Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... ·...

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Waste plastics to petroleum fuels 830, Andromeda Lane Foster City, CA 94404 R&D Centre KK-16, HSIDC Estate Kalka, Haryana, India www.ventanacleantech.com Ventana Ecogreen Inc.

Transcript of Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... ·...

Page 1: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Waste plastics to petroleum fuels

830, Andromeda Lane Foster City, CA 94404 R&D Centre KK-16, HSIDC Estate Kalka, Haryana, India www.ventanacleantech.com

Ventana Ecogreen Inc.

Page 2: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

patent-pending

thermal depolymerization

technology for converting

waste plastics to diesel and gasoline blendstocks

Page 3: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Waste plastic recycling – global landscape

Plastics: landfilled per annum 180 million tons (60%)

Plastics: global production 300 million tons

Average growth : 9%

More plastic has been manufactured in last 15 years than the entire last century

Every piece of plastic ever manufactured continues to be in existence today *

*Except a very small % which has been incinerated

Page 4: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Waste plastic recycling – global landscape

Page 5: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Waste Plastic Recycling- Indian Scenario

# 5 Proprietary and Confidential

“We are sitting on plastic time bomb”……………………………..Supreme Court to CPCB in April 2013.

5.6 Million Tons of Waste Plastic per annum Delhi ………689.5 TPD Chennai…….429.5 TPD Kolkata…….425.7 TPD Mumbai… .. 408.3 TPD ~ 60% is recycled

CPCB Report to SC…2013

Page 6: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Anaerobic Thermal De polymerization

Ventana’s technology

HyFuel TM distillates

Post-consumer

Post-industrial

Post-commercial

Post-agricultural

Waste plastics

Page 7: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Corporate Summary

Entity Entity Ventana’s fully

continuous pilot plant

Privately held Delaware Class C

R&D centre India

[estd 2010]

Status Status 4th generation

demo plant commissioned

Over 400 trials conducted

across 4+ years

Intellectual Property Intellectual Property

8 patents filed in EU, US, India (5 unique)

IP relates to enablement of

continuous process

Process Type Process Type

Fully-continuous Lower capEx

and opEx

Page 8: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Technology overview

Liquid Oil � ��� � ��� bbl ton � � ��

Residue � Carbon char

Offgas � LPG like ��� � ���

� � �

1 bbl= 42 US Gallons= 159 liters

Oil SG = 0.78; 6.5 bbl= 1.00 KL

Page 9: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Technology Strengths

Continuous �non batch� process

Continuous �non batch� process

Direct generation of

diesel and gasoline blendstocks

�not synCrude�

Direct generation of

diesel and gasoline blendstocks

�not synCrude�

Decentralized plants�

Area requirement '(�� acres

Product flexibility

ability to generate

diesel gasoline

blendstocks* waxes*

grease base stock

Energy Payback Ratio (� X/ �with offgas recycling�

0�1 MW4hr electricity

�1 TPD plant can generate

�6789 eff�

�1 TPD plant can generate

�6789 eff�

Page 10: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Performs resin sorting, metal remover and size reduction

Material Preparation

Pre-processing line

Does not deploy washing or thermal methods

Accepts contaminated, dirty plastics ‘as-is’

In 2012 :

• 85% of Polyethylene

• 99% of Polypropylene

• 99% of Polystyrene

..contained in US municipal waste streams was landfilled (USEPA 2012)

No effluents are generated

Page 11: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Development overview

�Batch process �0.8 kg | 4 hrs �Vapor stage catalysis �Product : syncrude

and heavy waxes

2010 2011 2012 2013 2014

� Semi-continuous process

�4 kg | batch �Vapor stage catalysis �Guard beds for

dehalogenation �Product : mix of heavy

waxes, light and middle distillates

�Continuous process � 10kg/hr �Auto-cleaning and

expellation of char �Multi-stage heating �Product : heavier

hydrocarbons, waxes, some lighter fuels

�Continuous process � 50kg/hr � Significant process

intensification achieved �Product : diesel and

gasoline like fuels.

250 X scaleup

400 +

trial performed 40,000 lbs+

feedstock processed

4500+ gallons

product generated

Page 12: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Competition

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erc

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zati

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Process Type

Batch

Serial batch | continuous

Process under development

Continuous

Continuous

Process under development

20 TPD plants in operation in UK and Spain (retail =$175/barrel)

Fuel Generated

Synthetic crude

Diesel, #6 (heavy) oil

Diesel, naptha

Diesel, naptha, heavies

Diesel, kerosene, naptha

Page 13: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Competitive Edge

A g i l y x (Portland) vanguard leader

Capital Raised : $54m Kleiner, WM, Total, Chrysalix, Keating Capital

Ventana Vadxx

Agilyx Vadxx Ventana

Product Synthetic Crude

Naphtha and diesel blendstocks*

7�9 waxes Naphtha and diesel blendstocks

Process

Batch mode

�Gen � continuous� Continuous Continuous

Yield � barrelton '� barrelton � barrelton

Page 14: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Road-to-market

Engineering Design Engineering Design

Next milestone : 25 TPD demo plant

Next milestone : 25 TPD demo plant

Page 15: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

� Feedstock LoI

Highland Park, Michigan

Feedstock LoI

Highland Park, Michigan

Fuel Offtake LoI Indigo Energy (headquarters : Atlanta)

Fuel Offtake LoI Indigo Energy (headquarters : Atlanta)

Road-to-market

Page 16: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Amit Tandon

Founder | CEO

Author of 5 patents in plastic-to-oil

space – over 7 years experience with

the sector.

Jonathan

Michael

CFO (Consulting)

CFO expert with hardware companies

in energy technology sectors. Ex CFO

Solexel, Sonim, Solyndra and IXI.

Dr. Ram Iyer

Vice President:

Engineering

Top-management executive, stalwart

chemical engineer - over 30 years of

experience with design, development,

scaleup and commercialization of

complex chemical plant and refinery

units.

Ventana's team is highly experienced with technology development, waste recycling and manufacturing industries. Team members have over 200 years of combined experience with : � Chemical � Petroleum � Mechanical � Industrial � Electrical � Waste Recycling

Team Ventana • Ventana is incubated and supported by Milestone 4 India’s leading

automotive component manufacturing company�

• Milestone has � manufacturing plants in North India and employs

over (111 people�

Page 17: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Eugene Jones

Director: Business

Development

Serial entrepreneur. Over 30 years of

experience with waste management

and recycling in senior CxO level

positions. Leads Ventana’s business

development initiatives in a

consulting role.

Larry Buckle

Director: Supply

Chain

Inventor and senior executive having

30 years of experience with

engineering, development,

operation and management of solid

waste processing systems.

Spearheads Ventana's supply chain

efforts in a consulting role .

Biresh Thakur

Senior Engineering

Manager

Accomplished executive with over

30 years of experience with

industrial manufacturing and

equipment design.

Rakesh Dutta

Engineering

manager

Hands-on technocrat with over 35

years of experience with mechanical

and electrical industry spanning

energy, oil and polymers.

Team Ventana Ventana's team is highly experienced with technology development, waste recycling and manufacturing industries. Team members have over 200 years of combined experience with : � Chemical � Petroleum � Mechanical � Industrial � Electrical � Waste Recycling

Page 18: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Siddharth

Mohan

Senior Process

Engineer

• Chemical engineer overseeing

Ventana’s R&D. Priorly with National

Biofuel Energy Lab

Ankit Goyal

Process

Engineer

Chemical engineer overseeing

engineering design and operation of

pilot plant.

Dr. Edward

Beardsworth

Strategic Advisor

• Strategic advisor, physicist and

cleantech specialist.

• Ex- Director at The Hub Lab and Jane

Capital Partners.

Team Ventana

VentanaBs efforts are

additionally supported

by an array of

technical staff 4

including plant

operators* welders*

fitters* electricians and

draftsmen�

The company also

has a CD hour in4

house machining and

fabrication shop

giving it rapid

turnaround time on

process

improvements�

Page 19: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Fuel Type $/ MMBtu

Ethanol 85 $ 35.1

Gasoline $ 30.4

Electricity $ 28.8

Distillate Fuel Oil $ 28.4

Propane $ 23.2

Jet Fuel $ 23.0

Residual Fuel Oil $ 20.4

Ventana's plastic-to-oil (cost of production) $ 10.9

Metallurgical Coal $ 7.3

Natural Gas $ 5.4

Energy Prices $/MMBtu* - 2012 Energy Prices $/MMBtu* - 2012

*EIA 2012

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

Diesel Fuel Motor Gasoline

EIA : Distillate Price Forecast (2015-40 ) EIA : Distillate Price Forecast (2015-40 )

*EIA 2013

Rate of increase 2.90%

($/ gallon)

($/ gallon)

~$8.0 / gallon

Macrotrends | Headwinds

Page 20: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Biffa (UK) has closed its

20,000 tons a year low-

grade plastic recycling

facility after finding an

unacceptably high level

of contamination in rigid

plastic pots, tubs and

trays sourced from

MRFs.

letsrecycle.com (June 2013)

International

Recycling Group … is

looking to build a 1000

TPD plant to convert

low-grade plastics to

coal substitute fuel

pellets for use in blast

furnaces in steel

production.

Resource Recycling (Oct 13)

Under China’s operation

Green Fence … more than

800,000 tons of recyclables

or scrap have been

rejected and Chinese

customs officials have

suspended the import

licenses of 247 companies.

Macrotrends | Headwinds

Market price :

Coal : $ 75 / ton of plastic

HyFuel: $ 690 / ton of plastic

Differentiator :

Ventana’s technology accepts contaminated, dirty waste plastic

Page 21: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

# 21 Proprietary and Confidential

Waste plastics

62,000,000 tons pa No of plastic to fuel facilities (50 TPD) 2000+

No of jobs created

50,000+ $2.0 bn pa

Landfill charges avoided

Fuel generated

8.5 bn gallons pa

Revenue $23.0 bn pa

Sufficient to fuel 12.0m cars

US total market in numbers

Macrotrends | Headwinds

Page 22: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Macrotrends | Headwinds

100 + inbound inquiries 35 countries

100 + inbound inquiries 35 countries

Page 23: Ventana Ecogreen Inc. - Gujarat Pollution Control Board Speaker PPTS/Day 2/Session 2x... · 2014-12-15 · Ventana Ecogreen Inc. patent-pending thermal depolymerization technology

Amit Tandon, CEO [email protected]

Tel : +1-650-918-4590 www.ventanacleantech.com

Contact

Ventana’s R&D centre (India)

830, Andromeda Lane Foster City, CA 94404 R&D Centre KK-16, HSIDC Estate, Kalka, Haryana. India 13302 Dr. Ram Iyer, VP (Engineering) [email protected]