fixed-frequency, variable-duty-cycle-driven, flyback voltage converter. Dual Comparator U3B, with resistors R56 through R60, form a triangle-wave generator that has an output swing between 1.5 and 3.2 volts at a frequency of 160 kHz. The output of this triangle goes to U3A-3, where it is compared to a feedback signal on U3A-2. The d.c. feedback signal comes from the voltage converter output through diode CR51 and is regulated by VR50 to 43 volts. The U3A output voltage increases or decreases as its input voltage rises or falls. Consequently, the duty cycle seen at the gate of MOSFET transistor Q50 varies inversely with the triangle output voltage. The output of Q50, varying at 160 kHz, is applied to the primary of transformer T60, pins 1 and 3. The secondary of T60, pins 4 and 6, supplies 3.5 Vac for the VF display (U102) filaments.
3.3.3.5 Vehicle Interface Ports
The control-head connector, P103, provides connections for three vehicle interface port (VIP) inputs and three VIP outputs.
The three VIP inputs enter the control head at P103, pins 4, 3, and 37. Zener diodes YR10, YR9, and YR8 limit the input voltages to 15 volts. VIP input 2 can be strapped through jumper JU11 to provide various control functions connected to P103, pins 41, 43, and 44. The three inputs are connected to SIOIC U4 at pins 25, 22, and 35. The input signals are buffered in U4 and are output on pins 24, 21, and 36. From U4, the signals are fed through 10K resistors R44, R14, and R15 to the MPU, U2. The MPU directs the signals as required by programming.
Programmable switches on the control head are connected through J101, pins 11, 10, 9, 8, and 7 (KRl through KRS, respectively) to CPU U2, pins 49, 44, 46, 48, and 50. The other contacts of the switches are connected through J101, pins 14, 15, 16, 17, and 19 (KSl through KSS), to CMOS shift register U6, pins 4, 5, 6, 7, and 14.
Shift register U6 outputs, pins 13, 12, and 11, go to Darlington transistors Q71, Q72, and Q73. These three transistors drive the VIP outputs (up to 300 mA each) through control-head connector PI03, pins 2, 1, and 34. Primarily, these transistors control external relays. VIP outputs 1 and 2 are connected to jumpers JU12 and JU13 to provide control functions connected to P103, pins 28 and 29. VIP output 1 can also be connected through JU22 to MIC-PTT, pin 24.
3.3.3.6 Power Supply
The +5-volt power supply U46 is a three-terminal regulator IC that regulates the 12-volt SWB+ down to +5 volts for the digital logic circuits. The regulated +5 volts enters the control-head PC board through connector J101, pin 4.
3.3.3.7 Ignition Sense Circuits
SIOIC U4 senses the vehicle ignition’s state through its pin 28, disabling transmit when the ignition is off. For negative-ground systems, the orange lead is typically connected to +l2 volts. For more information, see the cable kit section in the Detailed Service Manual 68P80102W61.
NOTE: Q40 supplies an inverting path for positive-ground ignition service.
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Theory of Operation: W9 Control Head 3-11
3.3.3.8 EEPROM Write-Protect Circuit
Transistors Q161, Q162, and associated circuitry guard against inadvertently writing into the EEPROM U5 by inhibiting the Write Enable input. The circuitry guarantees the EEPROM is protected during reset and when shift register U6 is not in the proper programming state.
3.3.4 Display Board
The display board contains the main operator interface points of the system, including the vacuum fluorescent display, the status indicator LEDs, and the user keypad.
NOTE: Refer to the foldout schematic diagram of the display board for this discussion.
3.3.4.1 VF Display
The (VF) display is an 11-digit, 14-segment display that needs two separate voltages to operate, The anode and grids use +43 volts to accelerate electrons from the cathode, and the filament uses 3.5 vac at 80 mA. These voltages are obtained from the VF voltage converter on the controller board.
3.3.4.2 VF Display Driver
VF display driver U101 receives 14-segment display data, digit enable data, and indicator state data from the microprocessor on the controller circuit board. This data is clocked using CLOCK (pin 23) and DATA-IN (pin 43) lines, then framed using LATCH-ENABLE (pin 24) and STROBE (pin 21) to control brightness. The 32-bit data frame is updated every millisecond so that a coherent display is maintained and totally updated every 11 ms.
3.3.4.3 Status LEDs
Status LEDs CR111 through CR120 are driven by the display driver as though they were decimal points on the VF display. Level-shifting transistors are required for this since the display driver uses 43 volts for control signals.
3.3.4.4 Backlight LEDs
The same signal (VF-CONTROL) that turns the VF voltage converter on and off also operates the backlight LEDs. Transistor Q134 supplies base current to the individual driver transistors. The driver transistors act as current sources to the LEDs. Backlight LEDs CR131 through CR134 are connected to thermistor RT133 via Q132. This circuit allows more current to flow through these LEDs at room temperature and reduces current as the temperature rises.
3.3.5 Default Jumper Settings
The factory installs jumpers in each control head according to customer-ordered options. See Table 3-6 for the standard jumper configurations. See the diagrams on the foldout pages for other configurations.
Table 3-6. Standard Jumper Configurations
Jumper Number Normally
JU1 IN
JU2 OUT
JU3 IN
JU4 OUT
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3-12 Theory of Operation: Vehicle Interface Port (VIP)
3.4 Vehicle Interface Port (VIP)The vehicle interface port (VIP) allows the control head to control outside circuits in the vehicle and to receive inputs from outside the control head. This results in greater flexibility and ease of installation when interfacing to other systems in the vehicle. There are up to three VIP outputs that can be used for relay control. There are also up to three VIP inputs that can accept input from switches, etc.
3.4.1 W4, W5, and W7 Control Heads
The VIP outputs are controlled by microcomputer U1 pins 26, 27, and 28. A high level causes the associated transistors Q71-73 to conduct up to 300 mA of current to ground. Primarily, these transistors control external relays. The relay coil is connected between the VIP output pin and SWB+. See the installation manual for connection details.
The VIP input lines connect to U4, pins 22, 25, and 35. U4 acts as an inverting stage, passing the VIP input signals to U1, pins 29-31, to be read by the microcomputer. VIP inputs normally connect to ground via a normally open or normally closed switch.
3.4.1.1 VIP Output Connections
3.4.1.1.1 Dash-Mount Installations
Two VIP outputs are available in dash-mount installations. VIP OUT 1 is on pin 12 of the rear accessory connector; VIP OUT 2 is on pin 3. These connections are used to control relays. Connect one terminal of the relay coil to SWB+ (Rear Accessory Connector pin 4). Connect the other relay coil terminal to one of the VIP outputs. See the installation manual for the horn and lights connection.
JU5 IN
JU7 IN
JU8 OUT
JU9 OUT
JU10 OUT
JU11 OUT
JU12 OUT
JU13 OUT
JU16 OUT
JU17 OUT
JU18 IN
JU19 IN
JU20 IN
JU21 OUT
JU22 OUT
Table 3-6. Standard Jumper Configurations (Continued)
Jumper Number Normally
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Theory of Operation: Vehicle Interface Port (VIP) 3-13
Figure 3-2. Cabling Interconnect Diagram for Dash Mount
3.4.1.1.2 Remote-Mount Installations
VIP outputs function exactly the same in remote-mount installations as the dash mount. However, three VIP outputs are available at the remote-mount accessory cable connector. VIP OUT 1 is on pin 12, VIP OUT 2 is on pin 3, and VIP OUT 3 is on pin 15.
Figure 3-3. Cabling Interconnect Diagram for Remote Mount
3.4.1.2 VIP Input Connections (Remote-Mount Only)
Three VIP input lines are also available in remote-mount installations. VIP IN 1 is on pin 14, VIP IN 2 is on pin 10, and VIP 3 is on pin 9. These connections are used to accept input from switches or other circuits in the vehicle. The VIPs are biased at about 5 volts, and to be activated the inputs are switched to ground. Normally, a switch is connected from a VIP input line to ground. The switch can be normally open or normally closed, depending on VIP programming and the particular function being performed.
RADIO COMPARTMENT = OPERATOR COMPARTMENT VEHICLE BATTERYCOMPARTMENT
A good chassis connection via the black primary power cable is essential for radio operation and to prevent damage to the radio and cable kit. Connection to the vehicle frame is desirable.
VEHICLE BATTERY
15A OR 20AFUSE
PART OFVEHICLEWIRING
VEHICLEIGNITION SWITCH
ON/ACC
GROMMET
RADIO POWER CABLE(RED/BATTERY HOT)
RADIO IGNITIONCABLE (thin RED)
SPEAKER
3A OR 4A FUSE
MICROPHONE
RADIO POWER CABLE (BLK/GROUND)
RADIO
(-)(+)
CAUTION
MAEPF-27646-O
Rear connector
CH SEE NOTE
NOTE:Caution: if you choose to connect the radio’s IGNITION line directly to the car’s battery, excess use of the radio when the car’s ignition is not running (i.e. alternator running) could result in a slow discharge of the car’s battery. This configuration allows the radio to operate with the car’s ignition switch ON or OFF.
If the radio’s IGNITION line is wired to the car’s ignition switch, the radio will only function when the car’s ignition switch is turned ON.
RADIO COMPARTMENT OPERATOR COMPARTMENT VEHICLE BATTERYCOMPARTMENT
A good chassis connection viathe black primary power cableis essential for radio operationand to prevent damage to theradio and cable kit. Connectionto the vehicle frame is desirable.
VEHICLE BATTERY
15A OR 20AFUSE
PART OFVEHICLEWIRING
VEHICLEIGNITION SWITCH
ON/ACC
GROMMET
GROMMETSEE NOTE
RADIO POWER CABLE(RED/BATTERY HOT)
RECEIVERCONTROL
CABLE (GRN)
RADIO CONTROLCABLE (BLK/MULTI-
CONDUCTOR)
SPEAKER
TRANSMITTERCONTROL
CABLE (ORG)
4.0A FUSE
MICROPHONE
VIP
MIC
RADIO (ORG)
(GRN)
RADIOPOWER CABLE(BLK/GROUND)
RADIO (-)(+)
CAUTION
NOTE:The orange and green power cables connect to either the vehicle battery or the ignition switch. Connect the green cable directly to the battery. The receiver operates when the control head is on. Connect the orange cable to the ignition switch. The transmitter operates only when the ignition switch is on. Alternate connections:Connecting both green and orange cables to the battery allows the control head to turn the receiver and transmitter on or off. Connecting both green and orange cables to the ignition switch allows the ignition switch to turn the receiver and transmitter on or off. (Alternator whine and other noise problems may occur. Isolate the green cable with a Motorola relay, part #59-00813674.)
MAEPF-27616-O
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3-14 Theory of Operation: Vehicle Interface Port (VIP)
3.4.2 W9 Control Heads
The VIPs allow the W9 control head to operate outside circuits and to receive inputs from outside the control head. There are three VIP outputs that are used for relay control. There are also three VIP inputs that accept inputs from switches. See the cable kit section for typical connections of VIP input switches and VIP output relays.
3.4.2.1 VIP Output Connections
The VIP output pins are located on the back of the control head below the area labeled VIP. These connections are used to control relays. One end of the relay should be connected to switched B+, while the other side is connected to a software-controlled on/off switch inside the control head. The relay can be normally On or normally Off depending on how the VIP outputs are configured. The control-head connector P103 pins that are connected to the external relays are listed in Table 3-7.
The function of the VIP outputs can be defined by field programming of the control head. Typical applications for VIP outputs are external horn/lights alarm and horn-ring transfer relay control.
3.4.2.2 VIP Input Connections
The VIP input pins are located on the back of the control head below the area labeled VIP. These connections accept inputs from switches. One side of the switch is connected to ground while the other side is connected to a buffered input to the control head. The switch can be normally closed or normally open, depending on how the VIP inputs are configured. The control head provides three VIP input connections. The control-head connector P103 pins that are connected to the external switches are listed in Table 3-8.
The function of the VIP inputs is defined by field programming of the control head. Typical applications for the VIP inputs are for a foot switch or a horn ring switch.
Table 3-7. VIP Output Connections
VIP Output No.
Switched B+ Pin No.
VIP Output Pin No.
Default Function Is Changed with Field Programmer
1 18 2 Horn Relay (Alarm)
2 19 1 Light Relay (Alarm)
3 35 34 Siren-Horn Transfer
Table 3-8. VIP Input Connections
VIP Input No.
Switched B+ Pin No.
VIP Output Pin No.
Default Function Is Changed with Field Programmer
1 20 4 Siren; Horn Ring
2 21 3 Emergency (if option is present)
3 36 37 None
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Chapter 4 Test Equipment and Service Aids
4.1 Recommended Test Equipment and Service AidsThe list of equipment contained in Table 4-1includes most of the standard test equipment required for servicing Motorola control heads. The Characteristics column is included so that equivalent equipment can be substituted; however, when no information is provided in this column, the specific Motorola model listed is either a unique item or no substitution is recommended.
Table 4-1. Recommended Motorola Test Equipment and Service Aids
MotorolaModel Number
Description Characteristics Application
6032A* DC power supply (Agilent)
0-20 Vdc, 0-50 A current-limited Bench supply for 13.8 Vdc
FLUKE 87* Digital Multimeter True RMS metering, 200 kHz frequency counter, 32-segment bar graph with backlit display
Recommended for AC/DC voltage and current measurements
54622A* Oscilloscope (Agilent) Two-channel, 100 MHz bandwidth, 200 MSa/s sample rate, 2 MB memory/channel
Waveform Measurements
3080369B99 (dash mount)3080369B97 (remote mount)
Extender Cable—Allows operation of control head while extended from radio
Control head troubleshooting
* or equivalent
4-2 Test Equipment and Service Aids: Recommended Test Equipment and Service Aids
Notes
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Chapter 5 Troubleshooting
This chapter, along with the theory of operation in Chapter 3 and the schematics, overlays, and parts lists in Chapter 8, will aid you in troubleshooting a malfunctioning ASTRO Digital Spectra or Digital Spectra Plus control head. If the board is severely damaged or otherwise non-repairable, refer to the board replacement instructions in the section, “Replacing the Control Head Board” on page 5-7.
NOTE: To access W9 control-head boards for troubleshooting, remove them from the plastic housing using the procedure on page 5-10. To access W4, W5, and W7 control-head boards, use a control-head extender cable and the procedure on page 5-8. (Refer to the chapter, “Recommended Test Equipment and Service Aids” on page 4-1 for the appropriate Motorola test equipment and service aids part numbers.)
5.1 Required Tools and SuppliesTable 5-1lists the tools and supplies needed for basic troubleshooting.
Table 5-1. Required Tools and Supplies
Tools and Supplies
Small, flat-blade screwdriver
2.5 mm hex-key driver
Torx® T8, T10, and T15 drivers
3.0 mm Allen wrench
5-2 Troubleshooting: Troubleshooting Waveforms
5.2 Troubleshooting WaveformsThis section contains images of waveforms that might be useful in verifying operation of certain parts of the circuitry. These waveforms are for reference only; the actual data depicted will vary depending upon the operating conditions.
5.2.1 ASTRO Digital Spectra Waveforms
Waveform W1: Oscillator Out, U4 Pin 42
Waveform W2: Sawtooth Oscillator: U3 Pin 3
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Troubleshooting: Troubleshooting Waveforms 5-3
Waveform W3: U3 Output: U3 pin 1 (output to Q50)
Waveform W4: Q50 Drain
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5-4 Troubleshooting: Troubleshooting Waveforms
Waveform W5: Transmit / Receive Data: U4 pins 19 and 20
Waveform W6: Serial Bus lines: U1 pins 17, 16, 10
NOTE: Serial bus data can be seen during power up and button presses.
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Troubleshooting: Replacing the Vacuum Fluorescent Display (W4, W5, and W7 Control Heads) 5-5
5.3 Replacing the Vacuum Fluorescent Display (W4, W5, and W7 Control Heads)
5.3.1 Removing the Display
1. Figure 5-1 below, Detail A, shows the removal procedure. Cut through the shock pad located opposite the side of the display with the soldered leads.
Figure 5-1. Replacing the Vacuum Fluorescent Display
2. Wear finger protection to prevent cutting your fingers on the sharp edges of the glass. Pull up on the edge of the display (see Figure 5-1 above, Detail B), bending the solder leads. Then cut through the remaining shock pad.
3. Unsolder the leads from the PC board to remove the display. Use organic solvent to remove the remaining shock pad and adhesive residue from the board.
5.3.2 Installing the Display
1. Apply the adhesive-backed shock pads to the new display. Carefully align the solder leads and insert the display into the PC board.
2. Solder the leads of the new display to the PC board. Do not reuse the old display.
5.4 Replacing the Remote Back-Housing Interface Board
5.4.1 W4, W5, and W7 Control Heads
1. Unplug the microphone.
2. Disconnect the control cable from the control head on remote models.
3. Remove the two front-panel screws using a 2.5 mm hex-key driver.
4. Grasp the front panel firmly, and carefully unplug the control-head assembly from the radio or remote control-head back housing.
5. Remove the two remote back-housing interface attachment screws.
6. Remove the remote control-head interface board from the remote control-head back housing.
PRI
PRIN
DIR
PRI
PRI
N
DIR
DETAIL A
DETAIL B
KNIFE
SHOCKPAD
DISPLAY
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5-6 Troubleshooting: Replacing the Remote Interconnect Board
7. Before installing a new Interface PC board (P/N 0105950T92), check to ensure that all gaskets are in place. Gasket (P/N 3205197X01) fits the perimeter of the plastic housing on the bottom surface, and is placed against the sealing rim in back housing. Gasket (P/N 3205198X01) fits inside the pin-out area on bottom of plastic housing. Gasket (P/N 3205082E90) O-rings (2) fit into recessed areas around the bottom of the screw clearance holes.
8. Attach the new interface PC board to the back housing with the two screws: torqued to 6-8 in.-lbs.
9. Reassemble the back housing to the front housing with the two screws: torqued to 4-6 in.-lbs.
5.5 Replacing the Remote Interconnect Board
5.5.1 Low-/Mid-Power Radios
1. Remove the two front panel screws using a 2.5 mm hex-key driver.
2. Grasp the front panel firmly, and carefully unplug it from the radio.
3. Remove the three screws that hold the remote interconnect board to the front panel using a Torx T10 driver.
4. Install the new remote interconnect board onto the front panel, and replace the screws. Torque the screws to 6-8 in.-lbs.
5. Reassemble the front panel into the radio and replace the screws.
6. Torque the screws to 4-6 in.-lbs.
5.5.2 High-Power Radios
1. Use a Torx T15 driver to remove the two screws in the radio top cover and then remove the radio top cover.
2. Remove the ribbon cable (38-conductor) from between the command board and the interconnect board by first disconnecting the cable at the command board side and then at the interconnect board.
3. Disengage the retaining wire on the back of the interconnect board at the chassis side.
4. Use the radio key to unlatch the radio handle, and use a Torx T15 driver to remove the two interconnect board screws that are inside the handle.
5. Turn the radio upside down and use a Torx T15 driver to remove the four bottom-cover screws. Remove the bottom cover.
6. Remove the RF-board shield and unplug the coaxial cable that comes up from the other side of the radio. Move the end of the coaxial cable out from behind the interconnect board.
Take care to avoid misalignment of connector pins.
Take care to avoid misalignment of connector pins. Remove the radio top cover to allow visual inspection during connector alignment.
!C a u t i o n
!C a u t i o n
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Troubleshooting: Replacing the Control-Head Board 5-7
7. Pull the retaining wire up into position so that the interconnect board can be slid back away from the front of the radio, and then up and out from the radio chassis.
8. Remove the rubber gasket from the front of the interconnect board by pulling it up and over the D-connectors.
9. Gently pry each of the arms on the interconnect board spacer so that the snap feature on the arms can be slid past the interconnect board.
10. Place the interconnect board spacer onto the new interconnect board, making sure that each arm is aligned in the proper slot and snaps securely into place.
11. Replace the rubber gasket, retaining wire, coaxial cable, bottom cover (torque four screws to 6-8 in.-lbs), and interconnect board screws (torque two screws to 10-12 in.-lbs).
12. Turn the radio top side up and re-insert the ribbon cable (38-conductor) by first connecting the command board side and then the interconnect board side. This cable is connected to two 38-pin connectors. The cable is keyed so that the cable fits only in the correct position.
13. Fold the ribbon cable down flat. Replace the top cover and torque the two screws to 6-8 in.-lbs. These screws are self-tapping and caution should be used so that the screws properly enter the previously cut threads.
5.6 Replacing the Control-Head Board
5.6.1 W3 Control Heads
NOTE: Numbers shown in brackets in the following procedure refer to item numbers in Figure 7-1, “W3 Hand-Held Control Head Exploded View,” on page 7-2, and in Table 7-2, “W3 Hand-Held Control Head Exploded View Parts List,” on page 7-2.
1. Remove the strain-relief boot (part of cable assembly [15]) from the housing assembly [7] by applying downward pressure on the boot and pulling it away from the control head until they are completely separated.
2. Carefully remove the rubber seal (part of cable assembly [15]) from the housing assembly [7] opening.
NOTE:Take care to avoid damaging this seal.
3. Using a small screwdriver, remove the seal support wedge [14] from the control head.
4. Using a small screwdriver to depress the telco lever, remove the telco connector (part of cable assembly [15]) from the control head, and pull the cable assembly away from the housing (like a telephone jack).
5. Remove the rear-cover assembly [2] from the control head.
6. Locate the recesses in the lower portion of the housing on both sides of the rear-cover’s snap features and, prying the snaps until the two parts separate, remove the rear cover from the unit.
7. Remove the two snap retainers [4] from between the circuit board [5] and the housing assembly [7].
8. Disconnect the microphone assembly [8] connector from the circuit board [5].
9. Carefully remove the microphone cable assembly from the keypad [6].
10. Carefully pry the housing’s snap features from the circuit board [5].
NOTE:Be careful to avoid damaging circuit-board components.
There are seven snaps locking the circuit board to the housing. As the snap features are deflected, push the circuit board upward, using the keypad, to release the circuit board from the snap features.
6881096C77-O September 26, 2003
5-8 Troubleshooting: Replacing the Control-Head Board
11. Remove the circuit-board assembly from the housing.
12. Remove the keypad [6] from the housing assembly [7].
5.6.2 W4, W5, and W7 Control Heads
NOTE: For the following procedure, refer to Chapter 7: Exploded Views and Parts Lists, beginning on page 7-1, for the exploded view and associated parts list applicable to the model being disassembled.
1. Unplug the microphone.
2. Remove the two front-panel screws using a 2.5 mm hex-key driver.
3. Disconnect the control cable on remote models.
4. Grasp the front panel firmly, and carefully unplug the control-head assembly from the radio or remote control-head back housing.
5. Lay the control head face down on a clean, flat surface, being careful not to scratch or mar the display.
6. Using a Torx T10 driver, remove the control-head screws:
- W4 Control Head: four screws [callouts 5-8], as shown in Figure 5-2.
The W4 control head has, in addition to the screws, four snap features [callouts 1-4], which are shown in Figure 5-2.
- W5 and W7 Control Heads: seven screws, as shown in Figure 5-3.
Figure 5-2. Model W4 Rotary Control Head Assembly Screw and Snap Sequence
Figure 5-3. Models W5 and W7 Pushbutton Control Head Assembly Screw Sequence
7 158
34 2 6
416
253
7
September 26, 2003 6881096C77-O
Troubleshooting: Replacing the Control-Head Board 5-9
7. Carefully separate the PC board, internal spacer, and elastomer keypad assembly from the front panel.
- On rotary control-head models, care must be taken not to damage the flex circuit when separating the printed circuit board from the front housing. Do not disturb the buttons in the front panel.
- On rotary control-head models, the flex circuit must also be unplugged.
8. On rotary control-head models, desolder the XMIT and BUSY LED before removing the elastomer keypad.
9. Remove the elastomer keypad from the PC board.
NOTE:Before you unsnap the PC board, note that the board slips under a hook on the right and snaps on the left. This will facilitate the assembly.
10. Remove the PC board from the internal spacer. The PC board snaps into and out of the spacer.
11. To reassemble, snap the PC board into the internal spacer. Before you press the elastomer keypad into the board, make sure that the conductive pads in the board and the elastomer keypad are clean and free of any foreign material.
12. On rotary control head models, solder the XMIT and Busy LEDs onto the PC board.
NOTE:On rotary control head models, the flex circuit must be connected to the PC board prior to attaching the PC board to the spacer.
13. Install the PC board internal spacer and elastomer keypad assembly into the front panel. Replace the screws and torque them to 6-8 in.-lbs.
14. Do one of the following:
- For dash-mounted radios, plug the interconnect board into the radio, and then plug in the control-head assembly and fasten it with the two front-panel screws (torqued to 4-6 in.-lbs).
- For remote-mount control heads, replace the front panel into the remote control-head back housing, make sure the gasket is in place, and then torque the screws to 4-6 in.-lbs. Replace any plugs and cables on the rear of the control head.
Take care to avoid misalignment of connector pins. On dash mount radios, remove the radio top cover to allow visual inspection during connector alignment.
!C a u t i o n
6881096C77-O September 26, 2003
5-10 Troubleshooting: Replacing the Control-Head Board
5.6.3 W9 Control Heads
NOTE: Before disassembling the W9 control head, note the location of the labeled buttons.
NOTE: Refer to Figure 7-4, “W9 Pushbutton Control Head Exploded View,” on page 7-5 and Table 7-5, “W9 Pushbutton Control Head Parts List,” on page 7-5 for the callout numbers in this section.
Figure 5-4. W9 Control Head Control Board and Display Board
1. Using a Torx T15 driver, remove the two 30 mm machine screws [29] from the back housing [31] of the control head.
2. Fold the front housing [41] over so that the front housing is face down and the back housing is on your working surface with the flex cable [18] attached.
3. Using a Torx T10 driver, remove the five 8 mm self-tapping screws [17] from the Display Board Kit [37], the two 10 mm captive screws [12] with the leaf assembly spring [11], and the two 16 mm tapping screws [38] from the control PC board.
4. Remove the Command Board Kit [36] from the back housing and the Display Board Kit [37] from the front housing.
5. Remove the elastomer keypad [7], ON/OFF switch gasket [34], the “D” Connector Gasket [33], the solder-side shield [16], and the component-side shield [19] from the PC boards.
Control Board
Display Board
16 mnm self-tapping screws(2)
8 mnm self-tapping screws(5)
September 26, 2003 6881096C77-O
Troubleshooting: Final Reassembly–W3 Control Head 5-11
6. Install the new PC board with the elastomer keypad, the ON/OFF switch gasket, the “D” Connector Gasket, the “D” Connector O-ring, the solder-side shield, and the component-side shield in the appropriate locations.
7. Reassemble the Command Board Kit [36] into the back housing [31], making sure that the power switch is in the proper location and then replace the two tapping screws [38], torquing them to 6-8 in.-lbs.
8. Reassemble the Display Board Kit [37] into the front housing [41], making sure that the elastomer keypad [7] is in the proper location.
9. Replace the captive screws [12] and the leaf assembly spring [11] in the front housing, and then torque them to 6-8 in.-lbs.
NOTE:Before assembling the leaf assembly spring, ensure that the insulator [10] on the board is present. Also ensure that the leaf assembly spring and captive screws are aligned properly to prevent stripping the front housing screw bosses.
10. Close the assembly by replacing the front housing [41] and the two screws in the back housing [31]. Torque the screws to 6-8 in.-lbs.
5.7 Final Reassembly–W3 Control HeadWhen reassembling the control head, make sure the microphone pins are properly inserted through the elastomeric keypad. Also make sure the elastomeric keypad inserts are secured to the PC board.
NOTE: Numbers shown in parentheses in the following procedure refer to item numbers in Table 7-2, “W3 Hand-Held Control Head Exploded View Parts List,” on page 7-2.
1. To reassemble the housing assembly [7]:
A. Insert the transmit indicator [11] into the housing. Ensure that the top surface of the lightpipe is below the label recess of the housing.
B. Attach the nameplate label [13] to the front of the housing. Ensure that the label is securely attached.
C. Install the PTT actuator [9] into the housing. Ensure that its lip is seated in the grove in the housing.
D. Install the PTT lever [10] and the PTT boot [12] into the housing. Ensure that the lever is seated in its nest and the boot is located properly in the recesses in the housing.
E. Install the keypad [6] into the housing. Ensure that all of the keys are located in the correct openings in the housing.
2. Install the microphone assembly [8] into the keypad. Ensure that the front surface of the cartridge is located up against the keypad membrane.
NOTE:The membrane is the rain seal and is very sensitive to puncture by sharp objects.
3. Connect the microphone cable connector to the mating location on the circuit board [5].
Be careful to not bend the tabs on the shields when removing them and align them carefully when replacing the shields. When working with chips and SOT (small-outline transistor) parts, use extreme caution when heating. Never reuse a chip or SOT part; always replace with the correct Motorola part.
!C a u t i o n
6881096C77-O September 26, 2003
5-12 Troubleshooting: Troubleshooting Charts
4. Install the circuit board [5] into the housing assembly [7] as follows:
A. Hold the housing assembly so that its key openings face downward and its top faces away from you.
B. Pivot the circuit board’s display down under the retention features in the housing and rotate the board downward, ensuring that the board is positioned between the snap features. Ensure that the microphone assembly’s [8] wire passes through the opening in the circuit board.
C. Press downward firmly on the board until the seven snap features lock the board into place.
5. Install the two snap retainers [4] between the circuit board and the side wall of the housing assembly [7], one on each side.
6. Install the main seal [3] onto the rear cover assembly [2], placing the seal under the retainer features around the perimeter of the cover.
7. Install the rear cover assembly [2] onto the housing assembly [7].
Starting at the top of the cover, pivot the cover toward the housing and squeeze the two halves together until the snap features at the lower end of the rear cover engage the housing’s features and snap closed.
8. Insert the cable assembly’s [15] telco connector into the opening in the bottom of the housing, and ensure that it is correctly oriented.
9. Press the telco connector in place until it snaps in (like a phone plug).
10. Place the seal-support wedge [14] into the housing’s opening, orienting it so that its long portion is under the telco connector lever, and then push until it is properly seated.
11. Push the rubber seal (part of the cable assembly [15]) into the housing’s opening and ensure that it is properly seated.
NOTE:This seal must be inserted completely into the housing to ensure the rain seal.
12. Push the strain-relief boot (part of the cable assembly [15]) into the housing and ensure that it is properly seated.
13. Insert the kit label [1] into the recess on the rear cover, and ensure that it is securely attached.
5.8 Troubleshooting ChartsThis section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory section prior to troubleshooting a radio.
September 26, 2003 6881096C77-O
Tro
ub
lesh
oo
tin
g5-
13
6881
096C
77-O
Sep
tem
ber
26, 2
003
Fig
ure
5-5.
W4
Con
trol
Hea
d (S
heet
1 o
f 2)
ST
AR
T
Che
ck U
45(+
5V R
eg.)
Rep
air
Is+
5V O
K?
With
no
butto
ns p
ress
ed, c
heck
U1
pins
8-1
1 fo
r ac
tivity
.
Act
ivity
on a
ll pi
ns?
(8-1
1)
Act
ivity
on o
ne p
inon
ly ?
No
activ
ityat
all
Che
ck U
1 fo
rpr
oper
ope
ratio
nan
d re
pair
Che
ck th
at p
in fo
r a
shor
ted
butto
ncl
osur
e so
mew
here
on
the
line.
Che
ck r
etur
n lin
es (
U1
pins
13-
15).
Che
ck R
120-
R12
2.
Pre
ss b
utto
ns a
ndch
eck
retu
rn li
nes
(U1
pins
13-
17).
Che
ck R
120-
R12
4
Rep
air
MA
EP
F-2
2619
-A
CO
NT
RO
L U
NIT
PO
WE
RS
UP
PR
OP
ER
LY B
UT
BU
TT
ON
PR
ES
SE
SD
O N
OT
WO
RK
.
YE
S
YE
S
NO
YE
S
NO
NO
NO
5-14
Tro
ub
lesh
oo
tin
g
Sep
tem
ber
26, 2
003
6881
096C
77-O
Fig
ure
5-6.
W4
Con
trol
Hea
d (S
heet
2 o
f 2)
A
ACR
50 is
Pro
babl
y O
pen
Che
ckU
101-
1V
olta
ge
IsV
olta
ge33
to 3
9V? Is
Vol
tage
over
40V
? IsV
olta
ge20
to 2
5V? Is
Vol
tage
11 to
14V
?
Cho
ose
the
clos
est v
olta
gera
nge
and
proc
eed
IsR
eset
Lin
eO
K ?
Che
ck U
1: U
4: Y
1 fo
r pr
oper
oper
atio
n. U
1-1
mus
t go
low
mom
enta
rily
afte
rpo
wer
up,
then
sta
y hi
ghto
pro
perly
initi
aliz
e U
1
Rep
air
and
Ret
urn
toS
tart
CR
50 is
prob
ably
ope
nR
emov
e V
FD
ispl
ay
Che
ck T
60pi
ns 1
, 2, 3
cont
inui
ty
Che
ckC
52
Che
ck U
4 an
dca
blin
g fo
r so
urce
of p
robl
em
Rep
air
and
Ret
urn
toS
tart
ST
AR
T
VE
RY
BR
IGH
T D
ISP
LAY
VA
RIE
S W
ITH
SU
PP
LY V
OLT
AG
E
Che
ck V
F D
ispl
ayF
ilam
ent V
olta
ge w
ith a
nA
C v
oltm
eter
bet
wee
n pi
ns1
and
25 o
f VF
Dis
play
. The
volta
ge s
houl
d be
2 to
3 V
rms
Che
ck R
51, R
52,
C51
, C52
and
repa
ir
OK ? Is
C52
OK
?
Pos
sibl
e sa
wto
oth
osci
llato
r pr
oble
mR
emov
e V
F
Dis
play
Obs
erve
wav
efor
mat
U3-
3. C
ompa
rew
ith
Wav
efor
m W
2 in
sec
tion
5.8
Ret
urn
To
Sta
rt
CR
51 is
pro
babl
yop
enR
emov
e V
FD
ispl
ay
Rep
air
and
Ret
urn
toS
tart
Q50
may
hav
ebe
en o
vers
tres
sed
durin
g fa
ilure
Rep
lace
Q50
Che
ck C
R51
,Q
50 a
ndR
epai
r
Ret
urn
To
Sta
rt
Che
ck V
F D
ispl
ayF
ilam
ent
For
Ope
n
Ret
urn
To
Sta
rt
Che
ck R
101,
T60
and
Rep
air
IsF
ilam
ent
Ope
n?Is
Vol
tage
Cor
rect
?
Che
ck R
50an
d T
60pi
ns 4
, 5, 6
fo
r co
ntin
uity
Rem
ove
VF
Dis
play
and
Rep
lace
Ret
urn
To
Sta
rt
OK ?
Che
ck U
101
and
U1
for
prop
erop
erat
ion
Rep
air
and
Ret
urn
toS
tart
Isw
avef
orm
corr
ect
?
Che
ck D
C v
olta
geon
U3-
2. It
sho
uld
be 1
.5 to
2.0
VD
C
Isvo
ltage
corr
ect
?
Che
ck U
3-1
Wav
efor
m W
3in
sec
tion
5.8
Isw
avef
orm
pres
ent
?
Che
ck Q
50 d
rain
.C
ompa
re to
Wav
efor
m W
5 in
sect
ion
5.8
Che
ck U
3, C
54,
R56
-R60
and
Rep
air
Q50
may
hav
e be
enov
erst
ress
eddu
ring
failu
re.
Rep
lace
Q50
Ret
urn
To
Sta
rt
Che
ck R
52,
R51
, C51
and
Rep
air
Che
ck U
3,R
61, Q
50,
and
Rep
air
Q50
may
hav
e be
enov
erst
ress
ed d
urin
gfa
ilure
. Rep
lace
Q50
Ret
urn
To
Sta
rt
Ret
urn
To
Sta
rt
Ret
urn
To
Sta
rt
Isw
avef
orm
pres
ent
?
Che
ck R
61,
Rep
lace
Q50
Che
ck T
60an
d R
epai
r
Q50
may
hav
e be
enov
erst
ress
ed d
urin
gfa
ilure
. Rep
lace
Q50
Tur
n P
ower
on
with
Con
trol
Hea
dco
nnec
ted
to r
adio
Isdi
spla
y at
pro
per
brig
htne
ssle
vel
?
Che
ck fo
r S
WB
+vo
ltage
on
Con
trol
Hea
d P
C B
oard
IsS
WB
+ O
n?
Che
ck U
45(+
5V R
EG
)
Is+
5V O
K?
Che
ck L
50,
R55
Con
tinui
ty
OK ?
Che
ckU
1-6
IsV
olta
geLo
w ?
No
Pro
blem
EN
D
Rep
air
and
Ret
urn
toS
tart
Rep
air
and
Ret
urn
toS
tart
Che
ck R
eset
line
to s
ee if
it is
bein
g he
ld h
igh
by r
adio
m
alfu
nctio
n
A
ST
AR
T
NO
DIS
PLA
Y O
RV
ER
Y D
IM D
ISP
LAY
Che
ck S
W1,
J10
2,P
102
and
Rep
air:
Ret
urn
to S
tart
NO
YE
S
NO
YE
S
YE
S
NO
NO
YE
S
MA
EP
F-22
618-
O
NO
YE
S
NO
YE
S
YE
S
NO
YE
S
NO
NO
YE
S
YE
S
YE
S
YE
S
YE
S
YE
S
NO
NO
NO
NO
NO
NO
YE
S
YE
S
NO
YE
S
NO
YE
S
NO
YE
S
NO
YE
S
NO
IsV
olta
gebe
low
10V
?
Rep
air
and
Ret
urn
toS
tart
Ch
apte
r 6
Rad
io C
on
nec
tors
Thi
s ch
apte
r co
ntai
ns th
e A
ST
RO
Dig
ital S
pect
ra a
nd D
igita
l Spe
ctra
Plu
s co
nnec
tor
loca
tions
.
6-2
Rad
io C
on
nec
tors
: R
adio
Con
nect
ors
Sep
tem
ber
26, 2
003
6881
096C
77-O
6.1
Rad
io C
on
nec
tors
Fig
ure
6-1.
J01
03 R
emot
e-M
ount
Con
trol
Hea
d C
onne
ctor
Fig
ure
6-2.
J5
Con
trol
Cab
le fo
r R
emot
e-M
ount
Con
trol
Hea
d
Fig
ure
6-3.
J6
Rad
io O
pera
tions
Con
nect
or
Fig
ure
6-4.
J2
Rea
r A
cces
sory
Con
nect
or
Fig
ure
6-5.
P10
4 M
icro
phon
e Ja
ck
12
34
51
31
21
11
08
71
41
51
61
7
48
49
40
41
34
43
44
35
36
37
38
45
46
47
50
VIP
2O
UT
VIP
1O
UT
VIP
2IN
VIP
1IN
DA
TA
OU
T
MIC
LO
MIC HI
SP
KR
LO
SP
KR
LO
MIC HI
MIC
LO
BA
TT
-V
FS
EN
SE
1IG
N +
AN
ALO
GG
ND
BU
S +
SW
B +
DIG
GN
D
PT
T/H
UB
RE
F
PT
T
RE
SE
T
EM
GC
YB
AT
T +
(A+
)
BA
TT
-V
FS
EN
SE
2
IGN
-
BU
SY
SW
B +
DIG
GN
D
SP
AR
E-1
SP
AR
E-2 29
28
27
26
30
31
32
18
19
20
21
23
24
33
VIP
3O
UT
SW
B +
DIG
G
ND
VIP
3IN
CLO
CK
HU
B
SW
B +
SP
KR
HI
NC
BA
TT
+D
IGG
ND
BU
SS
PK
RH
IN
CN
C
RA
DIO
MIC
VIP
MA
EP
F-2
16
70
-A
EM
ER
MIC HI
AN
AG
ND
TX
AU
DF
LTA
UD
IO(F
ILT
-AU
DS
HLD
)M
ICLO
DE
TA
UD
RX
AU
DIO
BU
S +
IGN
RE
SE
TB
+
BU
SY
SP
KR
LOS
WB
+
SP
KR
HI
DIG
GN
DB
US
-12
34
56
1312
1110
98
7
1415
1617
1819
2021
2223
2425
MA
EP
F-2
3798
-O
(PT
T )
BU
SS
HLD
A +
RE
SE
TS
PA
RE
-2
SP
AR
E-1R
SS
I
EM
ER
MIC HI
AN
AG
ND
TX
AU
DF
LTA
UD
NC
FIL
AU
DS
HLD
MIC
LOD
ET
AU
DR
XA
UD
BU
S +
IGN
PT
T/
VIP
IN 1
SP
KR
HI
BU
SY
BU
SS
HIE
LDR
ES
ET
SP
KR
LOS
WB
+A
+D
IGG
NDS
PA
RE
2S
PA
RE
1
RS
SI/
VIP
IN 2 B
US
-12
34
56
1312
1110
98
7
1415
1617
1819
2021
2223
2425
MA
EP
F-2
1669
-A
DIG
GN
DS
PK
RH
IE
ME
R
SP
KR
LON
OT
E 1
IGN
ITIO
N
VIP
OU
T 2
NO
TE
1
SW
B+
PT
T/
TX
-RS
23
2
BU
SY1
23
45
68
7
910
1112
1314
15
MA
EP
F-2
3799
-O
VR
S T
X/
CT
S-R
S23
2
MIC
HI/R
ES
ET
/R
TS
-RS
232
BU
S+
VIP
OU
T 1
NO
TE
1
DIS
C. A
UD
/R
X-R
S23
2
BU
S-
FU
NC
TIO
NA
L O
NLY
IN D
AS
H-M
OU
NT
CO
NF
IGU
RA
TIO
N. N
.C. I
N R
EM
OT
E-M
OU
NT
CO
NF
IGU
RA
TIO
N.
NO
TE
S:
1.
GN
D
DIG
GN
DM
ICLO
PT
T/
PR
OG
RA
MR
ES
ET
9 10
7 8
5 6
MA
EP
F-2
3800
-A
PR
OG
RX
DA
TA
SW
B+
PIN
S 1
, 2, 9
, AN
D 1
0 A
RE
NO
CO
NN
EC
TIO
NS
(N
C)
ON
P10
4 O
F A
RE
MO
TE
-MO
UN
T C
ON
TR
OL
HE
AD
.D
ET
AIL
SH
OW
N F
RO
MC
ON
TR
OL
HE
AP
FR
ON
T V
IEW
(MA
LE P
IN V
IEW
)
Vpp
1 2
3 4
HU
B/
BU
SY
KE
YF
AIL
/P
RO
GT
X D
AT
A
MIC
HI/
PR
OG
RX
/TX
EN
AB
LE
Rad
io C
on
nec
tors
: R
adio
Con
nect
or L
ocat
ions
6-3
6881
096C
77-O
Sep
tem
ber
26, 2
003
6.2
Rad
io C
on
nec
tor
Lo
cati
on
s
Fig
ure
6-6.
Das
h-M
ount
Rad
io C
onne
ctor
Loc
atio
ns
Fig
ure
6-7.
Rem
ote-
Mou
nt R
adio
Con
nect
or L
ocat
ions
Fig
ure
6-8.
Com
man
d B
oard
Con
nect
or L
ocat
ions
Fig
ure
6-9.
VO
CO
N B
oard
Con
nect
or L
ocat
ions
MA
EP
F-2
4496
-O
0
PW
R
Mod
e
Sca
nP
hon
Sel
Cal
l
Vol
DIM
HO
ME
XM
IT
BU
SY
12
34
56
78
9
0
Sts
Msg
H/L
Mon
Dir
Rcl
Del
DA
SH
-MO
UN
T R
AD
IO
J2A
NT
EN
NA
PW
R
P50
2
P10
4
MA
EP
F-2
4497
-A
0
PW
R
Mod
e
Sca
nP
hon
Sel
Cal
l
Vol
DIM
HO
ME
XM
IT
BU
SY
12
34
56
78
9
0
Sts
Msg
H/L
Mon
Dir
Rcl
Del
J2
J5
P50
6
RE
MO
TE
-MO
UN
TC
ON
TR
OL
HE
AD
RE
MO
TE
-MO
UN
TR
AD
IO
J6
J010
3
P10
4
AN
TE
NN
AP
WR
CO
MM
AN
D B
OA
RD
(VIE
WE
D F
RO
M S
IDE
1)
P5
03
F5
00
U4
50
15
24
19
16
J50
0
25
0 49
12
53
0 P5
01
P5
02
138
29 10
20
19
13 12
14
13
12
11
10
98
3
65
4 217
121
4 13
25
26
VO
CO
N B
OA
RD
(VIE
WE
D F
RO
M S
IDE
2)
49 50
J50
1
25
24
J80
12 1
1 2
6-4
Rad
io C
on
nec
tors
: E
xten
der
Cab
le (
P50
1)
Sep
tem
ber
26, 2
003
6881
096C
77-O
6.3
Ext
end
er C
able
(P
501)
Fig
ure
6-10
. P
501
Ext
ende
r C
able
6.4
Co
ntr
ol-
Hea
d C
ablin
g D
iag
ram
Fig
ure
6-11
. C
ontr
ol-H
ead
Cab
ling
Dia
gram
1517
1913
119
75
31
2123
2527
2931
3335
3739
4143
4547
49
1618
2014
1210
86
42
2224
2628
3032
3436
3840
4244
4648
50
P50
1E
XT
EN
DE
RC
AB
LE(3
0803
70E
06)
(FA
CIN
G T
OW
AR
DC
ON
TR
OL
HE
AD
)
J501
CO
MM
AN
D B
OA
RD
P10
01
SP
AR
E 2
EM
ER
GE
NC
Y
SP
AR
E 1
DIG
GN
D
SW
B+
BU
S +
BU
S -
BU
SY
BU
S S
HIE
LD
RE
SE
T
DE
T A
UD
IO
AN
A G
ND
PT
T
MIC
HI
MIC
LO
SP
KR
HI
SP
KR
LO
A+
RS
SI
RX
AU
DIO
RE
D
VIO
BR
N
BLU
YE
L
WH
T
BLK
BLK
/RE
D
BA
RE
BLK
/OR
G
BLK
/BR
N
SH
IELD
BLK
/GR
N
SH
IELD
BLK
/YE
L
SH
IELD
OR
G
GR
N
CO
NT
RO
L H
EA
D
OR
G
GR
N
NC
NC
MIC
LO
MIC
HI
SW
B+
HU
B
PT
T
PT
T/H
UB
RE
F
SW
B+
SW
B+
SW
B+
DIG
GN
D
DIG
GN
D
DIG
GN
D
(DA
TA
IN)
(ST
RO
BE
)
(CLO
CK
)
(DA
TA
OU
T)
BU
S +
BU
S -
BU
SY
RE
SE
T
DE
T A
UD
IO
AN
A G
ND
PT
T
IGN
+
IGN
-
BA
TT
+
BA
TT
+
BA
TT
-
SP
AR
E 2
BA
TT
-
EM
ER
GE
NC
Y
SP
AR
E 1
BLK
/GR
N
BLK
/OR
G
DIG
GR
D
SW
B+
P5
RA
DIO
15 32 47 30 31 29 14 27 28 49 48 17 50 33 26 45 16 46 12 13 44 11 10 43 7 8 41 40 24 23 18 19 3 20 21 36 4 3 37 2 1 34 38 5
SP
EA
KE
R
17 13 16 18 22 5 14 23 21 19 9 0 1 12 11 25 24 20 15 71 2 3 1 2 3
VIP
IN
VIP
OU
T
Ch
apte
r 7
Exp
lod
ed V
iew
s an
d P
arts
Lis
ts
Thi
s ch
apte
r co
ntai
ns th
e ex
plod
ed v
iew
s an
d as
soci
ated
par
ts li
sts
for
each
of t
he A
ST
RO
Dig
ital S
pect
ra a
nd D
igita
l Spe
ctra
Plu
s co
ntro
l hea
ds. T
able
s co
ntai
ning
pus
hbut
ton
part
s lis
ts a
re a
lso
incl
uded
.
Tabl
e 7-
1. E
xplo
ded
Vie
ws
Fig
#D
escr
ipti
on
Pag
e #
Fig
ure
7-1
W3
Han
d-H
eld
Con
trol
Hea
d E
xplo
ded
Vie
w7-
2
Fig
ure
7-2
W4
Rot
ary
Con
trol
Hea
d E
xplo
ded
Vie
w7-
3
Fig
ure
7-3
W5
and
W7
Pus
hbut
ton
Con
trol
Hea
d E
xplo
ded
Vie
w7-
4
Fig
ure
7-4
W9
Pus
hbut
ton
Con
trol
Hea
d E
xplo
ded
Vie
w7-
5
Fig
ure
7-5
HM
N10
80A
, HM
N10
61A
, HM
N10
79A
Mic
roph
one
Exp
lode
d V
iew
7-6
Sep
tem
ber
26, 2
003
6881
096C
77-O
7-2
Exp
lod
ed V
iew
s an
d P
arts
Lis
ts:
Mod
el W
3 H
and-
Hel
d C
ontr
ol H
ead
Exp
lode
d V
iew
7.1
Mo
del
W3
Han
d-H
eld
Co
ntr
ol H
ead
Exp
lod
ed V
iew
Fig
ure
7-1.
W3
Han
d-H
eld
Con
trol
Hea
d E
xplo
ded
Vie
w
2
1
3
4
5
6
7
8
4 15
14
10
9
1211
13
Tabl
e 7-
2. W
3 H
and-
Hel
d C
ontr
ol H
ead
Exp
lode
d V
iew
Par
ts L
ist
Item
No
.M
oto
rola
Par
t N
o.
Des
crip
tio
n
1N
ot a
vaila
ble
LAB
EL
201
0595
5T26
AS
SE
MB
LY, R
ear
Cov
er
332
0508
2E93
SE
AL,
Mai
n
442
0534
3Y01
RE
TAIN
ER
, Sna
p (Q
ty 2
)
501
0270
7D81
BO
AR
D, S
B96
00 C
ircui
t
675
0583
2X01
KE
YP
AD
(P
art o
f Ite
m 7
)
701
0270
7D86
AS
SE
MB
LY, H
ousi
ng (
Incl
udes
Item
s 6
and
9 th
ru 1
3)
801
0270
8D08
AS
SE
MB
LY, M
icro
phon
e
975
0561
8V02
AC
TU
AT
OR
, PT
T (
Par
t of I
tem
7)
1045
0585
0X01
LEV
ER
, PT
T (
Par
t of I
tem
7)
1132
0583
9X01
IND
ICA
TO
R, T
rans
mit
(Par
t of I
tem
7)
1238
0583
5X01
BO
OT,
PT
T (
Par
t of I
tem
7)
1333
0540
9X17
LAB
EL
(Par
t of I
tem
7)
1432
0527
4V01
WE
DG
E, S
eal S
uppo
rt
15H
KN
6095
_A
SS
EM
BLY
, Cab
le
No
te:
_ =
The
late
st v
ersi
on k
it. W
hen
orde
ring,
ref
er to
you
r sp
ecifi
c ki
t for
th
is s
uffix
lette
r.
Exp
lod
ed V
iew
s an
d P
arts
Lis
ts:
W4
Rot
ary
Con
trol
Hea
d E
xplo
ded
Vie
w7-
3
6881
096C
77-O
Sep
tem
ber
26, 2
003
7.2
W4
Ro
tary
Co
ntr
ol H
ead
Exp
lod
ed V
iew
Fig
ure
7-2.
W4
Rot
ary
Con
trol
Hea
d E
xplo
ded
Vie
w
Tabl
e 7-
3. M
odel
W4
Rot
ary
Con
trol
Hea
d P
arts
Lis
t
Item
No
.M
oto
rola
Par
t N
o.
Des
crip
tio
n
103
8007
7M01
SC
RE
W, C
ontr
ol H
ead
Mou
ntin
g (Q
ty 2
)
236
0211
3Z05
KN
OB
, Vol
ume
Con
trol
332
0580
5V01
GA
SK
ET,
W4
Sha
ft (Q
ty 2
)
402
8421
8M01
NU
T, V
olum
e S
witc
h
504
8421
9M01
LOC
KW
AS
HE
R, V
olum
e S
witc
h
615
0211
7Z07
or
1502
117Z
08H
OU
SIN
G, F
ront
Cov
er (
Mob
ile)
HO
US
ING
, Fro
nt C
over
(M
otor
cycl
e)
701
0270
9J83
AS
SE
MB
LY, V
olum
e an
d R
otar
y S
witc
h
836
0211
3Z03
KN
OB
, Mod
e C
ontr
ol
932
0580
5V01
GA
SK
ET,
W4
Sha
ft (Q
ty 2
)
1002
8421
8M02
NU
T, M
ode
Sw
itch
1104
8421
9M02
LOC
KW
AS
HE
R, M
ode
Sw
itch
1261
0512
9X01
LIG
HT
PIP
E
1375
0512
8X01
KE
YP
AD
14A
AH
N40
45_
orP
MLN
4019
_A
SS
EM
BLY
, Circ
uit B
oard
(M
obile
)A
SS
EM
BLY
, Circ
uit B
oard
(M
otor
cycl
e)
1543
0211
2Z02
SP
AC
ER
, Int
erna
l
1603
1094
5A14
SC
RE
W, M
achi
ne (
Qty
4)
1732
8028
9L02
GA
SK
ET,
Hou
sing
18H
LN64
01_
AS
SE
MB
LY, C
ircui
t Boa
rd In
terc
onne
ct
No
tes:
_ =
The
late
st v
ersi
on k
it. W
hen
orde
ring,
ref
er to
you
r sp
ecifi
c ki
t fo
r th
is s
uffix
lette
r.T
he H
KN
4356
_ R
adio
Cab
le is
use
d to
rem
ote
mou
nt th
e W
4 C
ontr
ol H
ead.
Sep
tem
ber
26, 2
003
6881
096C
77-O
7-4
Exp
lod
ed V
iew
s an
d P
arts
Lis
ts:
W5
and
W7
Pus
hbut
ton
Con
trol
Hea
d E
xplo
ded
Vie
w
7.3
W5
and
W7
Pu
shb
utt
on
Co
ntr
ol H
ead
Exp
lod
ed V
iew
Fig
ure
7-3.
W5
and
W7
Pus
hbut
ton
Con
trol
Hea
d E
xplo
ded
Vie
w
Tabl
e 7-
4. W
5 an
d W
7 P
ushb
utto
n C
ontr
ol H
ead
Par
ts L
ist
Item
No
.M
oto
rola
Par
t N
o.
Des
crip
tio
n
138
8022
7M04
SW
ITC
H, O
n/O
ff C
ap
238
8000
9P01
SW
ITC
H, M
ode
Roc
ker
338
8000
9P02
SW
ITC
H, V
olum
e R
ocke
r
415
8002
0S17
or
1580
020S
19H
OU
SIN
G, W
5 F
ront
Cov
er (
Mob
ile)
HO
US
ING
, W5
Fro
nt C
over
(M
otor
cycl
e)
538
8009
2J05
PU
SH
BU
TT
ON
, HO
ME
638
8009
2J05
PU
SH
BU
TT
ON
, DIM
703
8007
7M01
SC
RE
W, (
Qty
2)
815
8002
0S16
or
1580
020S
18H
OU
SIN
G, W
7 F
ront
Cov
er (
Mob
ile)
HO
US
ING
, W7
Fro
nt C
over
(M
otor
cycl
e)
961
8001
7S01
LIG
HT
PIP
E
1075
8001
2S03
KE
YP
AD
1143
8001
9S02
SP
AC
ER
, Int
erna
l Fra
me
1203
1094
5A14
SC
RE
W, T
appi
ng (
Qty
7)
1332
8028
9L02
GA
SK
ET,
Hou
sing
14H
LN64
01_
BO
AR
D, I
nter
conn
ect
15H
LN63
96_
orH
LN65
63_
BO
AR
D, C
ontr
ol H
ead
(Mob
ile)
BO
AR
D, C
ontr
ol H
ead
(Mot
orcy
cle)
1601
8004
9S09
or
0180
049S
11 o
r01
8004
9S08
or
0180
049S
10
AS
SE
MB
LY, W
5 F
ront
Cov
er (
Mob
ile)
AS
SE
MB
LY, W
5 F
ront
Cov
er (
Mot
orcy
cle)
AS
SE
MB
LY, W
7 F
ront
Cov
er (
Mob
ile)
AS
SE
MB
LY, W
7 F
ront
Cov
er (
Mot
orcy
cle)
Item
16
incl
udes
item
s 1,
2, 3
, 4 o
r 8,
5, 6
, 9, a
nd 1
0
No
tes:
_ =
The
late
st v
ersi
on k
it. W
hen
orde
ring,
ref
er to
you
r sp
ecifi
c ki
t fo
r th
is s
uffix
lette
r.T
he H
KN
4356
_ R
adio
Cab
le is
use
d to
rem
ote
mou
nt th
e W
5 an
d W
7 C
ontr
ol H
ead.
Exp
lod
ed V
iew
s an
d P
arts
Lis
ts:
W9
Pus
hbut
ton
Con
trol
Hea
d E
xplo
ded
Vie
w7-
5
6881
096C
77-O
Sep
tem
ber
26, 2
003
7.4
W9
Pu
shb
utt
on
Co
ntr
ol H
ead
Exp
lod
ed V
iew
Fig
ure
7-4.
W9
Pus
hbut
ton
Con
trol
Hea
d E
xplo
ded
Vie
w
Tabl
e 7-
5. W
9 P
ushb
utto
n C
ontr
ol H
ead
Par
ts L
ist
Item
No
.M
oto
rola
Par
t N
o.
Des
crip
tio
n
113
8008
7J01
ES
CU
TC
HE
ON
2H
LN50
83_
HLN
5091
_H
LN50
66_
HLN
5256
_H
LN50
74_
HLN
5268
_H
LN52
59_
HLN
5258
_H
LN50
90_
HLN
5072
_H
LN52
57_
HLN
5076
_H
LN50
85_
HLN
5078
_H
LN50
87_
HLN
5079
_H
LN50
95_
BU
TT
ON
, Em
erge
ncy
BU
TT
ON
, Dir
BU
TT
ON
, Sca
nB
UT
TO
N, S
rch
BU
TT
ON
, Cal
lB
UT
TO
N, P
age
BU
TT
ON
, RP
GM
BU
TT
ON
, Site
BU
TT
ON
, PH
ON
BU
TT
ON
, H/L
BU
TT
ON
, Loc
kB
UT
TO
N, R
CL
BU
TT
ON
, SQ
LB
UT
TO
N, D
elB
UT
TO
N, H
ome
BU
TT
ON
, Sel
BU
TT
ON
, Bla
nk
338
8025
3K01
PLU
G
438
8019
5P03
SW
ITC
H, M
ode
Roc
ker
532
0514
5X01
GA
SK
ET,
Inte
rnal
Fra
me
661
0512
6X01
LIG
HT
PIP
E, K
eypa
d
775
0512
7X01
KE
YP
AD
872
8024
2J01
DIS
PLA
Y, V
F
975
8009
4M05
PA
D, S
hock
(Q
ty 3
)
1014
0541
0X01
INS
ULA
TO
R
1141
8004
2S01
SP
RIN
G, L
eaf A
ssy
1203
8004
1S01
SC
RE
W, C
aptiv
e (Q
ty 4
)
1361
8002
6R02
SP
AC
ER
, LE
D (
8-P
ositi
on)
1461
8002
7R02
SP
AC
ER
, LE
D (
2-P
ositi
on)
1626
8019
0P02
SH
IELD
, Sol
der
Sid
e (I
nclu
des
two
1480
269K
01 in
sula
tors
)
1703
1094
5A11
SC
RE
W, T
appi
ng (
Qty
5)
1830
8003
4K01
CA
BLE
, Fle
x
1926
8019
0P02
SH
IELD
, Com
pone
nt S
ide
2032
0508
2E90
O-R
ING
"D
" C
onne
ctor
(Q
ty 2
)
2133
8017
8M01
NA
ME
PLA
TE
2207
8432
3C01
BR
AC
KE
T, S
trai
n R
elie
f
2303
1090
8A18
SC
RE
W, M
achi
ne
24H
KN
4356
_C
AB
LE, R
adio
25H
MN
1050
_ or
HM
N10
80_
orH
MN
1061
_
KIT
, Mic
roph
one
2615
8022
1J01
HO
US
ING
, VIP
Con
nect
or (
Opt
iona
l)
2775
0211
8Z01
CO
VE
R, R
ubbe
r D
ust (
MIC
)
2875
0211
8Z02
CO
VE
R, R
ubbe
r D
ust (
VIP
)
2903
1090
8A33
SC
RE
W, M
achi
ne (
Qty
2)
3032
0519
8X01
GA
SK
ET,
Fac
e
3115
0519
9X01
HO
US
ING
, Bac
k
3228
0577
8W01
CO
NN
EC
TO
R, M
ini "
D"
50 C
onta
ct
3332
0514
3X01
GA
SK
ET,
"D
" C
onne
ctor
3432
0514
3X01
GA
SK
ET,
On/
Off
Sw
itch
3538
8012
8J01
KE
Y, O
n/O
ff
36H
CN
4046
_B
OA
RD
KIT
, Com
man
d (in
clud
es D
ispl
ay B
oard
)
37H
CN
4046
_B
OA
RD
KIT
, Dis
play
(in
clud
es C
omm
and
Boa
rd)
3803
1094
5A14
SC
RE
W, T
appi
ng (
Qty
2)
3938
8009
2J05
KE
Y, B
lank
4038
8019
5P02
SW
ITC
H, V
olum
e R
ocke
r
4115
0512
5X09
HO
US
ING
, Fro
nt
4232
0514
4X01
GA
SK
ET,
Len
s
4361
0514
6X01
LEN
S, V
F D
ispl
ay
No
te:
_ =
The
late
st v
ersi
on k
it. W
hen
orde
ring,
ref
er to
you
r sp
ecifi
c ki
t for
this
suf
fix
lette
r.
Tabl
e 7-
5. W
9 P
ushb
utto
n C
ontr
ol H
ead
Par
ts L
ist (
Con
tinue
d)
Item
No
.M
oto
rola
Par
t N
o.
Des
crip
tio
n
7-6
Exp
lod
ed V
iew
s an
d P
arts
Lis
ts:
HM
N10
80A
, HM
N10
61A
, HM
N10
79A
Mic
roph
one
Exp
lode
d V
iew
Sep
tem
ber
26, 2
003
6881
096C
77-O
7.5
HM
N10
80A
, HM
N10
61A
, HM
N10
79A
Mic
rop
ho
ne
Exp
lod
ed V
iew
Fig
ure
7-5.
HM
N10
80A
, HM
N10
61A
, HM
N10
79A
Mic
roph
one
Exp
lode
d V
iew
4
2
1
158
9
3
1013
14
1211
7
MIC
RO
PHO
NE
BOAR
D
MAE
PF-2
7700
-O
56
Tabl
e 7-
6. H
MN
1080
A, H
MN
1061
A, H
MN
1079
A M
icro
phon
e P
arts
Lis
t
Item
No
.M
oto
rola
Par
t N
o.
Des
crip
tio
n
115
8012
7D05
Mic
roph
one
Fro
nt H
ousi
ng
238
8014
4D05
Mic
roph
one
PT
T B
utto
n
330
8022
3J05
or
3080
210P
01 o
r30
8022
3J01
HM
N10
80A
Coi
led
6 C
ond
HM
N10
79A
Coi
led
6 C
ond
HM
N10
61A
Coi
led
6 C
ond
405
8022
1K01
PT
T S
witc
h G
rom
met
503
1094
3M09
Tapp
ing
Scr
ew (
3 x
0.5
x 6)
630
8020
6L01
PC
B to
Mic
Wei
ght W
ire
732
8005
8H03
Hou
sing
Gas
ket
801
8075
0T91
Mic
roph
one
Rea
r H
ousi
ng
903
8007
6E04
Hi-l
o M
etric
Scr
ew
1003
1200
2C01
Scr
ew, S
elf-
drill
ing,
6-2
0 x
1/2”
1135
8008
9D01
Mic
roph
one
Fel
t Baf
fle
1205
8014
8D01
Mic
roph
one
Gro
mm
et
1301
8074
3T91
Han
gup
Clip
1401
8075
0T52
Gro
und
Wire
1503
0013
8015
Scr
ew, S
elf-
drill
ing,
8-1
8 x
1/2”
Exp
lod
ed V
iew
s an
d P
arts
Lis
ts:
Sm
all P
ushb
utto
n P
arts
7-7
6881
096C
77-O
Sep
tem
ber
26, 2
003
7.6
Sm
all P
ush
bu
tto
n P
arts
7.7
Lar
ge
Pu
shb
utt
on
Par
ts
Tabl
e 7-
7. S
mal
l Pus
hbut
ton
Par
ts L
ist
Par
t N
um
ber
Gra
ph
ic
Leg
end
Par
t N
um
ber
Gra
ph
ic
Leg
end
3805
671X
021
3805
671X
219w
xy
3805
671X
032
3805
671X
22*
Rcl
3805
671X
043
3805
671X
23#D
el
3805
671X
054
3805
671X
241S
te
3805
671X
065
3805
671X
252P
ge
3805
671X
076
3805
671X
263L
ck
3805
671X
087
3805
671X
274S
ts
3805
671X
098
3805
671X
285R
pg
3805
671X
109
3805
671X
296M
sg
3805
671X
110
3805
671X
307H
/L
3805
671X
12*
3805
671X
318M
on
3805
671X
13#
3805
671X
329D
ir
3805
671X
142a
bc38
0567
1X33
Mon
3805
671X
153d
ef38
0567
1X34
H/L
3805
671X
164g
hi38
0567
1X35
DIR
3805
671X
175j
kl38
0567
1X36
Urg
3805
671X
186m
no38
0567
1X37
RT
T
3805
671X
197p
rs38
0567
1X38
Hom
e
3805
671X
208t
uv38
0567
1X39
Dim
Tabl
e 7-
8. L
arge
Pus
hbut
ton
Par
ts L
ist
Par
t N
um
ber
Gra
ph
ic
Leg
end
Par
t N
um
ber
Gra
ph
ic
Leg
end
3805
672X
01-
-38
0567
2X10
H/L
3805
672X
02M
PL
3805
672X
11S
ts
3805
672X
03S
can
3805
672X
12C
all
3805
672X
04D
VP
3805
672X
13M
sg
3805
672X
05P
A38
0567
2X14
Rcl
3805
672X
06S
irn38
0567
2X15
Mod
e
3805
672X
07W
ail
3805
672X
16E
xRd
3805
672X
08H
i/Lo
3805
672X
17D
el
3805
672X
09M
an38
0567
2X18
Sel
3805
672X
19M
on38
0567
2X52
Em
er
3805
672X
20D
TM
F38
0567
2X53
Std
y
3805
672X
21Ye
lp38
0567
2X54
EC
C
3805
672X
22M
VS
3805
672X
55R
ptr
3805
672X
23P
lay
3805
672X
56S
tate
3805
672X
24R
ply
3805
672X
57R
eg
3805
672X
25R
crd
3805
672X
58A
irHn
3805
672X
26E
mer
3805
672X
59T
B S
cn
3805
672X
27E
xt38
0567
2X60
SC
C
3805
672X
28F
/R38
0567
2X61
Src
h
3805
672X
29A
lt38
0567
2X62
Lock
3805
672X
30Te
l38
0567
2X63
Pag
e
3805
672X
31S
ql38
0567
2X64
Rea
r
3805
672X
32D
ES
3805
672X
65X
fer
3805
672X
33T
xt38
0567
2X66
ST
3805
672X
34In
dv38
0567
2X67
VH
F
3805
672X
35P
vt38
0567
2X68
UH
F
3805
672X
36S
ite38
0567
2X69
Aux
3805
672X
37A
A38
0567
2X70
QC
II
3805
672X
38S
ub38
0567
2X71
Mut
e
3805
672X
39H
ome
3805
672X
72P
ri
3805
672X
40M
enu
3805
672X
73B
lu
3805
672X
41R
pgm
3805
672X
74D
iv
3805
672X
42S
tep
3805
672X
75R
TT
3805
672X
4338
0567
2X76
Sen
d
3805
672X
44P
hon
3805
672X
77F
ront
3805
672X
45D
ir38
0567
2X78
Bid
3805
672X
46Te
xt38
0567
2X79
ZO
NE
3805
672X
47R
vw38
0567
2X80
TR
BL
3805
672X
48S
ec38
0567
2X81
OV
HD
3805
672X
49Ø
3805
672X
82U
NG
D
3805
672X
50L/
S38
0567
2X83
RS
SI
3805
672X
51S
/S38
0567
2X84
VR
S
3805
672X
85A
/B38
0566
9X12
ETr
p
3805
672X
86C
han
3805
669X
13Lv
Te
3805
672X
87P
RT
T38
0566
9X14
ArT
e
3805
672X
88R
tRn
3805
669X
15Lv
Gg
3805
672X
89E
mp#
3805
669X
16A
rGg
3805
672X
90P
ass
3805
669X
17P
/in
3805
672X
91C
ir38
0566
9X18
P/o
ut
3805
672X
92U
RG
3805
669X
19S
erv
3805
672X
93A
3805
669X
200/
S
3805
672X
94B
3805
669X
21R
ev
3805
672X
95C
3805
669X
22S
tby
3805
672X
96D
3805
669X
23S
ts 1
3805
672X
97E
3805
669X
24S
ts 2
3805
672X
98F
3805
669X
25S
ts 3
3805
672X
99G
3805
669X
26S
ts 4
3805
669X
01K
3805
669X
27S
ts 5
3805
669X
02L
3805
669X
28S
ts 6
3805
669X
03T
/Z38
0566
9X29
Sts
7
3805
669X
0430
3805
669X
30S
ts 8
Tabl
e 7-
8. L
arge
Pus
hbut
ton
Par
ts L
ist (
Con
tinue
d)
Par
t N
um
ber
Gra
ph
ic
Leg
end
Par
t N
um
ber
Gra
ph
ic
Leg
end
3805
669X
05E
ntr
3805
669X
31D
rvr
3805
669X
06M
/WT
3805
669X
32B
dg#
3805
669X
07M
Ack
3805
669X
33Ln
BI
3805
669X
08Ti
me
3805
669X
34R
tBl
3805
669X
09S
Run
3805
669X
35Ln
Rn
3805
669X
10E
Run
3805
669X
36s
3805
669X
11S
Trp
3805
669X
37t
3800
028M
01“E
mer
Hou
sing
”38
0002
9M01
“Em
er P
lung
er”
Tabl
e 7-
8. L
arge
Pus
hbut
ton
Par
ts L
ist (
Con
tinue
d)
Par
t N
um
ber
Gra
ph
ic
Leg
end
Par
t N
um
ber
Gra
ph
ic
Leg
end
7-8
Exp
lod
ed V
iew
s an
d P
arts
Lis
ts:
Larg
e P
ushb
utto
n P
arts
Sep
tem
ber
26, 2
003
6881
096C
77-O
No
tes
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts8-
1
6881
096C
77-O
Sep
tem
ber
26, 2
003
Ch
apte
r 8
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
8.1
Lis
t o
f S
chem
atic
s, C
om
po
nen
t L
oca
tio
n D
iag
ram
s, a
nd
Par
ts
Lis
tsT
he fo
llow
ing
tabl
e lis
ts th
e sc
hem
atic
s,
com
pone
nt lo
catio
n di
agra
ms,
and
par
ts li
sts
cont
aine
d in
this
cha
pter
.
Tabl
e 8-
1. L
ist o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Fig
ure
Tit
leP
age
HM
N40
44E
W3
Con
trol
Hea
d S
chem
atic
8-2
HM
N40
44E
W3
Con
trol
Hea
d C
ompo
nent
Loc
atio
n D
iagr
am8-
3
HM
N40
44E
W3
Con
trol
Hea
d C
ompo
nent
Loc
atio
n D
iagr
am8-
4
HM
N40
44E
Par
ts L
ist
8-5
HK
N60
96B
Rem
ote
“Y”
Cab
le W
iring
Dia
gram
8-6
AA
HN
4045
F/G
(S
tand
ard)
, HLN
4071
A/B
(R
ear)
, P
MLN
4019
C/D
(M
otor
cycl
e) W
4 C
ontr
ol H
ead
Sch
emat
ic (
She
et 1
of 2
)
8-7
AA
HN
4045
F/G
(S
tand
ard)
, HLN
4071
A/B
(R
ear)
, P
MLN
4019
C/D
(M
otor
cycl
e) W
4 C
ontr
ol H
ead
Sch
emat
ic (
She
et 2
of 2
)
8-8
AA
HN
4045
(Sta
ndar
d), H
LN40
71 (R
ear)
, PM
LN40
19
(Mot
orcy
cle)
W4
Con
trol
Hea
d C
ompo
nent
Loc
atio
n D
iagr
am
8-9
AA
HN
4045
G S
tand
ard
Par
ts L
ist
8-10
HC
N40
71B
Rea
r P
arts
Lis
t8-
12
PM
LN40
19D
Mot
orcy
cle
Par
ts L
ist
8-14
HLN
6396
F/G
/H (
Sta
ndar
d), H
LN68
14A
/B/C
(R
ear)
, H
LN65
63B
/C/D
(M
otor
cycl
e) W
5/W
7 C
ontr
ol H
ead
Sch
emat
ic (
She
et 1
of 2
)
8-16
HLN
6396
F/G
/H (
Sta
ndar
d),H
LN68
14A
/B/C
(R
ear)
, H
LN65
63B
/C/D
(M
otor
cycl
e) W
5/W
7 C
ontr
ol H
ead
Sch
emat
ic (
She
et 2
of 2
)
8-17
HLN
6396
F/G
(S
tand
ard)
, HLN
6814
A/B
(R
ear)
, H
LN65
63B
/C (
Mot
orcy
cle)
W5/
W7
Con
trol
Hea
d C
ompo
nent
Loc
atio
n D
iagr
am (
Vie
wed
from
Sid
e 1)
8-18
HLN
6396
F/G
(S
tand
ard)
, HLN
6814
A/B
(R
ear)
, H
LN65
63B
/C (
Mot
orcy
cle)
W5/
W7
Con
trol
Hea
d C
ompo
nent
Loc
atio
n D
iagr
am (
Vie
wed
from
Sid
e 2)
8-18
HLN
6396
H_H
LN68
14C
_HLN
6563
C W
5/W
7 C
ontr
ol
Hea
d C
ompo
nent
Loc
atio
n D
iagr
am (
Vie
wed
from
S
ide
1)
8-19
HLN
6396
H_H
LN68
14C
_HLN
6563
C W
5/W
7 C
ontr
ol
Hea
d C
ompo
nent
Loc
atio
n D
iagr
am (
Vie
wed
from
S
ide
2)
8-19
HLN
6396
H S
tand
ard
Par
ts L
ist
8-20
HLN
6814
C R
ear
Par
ts L
ist
8-22
HLN
6563
D M
otor
cycl
e P
arts
Lis
t8-
24
HC
N10
78J
(Sta
ndar
d), H
CN
1121
D (
Rea
r) W
9 C
ontr
ol H
ead
Sch
emat
ic (
Sid
e 1
of 2
)8-
26
HC
N10
78J
(Sta
ndar
d), H
CN
1121
D (
Rea
r) W
9 C
ontr
ol H
ead
Sch
emat
ic (
Sid
e 2
of 2
)8-
27
HC
N10
78J
(Sta
ndar
d), H
CN
1121
D (
Rea
r) W
9 C
ontr
ol H
ead
Com
pone
nt L
ocat
ion
Dia
gram
(Vie
wed
fr
om S
ide
1)
8-28
HC
N10
78J
(Sta
ndar
d), H
CN
1121
D (
Rea
r) W
9 C
ontr
ol H
ead
Com
pone
nt L
ocat
ion
Dia
gram
(Vie
wed
fr
om S
ide
2)
8-29
HC
N10
78J
(Sta
ndar
d), H
CN
1121
D (
Rea
r) P
arts
Lis
t8-
30
W4,
W5,
and
W7
Con
trol
Hea
d Lo
w-/
Mid
-Pow
er
Inte
rcon
nect
ion
Dia
gram
8-33
W4,
W5,
and
W7
Hig
h P
ower
Inte
rcon
nect
ion
Dia
gram
8-34
W5
and
W7
Con
trol
Hea
d In
terf
ace
Boa
rd S
chem
atic
8-35
HLN
6432
D W
5/W
7 C
ontr
ol H
ead
Inte
rfac
e B
oard
C
ompo
nent
Loc
atio
n D
iagr
am8-
36
HLN
6401
A C
ontr
ol H
ead
Inte
rcon
nect
Boa
rd, (
Das
h-M
ount
)8-
37
HLN
6486
D/E
Hig
h P
ower
Sta
ndar
d In
terc
onne
ct
Boa
rd8-
38
HLN
6486
D/E
Hig
h-P
ower
Inte
rcon
nect
Boa
rd
(Vie
wed
from
Sid
e 1)
8-39
HLN
6486
D/E
Hig
h-P
ower
Inte
rcon
nect
Boa
rd
(Vie
wed
from
Sid
e 2)
8-39
HLN
6486
E S
tand
ard
Inte
rcon
nect
Par
ts L
ist
8-40
HLN
6574
E W
3 C
ontr
ol H
ead
Hig
h-P
ower
In
terc
onne
ct B
oard
Sch
emat
ic D
esig
n8-
41
Tabl
e 8-
1. L
ist o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts (
Con
tinue
d)
Fig
ure
Tit
leP
age
HLN
6574
E W
3 H
igh
Pow
er In
terc
onne
ct B
oard
C
ompo
nent
Loc
atio
n D
iagr
ams
8-42
HLN
6574
E W
3 H
igh-
Pow
er In
terc
onne
ct P
arts
Lis
t8-
43
HLN
6459
D, H
LN63
44E
, and
HLN
6365
E L
ow-P
ower
In
terc
onne
ct B
oard
Sch
emat
ic8-
45
HLN
6459
D, H
LN63
44E
, and
HLN
6365
Low
-Pow
er
Inte
rcon
nect
Com
pone
nt L
ocat
ion
Dia
gram
8-46
HLN
6459
D W
3 Lo
w-P
ower
Inte
rcon
nect
Par
ts L
ist
8-47
HLN
6365
E M
otor
cycl
e In
terc
onne
ct P
arts
Lis
t8-
49
HLN
6344
E S
tand
ard
Inte
rcon
nect
Par
ts L
ist
8-50
HM
N10
80A
, HM
N10
61A
, HM
N10
79A
Mic
roph
one
Boa
rd O
verla
y8-
51
HM
N10
80A
, HM
N10
61A
, HM
N10
79A
Mic
roph
one
Sch
emat
ic8-
51
HM
N10
80A
, HM
N10
61A
, HM
N10
79A
Mic
roph
one
Par
ts L
ist
8-51
Tabl
e 8-
1. L
ist o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts (
Con
tinue
d)
Fig
ure
Tit
leP
age
8-2
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
Fig
ure
8-1.
HM
N40
44E
W3
Con
trol
Hea
d S
chem
atic
(For
ref
eren
ce o
nly
- bo
ard
is n
ot fi
eld-
repa
irabl
e)
63B
8108
4C78
-O
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts8-
3
6881
096C
77-O
Sep
tem
ber
26, 2
003
Fig
ure
8-2.
HM
N40
44E
W3
Con
trol
Hea
d C
ompo
nent
Loc
atio
n D
iagr
am
MA
EP
F-2
5560
-O
(Vie
wed
from
Sid
e 1)
(For
ref
eren
ce o
nly
- bo
ard
is n
ot fi
eld-
repa
irabl
e)
8-4
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
Fig
ure
8-3.
HM
N40
44E
W3
Con
trol
Hea
d C
ompo
nent
Loc
atio
n D
iagr
am
MA
EP
F-2
5561
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(Vie
wed
from
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e 2)
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ref
eren
ce o
nly
- bo
ard
is n
ot fi
eld-
repa
irabl
e)
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts8-
5
6881
096C
77-O
Sep
tem
ber
26, 2
003
HM
N40
44E
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ts L
ist
(Fo
r re
fere
nce
on
ly -
bo
ard
is n
ot
fiel
d-r
epai
rab
le)
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OTO
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RT
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UM
BE
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IPT
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740F
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190.
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Jack
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Com
para
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5113
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Com
para
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5113
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MM
OTO
RO
LA
P
AR
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MB
ER
DE
SC
RIP
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N
8-6
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
Fig
ure
8-4.
HK
N60
96B
Rem
ote
“Y”
Cab
le W
iring
Dia
gram
WH
T/B
LUE
5W
HT
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J2
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LLO
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MA
EP
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Sch
emat
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Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts8-
7
6881
096C
77-O
Sep
tem
ber
26, 2
003
Fig
ure
8-5.
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HN
4045
F/G
(S
tand
ard)
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4071
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(R
ear)
, PM
LN40
19C
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Mot
orcy
cle)
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Con
trol
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d S
chem
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1 o
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DAT
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2. P
ART
USA
GE
MAY
VAR
Y W
ITH
APP
LIC
ATIO
N.
REF
ER T
O P
ARTS
LIS
T FO
R U
SAG
E IN
FOR
MAT
ION
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ALL
RES
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NC
E IS
IN O
HM
S. A
LL C
APAC
ITAN
CE
IN P
ICO
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ADS
UN
LESS
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TED
OTH
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TES:
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MIC
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HU
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PTT
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MC
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C45
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8-8
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rlay
s, a
nd
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ts L
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: Li
st o
f Sch
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Com
pone
nt L
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ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
Fig
ure
8-6.
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(S
tand
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4071
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(R
ear)
, PM
LN40
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Mot
orcy
cle)
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Con
trol
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d S
chem
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2 o
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DAT
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ED.
3.2. P
ART
USA
GE
MAY
VAR
Y W
ITH
APP
LIC
ATIO
N.
REF
ER T
O P
ARTS
LIS
T FO
R U
SAG
E IN
FOR
MAT
ION
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ALL
RES
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NC
E IS
IN O
HM
S. A
LL C
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ITAN
CE
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ICO
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ADS
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LESS
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TED
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Fig
ure
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1)
Fig
ure
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26, 2
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6881
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ADDRESS(8:12)
ADD
RES
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Sch
emat
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Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
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Com
pone
nt L
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Dia
gram
s, a
nd P
arts
Lis
ts8-
27
6881
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77-O
Sep
tem
ber
26, 2
003
Fig
ure
8-15
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N10
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ndar
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CN
1121
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Rea
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ontr
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8-28
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
Fig
ure
8-16
. HC
N10
78J
(Sta
ndar
d), H
CN
1121
D (
Rea
r) W
9 C
ontr
ol H
ead
Com
pone
nt L
ocat
ion
Dia
gram
(V
iew
ed fr
om S
ide
1)
U5
U10
U2
Y1
U7
U8
L23
L1
U4
C45
U46
P103
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C52
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2
U10
1
S121
S122
S124
S133
S134
S135
S131
S136
S108
S107
S110
S100
S111
S109
S127
S102
S106
S105
S104
S103
S101
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S125
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170
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CR
162
CR
111
CR
112
CR
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CR
137
CR
135
CR
113
CR
115
CR
117
CR
119
CR
118
CR
120
CR
114
CR
116
CR
138
CR
139
CR
140
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133
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132
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131
CR
134
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114
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110
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2324
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6
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5
58
44
1
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29
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1
1
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11
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17
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Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts8-
29
6881
096C
77-O
Sep
tem
ber
26, 2
003
Fig
ure
8-17
. HC
N10
78J
(Sta
ndar
d), H
CN
1121
D (
Rea
r) W
9 C
ontr
ol H
ead
Com
pone
nt L
ocat
ion
Dia
gram
(V
iew
ed fr
om S
ide
2)
R29
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R27
R26
R75
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R41
R40
R39
C66
R21
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R25
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R142
R152
R140
R150
R149
R148R115
R113
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R114
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R159
R124
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R122
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R52
C53
C57
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175
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1112
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1516
1733
2829
3031
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4546
4748
4943
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3836
3435
2021
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8-30
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Ove
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C13
2113
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C13
321
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C13
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C14
2113
741M
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C15
2113
741M
13C
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70
C16
2113
741M
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321
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30 4
70
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421
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30 4
70
C17
521
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30 4
70
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621
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30 4
70
C18
2113
741M
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C19
2113
741M
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C20
2113
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C20
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70
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C21
2113
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2113
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C26
2113
741M
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C27
2113
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C28
2113
741M
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C29
2113
741M
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C30
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C37
2113
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C38
2113
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C39
2113
741M
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70
C40
2113
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C41
2113
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C44
2113
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C45
2380
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C47
2113
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C55
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C56
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C62
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C63
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C64
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C65
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C66
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C67
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W
R12
106
1107
7B23
RE
S C
HIP
100
K 5
1/8
W
R12
206
1107
7B23
RE
S C
HIP
100
K 5
1/8
W
R12
306
1107
7B23
RE
S C
HIP
100
K 5
1/8
W
R12
406
1107
7B23
RE
S C
HIP
100
K 5
1/8
W
R12
906
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R13
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R13
006
1107
7A90
RE
S C
HIP
470
0 5
1/8
R13
106
1107
7A58
RE
S C
HIP
220
5 1
/8W
R13
206
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R13
406
1107
7A78
RE
S C
HIP
150
0 5
1/8
R13
506
1107
7A94
RE
S C
HIP
680
0 5
1/8
R13
606
1107
7A82
RE
S C
HIP
220
0 5
1/8
R13
706
1107
7A36
RE
S C
HIP
27
5 1/
8W
R13
806
1107
7A58
RE
S C
HIP
220
5 1
/8W
R13
906
1107
7A82
RE
S C
HIP
220
0 5
1/8
R14
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
ITE
MM
OT
OR
OL
A
PAR
T
NU
MB
ER
DE
SC
RIP
TIO
N
R14
006
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R14
106
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R14
206
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R14
306
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R14
406
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R14
506
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R14
606
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R14
706
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R14
906
1107
7B11
RE
S C
HIP
33K
5 1
/8W
R15
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R15
006
1107
7A78
RE
S C
HIP
150
0 5
1/8
R15
106
1107
7A78
RE
S C
HIP
150
0 5
1/8
R15
206
1107
7A78
RE
S C
HIP
150
0 5
1/8
R15
306
1107
7A82
RE
S C
HIP
220
0 5
1/8
R15
406
1107
7A78
RE
S C
HIP
150
0 5
1/8
R15
506
1107
7A78
RE
S C
HIP
150
0 5
1/8
R15
606
1107
7A78
RE
S C
HIP
150
0 5
1/8
R15
706
1107
7A78
RE
S C
HIP
150
0 5
1/8
R15
806
1107
7A58
RE
S C
HIP
220
5 1
/8W
R15
906
1107
7A58
RE
S C
HIP
220
5 1
/8W
R16
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R16
106
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R16
306
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R16
406
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R16
506
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R16
606
1107
7A82
RE
S C
HIP
220
0 5
1/8
R17
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R17
006
1107
7B23
RE
S C
HIP
100
K 5
1/8
W
R17
106
1107
7B15
RE
S C
HIP
47K
5 1
/8W
R17
206
1107
7A82
RE
S C
HIP
220
0 5
1/8
R17
306
1107
7A90
RE
S C
HIP
470
0 5
1/8
R18
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R18
106
1107
7B07
RE
S C
HIP
22K
5 1
/8W
ITE
MM
OT
OR
OL
A
PA
RT
N
UM
BE
RD
ES
CR
IPT
ION
R18
206
1107
7B15
RE
S C
HIP
47K
5 1
/8W
R18
306
1107
7A98
RE
S C
HIP
10K
5 1
/8W
R19
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R20
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R20
006
1107
7B47
RE
S C
HIP
1 M
EG
5 1
/8W
R21
0611
077B
47R
ES
CH
IP 1
ME
G 5
1/8
W
R22
0611
077B
11R
ES
CH
IP 3
3K 5
1/8
W
R23
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R24
0611
077B
11R
ES
CH
IP 3
3K 5
1/8
W
R25
0611
077B
15R
ES
CH
IP 4
7K 5
1/8
W
R26
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R27
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R28
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R29
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R30
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R31
0611
077B
15R
ES
CH
IP 4
7K 5
1/8
W
R32
0611
077B
15R
ES
CH
IP 4
7K 5
1/8
W
R33
0611
077A
74R
ES
CH
IP 1
000
5 1/
8
R34
0611
077B
15R
ES
CH
IP 4
7K 5
1/8
W
R35
0611
077A
74R
ES
CH
IP 1
000
5 1/
8
R37
0611
077A
74R
ES
CH
IP 1
000
5 1/
8
R38
0611
077A
74R
ES
CH
IP 1
000
5 1/
8
R39
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R40
0611
077A
74R
ES
CH
IP 1
000
5 1/
8
R41
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R43
0611
077B
15R
ES
CH
IP 4
7K 5
1/8
W
R44
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R5
0611
077B
23R
ES
CH
IP 1
00K
5 1
/8W
R50
0611
077A
66R
ES
CH
IP 4
70 5
1/8
W
R51
0611
077B
07R
ES
CH
IP 2
2K 5
1/8
W
R52
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R53
0611
077A
19R
ES
CH
IP 5
.1 5
1/8
W
R54
0611
077A
19R
ES
CH
IP 5
.1 5
1/8
W
ITE
MM
OTO
RO
LA
P
AR
T
NU
MB
ER
DE
SC
RIP
TIO
N
8-32
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
R55
0611
077A
28R
ES
CH
IP 1
2 5
1/8W
R56
0611
077B
11R
ES
CH
IP 3
3K 5
1/8
W
R57
0611
077B
11R
ES
CH
IP 3
3K 5
1/8
W
R58
0611
077B
11R
ES
CH
IP 3
3K 5
1/8
W
R59
0611
077A
98R
ES
CH
IP 1
0K 5
1/8
W
R6
0611
077B
07R
ES
CH
IP 2
2K 5
1/8
W
R60
0611
077A
94R
ES
CH
IP 6
800
5 1/
8
R61
0611
077A
74R
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CH
IP 1
000
5 1/
8
R7
0611
077A
90R
ES
CH
IP 4
700
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8
R71
0611
077B
11R
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CH
IP 3
3K 5
1/8
W
R72
0611
077B
11R
ES
CH
IP 3
3K 5
1/8
W
R73
0611
077B
11R
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CH
IP 3
3K 5
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R74
0611
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1/8
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R75
0611
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98R
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CH
IP 1
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R8
0611
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90R
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CH
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R81
0611
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R84
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R87
0611
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R98
0611
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R99
0611
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CH
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A
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225
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M
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M
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1383
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M
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M
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‘M5’
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15V
5%
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M
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15V
5%
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M
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5%
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M
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MW
M
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MM
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RO
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P
AR
T
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MB
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DE
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RIP
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N
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts8-
33
6881
096C
77-O
Sep
tem
ber
26, 2
003
Fig
ure
8-18
. W4,
W5,
and
W7
Con
trol
Hea
d Lo
w-/
Mid
-Pow
er In
terc
onne
ctio
n D
iagr
am
214624
PTT
BUSY
BUS
-
BUS
+
SPAR
E 1
SPAR
E 2
RES
ET
SW B
+
3 374 3852 1918
A+
VF S
ENSE
11
CAB
LE S
IDE
VF S
ENSE
2VF
SEN
SE 2
2
NC
VIP-
OU
T-1
VIP-
OU
T-2
VIP-
OU
T-3/
DEK
-STR
OBE
VIP-
IN-1
VIP-
IN-2
VIP-
IN-3
/DEK
-DAT
A-IN
VF S
ENSE
1
IGN
ITIO
N
B+/A
+
2FI
L AU
D S
HLD
MIC
HI
MIC
LO
HU
B
19VI
P-O
UT-
2/D
EK-D
ATA-
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T
VIP-
OU
T-3/
DEK
-STR
OBE
14 17VI
P-IN
-1
VIP-
IN-2
16
VIP-
IN-3
/DEK
-DAT
A-IN
15
DIG
-GN
D
DIG
-GN
D
DIG
-GN
D
W4/
W5/
W7
20 36
SNET
-KEY
SNET
-KID
SNET
-WE
9 20 2112
SWB+
SHIE
LD G
ND
EMER
30 14 31 32 1 34 4024 23
26 6 13
GN
D
GN
D
KEY
SLO
T
VIP SECTION MIC SECTIONRADIO SECTION
RAD
IO S
IDE
11
CO
NTR
OL
HEA
D S
IDE
17
10 22
2623
RES
ET
28 29
SPAR
E 1
DEK
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A-O
UT
DEK
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CK
SWB+
SWB+
SWB+
35
VIP-
OU
T-1/
DEK
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CK
18
1027
MIC
LO
1511
475
SW B
+
B+/A
+
IGN
ITIO
N
16 49
REM
OTE
CO
NTR
OL
HEA
D IN
TER
CO
NN
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T BO
ARD
25
CO
NTR
OL
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D S
IDE
MIC
RO
POH
ON
E H
I (BL
K/YE
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MIC
HI
DET
ECTE
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UD
IO
ANAL
OG
GR
OU
ND
PTT/
VIP
IN 1
12
MIC
RO
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E LO
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ECTE
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UD
IO (B
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RN
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MIC
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MIC
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G/H
UB
PTT/
HU
B-R
EF
841 7
SPAR
E 1
(BR
OW
N)
13 45 16 46 33 50 17 26 28 29 48 49
50
SPAR
E 2
(RED
)
SW B
+ (Y
ELLO
W)
DIG
ITAL
GR
OU
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(BLU
E)
SPEA
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LO
(GR
EEN
)
SPEA
KER
HI (
OR
ANG
E)
EMER
GEN
CY
(VIO
LET)
SPEA
KER
HI (
BLK/
OR
G)
SPEA
KER
LO
(BLK
/GR
N)
B+ (G
REE
N)
IGN
ITIO
N (O
RAN
GE)
SPAR
E 2
8 7
484
11 44 43
10 1 23 14 5 21 19 16 17 22 18 24
18
12 11 9 10 23 14 5 21 19 16
DET
ECTE
D A
UD
IO (S
HIE
LD/A
NAL
OG
GR
OU
ND
)
SP 1
(BLK
/GR
N)
SP 1
(SH
IELD
)
BUSY
(BLK
/RED
)
BUS
- (BL
ACK)
BUS
+ (W
HIT
E)
BUS
SHIE
LD (B
ARE)
RES
ET (B
LK/O
RG
)
45
27 3 28
3325
BUSY
MIC
HI
MIC
LO
HU
B
PTT
BUS
-
BUS
+
SPEA
KER
LO
SPEA
KER
HI
EMER
GEN
CY
SPAR
E 1
VIP
OU
T 1
SPAR
E 2
VIP
OU
T 2
27 17 31 3444 27
43 10 47 15
11 925 P
IN R
EMO
TEC
ON
NEC
TOR
(P2)
6 7 13 NC
24
17
9 22 25 NC
11 14
TO C
OM
MAN
D B
OAR
D
NC
NC
NC
NC
22
SPEA
KER
LO
1
3
BUSY
P2
SPEA
KER
HI
EMER
GEN
CY
SWB+
CO
MM
AND
BO
ARD
CO
NN
ECTO
R (P
502)
REM
OTE
RAD
IO IN
TER
CO
NN
ECT
BOAR
D (L
OW
/MID
PO
WER
)
REM
OTE
CO
NTR
OL
HEA
D C
ABLE
12 13
BUS
-
BUS
+
BUS
SHIE
LD
RES
ET
SPAR
E 1
SPAR
E 2
SWB+
18 24 25 13
DIG
ITAL
GR
OU
ND
P9
P1
3513 1 2 E1 E2
NC
NC
TO W
4/W
5/W
7 C
ON
TRO
L H
EAD
JU10
02
R60
8
JU10
04
JU61
4
JU10
08
JU10
01JU10
05
JU10
06
JU60
4
JU10
03
JU10
07
JU51
3
JU65
0
JU51
2
JU63
1JU
632
JU12
JU60
1
JU60
9
JU61
5
8-34
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
Fig
ure
8-19
. W4,
W5,
and
W7
Hig
h P
ower
Inte
rcon
nect
ion
Dia
gram
35
IGN
213
IGN
RSS
I/VO
L2
15R
SSI/V
OL
(A2)
RX-
AUD
IO8
7R
X-AU
DIO
TX-A
UD
IO12
8TX
-AU
DIO
FLT-
AUD
IO5
6FL
T_AU
DIO
16
VIP-
IN-3
/DEK
-DAT
A-IN
FIL
AUD
SH
LD
MIC
HI
MIC
LO
HU
B
17VI
P-IN
-1
EMER
GEN
CY
VIP-
IN-2
HU
B
PTT
BUS
-
BUS
+
50
SPAR
E 2
(RED
)
SW B
+ (Y
ELLO
W)
DIG
ITAL
GR
OU
ND
(BLU
E)
SPEA
KER
LO
(GR
EEN
)
SPEA
KER
HI (
OR
ANG
E)
EMER
GEN
CY
(VIO
LET)
SPEA
KER
HI (
BLK/
OR
G)
SPEA
KER
LO
(BLK
/GR
N) B+
(GR
EEN
)
IGN
ITIO
N (O
RAN
GE)
44 27
43 10
SPAR
E 2
NC
NC
31
25 P
IN R
EMO
TEC
ON
NEC
TOR
(P2)
6 7 13
2 E1 E2
SPAR
E 2
13 1
25 NC
11 14 27
12 11 9 10 23 14 5 21 19 16
SPEA
KER
HI
EMER
GEN
CY
SWB+CO
MM
AND
BO
ARD
CO
NN
ECTO
R (P
502)
24 25 13
DIG
ITAL
GR
OU
ND
BUS
-
BUS
+
BUS
SHIE
LD
SPEA
KER
LO
SPEA
KER
HI
17SP
ARE
1
34
17 22 18 24 25
CO
NTR
OL
HEA
D S
IDEM
ICR
OPO
HO
NE
HI (
BLK/
YEL)
12M
IC H
I
DET
ECTE
D A
UD
IO
ANAL
OG
GR
OU
ND
PTT
12
MIC
RO
POH
ON
E LO
(SH
IELD
)
DET
ECTE
D A
UD
IO (B
LK/B
RN
)
DET
ECTE
D A
UD
IO (S
HIE
LD/A
NAL
OG
GR
OU
ND
)
SP 1
(BLK
/GR
N)
SP 1
(SH
IELD
)
BUSY
(BLK
/RED
)
REM
OTE
RAD
IO IN
TER
CO
NN
ECT
BOAR
D (H
IGH
PO
WER
)
REM
OTE
CO
NTR
OL
HEA
D C
ABLE
12 13 45
27 3 28
RES
ET
SPAR
E 1
BUSY
SWB+
18
28 29 48 49 11
CO
NTR
OL
HEA
D S
IDE
17
10 22
2623
RES
ET28 29
SPAR
E 1
SPAR
E 2
8 7
48
47 15
11 9 10 1 23
NC
24
21
9 22
IGN
ITIO
N
16 49
REM
OTE
CO
NTR
OL
HEA
D IN
TER
CO
NN
CEC
T BO
ARD
W4/
W5/
W7
20 36
SNET
-KEY
SNET
-KID
SNET
-WE
9 20 2112
SWB+
MIC
-HI
MIC
-LO
PTT
EMER
G/H
UB
BUS
- (BL
ACK)
BUS
+ (W
HIT
E)
BUS
SHIE
LD (B
ARE)
RES
ET (B
LK/O
RG
)
SPAR
E 1
(BR
OW
N)
13 45 16
3325
50
MIC
HI
MIC
LO
VIP SECTION MIC SECTIONRADIO SECTION
RAD
IO S
IDE
CAB
LE S
IDE
VF S
ENSE
2VF
SEN
SE 2
2
NC
VIP-
OU
T-1
VIP-
OU
T-2
VIP-
OU
T-3/
DEK
-STR
OBE
VIP-
IN-1
VIP-
IN-2
VIP-
IN-3
/DEK
-DAT
A-IN
DEK
-DAT
A-O
UT
DEK
-CLO
CK
SWB+
SWB+
4
11 44 43 1027
MIC
LO
15
14 5
5
19 16
15
DIG
-GN
D
DIG
-GN
D
DIG
-GN
D
214624
PTT
BUSY
BUS
-
BUS
+
SPAR
E 1
SPAR
E 2
RES
ET
SW B
+
SHIE
LD G
ND
EMER
30 14
PTT/
HU
B-R
EF
841 7 4024 23
26
46 33
GN
D
17 26
22
SPEA
KER
LO
1
3
3 374 3852 1918
A+ VF S
ENSE
11
VF S
ENSE
1
IGN
ITIO
N
B+/A
+
2
SWB+
35
VIP-
OU
T-1/
DEK
-CLO
CK
18 19VI
P-O
UT-
2/D
EK-D
ATA-
OU
T
VIP-
OU
T-3/
DEK
-STR
OBE
1411
47
KEY
SLO
T
SW B
+
B+/A
+
A+30
20A+
RES
ET
BUSY
BUS
-
BUS
+
10 28
ANA-
GN
D
DIG
-GN
D
19.
6V
PTT
MIC
HI
MIC
LO
TO W
4/W
5/W
7 C
ON
TRO
L H
EAD
BUSY
31 32 1 34
NC
NC
NC
NC
6 13G
ND
JU64
3
JU63
6
JU60
1
JU60
9
JU64
2
JU10
04
JU64
4
JU64
1
JU10
01
JU60
8
JU60
7
JU66
2
JU60
6
JU66
3
JU65
9
JU61
6
JU10
03
JU10
07
JU64
0
JU65
3
JU63
2
JU65
7JU
633
JU61
4JU
645
JU63
9
JU65
5
JU10
02
JU61
5
JU65
0JU
646
JU10
06
JU10
08
JU60
4
JU10
05
JU63
8
JU63
7
JU63
0
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts8-
35
6881
096C
77-O
Sep
tem
ber
26, 2
003
Fig
ure
8-20
. W5
and
W7
Con
trol
Hea
d In
terf
ace
Boa
rd S
chem
atic
33 B
USY
46 P
TT
12 M
IC-H
I13
MIC
-L0
45 H
UB
9000
CAB
LEIN
TER
FAC
E C
ON
N.
P010
0
HLN
6432
D W
5/W
7 C
ON
TRO
L H
EAD
INTE
RFA
CE
BO
AR
D
MAE
PF-2
3570
-A
CO
NTR
OL
HEA
DC
ON
NEC
TOR
J010
3M
IC-H
I 27
MIC
-LO
3H
UB
28
JU10
05*
PTT
2
4
JU10
06*
BUSY
25
17 B
US+
BUS+
22
50 B
US
BUS
10
26 R
ESET
RES
ET 2
3
28 S
PAR
E
1SP
ARE
1
8
29 S
PAR
E
2SP
ARE
2
7
47 A
+A+
5
15 IG
NIG
N 1
1
48 S
WB+
SWB+
4 12
11 S
PKR
LO
44 S
PKR
H
I43
SPK
R
HI
10 S
PKR
LO
27 E
MER
GEN
CY
VR10
03**
VR10
01
VR10
0215
V
15V
VF S
ENSE
1
1VF
SEN
SE 2
2
JU10
01*
16 S
HIE
LD G
ND
14 V
F SE
NSE
1JU
1008
49 D
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ND
30 A
+31
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SEN
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32
JU10
07
26KE
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6 13G
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D
2 VI
P-O
UT-
1VI
P-O
UT-
1/D
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LOC
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1 VI
P-O
UT-
2VI
P-O
UT-
2/D
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ATA-
OU
T 19
34 V
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UT-
3/D
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TRO
BEVI
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UT-
3/D
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TRO
BE 1
44
VIP-
IN-1
VIP-
IN-1
17
3 VI
P-IN
-2VI
P-IN
-2 1
637
VIP
-IN-3
/DEK
-DAT
A-IN
VIP-
IN-3
/DEK
-DAT
A-IN
15
5 D
EK-D
ATA-
OU
T38
DEK
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CK
18 S
WB+
19 S
WB+
35 S
WB+
20 D
IG-G
ND
21 D
IG-G
ND
36 D
IG-G
ND
9SN
ET-K
EY
20SN
ET-K
ID
21SN
ET-W
E
* = P
ARTS
NO
T PL
ACED
** =
010
5950
T92
ON
LY41
SW
B+8
MIC
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7 M
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O
24 P
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40 E
MER
G/H
UB
23 P
TT/H
UB-
REF
JU10
02*
JU10
03*
JU10
04*
MIC SECTIONVIP SECTIONRADIO SECTION
8-36
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
Fig
ure
8-21
. HLN
6432
D W
5/W
7 C
ontr
ol H
ead
Inte
rfac
e B
oard
Com
pone
nt L
ocat
ion
Dia
gram
JU1002
JU1003
JU1006
VR10
03
JU1004JU1005
VR10
01VR
1002
JU1007
JU1008
JU1001
HL
N64
32D
W5/
W7
Par
ts L
ist
Item
Mo
toro
laP
art
Nu
mb
erD
escr
ipti
on
JU10
01N
OT
PLA
CE
D64
AM
DU
MM
Y P
AR
T N
UM
BE
R
JU10
02N
OT
PLA
CE
D64
AM
DU
MM
Y P
AR
T N
UM
BE
R
JU10
03N
OT
PLA
CE
D64
AM
DU
MM
Y P
AR
T N
UM
BE
R
JU10
04N
OT
PLA
CE
D64
AM
DU
MM
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AR
T N
UM
BE
R
JU10
05N
OT
PLA
CE
D64
AM
DU
MM
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AR
T N
UM
BE
R
JU10
06N
OT
PLA
CE
D64
AM
DU
MM
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AR
T N
UM
BE
R
JU10
0706
1107
7A01
RE
S C
HIP
JU
MP
ER
JU10
0806
1107
7A01
RE
S C
HIP
JU
MP
ER
VR
1001
4813
830A
28D
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5V 5
% 2
25M
W
MM
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5245
B_
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1002
4813
830A
28D
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E 1
5V 5
% 2
25M
W
MM
BZ
5245
B_
VR
1003
NO
TP
LAC
ED
64A
M D
UM
MY
PA
RT
NU
MB
ER
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts8-
37
6881
096C
77-O
Sep
tem
ber
26, 2
003
Fig
ure
8-22
. HLN
6401
A C
ontr
ol H
ead
Inte
rcon
nect
Boa
rd, (
Das
h-M
ount
)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
NC
NC
MIC
-LO
WN
C
NC
J103
P
502
HL
N64
01A
CO
NT
RO
L H
EA
D IN
TE
RC
ON
NE
CT
BO
AR
D(D
ash
Mo
un
t)
MA
EP
F-2
3575
-O
1 3 7 31 30 28 27 14 23 22 21 4 5 8 10 12 13 18 17 16 15 25 11 2 9 32 6 29 19 20 24 26 33 34 35 36 37 38
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
KE
YE
D-S
LOT
KE
YE
D-S
LOT
NC
NC
NC
NC
NC
NC
NO
TE
CR
10
JU11
NO
TE
JU
10N
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E
SW
B+
A+
DIG
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D
SP
AR
E-2
SP
AR
E-1
SE
RIA
L B
US
RE
SE
TB
US
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N
VIP
-OU
T-1
VIP
-OU
T-2
S.N
ET
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/PR
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P
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T/P
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BU
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MIC
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: NO
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RA
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, JU
11, C
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FO
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VL
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N.
TR
AC
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UT
ON
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CR
10 IN
ST
ALL
ED
.
8-38
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
Fig
ure
8-23
. HLN
6486
D/E
Hig
h P
ower
Sta
ndar
d In
terc
onne
ct B
oard
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts8-
39
6881
096C
77-O
Sep
tem
ber
26, 2
003
Fig
ure
8-24
. HLN
6486
D/E
Hig
h-P
ower
Inte
rcon
nect
Boa
rd (
Vie
wed
from
Sid
e 1)
Fig
ure
8-25
. HLN
6486
D/E
Hig
h-P
ower
Inte
rcon
nect
Boa
rd (
Vie
wed
from
Sid
e 2)
13
24
5 67 8
9 10
8-40
Sch
emat
ics,
Ove
rlay
s, a
nd
Par
ts L
ists
: Li
st o
f Sch
emat
ics,
Com
pone
nt L
ocat
ion
Dia
gram
s, a
nd P
arts
Lis
ts
Sep
tem
ber
26, 2
003
6881
096C
77-O
HL
N64
86E
Sta
nd
ard
Inte
rco
nn
ect
Par
ts L
ist
ITE
MM
OT
OR
OL
A
PA
RT
N
UM
BE
RD
ES
CR
IPT
ION
C75
021
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C75
121
1374
1N69
CA
P C
HIP
CL2
X7R
10%
10
0000
C75
221
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C75
421
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C75
521
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C75
621
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C75
721
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C76
321
1374
1N45
CA
P C
HIP
CL2
X7R
10%
100
00
C76
421
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C76
521
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C76
821
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C77
021
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C77
121
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C77
221
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C77
321
1374
0B49
CA
P C
HIP
RE
EL
CL1
+/-
30 1
00
C77
421
1374
0B65
CA
P C
HIP
RE
EL
CL1
+/-
30 4
70
C77
521
1374
0B65
CA
P C
HIP
RE
EL
CL1
+/-
30 4
70
C77
621
1374
0B65
CA
P C
HIP
RE
EL
CL1
+/-
30 4
70
C77
721
1374
0B65
CA
P C
HIP
RE
EL
CL1
+/-
30 4
70
H00
0103
0013
9581
SC
R M
CH
4-4
0X5/
16 P
HLP
AN
S
TL
H00
0203
0013
9581
SC
R M
CH
4-4
0X5/
16 P
HLP
AN
S
TL
H00
0303
0013
9581
SC
R M
CH
4-4
0X5/
16 P
HLP
AN
S
TL
H00
0403
0013
9581
SC
R M
CH
4-4
0X5/
16 P
HLP
AN
S
TL
J000
509
8015
9P02
CO
NN
EC
TO
R 2
5-P
IN
J000
609
8015
9P02
CO
NN
EC
TO
R 2
5-P
IN
JU60
106
1107
7A01
RE
S C
HIP
JU
MP
ER
JU60
406
1107
7A01
RE
S C
HIP
JU
MP
ER
JU60
606
1107
7A01
RE
S C
HIP
JU
MP
ER
JU60
706
1107
7A01
RE
S C
HIP
JU
MP
ER
JU60
806
1107
7A01
RE
S C
HIP
JU
MP
ER
JU60
906
1107
7A01
RE
S C
HIP
JU
MP
ER
JU61
306
1107
7A01
RE
S C
HIP
JU
MP
ER
JU61
806
1107
7A01
RE
S C
HIP
JU
MP
ER
JU61
906
1107
7A01
RE
S C
HIP
JU
MP
ER
JU62
006
1107
7A01
RE
S C
HIP
JU
MP
ER
JU62
106
1107
7A01
RE
S C
HIP
JU
MP
ER
JU62
206
1107
7A01
RE
S C
HIP
JU
MP
ER
JU62
306
1107
7A01
RE
S C
HIP
JU
MP
ER
JU62
606
1107
7A01
RE
S C
HIP
JU
MP
ER
JU62
906
1107
7A01
RE
S C
HIP
JU
MP
ER
JU63
006
1107
7A01
RE
S C
HIP
JU
MP
ER
JU63
206
1107
7A01
RE
S C
HIP
JU
MP
ER
JU63
606
1107
7A01
RE
S C
HIP
JU
MP
ER
JU63
706
1107
7A01
RE
S C
HIP
JU
MP
ER
JU63
806
1107
7A01
RE
S C
HIP
JU
MP
ER
JU63
906
1107
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25M
W
MM
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VR
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5V 5
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25M
W
MM
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5245
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5V 5
% 2
25M
W
MM
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25M
W
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W
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25M
W
MM
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W
MM
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W
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MM
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No
tes
Appendix A Replacement Parts Ordering
A.1 Basic Ordering InformationWhen ordering replacement parts or equipment information, the complete identification number should be included. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part, and sufficient description of the desired component to identify it.
Crystal orders should specify the crystal type number, crystal and carrier frequency, and the model number in which the part is used.
The ASTRO Digital Spectra/Digital Spectra Plus Mobile Radios Control Head Manual (Motorola publication part number 6881096C77) includes complete parts lists and parts numbers.
A.2 Motorola OnlineMotorola Online users can access our online catalog at
https://www.motorola.com/businessonline
To register for online access:
• Domestic customers: please call 800-814-0601 (U.S. and Canada).
• International customers: please go to https://www.motorola.com/businessonline and click on “Sign Up Now.”
A.3 Mail OrdersSend written orders to the following addresses:
*The Radio Products Services Division (RPSD) was formerly known as the Customer Care and Services Division (CCSD) and/or the Accessories and Aftermarket Division (AAD).
Replacement Parts/Test Equipment/Manuals/Crystal Service Items:
Motorola Inc.Radio Products Services Division*Attention: Order Processing2200 Galvin DriveElgin, IL 60123U.S.A.
Federal Government Orders:
Motorola Inc.U.S. Federal Government Markets DivisionAttention: Order Processing7230 Parkway DriveLandover, MD 21076U.S.A.
International Orders:
Motorola Inc.Radio Products Services Division*Attention: Order Processing2200 Galvin DriveElgin, IL 60123U.S.A.
A-2 Replacement Parts Ordering: Telephone Orders
A.4 Telephone OrdersRadio Products Services Division*(United States and Canada)7:00 AM to 7:00 PM (Central Standard Time)Monday through Friday (Chicago, U.S.A.)1-800-422-42101-847-538-8023 (International Orders)
U.S. Federal Government Markets Division (USFGMD)1-800-826-1913 Federal Government Parts - Credit Cards Only8:30 AM to 5:00 PM (Eastern Standard Time)
A.5 Fax OrdersRadio Products Services Division*(United States and Canada)1-800-622-62101-847-576-3023 (International)
USFGMD(Federal Government Orders)1-800-526-8641 (For Parts and Equipment Purchase Orders)
A.6 Parts IdentificationRadio Products Services Division*(United States and Canada)1-800-422-4210, menu 3
A.7 Product Customer ServiceCustomer Response Center(Non-technical Issues)1-800-247-2346FAX:1-800-247-2347
*The Radio Products Services Division (RPSD) was formerly known as the Customer Care and Services Division (CCSD) and/or the Accessories and Aftermarket Division (AAD).
September 26, 2003 6881096C77-O
Index-1
Index Index
C
cable, P501 extender 6-4cautions 1-1charts, troubleshooting 5-12cleaning
circuit boards 2-1components 2-1external surfaces 2-1
component location diagrams 8-1control heads
cabling 6-4Model W3 1-2Models W4, W5, W7, W9 1-4overview 1-2replacing 5-7
Model W3 5-7Model W4, W5, W7 5-8Model W9 5-10
vehicle interface port (VIP) 3-12controls
Model W3 1-3Model W4, W5, W7, W9 1-6
copyrightscomputer software iidocument ii
E
extender cable, P501 6-4
H
handling precautions 2-2
J
jumper configurations 3-11
M
maintenancecleaning 2-1inspection 2-1
manualnotations 1-1revisions ii
Microphoneexploded view 7-6parts list 7-6
Model W3backlight circuit 3-3display circuit 3-1exploded view 7-2final reassembly 5-11jumper selection 3-3keypad side keys and top keys 3-2microphone preamplifier and PTT 3-2
On/0ff hook control 3-3operation 3-1parts list 7-2power On/Off 3-4power supply 3-3replacing the control head 5-7SB9600 Serial Bus Interface 3-1status LEDs 3-3
Model W9control board 3-9
bus transceiver 3-10EEPROM write-protect circuit 3-11ignition sense circuits 3-10microprocessor 3-9power supply 3-10vacuum fluorescent voltage converter 3-10vehicle interface ports 3-10watchdog timer 3-9
controls and indicators 3-9default jumper settings 3-11display 3-8display board 3-11
backlight LEDs 3-11status LEDs 3-11vacuum fluorescent display 3-11vacuum fluorescent display driver 3-11
exploded view 7-5operation 3-8parts list 7-5replacing the control head 5-10vehicle interface port (VIP) 3-14
Models W4, W5, W7backlight LEDs 3-8bus busy 3-6hang-up button (HUB) 3-7ignition sense circuitry 3-7interface circuitry 3-5keypad scan 3-7microcomputer 3-5Model W4 exploded view 7-3Model W4 parts list 7-3Models W5, W7 exploded view 7-4Models W5, W7 parts list 7-4operation 3-4power switch/ignition 3-4push-to-talk (PTT) 3-7replacing the control head 5-8replacing the remote back housing
interface board 5-5replacing the vacuum fluorescent display 5-5reset 3-6serial bus data 3-6vacuum fluorescent display 3-8vacuum fluorescent display driver IC 3-8vacuum fluorescent voltage converter circuitry 3-7vehicle interface port 3-12voltage regulator 3-5
N
notations 1-1
6881096C77-O September 26, 2003
Index-2
P
parts list 8-1large pushbutton parts 7-7Microphone 7-6Model W3 7-2Model W4 7-3Model W5 7-4Model W7 7-4Model W9 7-5small pushbutton parts 7-7
parts, ordering replacement A-1product safety information iiPTT (push-to-talk) 3-7
R
reassembly, final 5-11Model W3 5-11
remote back housing interface board, replacing 5-5remote interconnect board, replacing 5-6replacement parts, ordering A-1replacing
control head 5-7remote back housing interface board 5-5remote interconnect board 5-6vacuum fluorescent display 5-5
RF exposure compliance information ii
S
schematics 8-1Serial Bus Data 3-6
T
test equipment and service aids 4-1trademark information iitroubleshooting 5-1
charts 5-12final reassembly 5-11replacing the control head 5-7replacing the remote back housing
interface board 5-5replacing the remote interconnect board 5-6replacing the vacuum fluorescent display 5-5tools and supplies 5-1waveforms 5-2
V
vacuum fluorescent display, replacing 5-5vehicle interface port (VIP) 3-12
Model W4, W5, W7 3-12VIP input connections 3-13VIP output connections 3-12
Model W9 3-14VIP input connections 3-14VIP output connections 3-14
VIP output connectionsdash-mount installations 3-12remote-mount installations 3-13
W
warranty xiwaveforms
troubleshooting 5-2
September 26, 2003 6881096C77-O
6881096C77-O
*6881096C77*
MOTOROLA, the Stylized M Logo, ASTRO, and Spectra are
registered in the U.S. Patent and Trademark Office. All other
product or service names are the property of their respective owners.
© Motorola, Inc. 2003
All rights reserved. Printed in U.S.A.
Motorola, Inc.
8000 West Sunrise Boulevard
Ft. Lauderdale, FL 33322