VelagapudiRamakrishna … SiddharthaEngineeringCollege:Vijayawada-7 ... Semester VIII S.No Sub. Code...

VelagapudiRamakrishna SiddharthaEngineeringCollege:Vijayawada-7

SchemeofInstructionandExamination– VR14

Departmentof MechanicalEngineering

Semester VII

S.No Sub. Code Subject Title L T P C CE SE T

1 14ME3701 Finite Element Method 4 1 4 30 70 100

2 14ME3702 Computer Aided Manufacturing 4 4 30 70 100

3 14ME3703 Refrigeration and Air Conditioning 4 4 30 70 100

4 14ME4704 Program Elective – I 3 1 3 30 70 100

5 14ME4705 Program Elective – II 3 1 3 30 70 100

6 14ME3751 Heat Transfer Lab 3 2 30 70 100

7 14ME3752 Design and Metrology Lab 3 2 30 70 100

8 14ME6753/

14ME6754

Internship/ -- 4 2 -- 100 100

Industry offered Course 2 --

9 14ME5755 Mini Project 2 2 30 70 100

Total 18/

20 5

10/

6 26 240 660 900

L – Lecture, T – Tutorial, P – Practical, C – Credits, CE - Continuous Evaluation, SE - Semester End

Evaluation, T – Total Marks

ELECTIVE– I:

ME 4704/1 :Mechatronics

ME 4704/2 :Computational Fluid Dynamics

ME 4704/3 : Hydraulic and Pneumatic Systems

ME 4704/4 : Reliability Engineering

ME 4704/5 :Optimization Techniques

ELECTIVE– II:

ME 4705/1 :Computer Aided Design

ME 4705/2 :Design for Manufacturing & Assembly

ME 4705/3 :Mechanical Vibrations

ME 4705/ 4 :Signal Analysis and Condition Monitoring

ME 4705/5 :Product Design and Development

VelagapudiRamakrishna SiddharthaEngineeringCollege:Vijayawada-7

SchemeofInstructionandExamination– VR14

Departmentof MechanicalEngineering

Semester VIII

S.No Sub. Code Subject Title L T P C CE SE T

1 14ME 3801 Manufacturing Management 4 4 30 70 100

2 14ME 4802 Program Elective - III 3 1 3 30 70 100

3 14ME 4803 Program Elective - IV 3 1 3 30 70 100

4 14ME3851 Computer Aided Engineering Lab 3 2 30 70 100

5 14ME 5852 Major Project 2 6 10 10 30 70 100

Total 12 8 13 22 150 350 500

L – Lecture, T – Tutorial, P – Practical, C – Credits, CE - Continuous Evaluation, SE - Semester

End Evaluation, T – Total Marks

ELECTIVE– III:

ME 4802/1 :Robotics

ME 4802/2 :Flexible ManufacturingSystems & Group Technology

ME 4802/3 :Advanced Manufacturing Management

ME 4802/4 :Machine Tool Design

ME 4802/5 :Advanced Manufacturing Processes

ELECTIVE– IV:

ME4803/1 : Energy Conversion & Management

ME4803/2 : Automobile Engineering

ME 4803/3 :Cryogenic Engineering

ME 4803/4 :Gas Dynamics

ME 4803/5 :Solar Energy Utilization

14ME 3701 - FINITE ELEMENT METHOD

Course Category: Program Core Credits: 4

Course Type: Theory Lecture - Tutorial - Practice: 4 - 1 - 0

Prerequisites: 14ME3302 Mechanics of Materials

14ME3402Advanced Mechanics of

Materials

14ME3601 Heat Transfer

Continuous Evaluation:

Semester end Evaluation:

Total Marks:

30

70

100

Course

outcomes

After successful completion of this course, the student will be able to

CO1 Understand the philosophy of FEM and solve 1-D bar problems (a,c,e,k)

CO2 Understand finite element formulation for planar truss, beam and frame

problems (a,c,e,k)

CO3 Apply FEM to 2-D plane-stress, plane-strain and axisymmetric problems, and

perform 1-D numerical integration (a,c,e,k)

CO4 Apply FEM to 1-D steady state heat transfer and understand FE formulation for

free vibrations of 1-D problems (a,c,e,k)

Contributio

n of Course

Outcomes

towards

achievement

of Program

Outcomes

(L–Low, M-

Medium,H-

High)

POa POb PO

c

POd PO

e

PO f POg PO

h

PO i PO j PO

k

PO

l

CO1 M L H M

CO2 M L H M

CO3 M L H M

CO4 M L H M

Course

Content

UNIT I:

Fundamental Concepts: Introduction, stresses and equilibrium, boundary conditions,

strain-displacement relations, stress-strain relations for plane stress, plane strain, 2-D

axisymmetric and three-dimensional cases, potential energy and equilibrium; the

Rayleigh-Ritz method, Galerkin’s method.

Basic Concepts of F.E.M. and One Dimensional Problems : Fundamental concepts,

Finite Element Modeling, Coordinates and Shape functions, The Potential Energy

Approach, Stiffness Matrix and Load Vector, Assembly of the global stiffness matrix

and load vector, Properties of global stiffness matrix, The Finite Element equations;

Treatment of boundary conditions, Examples of Axially Loaded Members, Quadratic

shape functions, Temperature effects.

UNIT II:

Analysis of Plane Trusses: Introduction, Plane Trusses, Local and Global Coordinate

systems, Element Stiffness Matrix, Treatment of boundary conditions, Stress

Calculations, Example of plane Truss with three members.

Analysis of Beams and Frames: Introduction, Potential Energy Approach, Element

stiffness matrix for two node planar beam element, load vector, boundary conditions,

simple beam problems.Stiffness matrix of two node planar frame element.

UNIT III:

Two Dimensional Problems: Introduction, Plane Stress and Plane Strain, Finite

Element Modeling, Constant Strain Triangle (CST); Potential Energy Approach,

derivation of Element Stiffness matrix, derivation of force vector for body forces and

linearly varying pressure load, Problem modeling and boundary conditions.

Finite element formulation for an axisymmeric linear triangular element, Derivation of

element stiffness matrix, derivation of force vector for body forces and uniformly

distributed pressure load. Concepts of isoparametric, subparametric and superparametric

elements, Numerical integration: One-dimensional Integrals using one-point formula,

One-dimensional Integrals using two-point formula.

UNIT IV:

One-Dimensional Steady State Heat Transfer Analysis: Introduction, One

dimensional steady state heat conduction, boundary conditions: specified temperature,

convection and heat flux, Galerkin’s approach for heat conduction, One dimensional

heat transfer in thin fins.

Free Vibration Analysis: Hamilton’s principle, solid body with distributed mass,

derivation of element mass matrix: linear one-dimensional bar element, truss element,

beam element, Evaluation of eigenvalues and eigenvectors, Natural frequencies of a

stepped bar with one end fixed and other end free boundary conditions.

Text Books

and

Reference

Books

Text Books: 1. Introduction to Finite Elements in Engineering by T. R. Chandrupatla and A. D.

Belegundu, 3rd

Edition, PHI Learning Private Limited, 2011.

Reference Books: 1. Singiresu S. Rao, “The Finite Element Method in Engineering”, Fifth edition,

Butterworth-Heinemann, 2011.

2. An introduction to the Finite element method by J. N. Reddy, 2nd

edition,

TataMcgraw-Hill, 2004.

3. Cook, Robert Davis et al, "Concepts and Applications of Finite Element

Analysis", Wiley, John & Sons, 4th

Edition, 2007.

4. Finite Element Analysis by P. Seshu, PHI Learning Private Limited, 2008.

E-resources 1. https://en.wikipedia.org/wiki/Finite_element_method

2. http://reference.wolfram.com/applications/structural/FiniteElementMethod.html

3. https://www.youtube.com/watch?v=oNqSzzycRhw

4. https://www.youtube.com/watch?v=NYiZQszx9cQ&list=PLA4CBD0C55B9C38

78

https://en.wikipedia.org/wiki/Finite_element_method

http://reference.wolfram.com/applications/structural/FiniteElementMethod.html

https://www.youtube.com/watch?v=oNqSzzycRhw

https://www.youtube.com/watch?v=NYiZQszx9cQ&list=PLA4CBD0C55B9C3878

https://www.youtube.com/watch?v=NYiZQszx9cQ&list=PLA4CBD0C55B9C3878

14ME 3702 - COMPUTER AIDED MANUFACTURING



Prerequisites: 14ME1107- Mechanics for Engineers

14ME3507–Metal Cutting and

Machine Tools


Semester End Evaluation:

Total Marks:

30

70

100

Course outcomes

Upon successful completion of the course, the student will be able to:

CO1 Understand the concepts of NC machine tools, their classification,

applications, Advantages & Disadvantages (a,c)

CO2 Understand the concepts of CNC, DNC, Adaptive control and Manual

part programming (a,c)

CO3 Understand the fundamentals of A P T Language and Group Technology

(a,c,e,k)

CO4

Understand the concepts of Computer Aided Process Planning, Flexible

Manufacturing Systems, their applications, Advantages & Disadvantages

(a,c)

Contribution of

Course outcomes

towards

achievement of

Program

Outcomes

(L – Low,

M - Medium,

H – High)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO

l

CO1 M M

CO2 M M

CO3 M M M H

CO4 M M

Course Content UNIT I:

Numerical Control in Production Systems: Introduction, Historical

background, role of computers in manufacturing, components of NC Systems,

Need for numerical control, Classification of NC systems, NC coordinate system,

NC Applications, Advantages and disadvantages of NC machines, Recent trends

in NC systems.

UNIT II:

Computer Control of NC Machines: Introduction, Principles of operation of

CNC, Features of CNC, Developments in CNC systems, Direct Numerical

Control (DNC), Types of DNC, Advantages of CNC and DNC, Adaptive Control

Machining.

Manual Part Programming: Introduction, Manual Part Programming, Codes &

Concepts, Cutter Length Compensation, Cutter Radius Compensation, Canned

Cycles, Simple Programming Examples.

UNIT III:

Computer Assisted Part Programming:Advantages of Computer Assisted Part

Programming, APT Language, Geometry, Motion Commands, Macros, Simple

Programming Examples.

Group Technology:Introduction, Part Families, Parts Classification and Coding,

Different parts classification and coding systems, Cellular Manufacturing,

Composite Part Concept, Benefits of Group Technology.

UNIT – IV:

Computer Aided Process Planning:Types of Computer Aided Process Planning,

Retrieval type of Process Planning Systems, Generative Process Planning

Systems, Benefits of CAPP.

Flexible Manufacturing Systems: Introduction, Types of Flexible

Manufacturing Systems, FMS Layout configurations, Automated Guided Vehicle

Systems and its working principles, control and safety aspects of A G V S, FMS

Applications and Benefits, Introduction to Computer Integrated Manufacturing

Systems (CIMS).

Textbooks and

Reference books

Text Books:

1. P. N. Rao, T. K. Kundra& N. K. Tiwari, “Numerical Control & Computer

Aided Manufacturing”, Tata Mc- Graw Hill Publishers, New Delhi, 2008.

2. Mikell P. Groover, “Automation, Production Systems and CIM”, Prentice Hall

of India, 2nd Edition, New Delhi, 1995.

Reference books:

1. Mikell P. Groover, “CAD/ CAM”, Prentice Hall of India, 3rd Edition, Delhi,

1995.

2. YoramKoren, “ Computer Control of Manufacturing Systems”, Mc- Graw Hill

International Publishers, Singapore, 2010.

3. N. K. Mehta, “Machine Tool Design and Numerical Control”, Tata Mc-

Graw Hill Publishing Company Limited, New Delhi, 2008.

Web Resources:

1. http://nptel.iitm.ac.in

2. http://www.engr.sjsu.edu

3. http://web.iitd.ac.in

4. http://www.enotes.com/computer-aided-design-cad-cam

5. www.britannica.com/EBchecked/topic/130575/computer -aided-manufacturing

6. http://en.wikipedia.org/wiki/Computer-aided_design#overview

Video Lessons:

http://www.youtube.com/watch?v=83rhQ6oehIc

http://www.metacafe.com

http://www.youtube.com/watch?v=nvZBtJ-ncEM

http://www.engr.sjsu.edu/

http://web.iitd.ac.in/

http://www.enotes.com/computer-aided-design-cad-cam

http://en.wikipedia.org/wiki/Computer-aided_design#overview

http://www.youtube.com/watch?v=83rhQ6oehIc

http://www.metacafe.com/

http://www.youtube.com/watch?v=nvZBtJ-ncEM

14ME3703 - REFRIGERATION & AIR CONDITIONING


Course Type: Theory Lecture-Tutorial-Practice: 4 - 0 -0

Prerequisites: 14ME3303Basic Thermodynamics

14ME3404Applied Thermodynamics


Continuous Evaluation: 30

Semester end Evaluation: 70

Total Marks: 100

Course

Outcomes


CO1 Understand and analyze air refrigeration system and systems used in

aircrafts. (a,c,e)

CO2 Analyze simple VCR cycle and factors affecting the performance of the

cycle and understand the operation of various devices of VCR system. (a,c,e)

CO3 Select the most appropriate refrigerant for a given cooling application and

understand the impact of refrigerants on the environment. (h,i,j)

CO4 Understand the vapor absorption and other non conventional refrigeration

systems and their application as alternatives to VCR systems. (a,c,h)

CO5 Understand thermodynamics of air –vapor mixtures and analyze A/C process

& systems and heat pump circuits to design real world heating & cooling

needs. (a,c,e,h,j)

Contribution of

Course

Outcomes

towards

achievement of

Program

Outcomes

(H-High,

M-Medium,

L-Low)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO

l

CO1 M H H

CO2 M H H

CO3 H M H

CO4 M M M

CO5 H H H M M

Course Content

UNIT – I

Introduction to refrigeration:Applications, methods of refrigeration, unit of

refrigeration, C.O.P,

Refrigerants-classification, nomenclature, desirable properties commonly used

refrigerants and alternative refrigerants.

Air Refrigeration:Bell Coleman cycle, Open and Dense air systems,

Actualrefrigeration cycle, advantages of air refrigeration, refrigerationneeds of

aircrafts, types of aircraftrefrigerationsystems, problems.

UNIT – II

Vapor compression refrigeration: simple vapor compression refrigeration cycle,

T-S, P-h diagrams, Effect of super heating, subcooling, evaporative and condenser

pressures, pressure losses, problems.

VCR System components:Compressors- types, comparison, Condensers -

classification, working, Evaporators – Flooded and dry expansion types, Expansion

devices –AEV, TEV and capillary tube.

UNIT – III

Vapor absorption system: COP of absorption system, max COP, working of NH3 -

water system, H2O -Li Br system, three fluid absorption system, comparison

between VCR and VAR systems.

Steam jet refrigeration system: Principle of working, application, merits and

demerits.

Non-conventional refrigeration methods: Principle and operation of

thermoelectric refrigeration, Vortex tube and adiabatic demagnetization.

UNIT – IV

Air conditioning: Psychrometry- Psychrometric properties and processes,

Psychrometric chart,Summer, winter and year round A/C systems, human comfort

and effective temperature.

Cooling Loads: Sensible and latent heat loads, RSHF, GSHF, ESHF & ADP, air

conditioning load calculations, Types of heating, heat pump, different heat pump

circuits, application.

Text books and

Reference books

Text books:

1. A course in refrigeration and air conditioning - S. C. Arora, Domkundwar,

2014

2. Refrigeration and air conditioning - C. P. Arora. Tata Mc Graw-Hill, 7th

Print, 2006

Reference books:

1.Principles of Refrigeration - Dossat., 4th Reprint 1997,Pearson Education Ltd.

2.Refrigeration and air conditioning - Stoecker and Jones 1983, McGraw Hill

Data Books:

1.Refrigeration and Air conditioning Data book by Domkundwar&Domkundwar ,

Dhanapat Rai & Co.

2.Refrigerant & Psychrometric Tables & charts., SS Banwait and SC Laroiya, Birla

publication pvt ltd.

E-resources Web Resources:

1. http://www.refrigerationbasics.com/index.htm

2. http://www.howstuffworks.com/ac.htm

3. http://www.ashrae.org

4. http://www.taftan.com/thermodynamics/AIRCOND.HTM

5. http://www.wisegeek.com/how-does-air-conditioning-work.htm

http://www.refrigerationbasics.com/index.htm

http://www.howstuffworks.com/ac.htm

http://www.ashrae.org/

http://www.taftan.com/thermodynamics/AIRCOND.HTM

http://www.wisegeek.com/how-does-air-conditioning-work.htm

14ME4704/1 -MECHATRONICS

Course Category: ProgramElective Credits: 3

Course Type: Theory Lecture-Tutorial-Practice: 3-1-0

Prerequisites: 14ME3306 Kinematics of Machines

14EC1305 Basics of Electronics

Engineering


Semester end Evaluation: 70

Total Marks: 100

Course Outcomes Upon successful completion of the course, the student will be able to:

CO1 Understand the working principle of various Sensors and Transducers

(a,d,k)

CO2 Develop system models & transfer function for Mechanical, Electrical,

Fluid & Thermal systems (a,e,i)

CO3 Understand the working principle of different controllers such as

Proportional, Derivative, Integral, PI, PD and PID. (a,d,k)

CO4 Understand the case studies of Mechatronics systems like pick-and-place

robot, Timed switch and Barcode reader (a,d,i,k)

Contribution of

Course Outcomes

towards

achievement of

Program

Outcomes

(H-High,

M-Medium,

L- Low)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO

l

CO1 M M H

CO2 M H H

CO3 M H H

CO4 M H H H

Course Content

UNIT – I

Introduction to Mechatronics

Sensors & Transducers: Introduction, performance terminology, Classification of

sensors: Potentiometer sensor, strain gauged element, Capacity element, LVDT,

Optical Encoders, Tachogenerator and stain gauge load cell, Selection of sensors.

Signal Conditioning: Introduction data acquisition – Quantizing theory, Analog to

digital conversion, digital to analog conversion.

Operation amplifier: inverting amplifier,summing amplifier, integrating

amplifer,difference amplifier,flitering process

UNIT – II

Basic System Models: Modeling of one and two degrees of freedom Mechanical,

Electrical, Fluid and thermal systems. Block diagram representations for these

systems.

System Transfer functions: The Transfer function, Laplace transforms, First

order systems, Second order systems, systems in series, systems with feedback

loops.

UNIT – III

Closed loop controllers: Continuous and discrete processes, control modes, Two

step, Proportional, Derivative, Integral, PID controllers.

Digital logic: Logic gates, application logic gates digital comparator, coder,SR flip-

flop

UNIT – IV

PLC : Introduction, basic structure, I/P, O/P, processing, programming, ladder

diagrams, timers, internal relays and counters, data handling, analogue input and

output, selection of PLC.

Design : Designing Mechatronics systems, possible design solutions, case studies

of Mechatronics systems – i) Pick and place robot ii) Timed switch iii) Bar code-

reader

Text books and

Reference books

Text Books:

Mechatronics by W.Bolton, Pearson Education India 3rd Edtion, 2006.

References:

1.Mechatronics by HMT,1st Edition,2010.

2.Mechatronics by Mahalik,1st Edition,2003 TMH.

3.Introduction to Mechatronics – David and Alcaitore Michael B.Histand TMH,

4th Edition, 2006.

E-resources and

other digital

material

1. http://www.engr.sjsu.edu/sjlee/vendors.htm

2. www.engr.colostate.edu/~dga/mechatronics/resources.html

3. www.NI.com

4. www.cambridgemechatronics.com/contact/terms

5. www.pdf-free-download.com/mechatronics-labs.pdf

6. mechatronics.me.wisc.edu

http://www.engr.sjsu.edu/sjlee/vendors.htm

http://www.engr.colostate.edu/~dga/mechatronics/resources.html

http://www.cambridgemechatronics.com/contact/terms

http://www.pdf-free-download.com/mechatronics-labs.pdf

14ME4704/2 - COMPUTATIONAL FLUID DYNAMICS

Course Category Program Elective Credits: 3

Course Type Theory Lecture – Tutorial – Practice 3- 1 - 0

Prerequisites 14MA1101 Linear Algebra and

Differential Equations

14MA1301 Complex Analysis

and Numerical Methods

14ME3303 Basic Thermodynamics

14ME 3403Fluid Mechanics



Semester End Evaluation: 70

Total Marks: 100

Course

Outcomes

Upon successful completion of the course, the student will be able to

CO 1 Understand the philosophy of CFD and derive governing equations of fluid

flow. (a,c,e)

CO 2 Understand the principles of discretization. (a,c,e,k)

CO 3 Formulate solution techniques for parabolic and hyperbolic equations.

(a,c,e,k)

CO 4 Apply some of the popular FD techniques in the solution of fluid flow

problems (a,c,e,k)

Course Content Unit I:

Importance and applications of CFD, Models of flow, governing equations of fluid

flow – Navier Stokes and Euler’s equations: Continuity, Momentum and Energy

equations in differential form, Physical boundary conditions.

Unit II:

Classification of partial differential equations, Discretization techniques- FDM,

FEM, FVM, Finite Difference equations- Taylor series, order of accuracy, forward,

backward and central differences for first order and second order differential

equations.

UnitIII:

Difference equations, Explicit and Implicit approaches, Thomas Algorithm (TDMA).

Analysis of stability, VN stability criteria for parabolic (1-D unsteady heat equation)

and Hyperbolic (1st order wave equation) equations, Courant number.

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)

PO a PO b PO c PO d PO e PO f PO g PO h PO i PO j PO k PO l

CO 1 H L M

CO 2 H L M M

CO 3 M L H M

CO 4 M L H M

UnitIV:

Simple CFD techniques: Lax-Wendroff technique, MacCormack’s technique and

Iterative and Relaxation techniques. Pressure correction technique, staggered grid,

SIMPLE algorithm, Boundary conditions for pressure correction method.

Text Books and

Reference

Books

Text Books:

1. Computational Fluid Dynamics - Basics with Applications - John. D. Anderson,

JR. McGraw Hill Education (India) Edition 2012.

2. Computational Fluid Dynamics - T. J. Chung, Cambridge University Press, 2nd

Edition, 2014.

Reference Books:

1. Introduction to computational fluid mechanics - Niyogi, Chakravarty, Laha,

Pearson pub. 1st Edition, 2009.

2. Numerical heat transfer and fluid flow - S.V. Patankar, Hemisphere Pub., 1st

Edition.

3. Computational Fluid flow and Heat transfer - K. Muralidhar and T.

Sundararajan-, Narosa Pub. 2nd

Edition, 2003.

E- resources

and other

digital material

Web Resources:

http://ocw.mit.edu/courses/mecharlical-engineering/2-29-numerigal-fluidmechanics-

fall2011/

http:/inptel.ac.in/courses/112105045/ (IIT Kharagpur)

http://nptel.ac.in/courses/112107080/ (IIT Roorkee)

http://nptel.ac.in/courses/112104030/ (IIT Kanpur)

littp://www.nptelvideos.in/2012/11/computational-fluid-d)'namics.html(IIT Madras)

http://www.cfd-onIine.com/

http://www.cfd-oniine.com/

14ME4704/3 -HYDRAULIC AND PNEUMATIC SYSTEMS

Course Category: ProgramElective Credits: 3

Course Type: Theory Lecture - Tutorial - Practice: 3 - 1 – 0

Prerequisites: 14ME3403Fluid Mechanics Continuous Evaluation:


Total Marks:

30

70

100

Course

outcomes


CO1 Understand the working Principles of Hydraulic pump and actuators (a,c,d)

CO2 Understand the working of different Control valves and Hydraulic Circuits

(a,c,d,k)

CO3 Understand basic Principles and Control of Pneumatic Systems (a,c,d,k)

CO4 Identify faults in the hydraulic systems and maintenance of the hydraulic

system. (a,c,d,k)

Contribution

of Course

Outcomes

towards

achievement

of Program

Outcomes

(L – Low,

M- Medium,

H – High)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO l

CO1 M M M

CO2 M M M M

CO3 M M M M

CO4 M M M M

Course

Content UNIT I:

Introduction: Fluid Power, Basic Law, Application of Fluid Power, Advantages of

Fluid Power Systems, Types of Fluid Power Systems.

Hydraulic Systems: Pumps – Gear Pumps, Vane Pumps Piston Pumps. Selection

and Specification of Pumps.

Hydraulic Actuators: Linear and Rotary Actuators

UNIT II:

Control and Regulation Elements: Pressure, Flow and Direction Control Valves

Hydraulic Circuits: Reciprocation, Quick Return, Sequencing, Synchronizing

Circuits, Industrial Circuits - Punching Press Circuit, Milling Machine Circuits

UNIT III:

Introduction to Pneumatic Systems: Pneumatic fundamentals, Pneumatic Valves

Pneumatic Circuits: Pneumatic circuits- Basic pneumatic circuit, Quick exhaust

circuit, feed control circuit and Time delay circuit

UNIT – IV

Hydraulic Circuits: Accumulators, Accumulator Circuits – Leakage

Compensation, Auxiliary Power Source, Emergency Source of Power

Maintenance of Hydraulic Systems: Maintenance of Hydraulic Systems, Trouble

Shooting of Hydraulic System.

Text books

and

Reference

books

Text Book:

1. Antony Espossito, "Fluid power with Applications", Prentice Hall, 1980

2. R Srinivasulu, “Hydraulic Pneumatic Controls”, 2nd

edition, TMH, 2009.

Reference books:

1. Andrew Parr, "Hydraulics and Pneumatics", (HB), Jaico Publishing House,

1999

2. Bolton. W. "Pneumatic and Hydraulic systems", Butterworth - Heinneman,

1997

E-resources

and other

digital

material

1. http://www.efluids.com/

2. http://fluid.power.net/

3. www.hydraulicspneumatics.com/

4. www.waterengr.com/

5. www.pumps.org/

http://www.efluids.com/

http://fluid.power.net/

http://www.hydraulicspneumatics.com/

http://www.waterengr.com/

http://www.pumps.org/

14ME4704/4 - RELIABILITY ENGINEERING

Course Category ProgramElective Credits: 3

Course Type Theory Lecture – Tutorial – Practice 3-1 - 0



14MA1301 Complex Analysis and

Numerical Methods



Total Marks: 100

Course

Outcomes


CO 1 Understand various concepts of mortality curve. (a,b,i)

CO 2 Understand different types of failure distributions. (a,b,i)

CO 3 Understand reliability prediction models. (a,b,i)

CO 4 Understand the concepts of reliability management. (a,b,i)

Contribution of

Course

Outcomes

towards achieve-

ment of Program

Outcomes

(H- High,

M- Medium ,

L- Low)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO

l

CO1 M M

M

CO2 M M

M

CO3 M M

M

CO4 M M

M


Reliability Concept: Reliability function - failure rate - Mean time between

failures (MTBF) -Mean time to failure (MTTF) – a priori and a posteriori concept

- mortality curve - useful life Availability - maintainability – system

effectiveness.

Unit II:

Reliability Data Analysis: Time to failure distributions - Exponential, normal,

Gamma, Weibull,Ranking of data - probability plotting techniques.

UnitIII:

Reliability Prediction Models: Series and parallel systems - RBD approach -

Standby systems -M/n configuration - Application of Baye's theorem - cut and tie

set method - Markov analysis -FTA – Limitations

UnitIV:

Reliability Management: Reliability testing - Reliability growth monitoring -

Non parametric Methods - Reliability and life cycle costs –Reliability allocation -

Replacement model.

Concept of risk- objective and scope of risk assessment- probabilistic Risk- risk

perception and acceptability- PRA management- preliminary hazard analysis-

HAZOP and HAZAN, FMEA and FMECA analysis, Fault tree Analysis

Reliability-based optimum design, Strength-based reliability

Text Books and

Reference

Books

Text Books:

1. Singiresu S. Rao ‘Reliability Engineering’ 1st Edition Pearson, 2014

2.Modarres, “Reliability and Risk analysis ", Mara Dekker Inc., 1993.

Reference books:

1. John Davidson, “The Reliability of Mechanical system ", published by the

Institution of Mechanical Engineers, London, 1988.

2. Smith C.O." Introduction to Reliability in Design ", McGraw Hill, London,

1976.

E- resources

and other

digital material

Web resources:

1. http://Life Data Analysis

2. http://nptel.ac.in/courses/10567/reliability

3. www.Reliability Growth Analysis.com

4. www.FMEA and FMECA Analysis.com

https://www.amazon.com/s/ref=dp_byline_sr_book_1?ie=UTF8&text=Singiresu+S.+Rao&search-alias=books&field-author=Singiresu+S.+Rao&sort=relevancerank

14ME4704/5 - OPTIMIZATION TECHNIQUES

Contribution of

Course

Outcomes

towards achieve-

ment of Program

Outcomes

(H- High,

M-Medium ,

L- Low)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO

l

CO1 M M

M

CO2 M M

M

CO3 M M

M

H

CO4 M M

M

Course

Content

Unit I:

Integer Programming: Cutting – Plane Algorithms, Branch and Bound method.

Geometric Programming: Introduction, Polynomial, Unconstrained Geometric

Programming, Constrained Geometric Programming, Complementary Geometric

Programming.

Unit II:

Non Linear Programming: Unconstrained nonlinear optimization, constrained

nonlinear optimization, Kuhn tucker Conditions.

Dynamic Programming: Elements of Dynamic Programming model, Problem of

dimensionality in Dynamic Programming, Solution of linear programs by Dynamic

Programming.

UnitIII:

Replacement Analysis: Replacement of items that deteriorate with time – value of

money changing with time –not charging with time – optimum replacement policy –

individual and group replacement.

Project Management: Resource Allocation, Resource leveling.

UnitIV:

Applications of Optimization in Design And Manufacturing Systems: Some typical

applications like optimization of path synthesis of a four-bar mechanism, Design of two



Prerequisites 14MA1301 Complex Analysis

and Numerical Methods



Total Marks: 100

Course

Outcomes

Upon successful completion of the course,the student will be able to

CO 1 Solve Integer programming and Geometric Programming problems. (a,c,e)

CO 2 Solve Non linear programming problems and linear models by dynamic

programming. (a,c,e)

CO 3 Familiarize with the basic concepts of replacement analysis and Resource

allocation. (a,c,e,l)

CO 4 Solve different Optimization problems (a,c,e)

bar truss, minimization of weight of a cantilever beam, optimization of springs and

gears, general optimization model of a machining process, Optimization Hydraulic

Cylinder.

Text Books

and

Reference

Books

Text Books:

1. Operations Research: Principles And Practice, 2nd Ed Ravindran, Phillips, Solberg

John Wiley & Sons 2007.

2. ‘Operations Research (units: I, IV)’SD Sharma,‘Kedarnath, Ramnath&

Co.,Meerut.16th edition 2009.

3. ‘Engineering Optimization Theory and Practice’ (III edition) SS Rao New Age

International-2014

Reference Books:

1. Operations Research’ R Pannerselvam 2ne Edition 2006, Pentice Hall Of India

Pvtltdnew Delhi.

E- resources

and other

digital

material

Web resources:

http://www.universalteacherpublications.com/univ/ebooks/or/Ch1/origin.htm

http://www.wolfram.com/solutions/OperationsResearch/

http://www.informs.org/Journal/IJOC/Areas-and-Area-Editors

http://orion.uwaterloo.ca/~hwolkowi/intrstsites.html

https://www.google.co.in/search?tbo=p&tbm=bks&q=inauthor:%22Ravindran%22

https://www.google.co.in/search?tbo=p&tbm=bks&q=inauthor:%22Phillips%22

https://www.google.co.in/search?tbo=p&tbm=bks&q=inauthor:%22Solberg%22

http://www.universalteacherpublications.com/univ/ebooks/or/Ch1/origin.htm

http://www.informs.org/Journal/IJOC/Areas-and-Area-Editors

14ME 4705/1 - COMPUTER AIDED DESIGN







Total Marks: 100

Course

Outcomes


CO 1 Understand the Importance of application of Computer for design, Design work

station, Display file structure and Normalized device coordinates. (a,d,k)

CO 2 Understand algorithms for different graphic primitives such as Line and Circle

(a,d,k)

CO 3 Understand 2D and 3D wire frame models and Parametric and Non Parametric

representation of curve. (a,d,k)

CO 4 Understand Surface Modeling, representation of surface patch, Solid modeling

like CSG and B-Rep. (a,d,k)

CO 5 Understand and apply the concepts of Graphic Transformations and windowing

(a,d,k)

Contribution of

Course

Outcomes

towards

achievement of

Program

Outcomes

(H- High,

M-Medium,

L- Low)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO

l

CO1 M M M

CO2 M M M

CO3 M M M

CO4 M M M

CO5 M M M


Introduction: Fundamentals of CAD, Design process, Applications of computer

for design, Benefits of CAD, Design Workstation, Graphic terminal.

Graphic Primitives:The Display-File Interpreter, Normalized Device

Coordinates, Display-File structure.

Unit II:

Primitives: Point Plotting, Drawing of Lines, Line drawing algorithms - DDA

Algorithm, Bresenham’s Line Drawing Algorithm, Mid Point Circle algorithm.

Geometric Modeling: 2D wire frame modeling, 3D Wire frame modeling, Wire

frame models, Entities and their definitions. Concept of Parametric and

nonparametric representation of curve.

Unit III:

Surface Modeling: Surface modeling and entities, Algebraic and geometric

form, Parametric space of Surface, Blending functions, Reparametrisation of

surface patch, Sub dividing cylindrical surface, Ruled surface, Surface of

revolution, Spherical surface, Composite surface.

Solid Modeling: Solid models, Solid entities, Solid representation, Sweep

representation, Constructive Solid Geometry (CSG) and Boundary representation

(B-rep).

Unit IV:

GeometricTransformations: Co-ordinate System used in Graphics. 2-D

Transformations - Scaling, Translation, Rotation. Homogeneous Transformations,

Combination Transformations, 3-D Transformations.

Windowing: Windowing, Viewport and Viewing Transformation.

Text Books and

Reference

Books

Text Books:

1. CAD/CAM by Mikel P. Groover and Emory W.Zimmers, Prentice Hall of

India , Delhi,3rd Edition-2007.

2. Computer Aided Design and Manufacture by C.B.Besant, and C.W.K.Lui,

Affiliated East – West Press Pvt Ltd, New Delhi. 3rd Edition-2007.

Reference Books:

1. CAD/CAM by Ibrahim Zied, 5th Re print-2002. TMH

E- resources

and other

digital material

Web resources:

1. http://en.wikipedia.org

2. http://www.learnerstv.com

3. http://www.caddprimer.com/

4. http://www.compinfo-center.com/cad/cad.htm

5. http://www.srikumar.com/cad/cad.html

6. http://www.tenlinks.com/CAD/reference/directories.htm

Video Reference:

1. http://blog.capinc.com/2010/06/convert-to-a-section-view/

2. http://www.solidsmack.com/design-resources/solidworks-lamborghini-

gallardo-car-tutorial/

http://www.tenlinks.com/CAD/reference/directories.htm

14ME 4705/2DESIGN FOR MANUFACTURING AND ASSEMBLY


Course Type Theory Lecture – Tutorial – Practice 3 - 1 - 0

Prerequisites 14ME3302 Mechanics of Materials

14ME4302 Advanced Mechanics of

Materials



Total Marks: 100

Course

Outcomes


CO 1 Understand the concepts of design and materials of design for manufacturing.

(a,c)

CO 2 Acquaint with the knowledge of designing creative components considering

ethical , human factors (a,f,h,i,j)

CO 3 Identify the design factors for casting welding and forging. (a,c)

CO 4 Understand the principles of machinating and assembly processes and eco-

efficient considerations in design. (a,c,h)


Introduction: Design Philosophy, Steps in Design process, general Design rules for

manufacturability, basic principles of designing for economical production, creativity in

design.

Materials: Selection of materials for design, developments in material technology,

criteria for material selection , material selection interrelation ship with process

selection.

Unit – II

Design in a Broader Context

Spectrum of Engineering activities – Organization of Engineering function –

Engineering profession - Ethics in engineering – societal considerations –Product life

Cycle – Technology forecasting – Technology innovation – Human factors in Design –

Design for occupational safety and health – Industrial Design

Unit – III

Metal Casting: Appraisal of various casting processes, selection of casting process,

general design considerations for casting, casting tolerances, use of solidification

simulation in casting design Product Design rules for sand casting

Metal Joining: Appraisal of various welding processes, factors in Design of weldments,

general design guidelines – pre and post treatment of welds – effects of thermal stresses

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)

PO a PO b PO c PO d PO e PO f PO g PO h PO i PO j PO k

PO l

CO 1 M

M

CO 2 M

H H

M M

CO 3 M H

CO 4 M H

H

in weld joints – design of brazed joints.

Forging: Design factors for forging, closed die forging design, parting lines of dies,

drop forging die design, general design recommendations

Unit – IV

Machining Processes: Overview of various machining processes, general design rules

for machining Dimensional tolerance and surface roughness Design for machining,

general design recommendations for machined parts

Assembly: Approaches to design for assembly - Approaches based on design principles

and rules Qualitative evaluation procedures, knowledge based approach

Environment: Introduction , motivations for environment, principles of environment

eco-efficiency , product life cycle perspective, environment tools and processes,

environment design guidelines

Text Books and

Reference

Books

Text Books:

1. Harry Peck., Design for Manufacture, Pittman Publication, 1983

2. George E. Dieter, Engineering Design – A materials and Processing Approach’

2nd

edition, Mc Graw Hill, International Editions, Singapore, 1991.

3. Alan Redford and Chal, Design for Assembly - Principles and Procedures,

McGraw Hill International Europe, London, 1994

Reference Books:

1. Robert Matousek., Engineering Design - A Systematic Approach, Blackie &

Sons Ltd, 1963

2. James G. Bralla, Hand Book of Product Design for Manufacturing, McGraw Hill

Co., 1986

3. Swift, K. G., Knowledge Based Design for Manufacture, Kogan Page Ltd., 1987

E-resources and

other digital

material

1. http://www.npd-solutions.com

2. http://poeth.com

3. http://hubpages.com

4. www.sciencedirect.com

5. http://soa.asee.org

http://www.npd-solutions.com/

http://poeth.com/

http://hubpages.com/

http://www.sciencedirect.com/

http://soa.asee.org/

14ME4705/3 - MECHANICAL VIBRATIONS



Prerequisites 14 ME 1107,14ME1205 Mechanics

for Engineers

14ME3503 Machine Dynamics



Total Marks: 100

Course

Outcomes


CO 1 Understand the concepts of damping. (a,b,c,e)

CO 2 Solve one d.o.f. forced vibration problems. (a,b,c,e)

CO 3 Solve two-degrees of freedom systems for natural frequencies. (a,b,c,e)

CO 4 Solvemulti-degrees of freedom systems for natural frequencies. (a,b,c,e)

Course

Content

Unit I:

Free vibrations of undamped and damped single DOF systems:Overview

ofundamped single DOF systems, Different types of damping, Free vibrations with

viscous damping, Over-damped system, Critically-damped system, Under-damped

system, Logarithmic decrement, Viscous dampers, numerical problems on damped free

vibrations.

Forced vibrations of single DOF systems: Introduction, Forced vibrations with

constant harmonic excitation, steady state vibrations, numerical problems.

Unit II:

Applications of Forced vibrations of single DOF systems: Forced vibrations with

rotating and reciprocating unbalance, Forced vibrations due to excitation of the support,

Energy dissipated by damping, Vibration isolation and transmissibility, numerical

problems.

Critical speeds of shafts: Critical speed of a light shaft having a single disc without

damping, critical speed of a light shaft having a single disc-with damping, numerical

problems.

Unit III:

Two-degrees of freedom systems: Principal modes of vibration, natural frequencies of

systems with rectangular modes, Natural frequencies of a double pendulum, natural

frequencies of torsional systems, Semi-definite system, numerical problems.

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M- Medium

L- Low)


CO 1 M M L H

CO 2 M M L H

CO 3 M M L H

CO 4 M M L H

Combined rectilinear and angular modes, numerical problems, Undamped forced

vibrations with harmonic excitation.

Vibration absorbers: undamped dynamic vibration absorber, Torsional absorber system,

centrifugal pendulum absorber.

Unit IV:

Multi-Degree of freedom systems – exact analysis: Free vibrations- equations of

motion, Influence coefficients, generalized coordinates and coordinate coupling, Natural

frequencies and mode shapes (Eigen values and Eigenvectors), numerical problems.

Orthogonal properties of the normal modes, modal analysis: undamped free

vibrations.Continuous Systems: Longitudinal vibrations of bars, numerical problems.

Text Books

and

Reference

Books

Text Books:

Mechanical Vibrations by G. K. Grover, New Chand & Bros, 8th edition, 2009.

Reference Books:

1. Mechanical Vibrations by R. Venkatachalam, PHI Learning Private Limited,

2014.

2. Mechanical Vibrations: V.P.singh, Dhanpat Rai & Co. (P) Ltd, Delhi, 4th

edition, 2015

E-

resources

and other

digital

material

Web Resources:

http://ocw.mit.edu/courses/mechanical-engineering/2-003scengineeringdynamics -fall-

2011/mechanical-vibration/

http://nptel.ac.in/courses/112103112/1

http://freevideolectures.com/Course/2684/Mechanical-Vibrations

http://ocw.mit.edu/courses/mechanical-engineering/2-003scengineering

14ME4705/4 - SIGNAL ANALYSIS AND CONDITION MONITORING


Course Type Theory Lecture – Tutorial – Practice 3 -1 - 0





Total Marks: 100

Course

Outcomes


CO 1 Understand the basic concepts of Signal Analysis and Identify the appropriate

technique for analyzing stationary signals. (a,b,e)

CO 2 Identify the appropriate measures to analyze Non stationary signals. (b,e)

CO 3 Analyze the periodic signals with valid constraints. (b,e)

CO 4 Understand the condition monitoring procedures for real dynamic systems.

(a,c,d,j,k)

Course

Content

Unit I:

Introduction: Basic concepts. Fourier analysis. Bandwidth. Signal types. Convolution.

Signal analysis: Filter response time. Detectors. Recorders. Analog analyzer types.

Practical analysis of stationary signals: Stepped filter analysis. Swept filter analysis.

High speed analysis. Real-time analysis.

Unit II:

Practical analysis of continuous non-stationary signals: Choice of window type.

Choice of window length. Choice of incremental step. Practical details. Scaling of the

results.

Unit III:

Practical analysis of transients: Analysis as a periodic signal. Analysis by repeated

playback (constant bandwidth). Analysis by repeated playback (variable bandwidth).

Unit IV:

Condition monitoring in real systems:

Field Balancing of Rotors, Condition Monitoring of Rotating Machines, Noise

Monitoring, Wear & Debris Analysis, Thermography, Electric Motor Current Signature

Analysis, Ultrasonics in Condition Monitoring, NDT Techniques in Condition

Monitoring,

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun,

L- Low)


CO 1 H M M

CO 2 M M

CO 3 M M

CO 4 M M M M M

Case studies: Condition monitoring of two stage compressor, cooling tower fan. Air

separator

Text

Books

and

Reference

Books

Text Books:

1. Signals and Systems, PHI; 2 editionB P Lathi, 2014

2. Mechanical Vibrations Fifth Edition S S Rao Prentice Hall 2011

Reference Books:

1. Frequency Analysis /R.B.Randall.

2. Mechanical Vibrations Practice with Basic Theory / V. Ramamurti/ Narosa

Publishing House.

3. Condition Monitoring of Mechanical Systems / Kolacat.

E-

resources

and other

digital

material

Web Resources:

1.https://aerocastle.files.wordpress.com/2012/10/mechanical_vibrations_5th-

edition_s-s-rao.pdf.

2.https://ocw.mit.edu/resources/res-6-007-signals-and-systems-spring-

2011/lecture-notes/

https://ocw.mit.edu/resources/res-6-007-signals-and-systems-spring-

14ME4705/5 PRODUCT DESIGN AND DEVELOPMENT



Prerequisites Nil Continuous Evaluation: 30


Total Marks: 100

Course

Outcomes


CO 1 Understand the technical and business aspects of the product development

process (a,c,i,k)

CO 2 Establish technical specifications according to customer needs

(a,b,c,d,i,j,k)

CO 3 Appreciate product architecture, planning, design and manufacturing

issues (a,c,i,k)

CO 4 Understand the intellectual property rights, and the principles of project

economics and management (a,c,f,i,k,l)

Course

Content

Unit I:

Introduction

Product development – Characteristics, Duration and cost, Challenges, Organizational

realities. Development process – processes, process flows, development organizations.

Product planning process – identifying opportunities, prioritization, resource allocation and

plan timing, pre-project planning and reflection on results. Customer Needs – data

gathering, interpretation of raw data, organizing, establishing the relative importance,

reflection on results.

Unit II:

Concept Development

Product specifications, establishing target specifications, setting final specifications,

various steps in concept generation, selection of Concepts, overview of methodology -

concept screening and scoring, CAVEATS. Concept Testing – survey, communicate,

response and interpretation.

Unit III:

Design Process

Product Architecture – implementation, establishing, delayed differentiation, Platform

planning, system level design issues. Industrial design – needs, impact, processes,

management and assessing the quality. Design for manufacture – overview of DFM

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


CO 1 L H M M

CO 2 L H H M M H M

CO 3 L H M M

CO 4 L H H M M M

process. Prototyping – principles, technologies, planning.

Unit IV:

Intellectual Property Rights and Project Economics

Robust design – process. Intellectual Property Rights, overview of patents, utility patents,

preparing a disclosure. Product development economics – elements of economic analysis.

Managing projects – understanding and representing tasks, baseline project planning,

accelerating projects, project execution and postmortem project evaluation.

Text

Books and

Reference

Books

Text Books:

1. Karl T Ulrich, Steven D Eppinger and Anita Goyal “Product Design & Development”

McGraw Hill 4th

Edition, 2008

Reference Books:

1. G. E. Dieter, “Engineering Design”, McGraw – Hill International, 2009.

2. Ken Hurst, “Engineering Design Principles”, Elsevier Science and Technology

Books, 2006.

3. Suh, N.P., “The principles of Design”, Oxford University Press, NY.1990.

4. Ray, M.S., “Elements of Engg. Design”, Prentice Hall Inc. 1985.

5. E. Deborah and Bouchoux, “Intellectual Property Rights”, Cengage Learning India

Pvt., 2008.

WEB REFERENCES

1.https://youtu.be/5OQAD606Yow

2.https://youtu.be/oLmSw236UFA

14ME3751 – HEAT TRANSFER LAB

Course Category Program Core Credits: 2

Course Type Laboratory Lecture – Tutorial – Practice 0- 0 - 3

Prerequisites 14ME3303 Basic Thermodynamics

14ME3404Applied Thermodynamics




Total Marks: 100

Course

Outcomes


CO 1 Determine thermal conductivity of materials and analyzed in composite walls

(a,b,c,k)

CO 2 Evaluate convective heat transfer coefficient for internal and external flows

(a,b,c,k)

CO 3 Measure Stefan boltzman constant and Emissivity of a grey body (a,b,c,k)

CO 4 Determine overall heat transfer coefficient of heat exchangers (a,b,c,k)

CO 5 Determine COP measurement of Vapour compression Refrigeration cycleand

air-conditioning (a,b,c,k)

Course

Content

Any Eight Experiments of the following

1. Measurement of Thermal conductivity of metal rod

2. Measurement of Thermal conductivity of insulating powder

3. Heat transfer through a lagged pipe apparatus

4. Heat transfer from pin fin in natural convection

5. Heat transfer from pin fin in forced convection

6. Determine Forced convection heat transfer coefficient through a duct

7. Determine the value of Stefan boltzman constant

8. Measurement of Emissivity a grey body

9. Determine overall heat transfer coefficient in Parallel flow heat exchanger

& Counter flow heat exchanger

10. Determine COP of Vapour compression Refrigeration cycle

11. Performance evaluation of Air-conditioning

12. User defined design based experiment.

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


CO 1 M H M L

CO 2 M H M L

CO 3 M H M L

CO 4 M H M L

CO 5 M H M L

14ME 3752 DESIGN & METROLOGY LABORATORY

Course Category: Programme Core Credits: 2

Course Type: Laboratory Lecture - Tutorial - Practice: 0 - 0 -3

Prerequisites: 14ME3503Machine Dynamics

14ME4705/2Mechanical Vibrations

14ME4705/3 Experimental Stress

Analysis



Total Marks:

30

70

100

Course outcomes Upon successful completion of the course, the student will be able to:

Design

laboratory CO1

Evaluate the time period of oscillations of simple, compound pendulums,

bifilar, for springs in series, for springs in parallel, torsional vibration,

and forced un-damped longitudinal vibration. (a,b,c,e,k)

CO2 Determine the whirling speed of shafts under different boundary

conditions. (a,b,c,e,k)

CO3 Understand the gyroscopic effect of moving bodies. (a,b,c,e,k)

CO4 Determine stresses in the material by using photo elastic bench.

(a,b,c,e,k)

Metrology

laboratory CO5

Measure the taper angle of bore gauge, gear tooth thickness and elements

of thread (a,b,e,k)

CO6 Measure Surface Roughness, tool signature and cutting forces. (a,b,e,k)

CO7 Conduct Alignment tests on machine tool. (a,b,e,k)

CO8 Demonstrate the working of interferometer. (a,b,k)

CO9 Demonstrate FFT analyzer, pneumatic comparator and Gauges. (a,b,e,k)

Contribution of

Course

Outcomes

towards

achievement of

Program

Outcomes

(L – Low,

M- Medium,

H – High)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO l

CO1 M M M M M

CO2 M M M M H

CO3 M H M H H

CO4 H H H M H

CO5 M H M M

CO6 M H M M

CO7 M H M M

CO8 M H M

CO9 M H M H

Course Content Design Laboratory:

1. Vibration measurements:

(a) Simple, compound pendulums, bifilar.

(b) Springs in series, springs in parallel.

(c) Single and double rotor shaft system.

(d) Forced un-damped longitudinal vibration.

2. Determine the whirling speed of shafts.

3. Understand the gyroscopic effect of moving bodies using

motorized Gyroscope.

4. Measurements using photo elastic bench:

(a) Study of diffused light plane polariscope.

(b) Study of diffused light circular polariscope.

(c) Principal stress difference determination.

5. User defined design based experiment.

Note: Any 6 experiments must be completed from Design Laboratory.

Metrology Laboratory:

Experimentation:

1. Measuring taper angle of bore gauge.

2. Measuring gear tooth thickness using gear tooth vernier

3. Measuring different elements of a thread using profile projector.

4. Measuring angular dimensions of a tool using tool -makers microscope.

5. Measurements of surface finish using surf tester

6. Measuring effective diameter of the thread using three wire method

7. Measurement of cutting forces using dynamometer on a lathe machine

8. Alignment test on a lathe machine

9. Alignment test on a Milling machine

10. Fringes observation using Interferometer.

Model Demonstrations:

1. Vibration measurements by using FFT Analyzer.

2. Use of pneumatic comparator

3. Demonstration of various gauges

Note: Any 6 experiments must be completed from Metrology Laboratory.

Text books and

Reference books

1. “Engineering Metrology and Measurements ”, N. V. Raghavendra and

L. Krishnamurthy – 2013,Oxford Press.

2. “Engineering Metrology” ,R.K.Jain , Khanna Publications – 2009.

E-resources and

other digital

material

1. www.iitg.ernet.in/scifac/qip/public.../r.../chapter_5_gyroscope.pdf

2. www.nptel.ac.in/courses/112101096/download/lecture-25.pdf

3. https://en.wikipedia.org/wiki/Critical_speed

4. www.ifsc.usp.br/~lavfis/images/BDApostilas/.../photoelasticity.pdf

5. depts.washington.edu/mictech/optics/me557/photoelasticity.pdf

6. courses.washington.edu/me354a/photoelas.pdf

14ME6753 INTERNSHIP

Course Category: Industry Interaction Credits: 2

Course Type: Laboratory Lecture - Tutorial - Practice: 0 - 0 - 4

Prerequisites: -- Continuous Evaluation:


Total Marks:

0

100

100

Course Oucomes: At the end of the course the students will be able to

CO1 : Understand the current needs of the industry. (h, j)

CO2 : Understand techniques,processes and tools used in the industry. (b,c,e)

CO3 : Prepare technical report. (g)

CO4 : Realize the importance of self learning. (i)

14ME6754 INDUSTRY OFFERED COURSE

Course Category: Industry Interaction Credits: 2

Course Type: Theory Lecture - Tutorial - Practice: 2 - 0-0

Prerequisites: -- Continuous Evaluation:


Total Marks:

0

100

100

Course

Outcomes


CO 1 Understand the basic terminology and mechanical behaviour of FRP Composites

(a,i)

CO 2 Realize the potential advantages and applications of FRP Composites (a,i)

CO 3 Understand the manufacturing methods of FRP Composites (a,c,i,k)

CO 4 Understand the curing and joining methods of FRP Composites (a,c,i,k)

Contribution

of COs

towards

achievement

of POs

POa POb POc POd POe POf POg POh POi POj Pok POl

CO 1 H M

CO 2 H M

CO 3 M H M H

CO 4 M H M H

Course

Content

Unit I:

Introduction to Composite Materials:

Introduction, Classification and Characteristics of Composite Materials, Mechanical

Behaviour

Unit II:

Advantages and Applications of Composite Materials:

Current and potential advantages of Fiber-Reinforced Composite Materials,

Applications of Composite materials.

Unit III:

Manufacturing Methods of Composite Materials:

Filament winding, Compression molding, Resin transfer molding, Pultrusion

Unit IV:

Curing and Joining Methods of Composite Materials:

Autoclave curing, Joining of Composite Materials: Bonded Joints, Bolted Joints,

Bonded-Bolted Joints

Text Books and

Reference

Books

Text Books:

1. Mechanics of Composite Materials by R. M. Jones, 2nd

edition, Taylor &

Francis, 1999.

Reference Books:

1. Engineering Mechanics of Composite Materials by I. M. Daniel and O. Ishai,

Oxford University Press, 2006.

2. Stress Analysis of Fiber-Reinforced Composite Materials by M. W. Hyer,

McGraw-Hill International

E-resources

and other

digital material

1.http://www.efunda.com/formulae/solid_mechanics/composites/comp_intro.cfm

2.http://www.compositesworld.com/blog/post/fabrication-methods

3.http://www.efunda.com/formulae/solid_mechanics/composites/comp_FRC_intro.cfm

4.http://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=2&ved=0

ahUKEwig1rew9_3PAhVEwI8KHbRdB0AQFggpMAE&url=http%3A%2F%2

Fnptel.ac.in%2Fcourses%2F112107085%2Fmodule7%2Flecture3%2Flecture3.pdf

&usg=AFQjCNH9J7dTaiWVOd8pE7CsU_rsoTnHIw

http://www.efunda.com/formulae/solid_mechanics/composites/comp_intro.cfm

http://www.compositesworld.com/blog/post/fabrication-methods

http://www.efunda.com/formulae/solid_mechanics/composites/comp_FRC_intro.cfm

http://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=2&ved=0ahUKEwig1rew9_3PAhVEwI8KHbRdB0AQFggpMAE&url=http%3A%2F%2Fnptel.ac.in%2Fcourses%2F112107085%2Fmodule7%2Flecture3%2Flecture3.pdf&usg=AFQjCNH9J7dTaiWVOd8pE7CsU_rsoTnHIw

14ME5755 - MINI PROJECT

Course Category: Independent Learning Credits: 2

Course Type: Practical Lecture - Tutorial - Practice: 0 - 2- 0

Prerequisites: Continuous Evaluation:


Total Marks:

30

70

100

Course Oucomes: At the end of the course the students will be able to

CO1:Identify,formulate and solve theoretical or practical engineering problems of simple nature.

(a,e,f,g,h,i,j)

14ME3801 – MANUFACTURING MANAGEMENT


Course Type Theory Lecture – Tutorial – Practice 4 - 0 - 0



Total Marks: 100

Course

Outcomes


CO 1 Familiarize with different types production systems, functions of PPC and

various forecasting methods. (a,e,l)

CO 2 Plan the required Capacity using different strategies and develop a Master

production schedule. (a,e,l)

CO 3 Manage the inventory in an efficient manner and develop a MRP schedule. (a,e,l)

CO 4 Identify the variations, causes taking place in a production process and

familiarize with various inspection methods, quality philosophy’s &

e-manufacturing concept. (a,c,e,l)

Course

Content

Unit I:

Production systems: Continuous and intermittent production. Mass and flow production,

batch production, job order production, production functions. Production Planning &

Control Functions

Forecasting: Forecasting variables, forecasting procedure, and methods of forecasting:

moving average, least squares, simple exponential smoothing, linear regression, correlation

coefficient, problems.

Unit – II

Aggregate planning and scheduling: Long range, intermediate range and short range

plans, the aggregate planning problem, aggregate planning strategies

Master scheduling: Master scheduling formation: inputs and outputs. Master scheduling

methods.

Unit – III

Materials Management and Inventory Control: Functions of materials management,

purpose of inventories, types of inventories, relevant costs in inventory control, ABC, VED

and XYZ analysis.

Economic order quantity (EOQ) models: Basic EOQ, economic production run length

(ERL), quantity discounts, safety stock, problems, P & Q Systems of Control.

Materials requirement planning (MRP): Importance of MRP and CRP, MRP system

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


CO 1 M M H

CO 2 M M H

CO 3 M M H

CO 4 M M M H

inputs and outputs, bill of materials, MRP logic, MRPII, Just in Time Production Systems:

Just-in-Time System: Evolution, Characteristics of JIT Systems, Continuous Improvement,

The Kanban System, Calculation of number of Kanban’s Requirements for implementation

JIT – benefits of JIT.

Unit – IV

Quality control: Tolerance limits of a process, control charts for variables: X and R charts.

Control charts of attributes, p-chart, and c-chart.

Acceptance sampling – single sampling, double sampling and multi sampling plans for

attributes, OC curves, Introduction to TQM, Deming’s quality philosophy, Taguchi quality

philosophy, introduction to e-Manufacturing.

Text

Books

and

Reference

Books

Text Books:

1. Operations Management – Joseph G. Monks 3rd

Edition TMH,1987

2. Industrial Engineering and Production management by MarthandTelsangS.Chand

Publications.

Reference Books:

1. Materials Management – Gopalakrishnan and Sudhakaresan

2. Quality Control – Dale H. Besterfield,1995 Prentice Hall

3. Practical E-Manufacturing and Supply Chain management Gerhard Greeff,

RanjanGhoshalOxford ; Burlington, MA : Newnes, Copyright © 2004

Elsevier Ltd.

E-

resources

and other

digital

material

1.www.transtutors.com

2.www.referenceforbusiness.com

3.www.prenhall.com

4.www.brighthub.com

14ME4802/1 - ROBOTICS

Course Category: Program Elective Credits: 3


Prerequisites: 14ME3306 Kinematics of Machines

14ME4704/1 Mechatronics

14ME4704/3 Hydraulics & Pneumatic

Systems



Total Marks: 100

Course

Outcomes


CO1 Understand the basic components and types of Robots (a)

CO2 Recognize the Robot end effecter interface and Machine vision functions

(a,d,k)

CO3 Learn the working principles of Robot sensory devices (a,d,k)

CO4 Develop transformations and kinematics for robot manipulator (a,e)

Contribution of

Course

outcomes

towards

achievement of

Program

Outcomes

(L – Low, M -

Medium, H –

High)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO

l

CO1 M

CO2 L H H

CO3 L H M

CO4 H M

Course Content UNIT – I

Introduction to Robotics, major component of a robot, robotic like devices,

classification of robots – Classification by coordinate system and by control method,

Precision of movement, Specifications of robots, fixed versus flexible automation,

economic analysis, Overview of robot application.

UNIT – II

Robot end Effectors: Introduction, end effectors, types of end effectors, grippers,

classification of grippers, Gripper mechanisms, Other types of grippers-Vacuum cups,

Magnetic grippers, adhesive grippers and miscellaneous types. Tool as end effectors,

Interfacing, considerations in gripper selection and design, remote centered devices.

Machine Vision: Introduction, Functions of machine vision, applications of machine

vision.

UNIT – III

Robotic sensory devices: Objective, Non-optical position sensors – potentiometers,

synchros, optical position sensors – opto interrupters, optical encoders (absolute &

incremental).

Proximity sensors : Contact type , non contact type – reflected light scanning laser

sensors.

Touch & slip sensors : Tactile sensors – proximity rod & photo detector sensors, slip

sensors – Forced oscillation slip sensor, interrupted type slip sensors

UNIT – IV

Transformations and Kinematics: Objectives, homogenous coordinates,

Transformations - translational & rotational with simple problems.

Forward solution -establishing link co-ordinate frames, DenavitHartenberg procedure.

Robot Programming:Methods of Robot programming,Weight,Signaland Delay

Commands,branching in Robot program,Introduction to Robot languages; AL,AML,

Robot language structure.

Textbooks and

Reference books

Text books: 1. Robotic Engineering by Richard D.Klafter, Prentice Hall, Tata Mc Graw-Hill,

1995. 3rd

Edition.

2. Industrial Robotics by MikellP.Groover, TMH

Reference Books:

1. Introduction to Robotics – John J. Ceaig, Addison Wesley,3rd

Edition

2. Robotics – K. S. Fu, Gonzalez &Hee, Tata Mc Graw-Hill, 1995. 3rd

Edition.

3. Robotics for Engineers by YoramKoren. Tata Mc Graw-Hill, 1995. 3rd

Edition.

E-resources and

other digital

material

Web References:

1. http://nptel.iitm.ac.in/courses.php?branch=Mechanical

2. http://academicearth.org/courses/introduction-to-robotics

Video references:-

http://nptel.iitm.ac.in/video.php?courseId=1052

http://nptel.iitm.ac.in/courses.php?branch=Mechanical

http://academicearth.org/courses/introduction-to-robotics

http://nptel.iitm.ac.in/video.php?courseId=1052

14ME4802/2

FLEXIBLE MANUFACTURING SYSTEMS & GROUP TECHNOLOGY


Course Type Theory Lecture – Tutorial – Practice 3 –1 - 0



Total Marks: 100

Course

Outcomes


CO 1 Understand the concept of Automation, Flexible Manufacturing Systems,

FMS architecture and its classifications. (a,d)

CO 2 Understand the concepts of automated material handling and various

automated storage systems. (a,d)

CO 3 Understand the computer control systems of FMS and concepts of Group

Technology. (a,d)

CO 4 Recognise the different types coding systems and applications of GT. (a,b,d)

Course

Content

UNIT I:

Introduction: Automation, Need of automation, Basic elements of an automated

system, Types of automation, Manufacturing Automation, Components of

manufacturing system, classification of manufacturing systems, Introduction to FMS

system, Need of flexibility, Concept of flexibility, Types of flexibilities, Architecture

of FMS, Components of FMS, Work piece flow in FMS, FMS planning and

implementation issues, FMS benefits and applications.

UNIT – II

Automated material handling: Function of Material handling systems, Types of

Material handling equipment, Conveyor systems, Automated Guided Vehicles (AGV),

Industrial Robots.

Automated storage systems: Storage System Performance,Storage Location

Strategies, Automated storage and Retrieval Systems, Characteristics of Storage

Systems.

UNIT – III

Computer control system of FMS: Functions of Computer, Control system

architecture, Continuous versus Discrete Control, Computer Process Control, Forms of

Computer Process Control, Programmable Logic Controllers, Factory communications,

Local area networks.

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO l

CO 1 M M

CO 2 M M

CO 3 M H

CO 4 M H M

Group Technology: Introduction, need of Group Technology, Part families, Methods

for developing part families.

UNIT – IV

Basic type of codes: Codes and coding systems structures, Hierarchical codes, Poly

code, Mixed code, Optiz classification and coding system, KK-3 system, the

MICLASS system, Production flow analysis, Group Technology Machine Cells,

Advantages and Limitations, Guidelines for implementing Group Technology,

Application of GT for design retrieval, CAPP, NIC, MR and FMS.

Text Books

and

Reference

Books

Text Books:

1. Automation, Production Systems and Computer Integrated Manufacturing by

M.P.Groover, 3rd

Edition 2007,Prentice Hall

Reference Books:

1. Performance Modeling of Automated Manufacturing Systems, N.

Viswanadham,

Y.Narahari.1992 , Prentice hall

2. Computer Aided Design and Manufacturing by K. Lalit Narayan, 2008, PHI

Pvt. Ltd.

3. CAD/CAM Handbook by Eric Teichloz.1985,TMH

4. Computer Integrated Design and Manufacturing by Bedworth Henderson,1991,

TMH

E-resources

and other

digital

material

1. http://www.mechanicalindetail.info/advanced-manufacturing-systems/concept-

of-flexible-manufacturing-systems-FMS.htm

2. http://www.scribd.com/doc/19321303/Flexible-Manufacturing-SystemsFMS-

A-Whitepaper

http://www.mechanicalindetail.info/advanced-manufacturing-systems/

14ME4802/3 ADVANCED MANUFACTURING MANAGEMENT



Prerequisites 14ME3801Manufacturing

Management



Total Marks: 100

Course

Outcomes


CO 1 Understand the concepts of e-manufacturing in supply chain management

(a,k,l)

CO 2 Understand the concepts of benchmarking and SQC in TQM. (a,k,l)

CO 3 Understand the various aspects of production and productivity. (a,k,l)

CO 4 Familiarize with the basic concepts of cellular manufacturing. (a,k,l)


Evolution of manufacturing, Modern developments, E-manufacturing – e-

manufacturing and supply chain – business process design models and concepts,

Continuous improvement, Process reengineering, basic problem solving and

improvement tools, value added focus – sources of waste.

Unit – II

TQM – framework for managing total quality – employee involvement –

benchmarking – quality certification and awards, Statistical process control –

variation in processes – process capability- Process Capability Analysis, Process

Capability Ratios - Exponentially Weighted Moving Average Control Chart -

Moving Average Control Chart -Six sigma quality – methodology.

Unit – III

Types of Production-Lean production – small lot production –Setup time - setup time

reduction – pull production – pull and push systems –kaizen - kaizen and

productivity-Implementation of kaizen - technological innovation and productivity

improvement-Role of Managers and workers- kanban

Unit – IV

Focused factories and group technology – ways of doing work – facility layout – part

families and machine groups – production flow analysis, Cellular manufacturing –

part family/machine cell formation methods– linked cells – work cell design – work

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


CO 1 M M H

CO 2 M M H

CO 3 M M H

CO 4 M M H

cell capacity – staffing a work cell.

Text Books and

Reference

Books

Text Books:

1. Nicholas, J., Competitive Manufacturing Management – Continuous

Improvement, Lean Production, and Customer-Focused Qualities, McGraw-

Hill Edition, 2001.

2. Greeff, G., and Ghoshal, R., E-manufacturing and Supply Chain

Management, Elsevier, 2004

Reference Books:

1. Sing, N., and Rajamani, D., Cellular Manufacturing Systems: Design,

Planning & Control, 1sted., Chapman & Hall, 1996.

2. Askin, R.G., and Standridge, C.R., Modelling and Analysis of Manufacturing

Systems, John Wiley & Sons. Inc, 1993.

3. Mikell P. Groover (2001). Automation, Production Systems, and Computer-

Integrated Manufacturing, 2 nded., Prentice-Hall of India Private Limited.

4. Bedworth, D.D., Henderson, M.R., and Wolfe, P.M., Computer-Integrated

Design and Manufacturing, McGraw-Hill International Edition, 1991.

5. Chang, T-C, Wysk, R.A., and Wang, H-P,Computer-Aided Manufacturing,

2nd ed., Prentice-Hall International, Inc, 1998.

E-resources and

other digital

material

14ME4802/4 MACHINE TOOL DESIGN



Prerequisites 14ME3507 Metal Cutting and

Machine Tools

14ME3502 Design of

MachineElements



Total Marks: 100

Course

Outcomes


CO 1 Understand the types of Machine Tool motions, Cutting tool forces and

various types of Machine Tool drives (a,c)

CO 2 Understand and design Machine Tool gear box and Guide Ways (a,c)

CO 3 Understand the design of Machine Tool structures and power screws (a,c)

CO 4 Understand the Machine Tool Vibrations and Lubrication and Rigidity in

Machine Tools (a,c)


Introduction: Working and Auxiliary motions in Machine Tools, Parameters

defining the working motions of a machine tool, determination of the forces acting on

the tool, determination of the forces acting on the tool in certain machining

operations and horse power requirement in lathe. Techno economical pre requisites

for undertaking the design of new machine tool, General requirements of machine

tool design. Engineering design process applied to machine tools.

Machine Tool Drives: Classification and choice of driving system, basic

considerations in the design of drives, Mechanical and Hydraulic Transmission and

its elements, Aim of speed and feed regulation.

Unit – II

Design of Gear Box: Stepped regulation of speed, Design of speed gear box, feed

gear box, Machine Tool drives using multiple speed motors, Special cases of gear

box design, General recommendations for developing the gearing diagram,

Standardization of common ratio, Ray diagrams, Classifications of speed and feed

boxes, Step less regulation of speed and feed rates (elementary treatment only).

Machine Tool Guide ways: Functions and types of guide ways, types of slide ways,

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


CO 1 M H

CO 2 M H

CO 3 M H

CO 4 M H

Types of anti friction ways, Design of slide ways, Shapes of slide ways, Materials of

slide ways, Methods of adjusting clearances in slide ways, Design criteria and

calculations for slide ways, Design of slide ways for wear resistance, Design of slide

ways for stiffness, Effect of lubrication and design of guide ways.

Unit – III

Machine Tool Structures: Function of Machine Tool Structures and their

requirements, Design criteria for machine tool structures, profile of machine tool

structures, Basic design procedure of machine tool structures, Introduction to design

of Beds, Columns and Housings.

Design of Spindle and Power Screws: Functions of spindle unit and requirements of

spindles, Introduction to design of power screws, Design of sliding friction power

screw, Design of rolling friction power screws.

Unit – IV

Machine Tool Vibrations: Introduction, forced vibration, self-excited vibration,

forced and damped vibrations, stick- slip vibration in machine tools, vibration

isolated tool holders.

Lubrication and Rigidity in Machine Tools: Introduction, Steps in selecting proper

lubricating oil, specification of lubricating oil, friction conditions of working,

Rigidity of machine tool unit, Overall static rigidity of machine tool, Dynamic

rigidity of machine tool.

Text Books and

Reference

Books

Text Books:

1. N. K. Mehata, “Machine Tool Design”, Tata Mc Graw Hill Publ. Co. Ltd.,

New Delhi, 1984

2. S. K. Basu& D. K. Pal, “Design of Machine Tools”, Allied Publishers,

India.,1965

Reference Books:

1. G. C. Sen and A. Bhattacharyya, “Design and construction of Machine

Tools”, New Central Book agency, Calcutta.1999

2. F. Koenisberger, “Design principles of Metal Cutting Machine Tools”,

Pergamon Press.1964

3. N. Acherkhan, “Machine Tool Design”, Vol. 1 & 2 , and 3& 4, M I R

Publishers, Moscow. 1969

E-resources and

other digital

material

1. www.srmuniv.ac.in

2. www.jntu.ac.in

3. www.iitk.ac.in

4. www.vit.edu

MIT Video lessons

IIT, NPTEL video lessons

14ME4802/ 5: :ADVANCED MANUFACTURING PROCESSES

Course Category: Program Elective Credits: 3

Course Type: Theory Lecture - Tutorial - Practice: 3-1-0

Prerequisites: 14ME 1107- Mechanics for Engineers

14ME 3507 – Metal Cutting and

Machine Tools


Semester End Evaluation:

Total Marks:

30

70

100

Course

outcomes


CO1 Understand the concepts and classification of jigs and fixtures, location and

clamping devices (a,c)

CO2 Understand the concepts of production of gears and their finishing processes

(a,c)

CO3 Understand the concepts of blow moulding, compression moulding and

injection moulding and explosive forming processes (a,c)

CO4 Understand the concepts of automation and their types (a,c)

Contribution

of Course

outcomes

towards

achievement

of Program

Outcomes

(L – Low,

M - Medium,

H – High)

PO a PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO

l

CO1 M M

CO2 M M

CO3 M M

CO4 M M

Course

Content

Unit I:

Jigs and Fixtures: Introduction, differences between jigs and fixtures, design

considerations of Jigs and fixtures, principles of location, location of a rectangular

block, location of a cylinder, locating devices, principles of clamping, clamping

devices, types of clamps, types of drilling jigs, jig bushes, turning fixtures, milling

fixtures, welding fixtures.

Unit II:

Gear Manufacturing: Gear materials, Types of gear manufacturing, gear generation

and forming principles, Advantages and limitations of gear milling, Gear broaching,

Gear Shaping, Gear Hobbing, Types of Gear Hobbing.

Gear Finishing Methods: Gear burnishing, gear shaving, gear honing, gear lapping,

and gear grinding processes.

Thread Manufacturing:Thread chasing, Thread milling thread rolling, grinding,

tapping, and thread cutting on lathe.

Unit III:

Processing of Plastics:Blow moulding, compression moulding, and Injection

moulding, equipment details, their applications and advantages and limitations.

Explosive Forming process:Introduction, principle of explosive forming,

components, types, various approaches, applications, advantages, limitations of

explosive forming.

Unit – IV:

Automation:Introduction, Production Systems, Automation in Production Systems,

Reasons for Automation, Automation Principles and Strategies, Basic elements of an

Automated System, Levels of Automation, Classification of Automatic Machines,

Single Spindle Automatics and Multi Spindle Automatics, General Terminology and

Analysis of Transfer Lines without storage, Automated Flow Lines with storage

buffers.

Textbooks

and Reference

books

Text Books:

1. P. C. Sharma, “Production Technology”, 7th Edition, S. Chand & Company, 2008.

2. P. N. Joshi, “Jigs and Fixtures”, 3rd Edition, Tata Mc- Graw Hill Publishers, 2010.

Reference books:

1. Mikell P. Groover, “Automation, Production Systems and CIM”, Prentice Hall of

India, 2nd Edition, New Delhi, 1995.

2. Donaldson, “Tool Engineering”, 3rd Edition, Tata Mc- Graw Hill Publishers, 2010.

3. Kempster, “An Introduction to Jig and Tool Design”, 3rd Edition, Viva Books Pvt.

Ltd., 2008.

4. H M T,”Production Technology”, 28th Reprint, Tata Mc- Mc Graw Hill Publishers,

2008.

Web resources: 1. http://nptel.iitm.ac.in

2. www.jntu.ac.in

3. www.iitm.ac.in

Video Lessons:

1. MIT video lessons.

2. IIT video lessons.

3. NPTEL video lessons.

http://www.jntu.ac.in/

http://www.iitm.ac.in/

14ME4803/1 –ENERGY CONVERSION & MANAGEMENT



Prerequisites 14ME3404 Applied Thermodynamics

14ME3504Internal Combustion

Engines



Total Marks: 100

Course

Outcomes


CO 1 Understand the fundamental concepts of steam& Hydro power plant (a)

CO 2 Understand the working principle of various energy conversion systems (a)

CO 3 Identify different non-conventional energy resources and their utilization (a,h,j)

CO 4 Understand economics of power generation & energyaudiing (a,l)

Course

Content

Unit I:

Steam power plant: Typical layout of steam power plant, material requirement for

thermal power plant, site selection, coal handling,ash handling, draught, coal analysis,

pulverized coal firing system,electrostatic precipitator, deaeration, cooling ponds and

cooling towers

Hydroelectric power plant: Site selection, advantages, disadvantages, hydrological cycle,

hydrographs, storage, pondage, essential elements of hydro plant, classification

Unit – II

Diesel and gas turbine power plants: applications of diesel engine plant, advantages and

disadvantages, general layout,closed and open gas turbine plants, advantages and

disadvantages, Gas turbine fuels

Nuclear power plants: nuclear fission, chain reaction, types of reactors -Pressurized water

reactor, boiling water reactor, liquid metal Fast Breeder reactor

Unit – III

Solar energy: solar thermal conversion, solar thermal power generation photo voltaic

conversion.

Wind energy: basic components of wind energy conversion systems,Classification of

wecs, types of wind machines

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


PO l

CO 1 M

CO 2 H

CO 3 H

H H

CO 4 M

H

Energy from Bio-mass: introduction, basic conversion technologies

Geo-thermal energy: geothermal sources, hydrothermal resources,Vapor dominated

systems, liquid dominated systems.

Energy from ocean: ocean thermal energy conversion systems,Open cycle OTEC system,

closed cycle OTEC system.

Direct energy conversion systems: principle operation of a fuel cell (with reference to

h2,o2 cell), principle of MHD Power generation.

Unit – IV

Energy Management:

Power Plant Economics:Introduction, Load duration curves, Various performance factors

(load factor, diversity factor, use factor etc..), operating costs, effect of load factor on cost

per KWh.

Energy Auditing: level of responsibility – control of energy, energy conservation

schemes – energy index – cost index – pie charts – sankey diagrams – load profiles –

energy auditing– general energy auditing-detailed energy audits.

Text Books

and

Reference

Books

Text Books:

1. Power Plant Engineering- P.K.Nag – Tata McGraw hill , 3rd

Edition.

2. Non ConventionalEnergyResources - G.D.Rai -khanna publications 4th Edition

3. Energymanagement-W.R.MURPHY& G.MICKAY

Reference Books:

1. Power Plant engineering- - ARORA,DOMAKUNDWAR,DHANPATRAI & CO

2010

2. Power Plant Technology - M.M. EL Wakil TMH, 1984

3. Principles of Energy Conversion - A.W.Culp, TMH,1979

4. Waste heat recovery systems-D.A.Reay-Pergmon press

5. Hand book of energy audits-Albert Thuann

E-resources

and other

digital

material

1. en.wikipedia.org/wiki/Thermal_power_station

2. www.world-nuclear.org/info/inf32.html

http://www.world-nuclear.org/info/inf32.html

14ME4803/2 AUTOMOBILE ENGINEERING



Prerequisites 14ME3504 Internal

CombustionEngines



Total Marks: 100

Course

Outcomes


CO 1 Understand the working of engine components, trouble-shooting &

maintenance procedures. (a,I,j,k)

CO 2 Understand the working of automobile cooling, lubrication and electrical

systems. (a,d,i,j)

CO 3 Understand the working of automobile transmission system components. (a,i,j)

CO 4 Understand the working of automobile vehicle suspension and control systems.

(a,i,j)

Course

Content

Unit I:

Introduction: Classification of vehicles, applications, transmission arrangements.

Engine Components: Engine construction, combustion chambers for petrol and diesel engines,

Pistons, DTSI, valve arrangements and operating Mechanisms (SOHC & DOHC), firing order,

crankshaft, flywheel.

Engine Servicing and Maintenance: Engine trouble-shooting, engine testing procedures and

instruments used, engine tests, reconditioning of engine components – valve seat boring,

reboring, crankshaft grinding.

Unit – II

Cooling systems for I.C. Engines: Need for cooling system, air cooling and water cooling -

thermo-syphon and forced circulation, radiator, thermostat, antifreeze solutions.

Lubricating systems for I.C. Engines: Petrol, splash, pressure & dry sump lubrication systems,

oil filters, crankcase ventilation.

Electrical system for I.C. Engines: Ignition systems – battery-, magneto- & electronic Ignition,

spark plugs, alternator, cutout, current and voltage regulators, Starting motors - Bendix drive

mechanism, lighting, instruments and accessories.

Unit – III

Transmission system: Introduction to chassis & transmission, clutches – single-plate- multi-

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


PO l

CO 1 M

M M M

CO 2 M

M

M M

CO 3 M

M M

CO 4 M

M M

plate , diaphragm and centrifugal clutches, clutch actuating mechanisms.

Gear boxes and others: Gear Box types - four speed and five speed sliding mesh, constant

mesh & synchromesh type, selector mechanism, automatic transmission, overdrive, propeller

shaft, differential.

Unit – IV

Suspension systems: Need for suspension systems, springs, shock absorbers, axles – front and

rear, different methods of floating rear axle, front axle and wheel alignment

Vehicle control: Steering mechanisms and power steering, types of brakes and brake actuation

mechanisms (air and hydraulic), Disc brakes, anti-lock braking system, Air bags, types of tyres.

Text

Books

and

Reference

Books

Text Books:

1. Automobile Engineering – Vol. I & II - Kirpal Singh, 1st edition, 2009, Standard

Publishers.

2. Automobile Engineering - R.B. Gupta, 3rd

edition 1982, Satya Prakashan.

Reference Books:

1. Automobile Engineering - G.B.S. Narang, 5th

edition, 1989, Khanna Publishers.

2. Automotive Mechanics - Joseph Heitner 2nd

Edition, 1967, Van NastrandRehinhold.

3. Automotive Mechanics – William H. Crouse, D.L. Anglin, 1982, Tata McGraw hill.

E-

resources

and other

digital

material

www.gec.ac.in/~bsm/automobile/automobile.html

http://auto.howstuffworks.com/engine2.htm

www.carbibles.com/steering_bible.html

www.educypedia.be/education/carjava.htm

14ME4803/3 CRYOGENIC ENGINEERING





14ME3703 Refrigeration and Air

Conditioning



Total Marks: 100

Course

Outcomes


CO 1 Understand the mechanism of variation of properties of materials at low

temperatures. (a)

CO 2 Apply the laws of thermodynamics to analyze the gas liquefaction systems.

(a,c,e)

CO 3 Apply the laws of thermodynamics to analyze the low temperature gas

separation systems. (a,c,e)

CO 4 Understand the use of effective and environmentally safe cryogenic technology

for applications in space, medicine and agriculture. (f,h,I,j)

Course

Content

Unit I:

Introduction to Cryogenic systems: Introduction, Historical development, present areas

involving cryogenic engineering. Basic thermodynamics as applied to liquefaction and

refrigeration process.

Low temperature properties of engineering materials: Mechanical properties, thermal

properties, Electrical and magnetic properties. Properties of cryogenic fluids.

Unit – II

Gas Liquefaction systems: Systems performance parameters, thermodynamically ideal

system, Joule-Thomson effect, adiabatic expansion, Simple Linde- Hampson system, pre

cooled Linde- Hampson system, Linde dual pressure system, Claude system, Kapitza

system.

Unit – III

Gas separation systems: Thermodynamically ideal separation system, Simple condensation

or evaporation, Principles of rectification, types of rectification columns.

Air separation systems: Linde single column system, Linde double column system,

Lindefrankl system, Hylandt system.

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


PO l

CO 1 M

CO 2 H

M M

CO 3 H M M

CO 4 L L M M

Unit – IV

Applications of cryogenics:Cryo pumping, Super conductivity, Super fluidity, Cryogenics

in space technology, Cryogenics in biology and medicine, Cryogenics in living organisms,

Cryogenics in construction industry, Cryogenics in agriculture.

Text Books

and

Reference

Books

Text Books:

1. Randall F. Barron - Cryogenic Systems, McGraw Hill.

2 . Mukhopadhyay, Mamata - Fundamentals of Cryogenic Engineering ,PHI

Reference Books:

1. Scott R.B. – ‘Cryogenics Engineering’, Van Nostrand& Co.

2. Sengapatha, Bose A., ‘Cryogenics – Progress and Applications’, Tata McGraw

Hill

3.Timmerhaus, K. D. and Flynn, T. M., ‘Cryogenic Process Engineering’, Plen Press.

E-resources

and other

digital

material

nptel.ac.in/courses/112101004/

http://www.myopencourses.com/subject/cryogenic-engineering

http://www.slac.stanford.edu/econf/C0605091/present/CERN.PDF

http://www.nptelvideos.in/2012/12/cryogenic-engineering.html

http://www.amazon.in/s/ref=dp_byline_sr_book_1?ie=UTF8&field-author=Mukhopadhyay&search-alias=stripbooks

http://www.amazon.in/s/ref=dp_byline_sr_book_2?ie=UTF8&field-author=Mamata&search-alias=stripbooks

http://www.myopencourses.com/subject/cryogenic-engineering

http://www.slac.stanford.edu/econf/C0605091/present/CERN.PDF

http://www.nptelvideos.in/2012/12/cryogenic-engineering.html

14ME4803/4 GAS DYNAMICS




14ME3403 Fluid Mechanics



Total Marks: 100

Course

Outcomes


CO 1 Understand the physical origin of equations of compressible 1-D flows. (a)

CO 2 Analyze 1-D flows including shock waves, heat addition and friction. (a,c,e)

CO 3 Understand the concept of Mach number and how it relates to compressibility

effects, typical flow properties and wave propagation. (a,c)

CO 4 Understand and analyze the effect of shock waves on compressible flows. (a,c)

Course

Content

Unit I

Definitions and Basic Relations: Energy equation for a flow processes, stagnation-

pressure, density, temperature, velocity, Mach number, effect of mach number on

compressibility.

Rate Equations for a Control Volume: Continuity equation, Navier stokes equations,

aerofoil theory, boundary layer, boundary layer separation criterion.

Unit – II

Isentropic Flow With Variable Area: Comparison of isentropic and adiabatic processes,

Mach number variation stagnation and critical states, area ratio as function of Mach

number, mass flow rate, flow through nozzles.

Flow With Friction: flow in constant area duct with friction- Fanno Line, Fanno flow

equations,Variation of flow properties, variation of Mach number with duct length

Unit – III

Flow With Heating or Cooling in Ducts: Governing equations, Rayleigh curve, Rayleigh

flow relations, heating in subsonic and supersonic flows.

Flow With Normal Shock Waves: Development of a shock wave, governing equations,

Pandtl-Meyer relation, Static pressure, temperature and density (the Rankine-Hugoniot

equations) ratios across the shock waves, determination of Mach number of supersonic

flows.

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


PO l

CO 1 H

CO 2 H M M

CO 3 H L

CO 4 H H

Unit – IV

Flow With Oblique Shock Waves: Nature of flow through oblique shock waves,

fundamental relations, Prandtl’s equation, Rankine-Hugoniot equation, variation of flow

parameters, oblique shock relation from the normal shock equations.

Methods of Measurement: Pressure measurement, Temperature, Density, Velocity, Hot-

wire anemometer, Wind tunnels.

Text Books

and

Reference

Books

Text Books:

1. S.M.Yahya, “Compressible Flow”, 4th

Edition New age science 2009

2. E.Radhakrishnan, Gas Dynamics, PHI Publishers,5th

printing,2005.

Reference Books:

1. John D.Anderson, Jr. “Modern Compressible Flow”, 2nd

Edition,1990 McGraw-

Hill

2. Camhel and Jennings, “Gas Dynamics”, McGraw-Hill

E-resources

and other

digital

material

1. http://www.adl.gatech.edu/classes/gasdyn/gasdyn01.html

2. http://web.ics.purdue.edu/~alexeenk/GDT/index.html

3. http://www.nd.edu/~powers/ae.360/notes.pdf

4. Books available at college web 152.152.1.100

http://www.adl.gatech.edu/classes/gasdyn/gasdyn01.html

http://web.ics.purdue.edu/~alexeenk/GDT/index.html

http://www.nd.edu/~powers/ae.360/notes.pdf

14ME4803/5 – SOLAR ENGERY UTILIZATION


Course Type Theory Lecture – Tutorial – Practice 3- 1- 0

Prerequisites 14ME3303Basic Thermodynamics,

14ME3404 Applied Thermodynamics Continuous Evaluation: 30


Total Marks: 100

Course

Outcomes


CO 1 Understand the solar radiation data and its measurement (a)

CO 2 Understand the principles of solar energy collection and devices (a,c)

CO 3 Understand types of Thermal energy storage systems and their applications (a,h,j)

CO 4 Understand power generation using PV principles and design of PV systems.

(a,c,h,j)

Course

Content

Unit I:

Introduction: Applications of Solar Energy, Solar energy utilization in India

Solar Radiation: Solar constant, Solar time, Solar angle.

Radiation measurement and devices, Solar radiation data, estimation of average solar

radiation on tilted and horizontal surfaces.

Unit – II

Flat Plate Collector: Description, performance analysis of FPC, Collector efficiency,

overall loss coefficient, heat removal factor.

Effect of absorber coatings, dust, shading on the performance of collector, selection of

materials for FPC.

Focusing Collectors: Types of concentrating collectors, Orientation and tracking systems,

materials for concentrating collectors.

Unit – III

Thermal Energy Storage: Types, Sensible and Latent heat storage, Electrical, chemical and

hydro storage of solar energy. Solar Pond- principle, description, extraction of thermal

energy, types and application of solar ponds.

Other Applications: Solar water heating, natural and forced circulation heaters, series and

parallel array, solar cooling systems, Solar thermal power generation, solar furnace, solar

Contribution

of Course

Outcomes

towards

achieve-ment

of Program

Outcomes

(H- High,

M –Mediun ,

L- Low)


PO l

CO 1 M

CO 2 M M

CO 3 M M M

CO 4 M M M M

pumping, production of hydrogen.

Introduction – Need for – Methods of sensible heat storage using solids and liquids – Packed

bed storage – Latent heat storage

Unit – IV

Solar Photo Voltaic: Solar cell principle, PV cell, efficiency, cell materials,Solar PV

systems for power generation- stand alone, grid type and hybrid, Solar cell modules, design

of PV system, Applications of SPS, advantages and disadvantages of solar PV systems.

Text Books

and

Reference

Books

Text Books:

1. Solar energy utilization - G.D. Rai, Khanna Publishers, 4th ed., 2009.

2. Solar energy - Sukhatme S.P., TMH., 3rd ed.,2008

3. Solar engineering of thermal processes - Duffie J.A. and Beckman W.A.,4th ed.,

2001.

Reference Books:

1. Non-conventional Energy resources - S.K. Dubey, S.K. Bhargava,Dhanpatrai

publications, 1stEdition, 2009

2. Principles of solar engineering - D.Y. Goswami, F. Kreith and J.F.

3. Kerider, Taylor& Francis publishers,USA, 2nd edition, 2008

4. Fundamentals of solar energy conversion - Edward E.Anderson, 1st Ed.

E-resources

and other

digital

material

1. science.howstuffworks.com/...vs.../what-are-some-practical-uses-for-solar

energy.htm

2. solarpowernotes.com/solar-energy-applications.html

3. www.seci.gov.in/

4. www.makeinindia.com/sector/renewable-energy

5. www.renewableenergyworld.com/solar-energy/tech.html

6. https://www.nrel.gov/workingwithus/re-solar.html

http://www.seci.gov.in/

http://www.makeinindia.com/sector/renewable-energy

http://www.renewableenergyworld.com/solar-energy/tech.html

14ME 3851 COMPUTER AIDED ENGINEERING LAB


Course Type Laboratory Lecture – Tutorial – Practice 0 - 0 - 3

Prerequisites 14ME3701 Finite Element Method

14ME3702 Computer Aided

Manufacturing



Total Marks: 100

Course outcomes Upon successful completion of the course, the student will be able to:

Computer Aided

Design

Laboratory

CO1 Simulate simple static structural problems for stress analysis (a,b,e,i,k)

CO2 Analyze thermal problems for thermal stress analysis (a,b,e,i,k)

CO3 Understand forced vibration & dynamic analysis with forcing functions

(a,b,e,i,k)

CO4 Understand Laminar fluid flow analysis usingutility of the tools ANSYS

or FLUENT (a,b,e,i,k)

Computer Aided

Manufacturing

Laboratory

CO5 Understand and prepare part programs for turning and milling operations

using FANUC (OT & MT) simulation software (a,k)

CO6 Understand and perform Pick and Place operations and moving the robot

arm along a defined path using SCORBOT ER 4u Robot (a,k)

CO7 Understand and perform 3D model by using modelling software and

develop the part on rapid prototyping machine (a,k)

Contribution of

Course

Outcomes

towards

achievement of

Program

Outcomes

(L – Low,

M- Medium,

H – High)

PO

a

PO

b

PO

c

PO

d

PO

e

PO

f

PO

g

PO

h

PO

i

PO

j

PO

k

PO l

CO1 L H M H M

CO2 L H M H M

CO3 L H H H M

CO4 L H M H M

CO5 L H

CO6 L H

CO7 L H

Course Content Computer Aided Design:

Finite Element Analysis using analysis package (ANSYS)

1. Introduction of ANSYS tools, its utilities and fundamentals of FEM.

2. Structural analysis of bars (Stepped bar, Tapered bars, Trusses).

3. Structural analysis of beams (Cantilever, Simply Supported, Fixed).

4. Structural analysis of plates and cylinders (Thick cylinders, plate with

circular hole).

5. Thermal analysis of thick cylinders.

6. Coupled analysis of thick cylinders.

7. Modal Analysis of Cantilever beam for natural frequency determination.

8. Harmonic Analysis of Cantilever beam.

9. Dynamic analysis of bar subjected to forcing function.

10. Laminar Flow Analyses in a 2-D Duct.

Computer Aided Manufacturing:

1.Manual Part Programming

a. Step turning

b. Taper turning

c. Linear & Circular interpolation

d. Mirror imaging

2.Material Handling

Pick and place programming with robot.

3.Additive manufacturing

3D model development of Hexagonal bolt and nut assembly using rapid

prototyping machine.

14ME5852 - MAJOR PROJECT

Course Category: Independent Learning Credits: 10

Course Type: Practical Lecture - Tutorial - Practice: 2 - 6-10

Prerequisites: Continuous Evaluation:


Total Marks:

30

70

100

Course Outcomes:At the end ofthe course thestudentswill be ableto

CO1:Get exposure to research and development.(a,b,e,f,h,k)

CO2: Generate and implement innovative ideas for social benefit.(a,f,h,k)

CO3: Develop Algorithms / Programs.(a,e,k)

CO4: Develop prototype / models.(a,b,d,k)

CO5: Solve the industrial problems at various stages.(a,b,e,f,h,k)

CO6: Publish/present research papers in national/international journals & conferences (a,b,e,f,g,i,k)

VelagapudiRamakrishna … SiddharthaEngineeringCollege:Vijayawada-7 ... Semester VIII S.No Sub. Code...

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Transcript of VelagapudiRamakrishna … SiddharthaEngineeringCollege:Vijayawada-7 ... Semester VIII S.No Sub. Code...