Von Smart3D zum virtuellen Anlagen-Modell 8-207.pdf · Macros Parametric Symbols PAL - Piping...

Von Smart3D zum virtuellen Anlagen-Modell

Walter Berger Linde Engineering

Darmstadt, 07.03.2018

Agenda

1. Linde Engineering at a glance

2. Value proposition

3. History, key figures and deployment status of Smart3D at Linde Engineering

4. Customization, automation, interfaces

5. Visualization approaches

• 3D Model visualization in SP Review (classic)

• "VolksViewer" - make the 3D model available to all

• 3D Print experiences

• 3D Plant Model in Augmented Reality (Holo Lense)

• 3D Plant Model in Virtual Reality

6. Summary and Perspective

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Core competence is the treatment of gases

Liquefaction

Separation

Thermal Cracking

Standardised plants EPC plantsComponents Services

Air

Hydrocarbons

Natural gas

Tail gases

Exhaust fumes

HydrogenOxygenRare gases

Olefins

NitrogenCarbon monoxide

Carbon dioxideSynthesis gas

Walter Berger | Linde EngineeringMarch 07, 2018

4


Leading market position in multiple segments

Providing plants for chemical industry

and energy-related industries

Providing plants for Linde Gas

and third-party customers

With around 1,000 process engineering patents and applications and about 4,000 completed plant projects, Linde Engineering

is supporting the energy and environment megatrend and leveraging customer relationships for gas projects.

Air separation

plants

Hydrogen and

synthesis gas plants

Petrochemical

plants

Natural gas

plants


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Our promise: Collaborate. Innovate. Deliver.

Achieving great things together.

LE values trusted, lasting business

relationships with customers. A close

collaboration with them and internally

is essential to meet their needs.

Pioneering new processes.

Innovative process technologies and

components: designed and built with

full commitment of Linde Engineering's

employees.

Living reliability.

As general contractor, LE manages the

entire process flow to deliver a turnkey,

state-of-the-art plant on time, in budget

and with the required quality.

Collaborate. Innovate. Deliver.


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2. Value proposition

• We have to leverage the big potential of our data!Business Problem

• Further exploit, interface and visualize 3D plant model data. Solution

• Improve internal engineering processes and deliver additional services for customers.

Benefits

• New visualization technologies will fundamentally change the way we work!

Anticipated Long-Term Benefits

• "Experience" the 3D plant model beyond currently available means!Future Plans


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3. History, key figures and deployment status of Smart3D at Linde Engineering

Technology Preview 2001

IT-Project Evaluations 2006 - 2009

Prototype and Pilot Projects 2009- 2010

Global deployment since 2010 (8 hubs)

~ 450 trained users, 18 administrators

> 60 productive project executions

6 large scale projects

>> 100.000 Isometrics extracted

~ 450 Pipe Classes developed


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Implied functions

Model Data Re-Use

Name Rules

Rule Checker Service

DB Interference Check

Symbols &Macros

ParametricSymbols

PAL - Piping Assemblies

Output & interfaces

Drawing automation

Isometrics with MTO transfer

PSA interface

Batch SPR extraction

2D-3D correlation

API programming,CustomCommands

Line Locker

Smart LISUP

Update OutOfDate Objects

Nozzle Manipulation

Smart Clash Review

Structural Wizards…

"Automation is the use of machines, control

systems and information technologies to optimize

productivity and quality in the production of goods

and delivery of services…"


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General Interfaces

EV: 23*7 + 25 (LKCA-coop)= 186 * 87 = 16182

PV: Pip 8 + EQP 18 + sup 5 = 31 * 7 * 87 = 18879

AC: ca. 230 std * 87 = 20010

DELIVERABLESConceptual

Design

SmartPlant

Reference Data

(MARIAN)

Smart3D

Reports (BOM)

Review Data Set

Isometric/PCF

SmartPlant

P&ID

Pipe Specs &

Catalog (.XLS)

Pipeline Data

INPUT

3D REFERENCE

PDS, PDMS, TEKLA, …

Plotplan

(.DGN)

.DGN

.IFC

.STP

.SAT

….CORRELATION

INTERFACE

Drawings

SP Foundation

PSA -

CAESAR IIBOM-Database

SP Review

REFERENCE 3D

INTERFACE

MTO transfer

MTO transfer

IsoRelease

Management


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Symbols and catalog development

Symbols: Supports, Equipment, Civil, E&I and otherdisciplines

Catalog

Piping Specs & Parts, Instruments, Specialities

Linde specific Spec data in other disciplines

Productivity tools, e. g. implementation of complex pipingnozzle assemblies


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Drawings & Reports configuration

• Solutions• SEED

• Project• Standard

investigate deliver

improveconsolidate


12


Custom Command Programming

Smart LISUP Iso Management Update OutOfDate

Nozzle Manipulation Smart Clash Review Structural Wizards


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Further interface investigations

Interface to EQP specifications Interface to COMOS P&ID Construction Status integration

Walter Berger | Linde Engineering

COMOS

PID

Data

buffer

EQP

Specification

Data

buffer

Procurement &

Construction

Data

Data

buffer

Pipe DN 300

Modeled: 8040 mm

Ordered: 12000 mm

Price: xxx €

Delivery time: 1,5 Months

Construction Status: …

March 07, 2018

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3D Model visualization in SP Review (classic)


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"VolksViewer" - make the 3D model available to all

Make a lean 3D model available to everyone via an easy-to-use tool … and connect data to it!

Today, engineering departments outside of the plant design group have limited access to the 3D model:

▪ Equipment design

-> accessibility of a pump

▪ Instrumentation

-> where are the transmitters?

▪ Systems engineering

-> pipe lengths for pressure drop

▪ Material management

-> Locate parts having delayed

shipment

▪ Construction site

-> 3D view of isometric


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3D Print experiences

Motivation

▪ Customer focus: prestigious and haptic representation of a plant

▪ LeadIng. spirit: innovative approach into a new direction

Challenges

▪ Limited experience both at LINDE and provider side

▪ Cooperation with external partner with print experience and capacity for plants

▪ Evaluation of the most effective and manageable 3D data format

▪ Best practise workflow for the preparation, conversion and delivery of the 3D data

▪ Limitations of the 3D printers in terms of plot size and minimum object thickness


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General work flow to obtain a 3D print of a plant -

in cooperation with a 3D print provider

1. Export MicroStation 3D DGN from S3D per discipline (Equipment, Piping,

Structural, Supports, Civil, E+I, …)

2. Clean-up of the DGN files

3. Conversion of the MicroStation V7 files to MicroStation V8i

4. Export STL data from MicroStation V8i (proper scaling)

5. Evaluation of the STL data with provided tools

6. Delivery of the data to the 3D print provider

–> inspection and preparation

7. 3D print and delivery

March 07, 2018

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Bilder/ConCon

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3D Plant Model in Augmented Reality (AR) - Holo Lense (HL)

Augmented Reality – Study Phase

Approach and requirements:

▪ Implemented Workflow for model transfer (max. 3 hours)

▪ Implemented basic Holo Lense functions

▪ Comparison standalone / streaming

▪ Visualization on none AR devices

▪ Visualization on additional HLs (leader + several followers)

▪ Robust implementation and stress testing


SPR

Preparation Service

Tra

nsf

er

/

Str

ea

min

g

Linde E-Cloud

Local Users

March 07, 2018

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3D Plant Model in Virtual Reality

Virtual Reality re-defines Plant Engineering!

▪ Linde has adapted the VR technology for the plant engineering, making use of

the extremely detailed 3D CAD data.

➢ Be immersed in the 3D world of the plant and its surroundings and visualize

design changes during the planning phase!

➢ Experience the plant instead of looking at a picture!

▪ Users can put on a VR headset and use a hand-held controller to explore the

plant, e. g. the module’s platforms and study its valves and compressors

from every angle.

▪ Even step inside process components such as heat exchangers and coldboxes –

something that would not be possible in real life.

▪ In a different mode, users can shrink the entire plant to the size of a human

being. They can then view the plant from the outside or walk into it,

bend down and look into all levels.


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3D Plant Model in Virtual Reality -> general data conversion approach


Smart3D

data extraction

3D raw data

data preparation

Basic VR model

data enrichment, interfaces, photorealism

Interactive VR model

March 07, 2018

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▪ Best in class deployment of Smart3D is mandatory for further

visualization approaches

Preparation of high quality data, automation and data integration

▪ People change management and workflow adaptions

▪ Digital backbone

▪ Further enrichment of the 3D data

▪ Hardware and GC

▪ Direct extraction of intelligent VR data (.FBX) from S3D and/or

from SP Review is required!

▪ VR/AR as in-built functionality in SP Review!


Key prerequisites

Demands

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▪ The key to new visualization developments is to look beyond known means:

▪ Central VR team to accelerate ideas, that create value of data that we

already have.

▪ Use of technology, which was initially built for computer games.

▪ Approach ideas completely out of the realm of typical plant engineering

technologies.

▪ Safe and effective training for plant operators!

The trainees, who will later operate the real plant can use the VR

application to prepare for their future tasks and get to know the process

units inside out.

▪ Delivery of additional VR based services to our customers.



Expertise

Perspective

25

Video

Linde_VR_Operator training.mp4

Thank you for your attention.

Collaborate. Innovate. Deliver.

Linde Engineering

Walter Berger

Von Smart3D zum virtuellen Anlagen-Modell 8-207.pdf · Macros Parametric Symbols PAL - Piping...

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