Visio-CM-14A005-CJ10 Rev H Body Harness - Performance · PDF fileCM-14A005-CJ10 , Main Body...

CM-14A005-CJ10, Main Body Harness

2010 Mustang FR500 Global

Ford Racing Confidential

Page: 1 of 7

Date: 4/24/2010

JHD / RTM REV G

C1200 – Male Inline

to PDB

330mm

200mm190mm

C6 – Intercooler Pump

PowerC3 – Male Inline to

Forward Lamp / Front ABS

300mm260mm

G300 – GNDC5 – Female Inline to

Rear ABS

C380 – Power Point

160mm

C2041A – RCM, Small

C2041B – RCM, Large

1,210mm

260mm

260mm

260mm

480mm

385mm

380mm

450mm

G400 – GND

C213 – Passenger Door

200mm

620mm

C48 – Male Inline to

Switches

205mm

C8 – Start Button

C3000 – Inline

to Gauges

85mm

115mm

460mm

C47 – Female Inline to Engine

C220 – Instrument Cluster

C2274 – Clockspring (SCCS)

C2314 – Brake Switch (BOO)

390mm

200mm

470mm

240mm220mm

C215 – Inline to Clutch

C205 – Headlamp Switch

C214 – Driver Door

295mm

580mm

190mm

G500 – GND

3,210mm

470mm

C498 – Left Tail Lamp

140mm

G600 – GND

250mm 100mm60mm

370mm 495mm

100mm

R80 – Fuel Pump Relay

RL01 – Rain Lamps

C499 – Right Tail Lamp

`

295mm

F80 – Fuel Pump Fuse

FT80 – Fuel Pump

Direct Battery +

710mm

420mm

190mm

80mm

160mm

160mm RT80A – Fuel Pump Ring Terminal +

RT80B – Fuel Pump Ring Terminal -

Note: Direction of takeouts on this layout are not representative of

harness. All takeouts off of main bundle are to be on same axis.

S21

S151

S152 S240S27zS300z

S1286

S170

S180

S140

S400z

S181

S25

S27zz

S101

S600 S102

S500

S201S400zz

S4033

S380

S300zz

S220

S201

2100mm

LINELOCK

Blunt Leads

(Cased Wire)

260mm

260mm

260mm

CLLHAAT – HAAT for Line Lock

CLLPWR – Power to Line Lock

CTBHAAT – HAAT for Trans. Brake

S986




Page: 2 of 7

Date: 4/24/2010

JHD / RTM REV G

C5 – Female Inline to Rear ABS

(Male Terminals)

C3 – Male Inline to Forward Lamp / Front ABS

(Female Terminals)C6 – Intercooler Pump Power

(Female Terminals)

C2041A – RCM, Small (Female Terminals)

C2041B – RCM, Large

(Female Terminals)

Note: Twisted Pairs

are highlighted in

YELLOW

To

Color Gauge T/P Connector Pin

A BLU 14 Intercooler Pump Power 555 C1200 42

Cavity

Wire

Circuit Function Circuit #

To


9 WHT 20 9,10 HS CAN Low 152A S152

10 WHT/LT BLU 20 9,10 HS CAN High 151A S151

19 DK GRN/ORG 20 19,20 ABS/RCM CAN Low 154 C5 23

20 DK BLU/WHT 20 19,20 ABS/RCM CAN High 153 C5 22

Cavity

Wire


8

4 1

5

To


2 ORG 18 Left Turn Lamp / Rear 101A S101

4 BRN 18 Right Turn Lamp / Rear 102A S102

8 VIO 18 ABS 5amp (R/S) 240C S240

10 VIO 18 SPS 5amp (R/S) 240B S240

11 GRY 20 11,12 WSS RT Front High 1600 C3 5

12 VIO 20 11,12 WSS RT Front Low 1601 C3 6

13 RED 18 Wiper Motor 5amp 170C S170

14 YEL 14 ABS Power 30amp HAAT 120 C1200 1

15 BLK 18 GND 300F S300

16 BLK 18 Flasher 30amp (R/S) 180B S180

18 GRN/BLK 20 High Beam / FTP 21A S21

19 RED 18 Power for Multi 170B S170

22 DK BLU/WHT 20 22,23 RCM CAN High 153 C2041B 20

23 DK GRN/ORG 20 22,23 RCM CAN Low 154 C2041B 19

24 VIO 14 Wiper Motor 30amp 70 C1200 34

25 VIO 12 ABS Power 40amp 110 C1200 9

26 VIO 20 BOO 181A S181

27 LT GRN/BLK 20 RT Turn Front Lamp 184 C3 8

28 LT BLU 20 LT Turn Front Lamp 183 C3 4

29 WHT/BLU 20 29,30 HS CAN High 151B S151

30 WHT 20 29,30 HS CAN Low 152B S152

Cavity

Wire


To


1 BLU/BRN 20 SCICP Toggle 1286A S1286

2 WHT 18 High Beam 22 C1200 6

3 BLU 18 Low Beam 23 C1200 7

4 LT BLU 20 LT Front Blinker Lamp 183 C5 28

5 GRY 20 5,6 WSS RT Front High 1600 C5 11

6 VIO 20 5,6 WSS RT Front Low 1601 C5 12

7 VIO/WHT 20 Running Lamps 27B S27z

8 LT GRN/BLK 20 RT Front Blinker Lamp 184 C5 27

Cavity

Wire


To


13 BLU/ORG 20 10A R/S 241 C1200 23

Cavity

Wire





Page: 3 of 7

Date: 4/24/2010

JHD / RTM REV G

C2274 – Clockspring (SCCS)

(Female Terminals)

C8 – Start Button

(Female Terminals)

C3000 – Inline to Gauges

(Female Terminals)

C48 – Male Inline to Switches

(Female Terminals)

C47 – Female Inline to Engine

(Male Terminals)

C2314 – Brake Switch (BOO)

(Female Terminals)

C215 – Inline to Clutch

(Male Terminals)

2

43

1

13 16

1 4

GRAY

BLACK

16 13

4 1

To


1 RED/GRN 18 12V R/S 201B S201

2 RED/BLU 18 SMR 202 C47 2

Cavity

Wire


To


1 RED/GRN 18 12V Run/Start 201F S201

2 Illumination Curr. Not Used

3 BLK 20 GND 400H S400z

4 TAN/YEL 20 Tach Circuit 3000 C47 7

Cavity

Wire


To


1 BLK 18 20amp Run/Start 180A S180

2 VIO 18 BOO 181B S181

Cavity

Wire


To


5 BLK 20 GND 400K S400z

14 BRN/PNK 20 SCCS-RTN 3100 C47 9

15 DK BLU/WHT 20 SCCS 3110 C47 10

16 VIO/WHT 20 IP/Switch Illumination 27F S27z

Cavity

Wire


To


1 GRN/BLK 20 Fuel Pump Relay 4033 S4033

2 RED/BLU 18 SMR 202 C8 2

3 RED/GRN 18 ISP-R 201D S201

4 BLK/PNK 20 T3 - SCICP Override 401 C48 5

5 WHT 20 5,6 HS CAN (Low) 152C S152

6 WHT/LT BLU 20 5,6 HS CAN (Hi) 151C S151

7 TAN/YEL 20 Tach Circuit 3000 C3000 4

8 BLU/ORG 20 CPP-BT 1000 C215 1

9 BRN/PNK 20 SCCS-RTN 3100 C2274 14

10 DK BLU/WHT 20 SCCS 3110 C2274 15

11 VIO 20 BOO 181C S181

12 GRY 20 CPP-TT 1010 C215 2

13 DK GRN 16 Fuel Pump Feed 938A S938

14 DK GRN 16 Fuel Pump Feed 938B S938

15 VSOUT Not Curr. Used

16 AC CONTROLS Not Curr. Used

Cavity

Wire


To


1 BLU/RED 18 T1 - 12V HAAT 200 C1200 3

2 RED/GRN 18 T1 - Ignition On, 12V Feed 201C S201

3 RED/GRN 18 T2 - Fuel Pump, 12V from T1 201E S201

4 GRN/BLK 20 T2 - Fuel Pump 12V Feed 4033A S4033

5 BLK/PNK 20 T3 - SCICP Override 401 C47 4

6 BLK 20 T3 - SCICP Override GND 400L S400zz

7 BLK 20 Ignition Lamp (Amber), GND 400M S400zz

8 RED/GRN 18 Ignition Lamp (Amber), 12V 201G S201

9 YEL 18 T4 - Aux 1, 12V HAAT 230 C1200 17

10 RED 18 T5 - Aux 2, 12V Key On 250 C1200 20

11 GRN/BLK 20 Fuel Pump Lamp (Green), 12V 4033B S4033

12 BLK 20 Fuel Pump Lamp (Green), GND 400N S400zz

13 RED 18 T6 - Aux 3, 12V Key On 260 C1200 24

15 DK BLU/BRN 20 SCICP Lamp (Blue), 12V 1286B S1286

16 BLK 20 SCICP Lamp (Blue), GND 400P S400zz

Cavity

Wire


To


1 BLU/ORG 20 CPP-BT 1000 C47 8

2 GRY 20 CPP-TT 1010 C47 12

3 BLK 20 GND 400E S400z

Cavity

Wire


C205 – Headlamp Switch

(Female Terminals)

To


1 GRY 20 IP/Switch Illumination 25C S25

2 GRY 20 Parking Lamp Signal 25B S25

3 YEL/RED 20 10Amp HAAT 220C S220

7 BLU/WHT 20 Low Beam Signal 24 C1200 2

8 BLK 20 GND 500B S500

Circuit Function Circuit #Cavity

Wire




Page: 4 of 7

Date: 4/24/2010

JHD / RTM REV G

C214 – Driver Door (Female Terminals)

C498 – Left Tail Lamp

(Male Terminals)

C499 – Right Tail Lamp

(Male Terminals)

To


2 VIO/WHT 20 Relay - Park Lamp 27D S27zz

3 ORG 18 Outer Stop/Turn 101B S101

4 ORG 18 Middle Stop/Turn 101C S101

5 ORG 18 Inner Stop/Turn 101D S101

6 BLK 16 GND 600C S600

Cavity

Wire


To


2 VIO/WHT 20 Relay - Park Lamp 27E S27zz

3 BRN 18 Outer Stop/Turn 102B S102

4 BRN 18 Middle Stop/Turn 102C S102

5 BRN 18 Inner Stop/Turn 102D S102

6 BLK 16 GND 600B S600

Cavity

Wire


C213 – Passenger Door (Female Terminals) C220 – Instrument Cluster

(Female Terminals)

R80 – Fuel Pump Relay

(Female Terminals)

F80 – Fuel Pump Fuse

RT80A/B – Fuel Pump Leads

FT80+ – Direct Battery to Fuel Pump Fuse

To


B1 YEL/VIO 20 Passenger Mirror Up/Down 271 C214 B1

B2 BRN/WHT 20 Passenger Mirror Left/Right 272 C214 B2

B3 GRY 20 Window Motor 273 C214 D4

B10 DK BLU 18 Acc. Delay Relay 140B S140

D2 BRN/YEL 20 Window Switch Up 41 C214 B8

D3 BLK 14 GND 400B S400

D4 DK GRN/ORG 20 Window Switch Down 42 C214 B7

D6 GRY/RED 14 Power Window Motor RT 40 C1200 8

Cavity

Wire


To


A3 DK BLU 18 Acc. Delay Relay 140C S140

B1 YEL/VIO 20 Passenger Mirror Up/Down 271 C213 B1

B2 BRN/WHT 20 Passenger Mirror Left/Right 272 C213 B2

B7 DK GRN/ORG 20 Window Switch Down 42 C213 D4

B8 BRN/YEL 20 Window Switch Up 41 C213 D2

B12 PNK 20 Mirror 7.5Amp HAAT 270 C1200 13

D3 BLK 14 GND 500C S500

D4 GRY 20 Window Motor 273 C213 B3

D6 YEL/RED 14 Power Window Motor LT 50 C1200 29

Cavity

Wire


To


1 YEL/RED 20 10Amp HAAT 220B S220

3 BLU/BRN 20 5amp Run/Start 171 C1200 19

5 BLK 20 GND 400J S400z

8 BLK 20 GND 400D S400z

12 WHT 20 12,13 HS CAN Low 152D S152

13 WHT/LT BLU 20 12,13 HS CAN High 151D S151

Cavity

Wire


RL01 – Rain Lamp (Red Female QD)

To


QD1 VIO/WHT 18 Running Lamps Power 27G S27zz

Cavity

Wire


To


A ORG 12 12V HAAT 8010 FT80 RING

B ORG 12 30A HAAT from Fuse 8030 R80 30

Cavity

Wire


To


RT80A RED 14 Fuel Pump, 12V Feed 8087 R80 87

RT80B BLK 16 Fuel Pump Ground 600E S600

Cavity

Wire


To


RING ORG 12 12V HAAT 8010 F80 A

Cavity

Wire


To


30 ORG 12 30A HAAT from Fuse 8030 F80 B

87 RED 14 Fuel Pump, 12V Feed 8087 RT80 A

85 BLK 14 Relay Coil Low, Ground 600D S600

86 DK GRN 14 Relay Coil High, 12V 938C S238

Cavity

Wire





Page: 5 of 7

Date: 4/24/2010

JHD / RTM REV G

C1200 – 42way Female Inline to PDB

(Male Terminals)

G300 – Ground Ring Terminal



G600 – Ground Ring TerminalTo


RING BLK 14 GND 300A S300

Cavity

Wire


To



Cavity

Wire


To



Cavity

Wire


To



Cavity

Wire


S300z – Ground Splice

S400z – Ground Splice

S400zz – Ground Splice

S500 – Ground Splice

S600 – Ground Splice

To


BLK 18 GND 400C S400z

BLK 20 GND 400L C48 6

BLK 20 GND 400M C48 7

BLK 20 GND 400N C48 12

BLK 20 GND 400P C48 16

Cavity

Wire


To


BLK 14 GND 300A G300

BLK 18 GND 300B C1200 35

BLK 20 GND 300C C1200 36

BLK 20 GND 300D C1200 37

BLK 20 GND 300E C1200 38

BLK 18 GND 300F C5 15

BLK 16 GND 300G S300zz 3

BLK 18 GND 300H C1200 39

BLK 18 GND 300J C1200 40

Cavity

Wire


To



BLK 14 GND 400B C213 D3

BLK 18 GND 400C S400zz

BLK 20 GND 400D C220 5

BLK 20 GND 400E C215 3

BLK 20 GND 400K C2274 5

BLK 20 GND 400H C3000 3

BLK 20 GND 400J C220 8

Cavity

Wire


To



BLK 20 GND 500B C205 8

BLK 14 GND 500C C214 D3

Cavity

Wire


To



BLK 16 GND 600B C499 6

BLK 16 GND 600C C498 6

BLK 14 GND 600D R80 85

BLK 16 GND 600E RT80B

Cavity

Wire


To


1 YEL 14 ABS Power 30amp HAAT 120 C5 14

2 BLU/WHT 20 Low Beam Signal 24 C205 7

3 BLU/RED 18 T1 - 12V HAAT 200 C48 1

4 DK BLU 18 Acc. Delay Relay 140A S140

5 GRY/RED 16 Power Point/Line Lock Splice 380 C380 1

6 WHT 18 High Beam 22 C3 2

7 BLU 18 Low Beam 23 C3 3

8 GRY/RED 14 Power Window Motor RT 40 C213 D6

9 VIO 12 ABS Power 40amp 110 C5 25

11 GRY 20 Parking Lamp - Coil 25A S25

13 PNK 20 Mirror 7.5Amp HAAT 270 C214 B12

14 GRN/BLK 20 High Beam / FTP 21B S21

15 GRN/BLK 20 High Beam / FTP 21C S21

16 RED/GRN 18 R/S - Ignition On 201A S201

17 YEL 18 T4 - Aux 1, 12V HAAT 230 C48 9

18 RED 18 T5 - Aux 2, 12V Key On 170A S170

19 DK BLU/BRN 20 5amp Run/Start IC 171 C220 3

20 RED 18 T5 - Aux 2, 12V Key On 250 C48 10

22 VIO 18 10A R/S 240A S240

23 DK BLU/ORG 20 10A R/S 241 C2041A 13

24 RED 18 T6 - Aux 3, 12V Key On 260 C48 13

25 BLK 18 20A R/S 180C S180

26 YEL/RED 20 10A HAAT 220A S220

29 YEL/RED 14 Power Window Motor LT 50 C214 D6

30 DK BLU/BRN 20 SCICP 1286C S1286

31 VIO/WHT 20 Parking Lamp - Power 27A S27z

34 VIO 14 Wiper 30A 70 C5 24

35 BLK 18 GND 300B S300

36 BLK 20 GND 300C S300

37 BLK 20 GND 300D S300

38 BLK 20 GND 300E S300

39 BLK 18 GND 300H S300

40 BLK 18 GND 300J S300

42 BLU 14 Intercooler Pump Power 555 C6 A

Cavity

Wire





Page: 6 of 7

Date: 4/24/2010

JHD / RTM REV G

S101 – Left Tail Lamp Splice

S102 – Right Tail Lamp Splice

S201 – R/S Power from Ignition SpliceS140 – Acc. Delay Relay Splice

S220 – 10A HAAT Splice

S170 – 5A R/S Power Splice

S240 – 5A R/S Power Splice

S25 – Parking Lamp Signal Splice

S21 – High Beam/FTP Splice

S27z – Parking Lamp Power Splice Front

S27zz – Parking Lamp Power Splice Rear

S181 – BOO Splice

S180 – R/S Power Splice

To


GRN/BLK 20 High Beam / FTP 21A C5 18

GRN/BLK 20 High Beam / FTP 21B C1200 14

GRN/BLK 20 High Beam / FTP 21C C1200 15

Cavity

Wire


To


GRY 20 Parking Lamp Signal - Coil 25A C1200 11

GRY 20 Parking Lamp Signal 25B C205 2

GRY 20 Switch Illumination 25C C205 1

Cavity

Wire


To


VIO/WHT 20 Running Lamp Relay Pwr. 27A C1200 31

VIO/WHT 20 Running Lamp Pwr. 27B C3 7

VIO/WHT 20 Running Lamp Pwr. 27C S27zz

VIO/WHT 20 Running Lamp Pwr. 27F C2274 16

Cavity

Wire


To


VIO/WHT 20 Running Lamp Pwr. 27C S27z

VIO/WHT 20 Running Lamp Pwr. - Taillamp 27D C498 2

VIO/WHT 20 Running Lamp Pwr. - Taillamp 27E C499 2

VIO/WHT 20 Running Lamp Pwr. - Rain Lmp 27G RL01 QD1

Cavity

Wire


To


DK BLU 18 Acc. Delay Relay 140A C1200 4

DK BLU 18 Acc. Delay Relay 140B C213 B10

DK BLU 18 Acc. Delay Relay 140C C214 A3

Cavity

Wire


To


BLK 18 R/S Power 180A C2314 1

BLK 18 R/S Power 180B C5 16

BLK 18 R/S Power 180C C1200 25

Cavity

Wire


To


VIO 18 BOO to ABS 181A C5 26

VIO 18 BOO Switch 181B C2314 2

VIO 20 BOO to Controls Pack 181C C47 11

Cavity

Wire


To


RED/GRN 18 Ign. R/S Power to PDB 201A C1200 16

RED/GRN 18 Ign. R/S Power 201B C8 1

RED/GRN 18 Ign. R/S Power 201C C48 2

RED/GRN 18 Ign. R/S Power 201D C47 3

RED/GRN 18 Ign. R/S Power 201E C48 3

RED/GRN 18 Ign. R/S Power 201F C3000 1

RED/GRN 18 Ign. R/S Power 201G C48 8

Cavity

Wire


To


YEL/RED 20 10A HAAT 220A C1200 26

YEL/RED 20 10A HAAT 220B C220 1

YEL/RED 20 10A HAAT 220C C205 3

Cavity

Wire


To


ORG 18 Left Tail Lamp Source 101A C5 2

ORG 18 Left Tail Lamp Lead 101B C498 3

ORG 18 Left Tail Lamp Lead 101C C498 4

ORG 18 Left Tail Lamp Lead 101D C498 5

Cavity

Wire


To


BRN 18 Right Tail Lamp Source 102A C5 4

BRN 18 Right Tail Lamp Lead 102B C499 3

BRN 18 Right Tail Lamp Lead 102C C499 4

BRN 18 Right Tail Lamp Lead 102D C499 5

Cavity

Wire


To


RED 18 12V Key On 170A C1200 18

RED 18 12V Key On 170B C5 19

RED 18 12V Key On 170C C5 13

Cavity

Wire


To


VIO 18 10A R/S 240A C1200 22

VIO 18 10A R/S 240B C5 10

VIO 18 10A R/S 240C C5 8

Cavity

Wire


S151 – HS CAN High Splice

S152 – HS CAN Low Splice

S938 – Fuel Pump Feed Splice

To


DK GRN 16 Fuel Pump Feed 938A C47 13

DK GRN 16 Fuel Pump Feed 938B C47 14

DK GRN 14 Fuel Pump Feed 938C R80 86

Cavity

Wire


To


WHT 20 HS CAN Low 152A C2041B 9

WHT 20 HS CAN Low 152B C5 30

WHT 20 HS CAN Low 152C C47 5

WHT 20 HS CAN Low 152D C220 12

Cavity

Wire


To


WHT/BLU 20 HS CAN High 151A C2041B 10

WHT/BLU 20 HS CAN High 151B C5 29

WHT/BLU 20 HS CAN High 151C C47 6

WHT/BLU 20 HS CAN High 151D C220 13

Cavity

Wire


S4033 – Fuel Pump Relay Splice

S1286 – SCICP Splice

To


DK BLU/BRN 20 SCICP Toggle 1286A C3 1

DK BLU/BRN 20 SCICP Indicator 1286B C48 15

DK BLU/BRN 20 SCICP Power 1286C C1200 30

Cavity

Wire


To


GRN/BLK 20 Fuel Pump Switch 4033A C48 4

GRN/BLK 20 Fuel Pump Indicator 4033B C48 11

GRN/BLK 20 Fuel Pump Relay 4033C C47 1

Cavity

Wire





Page: 7 of 7

Date: 4/24/2010

JHD / RTM REV G

C380 – Power Point

(Female Terminals)

LINELOCK – Line Lock Blunt Leads

To


BLUNT RED 18 Line Lock Power (Cased Wire) 381 CLLPWR

BLUNT BLK 18 GND (Cased Wire) 300L S300zz

Cavity

Wire


LLPWR – Line Lock Power Feed (Red Female QD)

LLHAAT – Line Lock Power Source (Red Female QD)

To


RED 18 Line Lock Power (Cased Wire) 381 CLINELOCK +

Cavity

Wire


To


YEL 18 20A HAAT Power for Line Lock 380C S380

Cavity

Wire


To


YEL 18 20A HAAT Pwr. for Trans Brake 380D S380

Cavity

Wire


S300zz – Ground Splice

S380 – Power Point/Line Lock Power

Power Point / Line Lock Splice Manufacturing Process

1. Install Power Point connector using circuit #’s 380 and 300G during manufacturing process.

2. Complete remainder of harness, and move to step 3 only after remainder of harness is complete.

3. Create two inline splices as shown below and install cased wire and 3 quick disconnect terminals.

300G

380

C380

300L

300G S300zz

381

380D

380C

380 S380

Distance between C380 and S380/S300zz

must not be less than 350mm

To


BLK 14 GND (Inline Splice) 300G S300z

BLK 18 GND (Inline Splice) 300G C380 3

BLK 18 GND - Cased Wire 300L LINELOCK -

Cavity

Wire


To


GRY/RED 16 20A HAAT 380 C1200 5

GRY/RED 16 Power for Power Point 380 C380 1

YEL 18 Power for Line Lock 380C LLHAAT

YEL 18 Power for Trans Brake 380D TBHAAT

Cavity

Wire


To


1 GRY/RED 16 Power Point/Line Lock Splice 380 C1200 5

3 BLK 16 GND Power Point/Line Lock 300G S300zz

Cavity

Wire


Visio-CM-14A005-CJ10 Rev H Body Harness - Performance · PDF fileCM-14A005-CJ10 , Main Body...

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Transcript of Visio-CM-14A005-CJ10 Rev H Body Harness - Performance · PDF fileCM-14A005-CJ10 , Main Body...