VLT AutomationDrive FC 360

52
MAKING MODERN LIVING POSSIBLE Quick Guide VLT ® AutomationDrive FC 360

Transcript of VLT AutomationDrive FC 360

Page 1: VLT AutomationDrive FC 360

MAKING MODERN LIVING POSSIBLE

Quick GuideVLT® AutomationDrive FC 360

Page 2: VLT AutomationDrive FC 360
Page 3: VLT AutomationDrive FC 360

Safety

WARNINGHIGH VOLTAGE!Frequency converters contain high voltage whenconnected to AC mains input power. Installation, start up,and maintenance should be performed by qualifiedpersonnel only. Failure to perform installation, start up, andmaintenance by qualified personnel could result in deathor serious injury.

High VoltageFrequency converters are connected to hazardous mainsvoltages. Extreme care should be taken to protect againstshock. Only trained personnel familiar with electronicequipment should install, start, or maintain this equipment.

WARNINGUNINTENDED START!When the frequency converter is connected to AC mains,the motor may start at any time. The frequency converter,motor, and any driven equipment must be in operationalreadiness. Failure to be in operational readiness when thefrequency converter is connected to AC mains could resultin death, serious injury, equipment, or property damage.

Unintended StartWhen the frequency converter is connected to the ACmains, the motor may be started by means of an externalswitch, a serial bus command, an input reference signal, ora cleared fault condition. Use appropriate cautions toguard against an unintended start.

WARNINGDISCHARGE TIME!Frequency converters contain DC-link capacitors that canremain charged even when the frequency converter is notpowered. To avoid electrical hazards, disconnect AC mains,any permanent magnet type motors, and any remote DC-link power supplies, including battery backups, UPS andDC-link connections to other frequency converters. Wait forthe capacitors to fully discharge before performing anyservice or repair work. The amount of wait time is listed inthe Discharge Time table. Failure to wait the specified timeafter power has been removed before doing service orrepair could result in death or serious injury.

Voltage (V) Minimum Waiting Time [Minutes]

4 15

380-480 0.37-7.5 kW 11-75 kW

High voltage may be present even when the warning LEDs areoff!

Discharge Time

SymbolsThe following symbols are used in this manual.

WARNINGIndicates a potentially hazardous situation which, if notavoided, could result in death or serious injury.

CAUTIONIndicates a potentially hazardous situation which, if notavoided, may result in minor or moderate injury. It mayalso be used to alert against unsafe practices.

CAUTIONIndicates a situation that may result in equipment orproperty-damage-only accidents.

NOTEIndicates highlighted information that should be regardedwith attention to avoid mistakes or operate equipment atless than optimal performance.

Approvals

Table 1.2

Safety VLT® AutomationDrive FC 360 Quick Guide

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Contents

1 Quick Start 3

1.1 Identification and Variants 3

1.2 Hand On/Auto On Mode 4

1.3 Application Selections 4

1.4 Jumper Terminal 12 and 27 7

1.5 Automatic Motor Adaptation (AMA) 7

2 Introduction 8

2.1 Exploded Views 8

2.2 Product Overview 9

2.3 Additional Resources 9

2.4 Frame Sizes and Power Ratings 9

3 Installation 10

3.1 Mechanical Installation 10

3.2 Electrical Installation 11

3.2.1 General Requirements 13

3.2.2 Earth (Grounding) Requirements 13

3.2.2.1 Leakage Current (>3,5 mA) 13

3.2.3 Mains, Motor and Earth Connections 14

3.2.4 Control Wiring 14

3.2.4.1 Access 14

3.2.4.2 Control Terminal Types 15

3.2.4.3 Control Terminal Functions 16

3.2.4.4 Using Screened Control Cables 16

3.3 Serial Communication 17

4 User Interface and Programming 18

4.1 Programming 18

4.1.1 Programming with the Numerical Local Control Panel (NLCP) 18

4.1.2 NLCP 18

4.1.3 The Right-Key Function 19

4.2 Quick Menu 20

4.3 Main Menu 22

4.4 Parameter List 23

4.4.1 Main Menu Structure 24

5 Wiring Examples 28

6 Warnings and Alarms 31

6.1 System Monitoring 31

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6.2 Warning and Alarm Types 31

6.2.1 Warnings 31

6.2.2 Alarm Trip vs. Alarm Trip Lock 31

6.3 Warning and Alarm Displays 31

6.4 Warning and Alarm Definitions 32

7 Basic Troubleshooting and FAQs 34

7.1 Start Up and Operation 34

8 Specifications 36

8.1 Power-dependent Specifications 36

8.1.1 Mains Supply 3 x 380-480 V AC 36

8.2 General Technical Data 38

8.3 Fuse Specifications 42

8.3.2 Recommendations 42

8.3.3 CE Compliance 43

8.4 Connection Tightening Torques 44

Index 45

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1 Quick Start

WARNINGImproper use could result in death, serious injury,equipment, or property damage. Before installing or usingthe equipment, read 1 Safety and 3 Installation carefully!

1.1 Identification and Variants

Confirm that the equipment matches the requirementsand ordering information by checking power size, voltageand overload data on the name plate of the frequencyconverter.

130B

C435

.11

CHASSIS/IP20

VLT

MADE BY DANFOSS IN CHINA

AutomationDrivewww.danfoss.com

R

T/C: FC-360HK37T4E20H2BXCDXXSXXXXAXBXP/N: 134F2970 S/N: 691950A2400.37 kW 0.5HP High OverloadIN: 3x380-480V 50/60Hz 1.24/0.99A

OUT: 3x0-Vin 0-500Hz 1.2/1.1A(Tamb. 45 C)o

1

2

3

CAUTION:SEE MANUAL

WARNING:

AND LAODSHARING BEFORE SERVICE

STORED CHARGE DO NOT TOUCH UNTIL 4 MIN. AFTER DISCONNECTIONRISK OF ELECTRIC SHOCK-DUAL SUPPLY DISCONNECT MAINS

Illustration 1.1 Name Plate 1 and 2

1) Typecode2) Ordering Number3) Specifications

1-6: Product Name

7: Overload H: Heavy Duty

Q: Normal Duty1)

8-10: Power Size 0.37-75 kW e.g.

K37: 0.37 kW2)

1K1: 1.1 kW11K: 11 kW etc.

11-12: Voltage Class 4: 380-480 V

13-15: IP Class E20: IP20

16-17: RFI H2: C3 Class

18: Braking Chopper X: No

B: Built-in4)

19: LCP X: No

20: PCB Coating 3: 3C3

21: Mains Terminals D: Load Sharing

29-30: Embedded Fieldbus AX: No

A0: Profibus3)

AL: Profinet3)

Table 1.1 Type Code: Selection of Different Features and Options

See for options and accessories.1) Only 11-75 kW for Normal Duty variants. Fieldbus unavailable forNormal Duty.2) For all power sizes see 2.4 Frame Sizes and Power Ratings3) Not available yet.4) 0.37-22 kW with built-in braking chopper. 30-75 kW externalbraking chopper only.

130B

C437

.10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

F C - 3 6 0 H T 4 E 2 0 H 2 X X C D X X S X X X X A X B X

Q B 0

L

A

A

Illustration 1.2 Typecode string

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1.2 Hand On/Auto On Mode

After installation (see 3 Installation) there are two simpleways to start up the frequency converter, Hand On andAuto On mode. The first time the frequency converter ispowered up it will be in auto on mode.

130B

D06

2.10

D HandOn Reset

AutoOn

OKOn

Warn

Alarm

Illustration 1.3 Location of Hand On, Off Reset and Auto On keyson the NLCP

• Press [Hand On] to provide a local start commandto the frequency converter. It is then possible toincrease and decrease the speed using the arrowkeys on the LCP.

• Press [Off/Reset] to stop the frequency converter.

• Press [Auto On] to control the frequencyconverter either via control terminals or serialcommunication.

CAUTIONSince the frequency converter is in auto on mode at firstpower up, the frequency converter may start the motordirectly.

NOTETerminal 27 Digital input (5-12) has coast inverse as defaultsetting. Connect terminal 12 and 27 to test Hand On/AutoOn running.

For LCP operation, see 4 User Interface and Programming.

1.3 Application Selections

Use the selections for quick application set-up of the mostcommon applications by setting 0-16 Application Selections.When necessary, the selections can be modified forindividual needs. All selections are for Auto On mode.

NOTEWhen an application is selected, relevant parameters areautomatically set. Further setups to all parameters basedon specific requirements is still possible.

CAUTIONIf any of the applications below are selected, relay 1 willbe set to [Running] and relay 2 will be set to [Alarm]

[1] Process Closed Loop

ApplicationPumps, fans, compressors

130B

C43

0.10

+24V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32

DI6 33

DI7 31

COM 20

+10V 50

AI1 53 - +

AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

Jog

4-20mA

DescriptionFor applications where avalue (e.g. pressure,temperature) must bekept at a desired level bysensor feedback

Parameter settings

1-00 (Configuration Mode): [3] Process Close Loop1-03 (Torque Characteristics): [1] Variable Torque3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [0] No Function4-12 (Motor Low Limit): 30.0 Hz4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27 Selection): [2] Coast Inverse5-14 (DI 32 Selection): [14] Jog5-40 (Relay 1 Selection): Running5-40 (Relay 2 Selection): Alarm6-22 (AI 54 Low): 4.0 mA6-23 (AI 54 High): 20.0 mA6-29 (AI 54 Mode): [0] Current Mode6-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current7-20 (Process CL feedback source): [2] Analog input 54

Table 1.2

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[2] Local/Remote

ApplicationLocal/Remote

130B

C43

1.10

+24V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32

DI6 33

DI7 31

COM 20

+10V 50

AI1 53

- +AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

Setup select

4-20mA

DescriptionFor applicationswhere the speedreference can beswitched betweenlocal potentiometerand remote currentsignal

Parameter settings Setup 1 Setup 2

0-10 (Active Set-up)

[9] Multi Set-up [9] Multi Set-up

0-12 (Link Set-up) [20] Linked [20] Linked

1-00 (ConfigurationMode)

[0] Speed Open Loop [0] Speed Open Loop

3-00 (Ref Range) [0] Min- Max [0] Min- Max

3-15 (Ref Source 1) [1] AI 53 [2] AI 54

3-16 (Ref Source 2)

4-12 (Motor LowLimit)

25.0 Hz 25.0 Hz

4-14 (Motor HighLimit)

50.0 Hz 50.0 Hz

5-10 (DI 18Selection)

[8] Start [8] Start

5-12 (DI 27Selection)

[2] Coast Inverse [2] Coast Inverse

5-14 (DI 32Selection)

[23] Set-up select [23] Set-up select

5-40 (Relay 1Selection)

Running Running

5-40 (Relay 2Selection)

Alarm Alarm

6-10 (AI 53 Low) 0.07 V

6-11 (AI 53 High) 10 V

6-19 (AI 53 Mode) [1] Voltage Mode

6-22 (AI 54 Low) 4.0 mA

6-23 (AI 54 High) 20.0 mA

6-29 (AI 54 Mode) [0] Current Mode

6-70 (Term 45Mode)

[0] 0-20 mA [0] 0-20 mA

6-71 (AO45) [100] Output freq [100] Output freq

6-90 (Term 42Mode)

[0] 0-20 mA [0] 0-20 mA

6-91 (AO42) [103] Motor current [103] Motor current

Table 1.3

[3] Speed Open Loop

ApplicationConveyors, extruders

130B

C43

2.10

+24V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32

DI6 33

DI7 31

COM 20

+10V 50

AI1 53

AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

DescriptionFor running at a stablespeed by a voltagereference signal.

Parameter settings

1-00 (Configuration Mode): [0] Speed Open Loop3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [1] AI 534-12 (Motor Low Limit): 25.0 Hz4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27 Selection): [2] Coast Inverse5-40 (Relay 1 Selection): Running5-40 (Relay 2 Selection): Alarm6-10 (AI 53 Low): 0.07 V6-11 (AI 53 High): 10 V6-19 (AI 53 Mode): [1] Voltage Mode6-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current

Table 1.4

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[4] Speed Close Loop

ApplicationMachine tools, texturizers

130B

C43

3.10

+24V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32

DI6 33

DI7 31

COM 20

+10V 50

AI1 53

AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

A

B

DescriptionFor precise speedapplications with 24 Vencoder feedback

Parameter settings

1-00 (Configuration Mode): [1] Speed Close Loop3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [1] AI 533-16 (Ref Source 2): [11] Local Bus Ref4-12 (Motor Low Limit): 20.0 Hz4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27Selection): [2] Coast Inverse5-14 (DI 32 Selection): [82] Encoder input B5-15 (DI 23 Selection): [81] Encoder input A5-40 (Relay 1 Selection): Running5-40 (Relay 2 Selection): Alarm6-10 (AI 53 Low): 0.07 V6-11 (AI 53 High): 10 V6-19 (AI 53 Mode): [1] Voltage Mode7-00 (Speed PID Feedback Source): [1] 24 V encoder

Table 1.5

[5] Multi-speed

ApplicationIndustrial washingmachines, conveyors

130B

C43

4.10

+24V 12

DI1 18

DI2 19

DI3 27

DI4 29

DI5 32

DI6 33

DI7 31

COM 20

+10V 50

AI1 53

AI2 54

COM 55

AO1 45

AO2 42

1

2

3

4

5

6

R1

R2

FC 360

Start

Coast inverse

Pre set ref bit 0

Pre set ref bit 1

Pre set ref bit 2

DescriptionFor applications with8 different speeds bydigital input. By usinganother digital input,16 speeds arepossible.

Parameter settings

1-00 (Configuration Mode): [0] Speed Open Loop3-00 (Ref Range): [0] Min- Max3-15 (Ref Source 1): [0] No Function4-14 (Motor High Limit): 50.0 Hz5-10 (DI 18 Selection): [8] Start5-12 (DI 27 Selection): [2] Coast Inverse5-13 (DI 29 Selection): [16] Preset ref bit 05-14 (DI 32 Selection): [17] Preset ref bit 15-15 (DI 23 Selection): [18] Preset ref bit 26-70 (Term 45 Mode): [0] 0-20 mA6-71 (AO45): [100] Output freq6-90 (Term 42 Mode): [0] 0-20 mA6-91 (AO42): [103] Motor current

Table 1.6

NOTEFor further examples refer to 5 Wiring Examples.

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1.4 Jumper Terminal 12 and 27

A jumper wire may be required between terminal 12 andterminal 27 for the frequency converter to operate whenusing factory default programming values.

• Digital input terminal 27 is designed to receive an24 V DC external interlock command. In manyapplications, the user wires an external interlockdevice to terminal 27

• When no interlock device is used, wire a jumperbetween control terminal 12 to terminal 27. Thisprovides in internal 24 V signal on terminal 27

• No signal present prevents the unit fromoperating

1.5 Automatic Motor Adaptation (AMA)

Automatic motor adaptation (AMA)It is highly recommended to run AMA because it is a testprocedure that measures the electrical characteristics ofthe motor to optimize compatibility between thefrequency converter and the motor under VVCplus mode.

• The frequency converter builds a mathematicalmodel of the motor for regulating output motorcurrent thus enhancing motor performance.

• Some motors may be unable to run the completeversion of the test. In that case, select Enablereduced AMA

• If warnings or alarms occur, see 6 Warnings andAlarms

• Run this procedure on a cold motor for bestresults

NOTEAMA does not cause the motor to run and it does notharm the motor.

To run AMA using the numeric LCP (NLCP)1. Enter the main menu.

2. Go to parameter group 1-** Load and Motor.

3. Press [OK].

4. Set motor parameters using name plate data forparameter group 1-2* Motor Data.

5. Set motor cable length in 1-42 Motor Cable Length

6. Go to 1-29 Automatic Motor Adaptation (AMA).

7. Press [OK].

8. Select [1] Enable complete AMA.

9. Press [OK].

10. The test will run automatically and indicate whenit is complete.

NOTEBy default parameter setting, connect terminal 12 and 27before running AMA.

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2 Introduction

2.1 Exploded Views

130B

C439

.10

17

16

15

14

13

12

11

10

9

8

7

65

4

3

2

1

0302

01

0504

Illustration 2.1 Exploded View J1-J5 (0.37-22 kW), IP20

1 NLCP (accessory) 10 2-Pole Relay 2 (0.37 kW-7.5 kW)3-Pole Relay 2 (11 kW-22 kW)

2 Control cassette 11 Mains terminal

3 RFI switch (screw M3x12 only) 12 Cable strain relief (0.37-2.22 kW: accessory)

4 Removable fan assembly 13 RS-485 com pluggable terminal

5 Grounding clamp (accessory) 14 Fixed I/O terminals

6 Shielded cable grounding clamp and strain relief(accessory)

15 Fixed I/O terminals

7 Motor terminal (U V W) and brake and load sharingterminal

16 Terminal cover

8 PE ground 17 Option-B (MCB102/103 accessories)

9 3-Pole relay 1

Table 2.1

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2.2 Product Overview

A frequency converter is an electronic motor controllerthat converts AC mains input into a variable AC waveformoutput. The frequency and voltage of the output areregulated to control the motor speed or torque. Thefrequency converter can vary the speed of the motor inresponse to system feedback, such as changingtemperature or pressure for controlling fan, compressor, orpump motors. The frequency converter can also regulatethe motor by responding to remote commands fromexternal controllers.

In addition, the frequency converter monitors the systemand motor status, issues warnings or alarms for faultconditions, starts and stops the motor, optimizes energyefficiency, and offers many more control, monitoring, andefficiency functions. Operation and monitoring functionsare available as status indications to an outside controlsystem or serial communication network.

2.3 Additional Resources

Other resources are available to understand advancedfrequency converter functions and programming.

• The Programming Guide provides greater detailon working with parameters.

• The Design Guide is intended to provide detailedcapabilities and functionality to design motorcontrol systems.

• Optional equipment is available that may changesome of the procedures described. Be sure to seethe instructions supplied with those options forspecific requirements.

Contact the local Danfoss supplier or go tohttp://www.danfoss.com/Products/Literature/VLT+Technical+Documentation.htm for downloads.

2.4 Frame Sizes and Power Ratings

Frame size380-480 V

J1 J2 J3 J4 J5 J6 J7

Power size [kW] 0.37-2.2 3.0-5.5 7.5 11-15 18.5-22 30-45 55-75

Dimensions[mm]

A a D

CBb

130B

C44

9.10

Height A 210 272.5 272.5 317.5 410 520 550

Width B 75 90 115 133 150 233 308

Depth C(with option B)

168 (181) 168 (181) 168 (181) 245 (258) 245 (258) 242 332

Mounting holes

a 198 260 260 297.5 390

b 60 70 90 105 120

Mounting screw M4 M5 M5 M6 M6

Table 2.2 Frames Sizes, Power Ratings and Dimensions

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3 Installation

3.1 Mechanical Installation

Select the best possible operation site by considering thefollowing:

• Ambient operating temperature

• Installation method

• How to cool the unit

• Position of the frequency converter

• Cable routing

• Power source supplying correct voltage andnecessary current

• Motor current rating within the maximum currentfrom the frequency converter

• Correct rating of external fuses and circuitbreakers

Cooling and Mounting:

• Top and bottom clearance for air cooling must beprovided, see Table 3.1 for clearance requirements

• Derating for temperatures starting from 45°C andelevation 1000m above sea level must beconsidered. See the equipment Design Guide fordetailed information.

Enclosure J1-J5 J6/J7

Clearance above and below theunit [mm]

100-200

Table 3.1 Minimum Airflow Clearance Requirements

• Mount the unit vertically

• IP20 units (but NOT IP21 units) allow side by sideinstallation

• Improper mounting can result in over heatingand reduced performance

• Use the slotted mounting holes on the unit forwall mounting, when provided

• See 8.4 Connection Tightening Torques for propertightening specifications.

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3.2 Electrical Installation

This section contains detailed instructions for wiring the frequency converter.

130B

C438

.11

3 Phasepowerinput

Switch ModePower Supply

Motor

Analog Output

Interface

relay1

(PNP) = Source(NPN) = Sink

ON=TerminatedOFF=Open

Brakeresistor

91 (L1)92 (L2)93 (L3)

PE

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)

0/4-20 mA

12 (+24V OUT)

31 (D IN)

18 (D IN)

20 (COM D IN)

10Vdc15mA 100mA

+ - + -

(U) 96(V) 97

(W) 98(PE) 99

(A OUT) 45

(A OUT) 42

(P RS-485) 68

(N RS-485) 69

(COM RS-485) 61

0V

5V

S801

0/4-20 mA

RS-485RS-485

03

+10Vdc

0/4-20 mA0-10V dc

240Vac, 2A

24Vdc

02

01

05

04

240Vac, 2A24V (NPN) 0V (PNP)

0V (PNP)24V (NPN)

19 (D IN)

24V (NPN) 0V (PNP)27

24V

0V

(D IN/OUT)

0V (PNP)24V (NPN)

(D IN/OUT)

0V

24V29

24V (NPN) 0V (PNP)

0V (PNP)24V (NPN)

33 (D IN)

32 (D IN)

95

P 5-00

21 O

N

(+UDC) 82

(BR) 81

24V (NPN) 0V (PNP)

0-10V dc

(-UDC) 88

Illustration 3.1 Basic Wiring Schematic Drawing

A=Analog, D=Digital1) Built-in braking chopper available from 0.37 - 22 kW2) Relay 2 is 2 pole for J1-J3 and 3 pole for J4-J7. Relay 2 of J4-J7 with terminal 4,5,6, same NO/NC logic as Relay 1.

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130B

D10

9.10

1

23

4

5

6

78

9 10

OReset

AutoOn

HandOn

OK

Back

Menu

Status QuickMenu

MainMenu

PE

UVW

L1L2L3PE

Illustration 3.2 Typical Electrical Connection

1 PLC 6 Min. 200 mm (7.9 in) between control cables, motor and mains

2 Frequency converter 7 Motor, 3-phase and PE

3 Output contactor (Generally not recommended) 8 Mains, 3-phase and reinforced PE

4 Earth (grounding) rail (PE) 9 Control wiring

5 Cable insulation (stripped) 10 Equalising min. 16 mm2 (0.025 in)

Table 3.2

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3.2.1 General Requirements

WARNINGEQUIPMENT HAZARD!Rotating shafts and electrical equipment can be hazardous.Extreme care should be taken to protect against electricalhazards when applying power to the unit. All electricalwork must conform to national and local electrical codesand installation, start up, and maintenance should only beperformed by trained and qualified personnel. Failure tofollow these guidelines could result in death or seriousinjury.

CAUTIONWIRING ISOLATION!Run input power, motor wiring and control wiring in threeseparate metallic conduits or use separated shielded cablefor high frequency noise isolation. Failure to isolate power,motor and control wiring could result in less thanoptimum frequency converter and associated equipmentperformance.Run motor cables from multiple frequency convertersseparately. Induced voltage from output motor cables runtogether can charge equipment capacitors even with theequipment turned off and locked out.

• An electronically activated function within thefrequency converter provides overload protectionfor the motor. The overload provides Class 20motor protection. See 6 Warnings and Alarms fordetails on the trip function.

Wire Type and Ratings

• All wiring must comply with local and nationalregulations regarding cross-section and ambienttemperature requirements.

• Danfoss recommends that all power connectionsbe made with a minimum 75° C rated copperwire.

• See 8 Specifications for recommended wire sizes.

3.2.2 Earth (Grounding) Requirements

WARNINGGROUNDING HAZARD!For operator safety, it is important to ground thefrequency converter properly by a certified electricalinstaller in accordance with national and local electricalcodes as well as instructions contained within thisdocument. Ground currents are higher than 3,5 mA. Failureto ground the frequency converter properly could result indeath or serious injury.

• Proper protective grounding for equipment withground currents higher than 3,5 mA must beestablished, see Leakage Current (>3,5 mA)

• A dedicated ground wire is required for inputpower, motor power and control wiring

• Use the clamps provided with the equipment forproper ground connections

• Do not ground one frequency converter toanother in a “daisy chain” fashion (seeIllustration 3.3)

• Keep the ground wire connections as short aspossible

• Using high-strand wire to reduce electrical noiseis recommended

• Follow motor manufacturer wiring requirements

130B

C500

.10

FC 1

FC 1

FC 2

FC 2

FC 3

FC 3

PE

PE

Illustration 3.3 Grounding Principle

3.2.2.1 Leakage Current (>3,5 mA)

Follow national and local codes regarding protectiveearthing of equipment with a leakage current > 3,5 mA.The earth leakage current depends on various systemconfigurations including RFI filtering, screened motorcables, and frequency converter power.

EN/IEC61800-5-1 (Power Drive System Product Standard)requires special care if the leakage current exceeds 3,5 mA.Earth grounding must be reinforced in one of thefollowing ways:

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• Earth ground wire of at least 10 mm2

• Two separate earth ground wires both complyingwith the dimensioning rules

See EN 60364-5-54 § 543.7 for further information.

Using RCDsWhere residual current devices (RCDs), also known as earthleakage circuit breakers (ELCBs), are used, comply with thefollowing:

• Use RCDs of type B only which are capable ofdetecting AC and DC currents

• Use RCDs with an inrush delay to prevent faultsdue to transient earth currents

• Dimension RCDs according to the system configu-ration and environmental considerations

3.2.3 Mains, Motor and Earth Connections

WARNINGINDUCED VOLTAGE!Run output motor cables from multiple frequencyconverters separately. Induced voltage from output motorcables run together can charge equipment capacitors evenwith the equipment turned off and locked out. Failure torun output motor cables separately could result in deathor serious injury.

Earthing (grounding) clamps are provided for motor wiring(see Illustration 3.4).

• Do not install power factor correction capacitorsbetween the frequency converter and the motor

• Do not wire a starting or pole-changing devicebetween the frequency converter and the motor

• Follow motor manufacturer wiring requirements

• All frequency converters may be used with anisolated input source as well as with groundreference power lines. When supplied from anisolated mains source (IT mains or floating delta)or TT/TN-S mains with a grounded leg (groundeddelta), set 14-50 RFI Filter to OFF (size J6-J7) orremove the RFI screw (J1-J5). When off, theinternal RFI filter capacitors between the chassisand the intermediate circuit are isolated to avoiddamage to the intermediate circuit and to reduceearth capacity currents in accordance with IEC61800-3.

• Do not install switch between the frequencyconverter and the motor in IT mains.

130B

C501

.10

0102

0304

05

Illustration 3.4 Mains, Motor and Earth Connections

Illustration 3.4 represents mains input, motor, and earthgrounding for basic frequency converters. Actual configu-rations vary with unit types and optional equipment.

3.2.4 Control Wiring

3.2.4.1 Access

• Remove access cover plate with a screw driver.See Illustration 3.5.

130B

C504

.10

Illustration 3.5 Control Wiring Access for J1-J7 Enclosures

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3.2.4.2 Control Terminal Types

Illustration 3.6 shows the frequency converter controlterminals. Terminal functions and default settings aresummarized in Table 3.4.

130B

C505

.11

42 45

12 18 19 27 29 31 32 33 20 50 53 54 55

Illustration 3.6 Control Terminal Locations

See 8.2 General Technical Data for terminal ratings details.

Terminal descriptionTerminal

Parameter

Defaultsetting Description

Digital I/O, Pulse I/O, Encoder

12 - +24 V DC 24 V DC supply voltage.Maximum output current is100mA for all 24 V loads.

18 5-10 [8] StartDigital inputs.

19 5-11 [10] Reversing

31 5-16 [0] No operation Digital input, pulse input.

32 5-14 [0] No operationDigital input, 24 V encoder.

33 5-15 [0] No operation

27 5-125-30

DI [2] CoastinverseDO [0] Nooperation

Selectable for either digitalinput, digital output orpulse output. Defaultsetting is digital input.

29 5-135-31

DI [14] JogDO [0] Nooperation

20 - Common for digital inputsand 0V potential for 24Vsupply.

Analog inputs/outputs

42 6-91 [0] No operation Programmable analogoutput. The analog signalis 0-20mA or 4-20 mA at a

maximum of 500Ω. Canalso be configured asdigital outputs

45 6-71 [0] No operation

Terminal descriptionTerminal

Parameter

Defaultsetting Description

50 - +10 V DC 10 V DC analog supplyvoltage. 15mA maximumcommonly used forpotentiometer orthermistor.

53 6-1* Reference Analog input. Selectablefor voltage or current.54 6-2* Feedback

55 - Common for analog input

Table 3.3

Terminal descriptionTerminal

Parameter

Defaultsetting Description

Serial communication

61 -

Integrated RC-Filter forcable screen. ONLY forconnecting the screenwhen experiencing EMCproblems.

68 (+) 8-3* RS-485 Interface. A controlcard switch is provided fortermination resistance.

69 (-) 8-3*

Relays

01, 02,03 5-40 [0] [0] No operation

Form C relay output. Theserelays are in variouslocations depending uponthe frequency converterconfiguration and size.Usable for AC or DCvoltage and resistive orinductive loads.RO2 in J1-J3 enclosure is 2-pole, only 04,05 terminalavailable

04, 05,06

5-40 [1] [0] No operation

Table 3.4 Terminal Description

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3.2.4.3 Control Terminal Functions

Frequency converter functions are commanded byreceiving control input signals.

• Each terminal must be programmed for thefunction it will be supporting in the parametersassociated with that terminal. SeeTable 3.4 forterminals and associated parameters.

• It is important to confirm that the controlterminal is programmed for the correct function.See 4 User Interface and Programming for detailson accessing parameters and for details onprogramming.

• The default terminal programming is intended toinitiate frequency converter functioning in atypical operational mode.

3.2.4.4 Using Screened Control Cables

Correct screeningThe preferred method in most cases is to secure controland serial communication cables with screening clampsprovided at both ends to ensure best possible highfrequency cable contact.If the earth potential between the frequency converter andthe PLC is different, electric noise may occur that willdisturb the entire system. Solve this problem by fitting anequalizing cable next to the control cable. Minimum cablecross section: 16 mm2.

12

PE

FC

PE

PLC

130B

B922

.11

PE PE

Illustration 3.7

1 Min. 16 mm2

2 Equalizing cable

Table 3.5

50/60Hz ground loopsWith very long control cables, ground loops may occur. Toeliminate ground loops, connect one end of the screen-to-ground with a 100nF capacitor (keeping leads short).

100nF

FC

PEPE

PLC

130B

B609

.11

Illustration 3.8

Avoid EMC noise on serial communicationThis terminal is connected to earth via an internal RC link.Use twisted-pair cables to reduce interference betweenconductors. The recommended method is shown below:

PE

FC

PE

FC

130B

B923

.11

PE PE

696861

696861

12

Illustration 3.9

1 Min. 16 mm2

2 Equalizing cable

Table 3.6

Alternatively, the connection to terminal 61 can beomitted:

PE

FC

PE

FC

130B

B924

.11

PE PE

69696868

12

Illustration 3.10

1 Min. 16 mm2

2 Equalizing cable

Table 3.7

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3.3 Serial Communication

Connect RS-485 serial communication wiring to terminals(+)68 and (-)69.

• Screened serial communication cable isrecommended

• See 3.2.2 Earth (Grounding) Requirements forproper grounding

61

68

69

+

130B

B489

.10

RS-485

Illustration 3.11 Serial Communication Wiring Diagram

For basic serial communication set-up, select the following

1. Protocol type in 8-30 Protocol.

2. Frequency converter address in 8-31 Address.

3. Baud rate in 8-32 Baud Rate.

• Two communication protocols are internal to thefrequency converter. Follow motor manufacturerwiring requirements.

Danfoss FC

Modbus RTU

• Functions can be programmed remotely usingthe protocol software and RS-485 connection orin parameter group 8-** Communications andOptions

• Selecting a specific communication protocolchanges various default parameter settings tomatch that protocol’s specifications along withmaking additional protocol-specific parametersavailable

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4 User Interface and Programming

4.1 Programming

4.1.1 Programming with the NumericalLocal Control Panel (NLCP)

The FC 360 supports graphic and numerical local controlpanels as well as blind covers. This chapter coversprogramming with the NLCP. For programming with theGLCP, see the VLT® Programming Guide, MG06C.

NOTEThe frequency converter can also be programmed from aPC via RS-485 com-port by installing the MCT-10 Setupsoftware. This software can either be ordered using codenumber 130B1000 or downloaded from the Danfoss Website: www.danfoss.com/BusinessAreas/DrivesSolutions/softwaredownload

4.1.2 NLCP

The NLCP is divided into four functional sections.

A. Numeric display

B. Menu key

C. Navigation keys and indicator lights (LEDs)

D. Operation keys and indicator lights (LEDs)

130B

C506

.10

Setup 1A

B

C

D

5

12

13 14 15

10

11

10

9

6

7

8

4

1

2

3

Menu

Status QuickMenu

MainMenu

HandOn

OReset

AutoOn

Back

OKOn

Warn

Alarm

Illustration 4.1

A. Numeric DisplayThe LCD-display is back-lit with 1 numeric line. All data isdisplayed on the LCP.

1 Set-up number shows the active set-up and the edit set-up. If the same set-up acts as both active and edit set-up,only that set-up number is shown (factory setting). Whenactive and edit set-up differ, both numbers are shown inthe display (Setup 12). The number flashing, indicates theedit set-up.

2 Parameter number.

3 Parameter value.

4 Motor direction is shown to the bottom left of the display– indicated by a small arrow pointing either clockwise orcounterclockwise.

5 The triangle indicates if the LCP is in status, quick menu ormain menu.

Table 4.1

130B

D13

5.10

Setup 12

INDEX

AHPVkWsrpmHz%n2n1 n3

p5 p4p3 p2 p1

Illustration 4.2 Display Information

B. Menu KeyUse the menu key to select between status, quick menu ormain menu.

C. Navigation keys and indicator lights (LEDs)

6 Green LED/On: Control section is working.

7 Yellow LED/Warn.: Indicates a warning.

8 Flashing Red LED/Alarm: Indicates an alarm.

9 [Back]: For moving to the previous step or layer in thenavigation structure

10 Arrows [] []: For maneuvering between parameter groups,

parameters and within parameters or increasing/decreasingparameter values. Can also be used for setting localreference.

11 [OK]: For selecting a parameter and for accepting changes toparameter settings

12 []: For moving from left to right within the parameter valuein order to change each digit individually. See description in4.1.3 The Right-Key Function.

Table 4.2

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D. Operation keys and indicator lights (LEDs)

13 [Hand On]: Starts the motor and enables control of thefrequency converter via the LCP.

NOTETerminal 27 Digital Input (5-12 Terminal 27 DigitalInput) has coast inverse as default setting. Thismeans that [Hand On] will not start the motor ifthere is no 24 V to terminal 27.

14 [Off/Reset]: stops the motor (off). If in alarm mode thealarm will be reset.

15 [Auto On]: frequency converter is controlled either viacontrol terminals or serial communication.

Table 4.3

4.1.3 The Right-Key Function

WARNINGThe [Off/Reset] key is not a safety switch. It does notdisconnect the frequency converter from mains.

[] makes it possible to edit any of the four digits on thedisplay individually. When pressing [] once the cursormoves to the first digit and the digit starts flashing asshown in Illustration 4.3. The value can now be changedusing the [] [] navigation keys. Pressing [] will notchange the value of the digits or move the decimal point.

130B

C440

.10

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

Illustration 4.3 Right Key Function

The right key can also be used for moving betweenparameter groups: when in main menu, press the right keyto move to the first parameter in the next parametergroup (e.g. move from 0-03 [0] to 1-00 [0]).

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4.2 Quick Menu

The Quick Menu gives easy access to the most frequentlyused parameters.

1. To enter the Quick Menu, press [Menu] key untilindicator in display is placed above Quick Menu.

2. Use [] [] to select either QM1 or QM2, thenpress [OK].

3. Use [] [] to browse through the parameters inthe Quick Menu.

4. Press [OK] to select a parameter.

5. Use [] [] to change the value of a parametersetting.

6. Press [OK] to accept the change.

7. To exit, press either [Back] twice (or three times ifin QM” and QM3) to enter Status, or press [Menu]once to enter Main Menu.

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130BC445.11

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3-02

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4.3 Main Menu

The Main Menu gives access to all parameters.

1. To enter the Main Menu, press [Menu] key untilindicator in display is placed above Main Menu.

2. [] []: browse through the parameter groups.

3. Press [OK] to select a parameter group.

4. [] []: browse through the parameters in thespecific group.

5. Press [OK] to select the parameter.

6. [] and [] []: set/change the parameter value.

7. Press [OK] to accept the value.

8. To exit, press either [Back] twice (or three timesfor array parameters) to enter Main Menu, orpress [Menu] once to enter Status.

The principles for changing the value of continuous,enumerated and array parameters, respectively, are shownbelow.

130B

C446

.10

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

Setup 1

1

2

3

4

5

6

7

10

11

12

OK

OK

Back

8

Back

Setup 1

2 x

+ OK

9

OK

Illustration 4.5 Main Menu Interactions - Continuous Parameters

1 [OK]: the first parameter in the group is shown.

2 Press [] repeatedly to move down to the desired

parameter.

3 Press [OK] to start editing.

4 []: first digit flashing (can be edited).

5 []: second digit flashing (can be edited).

6 []: third digit flashing (can be edited).

7 []: decreases the parameter value, the decimal point

changes automatically

8 []: increases the parameter value.

9 [Back]: cancel changes, return to 2)[OK]: accept changes, return to 2)

10 [][]: select parameter within the group.

11 [Back]: Removes the value and shows the parameter group.

12 [][]: select group.

Table 4.4

For enumerated parameters the interaction is similar butthe parameter value is shown in brackets, because of theNLCP digits limitation (4 large digits) and the enum can begreater than 99. When the enum value is greater than 99,the NLCP can only display the first part of the bracket.

130B

C447

.11

Setup 1

Setup 1

Setup 1

1

2

3

4

5

6OK

OKBa

ck

7

OKBack

Illustration 4.6 Main Menu Interactions - Enumerated Parameters

1 [OK]: the first parameter in the group is shown.

2 Press [OK] to start editing.

3 [][]: change parameter value (flashing).

4 Press [Back] to cancel changes or [OK] to accept changes(return to screen 2).

5 [][]: select parameter within the group.

6 [Back]: Removes the value and shows the parameter group.

7 [][]: select group.

Table 4.5

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Array parameters function as follows:

130B

C448

.10

1

2

4

5

6

7

8

9

10

OK

Back

Back

Back

5 x

Setup 1

Setup 1

Setup 1

Setup 1

%INDEX

%INDEX

%INDEX

Setup 1

INDEX%

OK

OK

OK

Illustration 4.7 Main Menu Interactions - Array Parameters

1 [OK]: shows parameter numbers and the value in the firstindex.

2 [OK]: Index can be selected.

3 [][]: Selects index.

4 [OK]: Value can be edited.

5 [][]: changes parameter value (flashing).

6 [Back]: cancel changes[OK]: accept changes

7 [Back]: cancels editing index, a new parameter can beselected.

8 [][]: selects parameter within the group.

9 [Back]: removes parameter index value and shows theparameter group.

10 [][]: selects group.

Table 4.6

4.4 Parameter List

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Page 28: VLT AutomationDrive FC 360

4.4.

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[9]

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[11]

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[13]

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[15]

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[17]

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[19]

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<[2

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up<

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

24 MG06A102 - VLT® is a registered Danfoss trademark

44

Page 29: VLT AutomationDrive FC 360

[22]

>Spe

ed d

own<

[23]

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-up

sel

ect

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[28]

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[61]

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[63]

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[64]

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[72]

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err

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[74]

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27

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[27]

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[28]

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[30]

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[46]

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[47]

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[56]

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put

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[81]

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[82]

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[83]

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[24]

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[26]

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OK<

[27]

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que

limit

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top<

[28]

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[30]

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[36]

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ce, l

ow<

[42]

>Abo

ve r

ef, h

igh<

[45]

>Bus

ctr

l.<[4

6]>B

us c

ontr

ol, t

imeo

ut: O

n<[4

7]>B

us c

ontr

ol, t

imeo

ut: O

ff<[5

6]>H

eat

sink

cle

anin

g w

arni

ng, h

igh<

[60]

>Com

para

tor

0<[6

1]>C

ompa

rato

r 1<

[62]

>Com

para

tor

2<[6

3]>C

ompa

rato

r 3<

[64]

>Com

para

tor

4<[6

5]>C

ompa

rato

r 5<

[70]

>Log

ic r

ule

0<[7

1]>L

ogic

rul

e 1<

[72]

>Log

ic r

ule

2<[7

3]>L

ogic

rul

e 3<

[74]

>Log

ic r

ule

4<[7

5]>L

ogic

rul

e 5<

[80]

>SL

digi

tal o

utpu

t A

<[8

1]>S

L di

gita

l out

put

B<[8

2]>S

L di

gita

l out

put

C<[8

3]>S

L di

gita

l out

put

D<

[91]

>Enc

oder

em

ulat

e ou

tput

A<

[160

]>N

o a

larm

<[1

61]

>Run

ning

rev

erse

<[1

65]

>Loc

al r

ef a

ctiv

e <

[166

]>R

emot

e re

f ac

tive<

[167

]>S

tart

com

man

d a

ctiv

<[1

68]

>Driv

e in

han

d m

ode<

[169

]>D

rive

in a

uto

mod

e<[1

93]

>Sle

ep M

ode<

[194

]>B

roke

n B

elt

Func

tion<

5-41

On

Del

ay, R

elay

5-42

Off

Del

ay, R

elay

5-5*

Puls

e In

put

5-50

Term

. 29

Low

Fre

quen

cy5-

51Te

rm. 2

9 H

igh

Fre

quen

cy5-

52Te

rm. 2

9 Lo

w R

ef./F

eedb

. Val

ue5-

53Te

rm. 2

9 H

igh

Ref

./Fee

db. V

alue

5-55

Term

. 33

Low

Fre

quen

cy5-

56Te

rm. 3

3 H

igh

Fre

quen

cy5-

57Te

rm. 3

3 Lo

w R

ef./F

eedb

. Val

ue5-

58Te

rm. 3

3 H

igh

Ref

./Fee

db. V

alue

5-6*

Puls

e O

utpu

t

5-60

Term

inal

27

Puls

e O

utpu

t Va

riabl

e*[

0]>N

o o

pera

tion<

[45]

>Bus

ctr

l.<[4

8]>B

us c

trl.,

tim

eout

<[1

00]

>Out

put

freq

uenc

y<[1

01]

>Ref

eren

ce<

[102

]>P

roce

ss F

eedb

ack<

[103

]>M

otor

Cur

rent

<[1

04]

>Tor

que

rel t

o li

mit<

[105

]>T

orq

rel

ate

to r

ated

<[1

06]

>Pow

er<

[107

]>S

peed

<[1

09]

>Max

Out

Fre

q<5-

62Pu

lse

Out

put

Max

Fre

q 2

75-

63Te

rmin

al 2

9 Pu

lse

Out

put

Varia

ble

5-65

Puls

e O

utpu

t M

ax F

req

29

5-7*

24V

Enc

oder

Inpu

t5-

70Te

rm 3

2/33

Pul

ses

Per

Revo

lutio

n5-

71Te

rm 3

2/33

Enc

oder

Dire

ctio

n5-

9*Bu

s Co

ntro

lled

5-90

Dig

ital &

Rel

ay B

us C

ontr

ol5-

93Pu

lse

Out

27

Bus

Cont

rol

5-94

Puls

e O

ut 2

7 Ti

meo

ut P

rese

t5-

95Pu

lse

Out

29

Bus

Cont

rol

5-96

Puls

e O

ut 2

9 Ti

meo

ut P

rese

t6-

**A

nalo

g In

/Out

6-0*

Ana

log

I/O

Mod

e6-

00Li

ve Z

ero

Tim

eout

Tim

e6-

01Li

ve Z

ero

Tim

eout

Fun

ctio

n*[

0]>O

ff<[1

]>F

reez

e ou

tput

<[2

]>S

top<

[3]

>Jog

ging

<[4

]>M

ax. s

peed

<[5

]>S

top

and

trip

<6-

1*A

nalo

g In

put

536-

10Te

rmin

al 5

3 Lo

w V

olta

ge>0

.00-

10.0

0 V<

*0.

07 V

6-11

Term

inal

53

Hig

h V

olta

ge>0

.00-

10.0

0 V<

*10

.00

V6-

12Te

rmin

al 5

3 Lo

w C

urre

nt>0

.00-

20.0

0 m

A<

*4.

00 m

A6-

13Te

rmin

al 5

3 H

igh

Cur

rent

>0.0

0-20

.00

mA

< *

20.0

0 m

A6-

14Te

rmin

al 5

3 Lo

w R

ef./F

eedb

. Val

ue6-

15Te

rmin

al 5

3 H

igh

Ref

./Fee

db. V

alue

6-16

Term

inal

53

Filte

r Ti

me

Cons

tant

6-19

Term

inal

53

mod

e[0

]>C

urre

nt m

ode<

*[1]

>Vol

tage

mod

e<6-

2*A

nalo

g In

put

546-

20Te

rmin

al 5

4 Lo

w V

olta

ge6-

21Te

rmin

al 5

4 H

igh

Vol

tage

6-22

Term

inal

54

Low

Cur

rent

6-23

Term

inal

54

Hig

h C

urre

nt6-

24Te

rmin

al 5

4 Lo

w R

ef./F

eedb

. Val

ue6-

25Te

rmin

al 5

4 H

igh

Ref

./Fee

db. V

alue

6-26

Term

inal

54

Filte

r Ti

me

Cons

tant

6-29

Term

inal

54

mod

e

[0]

>Cur

rent

mod

e<*[

1]>V

olta

ge m

ode<

6-7*

Ana

log/

Dig

ital O

utpu

t 45

6-70

Term

inal

45

Mod

e*[

0]>0

-20

mA

<[1

]>4

-20

mA

<[2

]>D

igita

l Out

put<

6-71

Term

inal

45

Ana

log

Out

put

*[0]

>No

ope

ratio

n<[1

00]

>Out

put

freq

uenc

y<[1

01]

>Ref

eren

ce<

[102

]>P

roce

ss F

eedb

ack<

[103

]>M

otor

Cur

rent

<[1

04]

>Tor

que

rel t

o li

mit<

[105

]>T

orq

rel

ate

to r

ated

<[1

06]

>Pow

er<

[107

]>S

peed

<[1

11]

>Spe

ed F

eedb

ack<

[139

]>B

us C

ontr

ol<

[254

]>D

C L

ink

Volta

ge<

6-72

Term

inal

45

Dig

ital O

utpu

t6-

73Te

rmin

al 4

5 O

utpu

t M

in S

cale

6-74

Term

inal

45

Out

put

Max

Sca

le6-

76Te

rmin

al 4

5 O

utpu

t Bu

s Co

ntro

l6-

9*A

nalo

g/D

igita

l Out

put

426-

90Te

rmin

al 4

2 M

ode

6-91

Term

inal

42

Ana

log

Out

put

6-92

Term

inal

42

Dig

ital O

utpu

t6-

93Te

rmin

al 4

2 O

utpu

t M

in S

cale

6-94

Term

inal

42

Out

put

Max

Sca

le6-

96Te

rmin

al 4

2 O

utpu

t Bu

s Co

ntro

l6-

98D

rive

Type

7-**

Cont

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[1]

>24V

enc

oder

<[2

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CB 1

02<

[3]

>MCB

103

<[6

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nalo

g In

put

53<

[7]

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log

Inpu

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<[8

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requ

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inpu

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PID

Low

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7-07

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Gea

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Fac

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7-1*

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7-12

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ropo

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nal G

ain

7-13

Torq

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ID In

tegr

atio

n T

ime

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

MG06A102 - VLT® is a registered Danfoss trademark 25

4 4

Page 30: VLT AutomationDrive FC 360

7-2*

Proc

ess

Ctrl.

Fee

db7-

20Pr

oces

s CL

Fee

dbac

k 1

Reso

urce

*[0]

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func

tion<

[1]

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log

Inpu

t 53

<[2

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nalo

g In

put

54<

[3]

>Fre

quen

cy in

put

29<

[4]

>Fre

quen

cy in

put

33<

7-22

Proc

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CL F

eedb

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2 Re

sour

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trl.

7-30

Proc

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PID

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mal

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[1]

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<7-

31Pr

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Spe

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ain

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0 -

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7-34

Proc

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PID

Inte

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Tim

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s< *

9999

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entia

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Tim

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7-36

Proc

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PID

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7-38

Proc

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PID

Fee

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Fac

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0%7-

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ence

Ban

dwid

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dv. P

roce

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ID I

7-40

Proc

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PID

I-pa

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7-41

Proc

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PID

Out

put

Neg

. Cla

mp

7-42

Proc

ess

PID

Out

put

Pos.

Cla

mp

7-43

Proc

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PID

Gai

n S

cale

at

Min

. Ref

.7-

44Pr

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D G

ain

Sca

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t M

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7-45

Proc

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PID

Fee

d F

wd

Res

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e*[

0]>N

o fu

nctio

n<[1

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nalo

g In

put

53<

[2]

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log

Inpu

t 54

<[7

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requ

ency

inpu

t 29

<[8

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requ

ency

inpu

t 33

<[1

1]>L

ocal

bus

ref

eren

ce<

[32]

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PCD

<7-

46Pr

oces

s PI

D F

eed

Fw

d N

orm

al/

Inv.

Ctrl.

7-48

PCD

Fee

d F

orw

ard

7-49

Proc

ess

PID

Out

put

Nor

mal

/ In

v. C

trl.

7-5*

Adv

. Pro

cess

PID

II7-

50Pr

oces

s PI

D E

xten

ded

PID

7-51

Proc

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PID

Fee

d F

wd

Gai

n7-

52Pr

oces

s PI

D F

eed

Fw

d R

amp

up

7-53

Proc

ess

PID

Fee

d F

wd

Ram

p d

own

7-56

Proc

ess

PID

Ref

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er T

ime

7-57

Proc

ess

PID

Fb.

Filt

er T

ime

7-6*

Feed

back

Con

vers

ion

7-60

Feed

back

1 C

onve

rsio

n*[

0]>L

inea

r<[1

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quar

e ro

ot<

7-62

Feed

back

2 C

onve

rsio

n8-

**Co

mm

. and

Opt

ions

8-0*

Gen

eral

Set

tings

8-01

Cont

rol S

ite8-

02Co

ntro

l Sou

rce

8-03

Cont

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imeo

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ime

8-04

Cont

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imeo

ut F

unct

ion

8-1*

Ctrl.

Wor

d S

ettin

gs8-

10Co

ntro

l Wor

d P

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3*FC

Por

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ttin

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30Pr

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C<[2

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U<

8-31

Add

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8-32

Baud

Rat

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400

Baud

<[1

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800

Baud

<*[

2]>9

600

Baud

<[3

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9200

Bau

d<[4

]>3

8400

Bau

d<[5

]>5

7600

Bau

d<[6

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6800

Bau

d<[7

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1520

0 Ba

ud<

8-33

Parit

y /

Stop

Bits

*[0]

>Eve

n P

arity

, 1 S

top

Bit<

[1]

>Odd

Par

ity, 1

Sto

p B

it<[2

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o P

arity

, 1 S

top

Bit<

[3]

>No

Par

ity, 2

Sto

p B

its<

8-35

Min

imum

Res

pons

e D

elay

8-36

Max

imum

Res

pons

e D

elay

8-37

Max

imum

Inte

r-ch

ar d

elay

8-4*

FC M

C p

roto

col s

et8-

43PC

D R

ead

Con

figur

atio

n8-

5*D

igita

l/Bus

8-50

Coas

ting

Sel

ect

8-51

Qui

ck S

top

Sel

ect

8-52

DC

Bra

ke S

elec

t8-

53St

art

Sele

ct8-

54Re

vers

ing

Sel

ect

8-55

Set-

up S

elec

t8-

56Pr

eset

Ref

eren

ce S

elec

t8-

57Pr

ofid

rive

OFF

2 Se

lect

8-58

Prof

idriv

e O

FF3

Sele

ct8-

8*FC

Por

t D

iagn

ostic

s8-

80Bu

s M

essa

ge C

ount

8-81

Bus

Erro

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unt

8-82

Slav

e M

essa

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Rcvd

8-83

Slav

e Er

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Coun

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ave

Mes

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ave

Tim

eout

Err

ors

8-88

Rese

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por

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iagn

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s13

-**

Smar

t Lo

gic

13-0

*SL

C S

ettin

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-00

SL C

ontr

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ode

*[0]

>Off<

[1]

>On<

13-0

1St

art

Even

t[0

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alse

<[1

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rue<

[2]

>Run

ning

<[3

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n r

ange

<[4

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n r

efer

ence

<

[7]

>Out

of

curr

ent

rang

e<[8

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elow

I lo

w<

[9]

>Abo

ve I

high

<[1

6]>T

herm

al w

arni

ng<

[17]

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ns o

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f ra

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[18]

>Rev

ersi

ng<

[19]

>War

ning

<[2

0]>A

larm

(trip

)<[2

1]>A

larm

(trip

lock

)<[2

2]>C

ompa

rato

r 0<

[23]

>Com

para

tor

1<[2

4]>C

ompa

rato

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[25]

>Com

para

tor

3<[2

6]>L

ogic

rul

e 0<

[27]

>Log

ic r

ule

1<[2

8]>L

ogic

rul

e 2<

[29]

>Log

ic r

ule

3<[3

3]>D

igita

l inp

ut D

I18<

[34]

>Dig

ital i

nput

DI1

9<[3

5]>D

igita

l inp

ut D

I27<

[36]

>Dig

ital i

nput

DI2

9<*[

39]

>Sta

rt c

omm

and<

[40]

>Driv

e st

oppe

d<[4

2]>A

uto

Res

et T

rip<

[50]

>Com

para

tor

4<[5

1]>C

ompa

rato

r 5<

[60]

>Log

ic r

ule

4<[6

1]>L

ogic

rul

e 5<

[83]

>Bro

ken

Bel

t<13

-02

Stop

Eve

nt*[

0]>O

ff<[1

]>O

n<13

-01

Star

t Ev

ent

[0]

>Fal

se<

[1]

>Tru

e<[2

]>R

unni

ng<

[3]

>In

ran

ge<

[4]

>On

ref

eren

ce<

[7]

>Out

of

curr

ent

rang

e<[8

]>B

elow

I lo

w<

[9]

>Abo

ve I

high

<[1

6]>T

herm

al w

arni

ng<

[17]

>Mai

ns o

ut o

f ra

nge<

[18]

>Rev

ersi

ng<

[19]

>War

ning

<[2

0]>A

larm

(trip

)<[2

1]>A

larm

(trip

lock

)<[2

2]>C

ompa

rato

r 0<

[23]

>Com

para

tor

1<[2

4]>C

ompa

rato

r 2<

[25]

>Com

para

tor

3<[2

6]>L

ogic

rul

e 0<

[27]

>Log

ic r

ule

1<[2

8]>L

ogic

rul

e 2<

[29]

>Log

ic r

ule

3<[3

0]>S

L Ti

me-

out

0<[3

1]>S

L Ti

me-

out

1<[3

2]>S

L Ti

me-

out

2<[3

3]>D

igita

l inp

ut D

I18<

[34]

>Dig

ital i

nput

DI1

9<[3

5]>D

igita

l inp

ut D

I27<

[36]

>Dig

ital i

nput

DI2

9<[3

9]>S

tart

com

man

d<*[

40]

>Driv

e st

oppe

d<[4

2]>A

uto

Res

et T

rip<

[50]

>Com

para

tor

4<[5

1]>C

ompa

rato

r 5<

[60]

>Log

ic r

ule

4<[6

1]>L

ogic

rul

e 5<

[70]

>SL

Tim

e-ou

t 3<

[71]

>SL

Tim

e-ou

t 4<

[72]

>SL

Tim

e-ou

t 5<

[73]

>SL

Tim

e-ou

t 6<

[74]

>SL

Tim

e-ou

t 7<

[83]

>Bro

ken

Bel

t<13

-03

Rese

t SL

C*[

0]>D

o n

ot r

eset

SLC

<[1

]>R

eset

SLC

<13

-1*

Com

para

tors

13-1

0Co

mpa

rato

r O

pera

nd13

-11

Com

para

tor

Ope

rato

r13

-12

Com

para

tor

Valu

e13

-2*

Tim

ers

13-2

0SL

Con

trol

ler

Tim

er13

-4*

Logi

c Ru

les

13-4

0Lo

gic

Rule

Boo

lean

113

-41

Logi

c Ru

le O

pera

tor

113

-42

Logi

c Ru

le B

oole

an 2

13-4

3Lo

gic

Rule

Ope

rato

r 2

13-4

4Lo

gic

Rule

Boo

lean

313

-5*

Stat

es13

-51

SL C

ontr

olle

r Ev

ent

13-5

2SL

Con

trol

ler

Act

ion

14-*

*Sp

ecia

l Fun

ctio

ns14

-0*

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rter

Sw

itchi

ng14

-01

Switc

hing

Fre

quen

cy[0

]>R

an3<

[1]

>Ran

5<[2

]>2

.0 k

Hz<

[3]

>3.0

kH

z<[4

]>4

.0 k

Hz<

*[5]

>5.0

kH

z<[6

]>6

.0 k

Hz<

[7]

>8.0

kH

z<[8

]>1

0.0

kHz<

[9]

>12.

0kH

z<[1

0]>1

6.0k

Hz<

14-0

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verm

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ff<*[

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ping

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res

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[5]

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[7]

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res

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[9]

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<[1

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[11]

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[3]

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z<

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

26 MG06A102 - VLT® is a registered Danfoss trademark

44

Page 31: VLT AutomationDrive FC 360

[4]

>4.0

kH

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[6]

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e In

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15-0

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s15

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ype

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Sec

tion

15-4

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15-4

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are

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15-4

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rive

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er C

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rive

Seria

l Num

ber

15-5

3Po

wer

Car

d S

eria

l Num

ber

15-9

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ram

eter

Info

15-9

2D

efin

ed P

aram

eter

s15

-97

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licat

ion

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e15

-98

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e Id

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16-*

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ata

Read

outs

16-0

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al S

tatu

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Cont

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16-0

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[Uni

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Stat

us W

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16-0

5M

ain

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ual V

alue

[%]

16-0

9Cu

stom

Rea

dout

16-1

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otor

Sta

tus

16-1

0Po

wer

[kW

]16

-11

Pow

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p]16

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Mot

or V

olta

ge16

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Freq

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y16

-14

Mot

or c

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nt16

-15

Freq

uenc

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or T

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e St

atus

16-3

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C L

ink

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ge16

-33

Brak

e En

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/2

min

16-3

4H

eats

ink

Tem

p.16

-35

Inve

rter

The

rmal

16-3

6In

v. N

om. C

urre

nt

16-3

7In

v. M

ax. C

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SL C

ontr

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r St

ate

16-3

9Co

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l Car

d T

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16-5

*Re

f. &

Fee

db.

16-5

0Ex

tern

al R

efer

ence

16-5

2Fe

edba

ck[U

nit]

16-5

7Fe

edba

ck [R

PM]

16-6

*In

puts

& O

utpu

ts16

-60

Dig

ital I

nput

16-6

1Te

rmin

al 5

3 Se

ttin

g16

-62

Ana

log

Inpu

t 53

16-6

3Te

rmin

al 5

4 Se

ttin

g16

-64

Ana

log

Inpu

t A

I54

16-6

5A

nalo

g O

utpu

t 42

[mA

]16

-66

Dig

ital O

utpu

t16

-67

Puls

e In

put

29[H

z]16

-68

Puls

e In

put

33 [H

z]16

-69

Puls

e O

utpu

t 27

[Hz]

16-7

0Pu

lse

Out

put

29 [H

z]16

-71

Rela

y O

utpu

t [b

in]

16-7

2Co

unte

r A

16-7

3Co

unte

r B

16-7

9A

nalo

g O

utpu

t A

O45

16-8

*Fi

eldb

us &

FC

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t16

-86

FC P

ort

REF

116

-9*

Dia

gnos

is R

eado

uts

16-9

0A

larm

Wor

d16

-91

Ala

rm W

ord

216

-92

War

ning

Wor

d16

-93

War

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d 2

16-9

4Ex

t. S

tatu

s W

ord

16-9

5Ex

t. S

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218

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D R

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18-9

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rror

18-9

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cale

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Tim

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e-U

p S

peed

[Hz]

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ake-

Up

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Diff

22-4

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tpoi

nt B

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22-4

6M

axim

um B

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Tim

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p S

peed

[Hz]

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*Br

oken

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t D

etec

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0Br

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Brok

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data

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38-0

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iant

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38-0

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MA

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ry38

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C s

elec

tion

38-1

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AC

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le38

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MO

C_Te

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S16

38-2

1M

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Test

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k Po

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Mea

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38-3

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g In

put

53 (%

)38

-31

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log

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t 54

(%)

38-3

2In

put

Refe

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38-3

3In

put

Refe

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38-3

4In

put

Refe

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Feed

back

(%)

38-3

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ult

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38-3

7Co

ntro

l Wor

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Rese

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nter

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trol

38-5

8In

vert

er E

TR c

ount

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ifier

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38-6

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B_Er

rorW

arni

ngs

38-6

1Ex

tend

ed A

larm

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d38

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A_D

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4A

OCD

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CDeb

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38-7

6A

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_Fix

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ode

38-7

7A

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_Fix

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38-7

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I_Te

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unte

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ect

Func

. Cou

nter

38-8

0H

ighe

st L

owes

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38-8

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B_Se

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ebug

Cmd

38-8

2M

axTa

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-83

Deb

ugIn

form

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n38

-84

Deb

ug In

put

Dat

as38

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DB_

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ionS

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tor

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er T

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38-8

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or V

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FC-

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sel

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mul

ateA

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War

ning

ExSt

atus

38-9

6D

ata

Logg

er P

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Info

User Interface and Programm... VLT® AutomationDrive FC 360 Quick Guide

MG06A102 - VLT® is a registered Danfoss trademark 27

4 4

Page 32: VLT AutomationDrive FC 360

5 Wiring Examples

The examples in this section are intended as a quickreference for common functionalities.

Parameters

FC

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

130B

D06

3.10 Function Setting

1-29 AutomaticMotorAdaptation(AMA)

[1] EnablecompleteAMA

5-12 Terminal 27Digital Input

[2]* Coastinverse

* = Default Value

Notes/comments: Parametergroup 1-2* must be setaccording to motor

NOTEIf terminal 12 and 27 arenot connected, set 5-12 to[0]

Table 5.1 AMA with T27 Connected

Parameters

130B

D06

4.10

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42-10 - +10V

+

-

FCFunction Setting

6-10 Terminal 53Low Voltage 0.07 V*

6-11 Terminal 53High Voltage

10 V*

6-14 Terminal 53Low Ref./Feedb.Value

0RPM

6-15 Terminal 53High Ref./Feedb.Value

1500 RPM

6-19 Terminal 53Mode

[1] Voltage

* = Default Value

Notes/comments:

Table 5.2 Analog Speed Reference (Voltage)

Parameters

130B

D06

5.10

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

424 - 20mA

+

-

FCFunction Setting

6-12 Terminal 53Low Current

4 mA*

6-13 Terminal 53High Current

20 mA*

6-14 Terminal 53Low Ref./Feedb.Value

0 RPM

6-15 Terminal 53High Ref./Feedb.Value

1500 RPM

6-19 Terminal 53Mode

[0] current

* = Default Value

Notes/comments:

Table 5.3 Analog Speed Reference (Current)

Parameters13

0BD

066.

10

FC

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

Function Setting

5-10 Terminal 18Digital Input

[8] Start

5-11 Terminal 19Digital Input

[10]Reversing*

5-12 Terminal 27Digital Input

[0] Nooperation

5-14 Terminal 32Digital Input

[16] Presetref bit 0

5-15 Terminal 33Digital Input

[17] Presetref bit 1

3-10 PresetReference

Preset ref. 0Preset ref. 1Preset ref. 2Preset ref. 3

25%50%75%100%

* = Default Value

Notes/comments:

Table 5.4 Start/Stop with Reversing and 4 Preset Speeds

Wiring Examples VLT® AutomationDrive FC 360 Quick Guide

28 MG06A102 - VLT® is a registered Danfoss trademark

55

Page 33: VLT AutomationDrive FC 360

Parameters

130B

D06

7.10FC

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

Function Setting

5-11 Terminal 19Digital Input

[1] Reset

* = Default Value

Notes/comments:

Table 5.5 External Alarm Reset

Parameters

130B

B068

.10

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

≈ 5kΩ

FCFunction Setting

6-10 Terminal 53Low Voltage 0.07 V*

6-11 Terminal 53High Voltage

10 V*

6-14 Terminal 53Low Ref./Feedb.Value

0 RPM

6-15 Terminal 53High Ref./Feedb.Value

1500 RPM

6-19 Terminal 53Mode

[1] voltage

* = Default Value

Notes/comments:

Table 5.6 Speed Reference (using a manual potentiometer)

Parameters

FC

+24 V

D IN

D IN

COM

D IN

D IN

D IN

D IN

D IN

+10 V

A IN

A IN

COM

A OUT

R1R2

12

18

19

20

27

29

32

33

33

50

53

54

55

42

01

02

03

04

05

06

130B

D15

0.10 Function Setting

4-30 MotorFeedback LossFunction [1] Warning

4-31 MotorFeedback SpeedError

100 RPM

4-32 MotorFeedback LossTimeout

5 s

7-00 Speed PIDFeedback Source

[2] MCB 102

17-11 Resolution(PPR)

1024*

13-00 SLController Mode

[1] On

13-01 Start Event [19] Warning

13-02 Stop Event [44] Resetkey

13-10 Comparator Operand

[21] Warningno.

13-11 Comparator Operator

[1] ≈*

13-12 Comparator Value

90

13-51 SLController Event

[22]Comparator 0

13-52 SLController Action

[32] Setdigital out Alow

5-40 FunctionRelay

[80] SL digitaloutput A

* = Default Value

Notes/comments:If the limit in the feedbackmonitor is exceeded, Warning90 will be issued. The SLCmonitors Warning 90 and inthe case that Warning 90becomes TRUE then Relay 1 istriggered.External equipment may thenindicate that service may berequired. If the feedback errorgoes below the limit againwithin 5 sec. then the drivecontinues and the warningdisappears. But Relay 1 will stillbe triggered until [Reset] onthe LCP.

Table 5.7 Using SLC to Set a Relay

Wiring Examples VLT® AutomationDrive FC 360 Quick Guide

MG06A102 - VLT® is a registered Danfoss trademark 29

5 5

Page 34: VLT AutomationDrive FC 360

Parameters

FC

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

130B

D06

9.10 Function Setting

5-10 Terminal 18Digital Input

[8] Start*

5-12 Terminal 27Digital Input

[19] FreezeReference

5-13 Terminal 29Digital Input

[21] SpeedUp

5-14 Terminal 32Digital Input

[22] SpeedDown

* = Default Value

Notes/comments:

Table 5.8 Speed Up/Down

S t a r t ( 1 8 )

F r e e z e r e f ( 2 7 )

S p e e d u p ( 2 9 )

S p e e d d o w n ( 3 2 )

S p e e d

R e f e r e n c e

130B

B840

.10

Illustration 5.1

CAUTIONThermistors must use reinforced or double insulation tomeet PELV insulation requirements.

Parameters

130B

D07

0.10

+24 V

D IN

D IN

D IN

COM

D IN

D IN

D IN

D IN

+10 VA IN

A IN

COM

A OUT

12

18

19

20

27

29

32

33

31

50

53

54

55

42

FCFunction Setting

1-90 MotorThermalProtection

[2]Thermistortrip

1-93 ThermistorSource

[1] Analoginput 53

6-19 Terminal 53Mode

[1] Voltage

* = Default Value

Notes/comments:If only a warning is desired,1-90 Motor Thermal Protectionshould be set to [1] Thermistorwarning.

Table 5.9 Motor Thermistor

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6 Warnings and Alarms

6.1 System Monitoring

The frequency converter monitors the condition of itsinput power, output, and motor factors as well as othersystem performance indicators. A warning or alarm maynot necessarily indicate a problem internal to thefrequency converter itself. In many cases, it indicates failureconditions from input voltage, motor load or temperature,external signals, or other areas monitored by the frequencyconverter’s internal logic. Be sure to investigate those areasexterior to the frequency converter as indicated in thealarm or warning.

6.2 Warning and Alarm Types

6.2.1 Warnings

A warning is issued when an alarm condition is impendingor when an abnormal operating condition is present andmay result in the frequency converter issuing an alarm. Awarning clears by itself when the abnormal condition isremoved.

6.2.2 Alarm Trip vs. Alarm Trip Lock

An alarm is issued when the frequency converter istripped, that is, the frequency converter suspendsoperation to prevent frequency converter or systemdamage. The motor will coast to a stop. The frequencyconverter logic will continue to operate and monitor thefrequency converter status. After the fault condition isremedied, the frequency converter can be reset. It willthen be ready to start operation again.

A trip can be reset in any of 4 ways:

• Press [Reset]

• Digital reset input command

• Serial communication reset input command

• Auto reset

Very serious faults cause alarms with trip lock whichrequire that input power be cycled before resetting thealarm in any of the 4 ways described above.

6.3 Warning and Alarm Displays

Setup 1

Status Quick Menu

MainMenu

130B

D11

1.10

Illustration 6.1

An alarm or trip-lock alarm will flash on display along withthe alarm number.

Setup 1

Status Quick Menu

MainMenu

130B

D11

2.10

Illustration 6.2

In addition to the text and alarm code on the frequencyconverter display, there are three status indicator lights.

130B

D11

3.10

OReset

AutoOn

HandOn

OK

Back

Illustration 6.3

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6.4 Warning and Alarm Definitions

No. Description Warning Alarm TripLock

Cause of Problem

2 Live zero error X X Signal on terminal 53 or 54 is less than 50% ofvalue set in 6-10 Terminal 53 Low Voltage,6-12 Terminal 53 Low Current, 6-20 Terminal 54 LowVoltage and 6-22 Terminal 54 Low Current.

3 No motor X No motor has been connected to the output of thefrequency converter.

4 Mains phase loss1) X X X Missing phase on supply side, or too high voltageimbalance. Check supply voltage.

7 DC over voltage1) X X Intermediate circuit voltage exceeds limit.

8 DC under voltage1) X X Intermediate circuit voltage drops below “voltagewarning low” limit.

9 Inverter overloaded X X More than 100% load for too long.

10 Motor ETR over temperature X X Motor is too hot due to more than 100% load fortoo long.

11 Motor thermistor over temperature X X Thermistor or thermistor connection is discon-nected.

12 Torque limit X X Torque exceeds value set in either par. 4-16 or 4-17.

13 Over Current X X X Inverter peak current limit is exceeded.

14 Earth fault X X X Discharge from output phases to ground.

16 Short Circuit X X Short-circuit in motor or on motor terminals.

17 Control word timeout X X No communication to frequency converter.

24 Fan fault X X The fan warning function is an extra protectivefunction that checks if the fan is running/mounted.The fan warning can be disabled in 14-53 FanMonitor ([0] Disabled).

25 Brake resistor short-circuited X X X Brake resistor is short-circuited, thus brake functionis disconnected.

26 Brake overload X X The power transmitted to the brake resistor overthe last 120 s. exceeds the limit. Possiblecorrections: decrease brake energy (lower speed orlonger ramp time).

27 Brake IGBT/Brake chopper short-circuited

X X X Brake transistor is short-circuited, thus brakefunction is disconnected.

28 Brake check X X Brake resistor is not connected/working

30 U phase loss X X Motor phase U is missing. Check the phase.

31 V phase loss X X Motor phase V is missing. Check the phase.

32 W phase loss X X Motor phase W is missing. Check the phase.

36 Mains failure X X This warning/alarm is only active if the supplyvoltage to the frequency converter is lost and14-10 Mains Failure is NOT set to [0] No Function.

38 Internal fault X X Contact local Danfoss supplier.

40 Overload T27 X Check the load connected to terminal 27 or removeshort-circuit connection.

41 Overload T29 x Check the load connected to terminal 29 or removeshort-circuit connection.

46 Gate drive voltage fault X X

47 24 V supply low X X X 24 V DC may be overloaded.

51 AMA check Unom and Inom X Wrong setting for motor voltage and/or motorcurrent.

52 AMA low Inom X Motor current is too low. Check settings.

53 AMA big motor X The motor is too big for the AMA to operate.

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No. Description Warning Alarm TripLock

Cause of Problem

54 AMA small motor X The motor is too small for the AMA to operate.

55 AMA parameter range X The parameter values of the motor are outside ofthe acceptable range. AMA will not run.

56 AMA interrupt X The user has interrupted the AMA.

57 AMA timeout X

58 AMA internal X X Contact your Danfoss supplier.

59 Current limit X X VLT overload.

61 Encoder loss X X

63 Mechanical Brake Low X Actual motor current has not exceeded “releasebrake” current within “start delay” time window.

65 Control card temp X X X The cutout temperature of the control card is 80 °C.

66 Heat sink Temperature Low X The frequency converter is too cold to operate. Thiswarning is based on the temperature sensor in theIGBT module.

70 Illegal FC config X X The control card and power card are incompatible.

79 Undefined X X

80 Drive Initialised to Default Value X All parameter settings are initialized to defaultsettings.

87 Auto DC braking X Occurs when copying from LCP if the LCP containserroneous data - or if no data was uploaded to theLCP.

95 Broken belt X X

101 Flow/pressure info missing X X

250 New sparepart X X A component in the frequency converter has beenreplaced.

251 New typecode X X The power card or other components have beenreplaced and the typecode changed.

nwrun

Not While RUNning Parameter can only be changed when the motor isstopped.

Err. A wrong password was entered Occurs when using a wrong password for changinga password-protected parameter.

1) These faults may be caused by mains distortions. Installing Danfoss Line Filter may rectify this problem.

Table 6.1 Warnings and Alarms Code List

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7 Basic Troubleshooting and FAQs

7.1 Start Up and Operation

Symptom Possible Cause Test Solution

Motor not running

LCP Stop Check if [Off] has been pressed. Press [Auto On] or [Hand On](depending on operation mode) torun the motor.

Missing start signal (Standby) Check 5-10 Terminal 18 Digital Inputfor correct setting for terminal 18(use default setting).

Apply a valid start signal to startthe motor.

Motor coast signal active(Coasting)

Check 5-12 Coast inv. for correctsetting for terminal 27 (use defaultsetting).

Apply 24V on terminal 27 orprogram this terminal to Nooperation.

Wrong reference signal source Check reference signal: Local,remote or bus reference? Presetreference active? Terminalconnection correct? Scaling ofterminals correct? Reference signalavailable?

Program correct settings. Check3-13 Reference Site. Set presetreference active in parametergroup 3-1* References. Check forcorrect wiring. Check scaling ofterminals. Check reference signal.

Motor running in wrongdirection

Motor rotation limit Check that 4-10 Motor SpeedDirection is programmed correctly.

Program correct settings.

Active reversing signal Check if a reversing command isprogrammed for the terminal inparameter group 5-1* Digital inputs.

Deactivate reversing signal.

Wrong motor phase connection See in this manual.

Motor is not reachingmaximum speed

Frequency limits set wrong Check output limits in 4-14 MotorSpeed High Limit [Hz] and 4-19 MaxOutput Frequency

Program correct limits.

Reference input signal not scaledcorrectly

Check reference input signalscaling in 6-* Analog I/O mode andparameter group 3-1* References..

Program correct settings.

Motor speed unstable

Possible incorrect parametersettings

Check the settings of all motorparameters, including all motorcompensation settings. For closedloop operation, check PID settings.

Check settings in parameter group1-6* Analog I/O mode.

Motor runs rough

Possible over-magnetization Check for incorrect motor settingsin all motor parameters.

Check motor settings in parametergroups 1-2* Motor data, 1-3* Advmotor data, and 1-5* Load indep.setting.

Motor will not brakePossible incorrect settings in thebrake parameters. Possible tooshort ramp down times.

Check brake parameters. Checkramp time settings.

Check parameter group2-0* DCbrake and 3-0* Reference limits.

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Symptom Possible Cause Test Solution

Open power fuses or circuitbreaker trip

Phase to phase short Motor or panel has a short phaseto phase. Check motor and panelphase for shorts.

Eliminate any shorts detected.

Motor overload Motor is overloaded for theapplication.

Perform startup test and verifymotor current is within specifi-cations. If motor current isexceeding nameplate full loadcurrent, motor may run only withreduced load. Review the specifi-cations for the application.

Loose connections Perform pre-startup check for looseconnections.

Tighten loose connections.

Mains current imbalancegreater than 3%

Problem with mains power (SeeAlarm 4 Mains phase lossdescription)

Rotate input power leads into thedrive one position: A to B, B to C, Cto A.

If imbalanced leg follows the wire,it is a power problem. Check mainspower supply.

Problem with the frequencyconverter unit

Rotate input power leads into thefrequency converter one position: Ato B, B to C, C to A.

If imbalance leg stays on sameinput terminal, it is a problem withthe unit. Contact the supplier.

Motor current imbalancegreater than 3%

Problem with motor or motorwiring

Rotate output motor leads oneposition: U to V, V to W, W to U.

If imbalanced leg follows the wire,the problem is in the motor ormotor wiring. Check motor andmotor wiring.

Problem with the drive unit Rotate output motor leads oneposition: U to V, V to W, W to U.

If imbalance leg stays on sameoutput terminal, it is a problemwith the unit. Contact the supplier.

Acoustic noise or vibration(e.g. a fan blade is makingnoise or vibrations atcertain frequencies)

Resonances, e.g. in the motor/fansystem

Bypass critical frequencies by usingparameters in parameter group4-6*.

Check if noise and/or vibrationhave been reduced to anacceptable limit.

Turn off over-modulation in 14-03.

Change switching pattern andfrequency in parameter group14-0*.

Increase Resonance Dampening in1-64.

Table 7.1

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8 Specifications

8.1 Power-dependent Specifications

8.1.1 Mains Supply 3 x 380-480 V AC

Frequency converterTypical Shaft Output [kW]

HK 370.37

HK 550.55

HK750.75

H1K11.1

H1K51.5

H2K22.2

H3K03

H4K04

H5K55.5

H7K57.5

Enclosure IP20 J1 J1 J1 J1 J1 J1 J2 J2 J2 J3Output current

Shaft output [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5Continuous(3 x 380-439 V) [A] 1.2 1.7 2.2 3 3.7 5.3 7.2 9 12 15.5

Continuous(3 x 440-480 V) [A] 1.1 1.6 2.1 3 3.4 4.8 6.3 8.2 11 14

Intermittent(60 s overload) [A] 1.9 2.7 3.5 4.8 5.9 8.5 11.5 14.4 19.2 24.8

Continuous kVA(400 V AC) [kVA] 0.84 1.18 1.53 2.08 2.57 3.68 4.99 6.24 8.32 10.74

Continuous kVA(460 V AC) [kVA] 0.91 1.34 1.75 2.5 2.8 4.01 5.24 6.82 9.15 11.64

Max. input currentContinuous(3 x 380-439 V) [A] 1.2 1.6 2.1 2.6 3.5 4.7 6.3 8.3 11.2 15.1

Continuous(3 x 440-480 V) [A] 1.0 1.2 1.8 2.0 2.9 3.9 4.3 6.8 9.4 12.6

Intermittent(60 s overload) [A] 1.9 2.6 3.4 4.2 5.6 7.5 10.1 13.3 17.9 24.2

Additional specifications Max. cable cross section (mains,

motor, brake and load sharing)[mm2 (AWG)]2)

4 mm2

Estimated power lossat rated max. load [W] 3) 52.36 113.85 150.75

Weight,enclosure IP20 2.3 2.3 2.3 2.3 2.3 2.5 3.6 3.6 3.6 4.1

Efficiency 4) 97.62% 98% 98%

Table 8.1 Mains Supply 3 x 380-480 V AC - Heavy Duty 1)

Frequency converterTypical Shaft Output [kW]

H11K11

H15K15

H18K18.5

H22K22

H30K30

H37K37

H45K45

H55K55

H75K75

IP20 J4 J4 J5 J5 J6 J6 J6 J7 J7Output current

Continuous (3 x 380-439 V) [A] 23 31 37 42.5

Continuous (3 x 440-480 V) [A]21 27 34 40

Intermittent (60 s overload) [A] 34.5 46.5 55.5 63.8 Continuous kVA (400 V AC) [kVA] 15.94 21.48 25.64 29.45 Continuous kVA 460 V AC) [kVA] 17.46 22.45 28.27 33.26

Max. input currentContinuous (3 x 380-439 V ) [A] 22.1 29.9 35.2 41.5 Continuous (3 x 440-480 V) [A] 18.4 24.7 29.3 34.6 Intermittent (60 s overload) [A] 33.2 44.9 52.8 62.3

Additional specifications Max. cable size (mains, motor,

brake) [mm2/ AWG] 2) 16 mm2 16 mm2 16 mm2 16 mm2 50 mm2 50 mm2 50 mm2 50 mm2 85 mm2

Estimated power loss at rated max.load [W] 3)

Weight enclosure IP20 [kg] 9.4 9.5 12.3 12.5 Efficiency 4)

Table 8.2 Mains Supply 3x380-480 V AC - Heavy Duty1)

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Frequency converterTypical Shaft Output [kW]

Q11K11

Q15K15

Q18K18.5

Q22K22

Q30K30

Q37K37

Q45K45

Q55K55

Q75K75

IP20 J4 J4 J5 J5 J6 J6 J6 J7 J7Output current

Continuous (3x380-439 V) [A] 23 31 37 42.5 Continuous (3x440-480 V) [A] 21 27 34 40 Intermittent (60 s overload) [A] 25.3 34.1 40.7 46.8 Continuous kVA (400 V AC) [kVA] Continuous kVA 460 V AC) [kVA]

Max. input currentContinuous (3x380-439 V ) [A] 22.1 29.9 35.2 41.5 Continuous (3x440-480 V) [A] 18.4 24.7 29.3 34.6 Intermittent (60 s overload) [A] 24.3 32.9 38.7 45.7

Additional specifications Max. cable size (mains, motor,

brake) [mm2/ AWG] 2) 16 mm2 50 mm2 85 mm2

Estimated power loss at rated max.load [W] 3)

Weight enclosure IP20 [kg] 9.4 9.5 12.3 12.5 Efficiency 4)

Table 8.3 Mains Supply 3x380-480 V AC - Normal Duty1)

For fuse ratings, see 8.3 Fuse Specifications

1) Heavy duty = 160% current during 60 s, Normal duty = 110% current during 60 s.

2) American Wire Gauge.

3) The typical power loss is at nominal load conditions and expected to be within ±15% (tolerence relates to variety in voltage andcable conditions).Values are based on a typical motor efficiency (eff2/eff3 border line). Motors with lower efficiency will also add to the power loss in thefrequency converter and opposite.If the switching frequency is increased compared to the default setting, the power losses may rise significantly.LCP and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses.(Though typical only 4 W extra for a fully loaded control card, or fieldbus, or options for slot B).

Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (±5%).

4) Measured using 5 m screened motor cables at rated load and rated frequency.

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8.2 General Technical Data

Mains Supply (L1, L2, L3)Supply Terminals L1, L2, L3Supply voltage 380-480 V:-15 (-25)1) to +10%

1) The frequency converter can run at -25% input voltage with reduced performance. The maximum output power of thefrequency converter is 75% in case of -25% input voltage and 85% in case of -15% input voltage.Mains voltage low/mains drop-out:During low mains voltage or a mains drop-out, the frequency converter continues until the intermediate circuit voltage dropsbelow the minimum stop level, which corresponds typically to 15% below the frequency converter's lowest rated supply voltage.Power-up and full torque cannot be expected at mains voltage lower than 10% below the frequency converter's lowest ratedsupply voltage.

Supply frequency 50/60 Hz ±5%Max. imbalance temporary between mains phases 3.0 % of rated supply voltageTrue Power Factor (λ) ≥ 0.9 nominal at rated loadDisplacement Power Factor (cos ϕ) near unity (> 0.98)Switching on input supply L1, L2, L3 (power-ups) ≤ 7.5 kW maximum 2 times/min.Switching on input supply L1, L2, L3 (power-ups) 11-75 kW maximum 1 time/min.

The unit is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 480 V maximum.

Motor Output (U, V, W)Output voltage 0-100% of supply voltageOutput frequency (0.37-75 kW) 0-500 HzOutput frequency in VVCplus Mode 0-200 HzSwitching on output UnlimitedRamp times 0.01-3600 s

1) Voltage and power dependent

Torque CharacteristicsStarting torque (Constant torque) maximum 160% for 60 s1)

Overload torque (Constant torque) maximum 160% for 60 s1)

Starting torque (Variable torque) maximum 110% for 60 s1)

Overload torque (Variable torque) maximum 110% for 60 sStarting current maximum 200% for 1 s

Torque rise time in VVCplus (independent of fsw) 10 ms

1) Percentage relates to the nominal torque.2) The torque response time depends on application and load but as a general rule, the torque step from 0 to reference is 4-5 xtorque rise time.

Control Cable Lengths and Cross Sections1)

Max. motor cable length, screened 50 mMax. motor cable length, unscreened 100 mMaximum cross section to control terminals, flexible/ rigid wire 2.5mm2/14 AWGMinimum cross section to control terminals 0.55 mm2/ 30AWG

1)For power cables, see electrical data tables.

Digital InputsProgrammable digital inputs 7Terminal number 18, 19, 271), 291), 32, 33, 31Logic PNP or NPNVoltage level 0 - 24 V DCVoltage level, logic'0' PNP < 5 V DCVoltage level, logic'1' PNP > 10 V DCVoltage level, logic '0' NPN2) > 19 V DCVoltage level, logic '1' NPN2) < 14 V DCMaximum voltage on input 28 V DC

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Pulse frequency range 4-32 kHz(Duty cycle) Min. pulse width 4.5 msInput resistance, Ri approx. 4 kΩ

Analog InputsNumber of analog inputs 2Terminal number 53, 54Modes Voltage or currentMode select softwareVoltage modeVoltage level 0 to +10 VInput resistance, Ri approx. 10 kΩMax. voltage -15 to + 20 VCurrent modeCurrent level 0/4 to 20 mA (scaleable)Input resistance, Ri approx. 200 ΩMax. current 30 mAResolution for analog inputs 11 bit (+ sign)Accuracy of analog inputs Max. error 0.5% of full scaleBandwidth 100 Hz

The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Mains

Functionalisolation

PELV isolation

Motor

DC-Bus

Highvoltage

Control+24 V

RS-485

18

31

130B

D10

8.10

Illustration 8.1

Pulse InputsProgrammable pulse inputs 2Terminal number pulse 32, 33Max. frequency at terminal, 29, 33 32 kHz (Push-pull driven)Max. frequency at terminal, 29, 33 5 kHz (open collector)Min. frequency at terminal 29, 33 4 HzVoltage level see section on Digital inputMaximum voltage on input 28 V DCInput resistance, Ri approx. 4 kΩPulse input accuracy (0.1-1 kHz) Max. error: 0.1% of full scale

Analog OutputsNumber of programmable analog outputs 2Terminal number 45, 42Current range at analog output 0/4-20 mAMax. resistor load to common at analog output 500 ΩAccuracy on analog output Max. error: 0.8 % of full scaleResolution on analog output 10 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

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Control Card, RS-485 Serial CommunicationTerminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)Terminal number 61 Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from thesupply voltage (PELV).

Digital OutputsProgrammable digital/pulse outputs 2Terminal number 27, 29 1)

Voltage level at digital/frequency output 0-24 VMax. output current (sink or source) 40 mAMax. load at frequency output 1 kΩMax. capacitive load at frequency output 10 nFMinimum output frequency at frequency output 0 HzMaximum output frequency at frequency output 32 kHzAccuracy of frequency output Max. error: 0.1 % of full scaleResolution of frequency outputs 10 bit

1) Terminal 27 and 29 can also be programmed as input.

The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control Card, 24 V DC OutpuTerminal number 12Max. load 100 mA

The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digitalinputs and outputs.

Relay OutputsProgrammable relay outputs 2Relay 01 and 02 01-03 (NC), 01-02 (NO), 04-06 (NC), 04-05 (NO)Max. terminal load (AC-1)1) on 01-02/04-05 (NO) (Resistive load) 250V AC, 3 AMax. terminal load (AC-15)1) on 01-02/04-05 (NO) (Inductive load @ cosφ 0.4) 250 V AC, 0.2 AMax. terminal load (DC-1)1) on 01-02/04-05 (NO) (Resistive load) 30V DC, 2 AMax. terminal load (DC-13)1) on 01-02/04-05 (NO) (Inductive load) 24V DC, 0.1 AMax. terminal load (AC-1)1) on 01-03/04-06 (NC) (Resistive load) 250V AC, 3 AMax. terminal load (AC-15)1)on 01-03/04-06 (NC) (Inductive load @ cosφ 0.4) 250V AC, 0.2 AMax. terminal load (DC-1)1) on 01-03/04-06 (NC) (Resistive load) 30V DC, 2 AMin. terminal load on 01-03 (NC), 01-02 (NO) 24V DC 10 mA, 24V AC 20 mA

1) IEC 60947 t 4 and 5The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).

Control Card, +10 V DC OutputTerminal number 50Output voltage 10.5 V ±0.5 VMax. load 15 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control CharacteristicsResolution of output frequency at 0-500 Hz ± 0.003 HzSystem response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 msSpeed control range (open loop) 1:100 of synchronous speedSpeed accuracy (open loop) 30-4000 RPM: Maximum error of ±8 RPM

All control characteristics are based on a 4-pole asynchronous motor

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SurroundingsEnclosure type J1-J7 IP20, IP21/Type 1Vibration test all enclosure types 1.0 gRelative humidity 5-95% (IEC 721-3-3; Class 3K3 (non-condensing) during operationAggressive environment (IEC 60068-2-43) H2S test class KdTest method according to IEC 60068-2-43 H2S (10 days)Ambient temperature (at 60 AVM switching mode)- with derating max. 55°C1)

- with full output power of typical EFF2 motors (up to 90% output current) max. 50 °C1)

- at full continuous FC output current max. 45 °C1)

1) For more information on derating see the VLT AutomationDrive FC 360 Design Guide, section on Special Conditions.

Minimum ambient temperature during full-scale operation 0°CMinimum ambient temperature at reduced performance - 10°CTemperature during storage/transport -25 to +65/70°CMaximum altitude above sea level without derating 1000 mMaximum altitude above sea level with derating 3000mEMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EMC standards, ImmunityEN 61800-3, EN 61000-6-1/2,

EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

Control Card PerformanceScan interval 1 ms

Protection and Features

• Electronic thermal motor protection against overload.

• Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches 95°C± 5°C. An overload temperature cannot be reset until the temperature of the heatsink is below 70°C ±5°C(Guideline - these temperatures may vary for different power sizes, enclosures etc.). The frequency converter hasan auto derating function to avoid it's heatsink reaching 95 °C.

• The frequency converter is protected against short-circuits on motor terminals U, V, W.

• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

• Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuitvoltage is too low or too high.

• The frequency converter is protected against earth faults on motor terminals U, V, W.

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8.3 Fuse Specifications

8.3.1 Fuses

It is recommended to use fuses and/ or circuit breakers onthe supply side as protection in case of component break-down inside the frequency converter (first fault).

NOTEThis is mandatory in order to ensure compliance with IEC60364 for CE or NEC 70 for UL.

WARNINGPersonnel and property must be protected against theconsequence of component break-down internally in thefrequency converter.

Branch Circuit ProtectionIn order to protect the installation against electrical andfire hazard, all branch circuits in an installation, switchgear, machines etc., must be protected against short-circuitand over-current according to national/internationalregulations.

NOTEThe recommendations given do not cover Branch circuitprotection for UL.

Short-circuit protectionDanfoss recommends using the fuses/Circuit Breakersmentioned below to protect service personnel andproperty in case of component break-down in thefrequency converter.

8.3.2 Recommendations

WARNINGIn case of malfunction, not following the recommendationmay result in personnel risk and damage to the frequencyconverter and other equipment.

The following tables list the recommended rated current.Recommended fuses are of the type gG for small tomedium power sizes. For larger powers, aR fuses arerecommended. For Circuit Breakers, Moeller types havebeen tested to have a recommendation. Other types ofcircuit breakers may be used provide the limit the energyinto the frequency converter to a level equal to or lowerthan the Moeller types.

If fuses/Circuit Breakers according to recommendations arechosen, possible damages on the frequency converter willmainly be limited to damages inside the unit.

For further information please see Application Note Fusesand Circuit Breakers, MN90T

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8.3.3 CE Compliance

Fuses or Circuit Breakers are mandatory to comply with IEC60364. Danfoss recommend using a selection of thefollowing.

The fuses below are suitable for use on a circuit capable ofdelivering 100,000 Arms (symmetrical), 480 V dependingon the frequency converter voltage rating. With the properfusing the frequency converter short circuit current rating(SCCR) is 100,000 Arms.

Frame Size Power [kW] gG

J1

0.37-1.1

101.5

2.2

J2

3.0

254.0

5.5

J3 7.5 32

J4 11-15 50

J518.5

8022

J6

30

16037

45

J755

25075

Table 8.4 CE Fuse, 380-480 V, Frame Sizes J1-J7

The circuit breakers below are suitable for use on a circuitcapable of delivering 35,000 Arms (symmetrical), 480 Vdepending on the frequency converter voltage rating. Withthe proper fusing the frequency converter short circuitcurrent rating (SCCR) is 35,000 Arms.

Frame Size Power [kW] EATON

J1

0.37-1.1Moller

PKZM0-161.5

2.2

J2

3.0

NZMN-1-A-254.0

5.5

J3 7.5 NZMN-1-A-32

J4 11-15 NZMN-1-A-50

J518.5

NZMN-1-A-8022

J6

30

NZMN-1-A-16037

45

J755

NZMN-1-A-25075

Table 8.5 CE Circuit Breakers, 380-480 V, Frame Sizes J1-J7

UL ComplianceFuses or Circuit Breakers are mandatory to comply withNEC 2009. We recommend using a selection of thefollowing

The circuit breakers below are suitable for use on a circuitcapable of delivering 100,000 Arms (symmetrical), 480 Vdepending on the frequency converter voltage rating. Withthe proper fusing the drive Short Circuit Current Rating(SCCR) is 100,000 Arms.

The circuit breakers below are suitable for use on a circuitcapable of delivering 35,000 Arms (symmetrical), 480 Vdepending on the frequency converter voltage rating. Withthe proper fusing the frequency converter short circuitcurrent rating (SCCR) is 35,000 Arms.

Frame Size Power [kW] Bussmann

J1

0.37-1.1

FRS-R-161.5

2.2

J2

3.0

FRS-R-254.0

5.5

J3 7.5 FRS-R-30

J4 11-15 FRS-R-50

J518.5

FRS-R-8022

J6

30

FRS-R-15037

45

J755

FRS-R-25075

Table 8.6 UL Fuse, 380-480 V, Frame Sizes J1-J7

Frame Size Power [kW] EATON

J1

0.37-1.1

XTPR016BC1+XTPAXLSA1.5

2.2

J2

3.0

NZMN-2-A-25-NA4.0

5.5

J3 7.5 NZMN-2-A-32-NA

J4 11-15 NZMN-2-A-50-NA

J518.5

NZMN-2-A-80-NA22

J6

30

NZMN-2-A-160-NA37

45

J755

NZMN-2-A-250-NA75

Table 8.7 UL Circuit Breakers, 380-480 V, Frame Sizes J1-J7

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8.4 Connection Tightening Torques

When tightening all electrical connections it is very important to tighten with the correct torque. Too low or too hightorque results in a bad electrical connection. Use a torque wrench to ensure correct torque

Framesize

Power [kW] Torque [Nm]

Mains MotorDC

connectionBrake Earth Relay

J1 0.37-2.2 1.4 0,8 0,8 0,8 3 0,5

J2 3.0 -55 1.4 0,8 0,8 0,8 3 0,5

J3 7.5 1.4 0,8 0,8 0,8 3 0,5

J4 11-15 1,2 1,2 1,2 1,2 1,6 0,5

J5 18.5-22 1,2 1,2 1,2 1,2 1,6 0,5

J6 30-45 2 2 2 - 2 0.5

J7 55 12 12 12 - 2 0.5

J7 75 14 14 14 - 2 0.5

Table 8.8 Tightening of Terminals

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Index

AAC

Mains....................................................................................................... 9Waveform.............................................................................................. 9

AMA With T27 Connected................................................................. 28

AnalogInputs................................................................................................... 39Outputs................................................................................................ 39

Approvals.................................................................................................. iii

Automatic Motor Adaptation............................................................. 7

BBranch Circuit Protection................................................................... 42

CClearance Requirements.................................................................... 10

ControlCable Lengths And Cross Sections............................................ 38Cables................................................................................................... 16Card Performance............................................................................ 41Card, 24 V DC Output..................................................................... 40Card, RS-485 Serial Communication......................................... 40Characteristics................................................................................... 40System.................................................................................................... 9Wiring................................................................................................... 13

DDanfoss FC.............................................................................................. 17

Derating............................................................................................ 41, 10

DigitalInput........................................................................................................ 7Inputs................................................................................................... 38Outputs................................................................................................ 40

EElectrical Noise...................................................................................... 13

EMC............................................................................................................ 41

ExternalControllers............................................................................................. 9Interlock................................................................................................. 7

FFloating Delta........................................................................................ 14

Fuses.......................................................................................................... 42

GGround

Connections....................................................................................... 13Loops.................................................................................................... 16Wire................................................................................................ 13, 14

Grounded Delta.................................................................................... 14

Grounding........................................................................................ 13, 14

IIEC 61800-3...................................................................................... 14, 41

Induced Voltage.................................................................................... 13

InputPower............................................................................................ 13, 31Signals.................................................................................................. 16Voltage................................................................................................. 31

Installation.............................................................................................. 10

Isolated Mains........................................................................................ 14

LLeakage

Current................................................................................................. 13Current (>3,5 MA)............................................................................ 13

MMain Menu.............................................................................................. 22

MainsSupply (L1, L2, L3)............................................................................ 38Supply 3 X 380-480 V AC............................................................... 36

Menu Key................................................................................................. 18

Modbus RTU........................................................................................... 17

MotorCables............................................................................................ 13, 14Current................................................................................................... 7Data......................................................................................................... 7Output.................................................................................................. 38Power................................................................................................... 13Protection.................................................................................... 13, 41Status...................................................................................................... 9Wiring............................................................................................ 13, 14

Multiple Frequency Converters................................................ 13, 14

NNavigation Keys And Indicator Lights (LEDs)............................. 18

Noise Isolation....................................................................................... 13

Numeric Display.................................................................................... 18

OOpen Loop.............................................................................................. 40

Operation Keys And Indicator Lights (LEDs)............................... 18

Optional Equipment....................................................................... 14, 9

Output Current...................................................................................... 40

Overload Protection............................................................................ 13

PPELV.................................................................................................... 30, 40

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PowerConnections....................................................................................... 13Factor.................................................................................................... 14

Power-dependent................................................................................ 36

Programming........................................................................................... 7

Protection And Features.................................................................... 41

Pulse Inputs............................................................................................ 39

QQuick Menu............................................................................................. 20

RRCD............................................................................................................ 14

Reference.................................................................................................. iii

Relay Outputs........................................................................................ 40

Remote Commands............................................................................... 9

Reset................................................................................................... 31, 41

RFI Filter................................................................................................... 14

SScreened Control Cables................................................................... 16

Serial Communication...................................................... 9, 16, 31, 17

Shielded Cable....................................................................................... 13

Specifications........................................................................... 10, 17, 36

Speed Reference................................................................................... 28

Start Up.................................................................................................... 34

Supply Voltage...................................................................................... 39

Surroundings......................................................................................... 41

Symbols..................................................................................................... iii

System Feedback.................................................................................... 9

TTechnical Data....................................................................................... 38

Terminal Programming...................................................................... 16

Thermistor............................................................................................... 30

Tightening Of Terminals.................................................................... 44

Torque Characteristics........................................................................ 38

Trip Function.......................................................................................... 13

Troubleshooting................................................................................... 34

VVoltage Level.......................................................................................... 38

WWarnings And Alarms.................................................................. 32, 33

Wire Sizes................................................................................................. 13

Wiring Examples................................................................................... 28

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www.danfoss.com/drives

*MG06A102*130R0413 MG06A102 Rev. 2012-11-14