VSC Course Lecture2

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    ECE636 B2

    Dynamics and Control of Voltage Source

    Converters (VSCs)

    Winter 2013

    Instructor:Dr. Yasser MohamedElectrical and Computer Engineering Dept.

    University of AlbertaOffice W2-014 ECERFemail: [email protected]

    1

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    1. Electronic Power Processing

    Overview of Electronic Power Processing

    Power Electronic Switches

    Classification of Power Converters

    Basic Configurations and Switching Strategies in

    VSCs 2

    Outline

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    Overview of Electronic Power Processing

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    Power Electronic Switches

    Power Electronics Switches

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    Uncontrollable

    Switch

    Semi-controllable

    Switch

    DiodeThyristor

    1- Gate-Turn-Off Thyristor (GTO)

    2- Integrated Gate-Commutated Thyristor (IGCT)

    3- Insulated-Gate Bipolar Transistor (IGBT)

    4- Metal-Oxide-Semiconductor Field-Effect

    Transistor (MOSFET)

    In ON state, the switch conducts current in one direction only

    (unidirectional switch).

    In OFF state, the switch blocks only positive voltages (unipolar) or both

    positive and negative voltages (bipolar), depending on the switch type.

    On/OFF states are

    controlled

    by the power circuit.

    On state iscontrolled; off state

    is controlled

    by the power

    circuit.

    Controlled Switches

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    Power Electronic Switches

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    Uncontrollable Switch : Diode

    Diode is a 2-terminal pn-junction device.

    Diode conducts when forward biased, i.e., when VAK>VF. VF1 to 4 V and is called

    forward voltage drop.

    When reverse biased, diode conducts a very small leakage current in reverse

    direction.

    If the reverse bias voltage exceeds reverse breakdown voltage, the device breaks

    down and conducts dangerously high reverse currents. This situation has to be

    avoided.

    On and OFF states of diode are controlled by the power circuit, not a control

    signal. That is why it is completely uncontrollable switch.

    3 kV, 3 kA Fast

    recovery diode

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    Power Electronic Switches

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    Semi-controllable Switch : Thyristor (Silicon Controlled Rectifier (SCR))

    ON state of thyristor is controlled by a control signal, but its OFF state is controlled by

    the power circuit; thats why it issemi-controllable.

    When in OFF state, thyristor can block forward positive voltages (forward blocking

    voltage) below forward breakdown voltage andreverse voltages below reversebreakdown voltage. Thats why it is a bipolar unidirectional switch.

    Thyristor can be turned on by applying a positive gate current pulse when the device is f

    forward biased. To assume ON state, thyristor current must reach a certain level called

    latching current.

    To turn the thyristor off, its current has to brought below a certain level called holding

    current and a negative voltage has to be maintained across its terminals for longer thana specified period of time.

    4 kV, 3 kA

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    Power Electronic Switches

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    Controllable Switch : Gate-Turn-Off Thyristor (GTO)

    When forward biased, GTO can be turned on by injecting a positive current pulse of

    specified amplitude into the gate.

    When ON, the switch can be turned off by withdrawing a current pulse of specified

    magnitude from the gate.

    GTO is a Current Controlled Switch. A high negative gate current pulse of up to 1/3 ofthe anode current is required to turn off the GTO. This implies large power consumption

    in the gate drive circuit (high losses in the drive circuit).

    GTO is capable of withstanding reverse voltages (bipolar unidirectional switch).

    Typical GTO ratings are 6 kV, 6 kA, at switching frequency 500 Hz, and Von= 2-3 V.

    Very popular in 80s and 90s; now it is almost obsolete due to IGBT and IGCT!

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    Power Electronic Switches

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    Controllable Switch : Integrated Gate-Commutated Thyristor (IGCT)

    IGCT is a newer semiconductor device (introduced in 1997) in the thyristor family that

    is replacing GTO in high power applications due to its superior characteristics. IGCT is a Voltage Controlled Switch. This implies very small power consumption in the

    gate drive circuit.

    IGCT has reverse voltage blocking capability (suitable for current-source inverters).

    IGCT is superior to GTO in that

    IGCT can operate without dv/dt snubbing at high current density, thanks to its improved

    switching characteristics.

    IGCT has low ON-state and turn-off losses as a result of minimized Silicon thickness.

    IGCT has low gate drive requirements especially during conduction.

    IGCT has low ON-state voltage drop.

    Typical IGCT ratings are 3 kA, 4.5kV, 500-2000 Hz, Von= 2.4 V, maximum turn-on di/dt=

    3000 A/s, and maximum turn-off dv/dt= 4000 v/s.

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    Power Electronic Switches

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    Controllable Switch : Insulated-Gate Bipolar Transistor (IGBT)

    When forward biased, IGBT can be turned on by applying a positive voltage of specified value

    between the gate and source or emitter. The gate voltage has to be maintained for as long as the

    switch is to be ON.

    When ON, the switch can be turned off by applying a negative voltage of specified value between the

    gate and source or emitter. The gate voltage has to be maintained for as long as the switch is to be OFF.

    Note that only at the turn-on and turn-off, a current pulse will be input to or withdrawn from the gate.

    The gate current during ON and OFF states is practically equal to zero.

    IGBT is a Voltage Controlled Switch. This implies very small power consumption in the gate drive circuit. IGBT combines the advantages of MOSFET (low power consumption at the gate), low ON-state

    voltage drop, and GTO (reverse voltage blocking capability).

    IGBTs reverse voltages blocking capability is lower than that of positive voltage blocking.

    New generation IGBTs called Non-Punch-Through (NPT IGBTs) are capable of blocking higher reverse

    voltages, but are slower in switching.

    IGBT ratings can reach 3300 V, 1200 A, and switching times as low as 1 s with switching frequency up

    to 2 kHz for high power applications (Silicon IGBT).

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    Power Electronic Switches

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    Controllable Switch : Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET)

    When forward biased, MOSFET can be turned on by applying a positive voltage of specified value

    between gate and source. The gate voltage has to be maintained for as long as the switch is to be ON.

    When ON, the switch can be turned off by applying a negative voltage of specified value between gate

    and source. The gate voltage has to be maintained for as long as the switch is to be OFF.

    MOSFET is a Voltage Controlled Switch. This implies very small power consumption in the gate drivecircuit.

    MOSFET is NOT capable of withstanding reverse voltages (Unipolar unidirectional switch).

    MOSFET is a Positive Temperature Coefficient device. In other words, as the device temperature rises, its

    ON-state resistance Ron rises as well.

    Typical MOSFET ratings are from 100 A and small voltage to 1000 V and small current.

    Switching frequency of MOSFETs can reach as high as 1 MHz for small power ratings.

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    Power Electronic Switches

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    Switching Losses in Controlled Switches

    The figure shows a typical situation for a controllable switch in a power electronic

    converter. Vd is the dc source voltage and Io represents the inductive load current.

    When the switch in ON, the dc voltage source supplies power to the load through the

    switch.

    When the switch is OFF, the diode freewheels the load current, as the inductive loadcurrent cannot be interrupted. Note that the interruption of an inductive current can cause

    dangerously high Ldi/dt voltages, unless an alternate path for the flow of current is

    provided to avoid this situation.

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    Power Electronic Switches

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    Switching Losses in Controlled Switches

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    Power Electronic Switches

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    Switching Losses in Controlled Switches

    The energy loss during turn-on and turn-off processes

    in the switch is

    The energy loss during the on-state is

    The switching power losses (averaged over one

    switching period Ts

    ) will be

    The conduction power loss (averaged over one

    switching period) will be

    wherefsis switching frequency, Von is the on-

    state voltage of the switch, and dis switch duty

    ratio.

    with fs increasing Ploss inc

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    Power Electronic Switches

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    Switching Losses in Controlled Switches

    Switching waveforms of a Silicon Carbide (SiC)

    MOSFET (Cree) at 225C.

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    Power Electronic Switches

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    Switching Losses in Controlled Switches

    1.5 MW Full scale wind turbine

    @ 3 kHz switching frequency, rated power

    Several MOSFETs are used to meet thecurrent rating of 1.5 MW wind turbine.

    siliconcarbid

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    Power Electronic Switches

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    Switching Losses in Controlled Switches

    1.5 MW Full scale wind turbine

    Several MOSFETs are used to meet thecurrent rating of 1.5 MW wind turbine.

    constant efficiency over wide temperature range

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    Power Electronic Switches

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    Future trend

    2

    kW

    cm

    kHz

    700

    400

    150

    51 10

    125 15 kV

    SiC IGBT

    225 15 kV

    SiC IGBT

    Si

    SiC IGBT and IGCT will dominate mediumand high power applications.

    Higher switching frequencies with low

    switching losses will be feasible.

    Higher switching frequencies will yield

    higher power quality, smaller filter size,

    lower cost, and more importantly higherdynamic capabilities.

    Many topologies proposed for high power

    converters under limited switching

    frequencies will be obsolete. VSCs will be

    commonly used even in high power

    applications.

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    Power Electronic Switches

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    How to give a unidirectional switch a reverse

    conduction capability?

    In ON state, the switch conducts current in

    one direction only (unidirectional switch).

    In OFF state, the switch blocks only positive

    voltages (unipolar) or both positive and

    negative voltages (bipolar), depending on the

    switch type.

    (a) Generic schematic diagram of a switch cell. (b)

    Symbolic representations

    of a switch cell.

    If the switch is reverse biased by a fewvolts, the diode conducts and provides a

    path for the reverse current.

    VSCs require switching cells to provide

    two-way power flow medium.

    bidirectional diode

    l f f

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    Classification of Converters

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    According to Commutation (the process of current transfer from outgoing switch

    (switch turned of) to incoming switch (switch turned on)

    line-commutated (or naturally-commutated converter): The commutation process

    depends on the AC voltage polarity

    - 6-pulse line-commutated converter, widely

    used in conventional HVDC transmissionsystems.

    A-

    1-

    l ifi i f

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    Classification of Converters

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    According to Commutation (the process of current transfer from outgoing switch

    (switch turned of) to incoming switch (switch turned on)

    Forced-commutated (or self-commutated converter) Gate-Turn Off Switches

    control the current transfer process

    three-wire, three-phase, two-level VSCfull-bridge, single-phase, two-level VSC

    three-phase current-source converter

    2-

    note that CSC is single direction

    Cl ifi i f C

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    Classification of Converters

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    According to DC-Source Characteristics

    Three-phase voltage-source converter

    +

    Vd

    _

    Three-phase current-source converter

    Id

    Three-phase impedance-source (Z-source) converter

    bidirectional converteunidirectional converter

    B-

    Cl ifi i f C

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    Classification of Converters

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    According to DC-Source Characteristics

    Three-phase voltage-source converter

    +

    Vd

    _

    - AC voltage is less than dc voltage

    Buck (step-down) dc/ac converter (buck inverter)

    Or

    Boost (step-up) ac/dc converter (boost rectifier)

    - Low number of passive components (low losses)

    - Switching cells are used. IGBTs offer fast switching,

    low losses and high ratings. SiC IGBTs will

    remarkably extend the range power ratings and

    switching frequencies

    - DC-link voltage has fixed polarity. Film-type DC

    capacitors offer high density, smaller size, and

    higher reliability.

    -AC voltage is pulsed. Reflecting waves can be yielde

    with long cables between the converter the load (e.

    motor)

    - Dominating in broad band of applications (up toHVDC light) with increasing capacity.

    Output voltage and load current in a 3-phVSC

    Cl ifi ti f C t

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    Classification of Converters

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    According to DC-Source Characteristics

    - Three-phase VSC motor drive with

    long cable. Unmatched impedance causes

    high voltage reflected wave that can damage

    winding insulation.

    - Even in short cables, this can be a problem

    when the frequency of oscillation matches

    internal high frequency resonant modes in

    the motor.

    Typical line-to-ground voltage oscillation in a

    PWM-based induction motor drive with 40mcable due to the reflected-wave phenomenon.

    One solution to this problem is usematching and damping filter (e.g. RLC filter)

    Pulse at themotor

    Pulse at theinverter

    the other solution for reflecting wave problem (resonance) is using CSC

    Cl ifi ti f C t

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    Classification of Converters

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    According to DC-Source Characteristics - AC voltage is greater than dc voltage

    Buck (step-down) ac/dc converter (buck rectifier)

    Or

    Boost (step-up) dc/ac converter (boost inverter)

    - Bulky dc-inductor is usually needed (high losses)

    - Switching cells cant be used. Switches should offer

    unidirectional current flow and bipolar voltage

    blocking. Although bipolar versions of the GTO andthe IGCT are commercially available, they are

    limited in terms of switching speed and are mainly

    tailored for very high-power

    electronic converters.

    - DC-link current has fixed polarity.

    - AC voltage is sinusoidal. This is a good feature for

    large motors with long cables (e.g. submerged ac

    motors).

    - Less frequently used in the industry.

    Three-phase current-source converter

    Id

    Cl ifi ti f C t

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    Classification of Converters

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    According to Source Characteristics

    Three-phase impedance-source (Z-source) converter

    -The impedance network at the input givesthe converter a buck-boost nature in both

    rectifier and inverter modes.

    -Higher utilization of passive components

    increases the losses.

    -Not highly accepted in the industry due to

    higher losses

    B i C fi ti d S it hi St t i i VSC

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    Basic Configurations and Switching Strategies in VSCs

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    Multi-module VSCs

    Square-Wave VSCs

    Sinusoidal Pulse-Width Modulated (PWM)

    Multi-level VSCs

    Selective harmonic Elimination

    Voltage Cancellation (for single phase

    VSCs)

    Space Vector Pulse Width Modulation

    (SVPWM)

    Sinusoidal PWM with 3rd-Harmonic

    Injection

    Switching StrategiesBasic Configurations

    Single

    Phase Half-bridge2-level VSC

    SinglePhase Full-bridge

    2-level VSC

    3-Phase Full-Bridge 2-Level VSC

    R f

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    References

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    - Mohan, Undeland and Robbins, Power Electronics: Converters, Applications, and

    Design, 3rd Edition, John Wiley & Sons, Inc., 2003.

    -Yazdani and R. Iravani, Voltage-sourced converters in power systems, Modeling,

    Control, and Applications, John Willy, 2010.

    - Hui Zhang, and Leon M. Tolbert, Efficiency impact of silicon carbide power

    electronics for modern wind turbine full scale frequency converter, IEEE Transactions

    on Industrial Electronics, vol. 58, no. 1, pp. 21-28, 2011.

    - F. Peng, Z-Source inverters,IEEE Transactions on Industrial Applications, vol. 39, no.,

    2, pp. 504 510, 2003.