VELOX MASTER 4M/22 ZAFFERANI GLAS S.R.L – ITALY 1...VELOX MASTER 4M/22 ZAFFERANI GLAS S.R.L –...

VELOX MASTER 4M/22 ZAFFERANI GLAS S.R.L – ITALY 1

MAS4ing001.doc06/04/09



VELOX MASTER 4M/22

AUTOMATIC STRAIGHT LINE EDGER

GUARANTEE PAG.3 WARNINGS PAG.3 ACCESSORIES AND TECHNICAL CHARACTERISTICS PAG.4 INSTALLATION AND ELECTRICAL CONNECTIONS PAG.5 ADJUSTMENT OF THE MACHINE PAG.5 ADJUSTMENT OF SPEED-TRACK PAG.7 ADVICE ON USE AND MAINTENANCE PAG.8 SPARE PARTS LIST PAG.10 TECHNICAL DRAWINGS PAG.11 SECTIONS OF THE WHEELS PAG.14 ELECTRICAL DRAWINGS PAG.16

IMPORTANT:

For quick dispatch of spare parts it is necessary to know:

* TYPE OF MACHINE AND VOLTAGE * SERIAL NUMBER OF MACHINE * NUMBER OF SPARE PART



* QUANTITY OF SPARE PARTS NECESSARY



GUARANTEE

The Company guarantees that the machine has been tested in all its parts in asatisfactory way. The Guarantee is valid for a period of 6 months and it is limeted tothe good quality of the machine, of its components and to the absence of faults in itsconstruction.Excluded from the guarantee are the electrical motors and any other part which is notof our production.In this instances however supply the guarantees of the manifacturing firm of thesecomponents.The purchaser has the unique right of substitution of the defective parts excluding thecost of transport, packaging and or eventual borrowing to cover operations.It is however excluded from the guarantee any damage derived from misuse of themachine, lack of observance of normal maintenance or damage caused by ill-trinaedperators.No reimbursement will be made for possible inactivity of the machine.

WARNINGS

In order to obtain the best results we reccomend our Customer to strictly adhere to theinstructions contained in this little book. In this way it will be possible to obtain themaximum potential from the machine and be possible to avoid the inconveniencecaused by not observing the correct use and maintenance. In any case, to avoidcontacting the factory for incoveniences easily remedied we reccomend to follow theinstructions on the apposit pages with great care. If the operator should meet withdifficulties not covered by this book it is advised that contact should be made with thefactory giving details of problems encountered. Precision in giving details will result ina rapid and perfect installation. About spare parts we reccomend the customer toindicate the exact serial number of the corresponebìnt piece.It should be possible to obtain the relevant details from this book using the diagramsgiven.



PARTS AND ACCESSORIES

The machine is delivered complete with:

- plans and drawings for electrical parts - n°1 pilot lamp - n°2 fuses 4A - n°3 fuses 10A (GL) - n°4 window knob - n°1 spanner mm. 10 - n°1 spanner mm. 13 - n°1 spanner mm. 17 - n°1 spanner (hexagonal type) mm.8 - n°1 tubular spanner mm. 30 - n°1 hooked spanner mm. 17 - n°2 key for electric plan - n°6 supports complete with wheels - n°1 guarantee certificate - n°1 diamant wheel (coarse grained) _ 175 mm - n°1 diamant wheel (fine grained) _ 175 mm - n°2 polishing wheels _ 200x20x90 hole

TECHNICAL CHARACTERISTIC

Power Motor-reducer track ..... CV 1,0Power motor diamond wheel .. CV 3,0Power motor polishing wheel ................ CV 1,5Power pump ................................. CV 0,25Minimun workable thickness ................. mm. 3Maximum workable thickness ................. mm. 22Minimum workable height .................... mm.80Lenght of installed machine ................. mm. 6000Height of installed machine ................ mm. 2350Width of installed machine ................. mm. 900Weight of installed machine ready to function kg. 1900



INSTALLATION AND ELECTRIC CONNECTIONS

After having chosen the place of installation in your factory, bearing in the mind thenecessary space for operations, position the machine making sure of its level. If themachine is to be positioned near to a wall allow enough space behind for theperiodical necessary maintenance. To avoid unnecessary ugly piping in the factoryensure that the necessary inlet and outlets for the eaters are provided. About electricconnections verify, before all, that the voltage of your factory corresponds to thevoltage of the machine. Starting from the control box connect the machine to a fuse-board of right amperage. It is also necessary to earth the machine. Check all relevantpoints for possible short circuits which could damage the machine's electrical parts.

ADJUSTMENT OF THE MACHINE

Before functioning the machine ensure that all parts including transport bench are inplace as per instructions.Checking the electric connection verify if the spy is on and if the rotation of motors(motors of the wheels and not of the track) is right; in case of wrong rotation invertonly elecrtic general cables (R-S-T). Ensure that the water in the external sink is atthe correct level and that water is pumped to the wheels.In case you use direct water, be sure that it is enough.After these simple operations using the handle-wheel (10) adjust the track accordingto the thickness you want to machine. Adjust all the pointers (3) and (4) of thediamond an polishing wheels according to the thickness.Lower all the wheels by the handle-wheel (5). Start the machine with a glass insideand slowly raise the wheels by the handle (5) up to the wheels touch the glass.



During this operation check if the ammeters mark the right absorbtion. The handle-wheels (3) to centrate the wheels give an approximate direction so that after the firstglass you machine adjust them in the right way. The same is for the handle-wheels(4).



ADJUSTMENT OF TRACK-SPEED

Your VELOX MASTER 4M/22 is equipped with an inverter system which allows toadjust the speed of the track turning the potentiometer on the electric board. Thisadjustment has to be done according to the thickness of the glass you are working asshown below:

THICKNESS (mm) SPEED (m/min) POTEZ. SETTING3-4 2.3 4-55-6 1.5 38 1.2 2-310-12 1.0 216 0.6 122 0.5 0

These values of speed are indicative because many factors influences it and it isimpossible to schedule them.



ADVICE ON USE AND MAINTENANCE

In this chapter are the most important operation to do in order to use your VELOXMASTER 4M/22 in the best way:

1) It is very important that the water tank (43), where is the pump (13), is changedevery day in order to have water always clean. It is a good rule to make the machinework ten minutes every week-end without glass and with clean water. This operationlets to clean all the circuits from silicium residues.

2) In order to get a good polishing it is a good rule to refrigerate the polishing wheelswith running water connecting the valve (97) directly with your hydric network.

3) For a good working of the track it is necessary sometime to lubrificate it by thegrease pump (92). Actioning 5 or 6 times the lever of the pump with the track workingyou will reduce completly the fretting of the guides of the track.

4) It could be happen that because of some mechanical bond the rubber plate forchaintrack traction don't press the glass in a right way; if it is like this you have toadjust the hand-wheel (1) on the right pression and to move the red index to make itindicate the exact thickness of the glass.

5) After months it may happen that because of some mechanical bond, a plate glasslonger then one meter and half is not worked in a right way. In this case, youmustopen the the carters of the track, slacken the grub screw on the collet of the pinions,slacken the jum nuts and screw lightly the screw (16) of 1/4 of turn from both the sidesof track. Now lock everithing. This adjustment in case repeated will take backdefinitiveky equilibrium of forces to chain conveyor sheet of glass.



6) Sometime it is a good rule to check thatthe track gears (30), (31), (32) arelubrificated with grease in a right way.

7) It is a good rule to install the wheels payng attention to the cleaning of the shaft ofthe motor and the wheels in order to make them turn well centred.

8) If ypu use the same wheels for a long time it is a good rule to invert them in order toconsume them in a good way. Sometime check if the wheels have the round or flatedge well consumed if it is not like this adjust their position by the handle-wheel (3).

IMPORTANT: all machines ZAFFERANI are tested and checked in all their parts, forthis reason the their adjustment is very simple.



SPARE PARTS

1 - AMMETERS2 - EMERGENCY STOP BUTTON3 - HANDLE FOR CENTERING THE WHHELS4 - HANDLE FOR TILTING THE WHEELS5 - HANDLE FOR RISING THE WHEELS6 - STOP BUTTON POLISHING WHEELS7 - POTENTIOMETER FOR TRACK SPEED8 - REVERSE TRACK BUTTON9 - DIAMOND WHEEL10 - HANDLE-WHEEL FOR GLASS THICKNESS11 - POLISHING WHEEL16 - PINION FOR CONVEYOR ALIGNMENT ADJUSTMENT17 - HARD RUBBER PLATE FOR CHAINTRACK TRACTION18 - PINION TRACK19 - SOFT RUBBER PLATE FOR CHAINTRACK TRACTION19B - HARD RUBBER PLATE FOR CHAINTRACK TRACTION21 - RACK CUTTER22 - LATHE TOOL (MOVING)23 - LATHE TOOL (FIXED)25 - TRACTION SHAFT (SHORT)27 - PARA RUBBER PACKING29 - TRACTION SHAFT (LONG)30 - TRACTION DRIVEN GEAR31 - TRACTION DRIVING GEAR32 - TRACTION REDUCTION GEAR33 - GEARED ELECTRIC MOTOR34 - ADJUSTMENT THICKNESS GEAR36 - STRIP (FULL SET)53 - HOOK SUPPORT WITH WHEEL72 - RUBBER BELT FOR CONVEYOR



SECTIONS OF THE WHEELS

TYPE GRINDING THIKNESS D.WHEEL ROUND FLAT POLISHROUND 3_12 175 14 / 200X20X90ROUND 13_22 175 24 / 200X30X90FLAT+ARRISES 3_12 175 / 10 200X20X90FLAT+ARRISES 13_22 175 / 20 200X40X9045° 6_12 195 / / /

Here below are the different kind of glass section you can work using wheels you canfind on the market.

Next page: the dimension and the geometry of all the wheels you can use.

VELOX MASTER 4M/22 ZAFFERANI GLAS S.R.L – ITALY 1...VELOX MASTER 4M/22 ZAFFERANI GLAS S.R.L –...

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