VECTOPOWER - aradex.de€¦ · 21 Smart 22 Reliable energy 23 Efficient 25 VECTOPOWER in a system...
Transcript of VECTOPOWER - aradex.de€¦ · 21 Smart 22 Reliable energy 23 Efficient 25 VECTOPOWER in a system...
Power solutions for electric mobility - from OEM components to complete systems
VECTOPOWERProduct catalog 2019
2
3
49 Data sheet VP600 -28W -233 49 Data sheet VP600 -28W -244 50 Data sheet VP600 -1BW1E050 Data sheet VP600 -1BW1L051 Data sheet VP600 -1BW1H0 52 Data sheet VP600 -17W090 52 Data sheet VP600 -18W161- HF53 Data sheet VP600 -18W145 - HF54 Data sheet VP600 -18W140 - TR 54 Data sheet VP600 - 18W268
56 VECTOPOWER 5000 DC/DC60 Data sheet VP5000 - DC6060 Data sheet VP5000 - DC200 61 Data sheet VP5000 - DC100/200 HL
63 VP EQ - Equipment 64 Adapter65 Cables and pliers
67 Services69 Workshops69 Feasibility studies 69 Commissioning of installations69 Training69 Service 69 Customer-specifiv developments
70 Development tools
74 Imprint
05 ARADEX 06 ARADEX worldwide 08 FAPS 10 Industrial vs. mobile 12 System supplier
14 VECTOPOWER Highlights 16 Sturdy 18 Flexible 19 Compact & strong20 Scalable 21 Smart 22 Reliable energy23 Efficient
25 VECTOPOWER in a system 27 for traction drives29 for function drives31 for generators 33 for turbines/high-frequency applications34 for mains supply 35 for island networks37 for DC/DC conversion
39 Product lines: VP600 | VP500040 Overview: Product lines
44 VECTOPOWER 600 46 Data sheet VP600 -18W -130 46 Data sheet VP600 -18W -130 - HP46 Data sheet VP600 -18W -140 - HP47 Data sheet VP600 -28W -160 - HP
Index
Electrification of commercial vehicles, working machines and ships
IndexVP Product catalog
44
ARADEXVP Product catalog
55
ARADEXPartner in drive and
power electronics
ARADEXVP Product catalog
6
Service for 25-year-old drives and controls, availabil-ity for up to 15 years, technological edge and vision,as well as anticipation of innovation steps whileremaining compatible with the previous generation.Does that exist? It does with ARADEX – providingconsistent availability and further development for 30 years.
Continuity
ARADEX, your reliable
partner
Lower CO² emssions due to optimal energy management
Longer battery lifetimes due to lower voltage ripple
Protection of the battery from destruc-tion due to voltage peaks.
Boost function for higher torque at the same power
ARADEXVP Product catalog
7
ARADEX Technology... ensures environmentally friendly handling of valuable resources worldwide
Bulgaria
Germany
Denmark
Estonia
Finland
France
Great Britain
Italy
Croatia
Netherlands
Norway
Austria
Poland
Portugal
Sweden
Switzerland
Serbia
Spain
Czech Republic
Turkey
Hungary
Brazil
Canada
Mexico
USA
Venezuela
China
India
Israel
Japan
Korea
Philippines
Russia
Saudi Arabia
Thailand
New Zealand
Australia
ARADEX has 30 years of experience withinverters for production machines. During this time,we have developed many innovations that are nowstandard. The excellent functionality of our hard-ware and software will impress you and give you the decisive technological edge.
Innovation
Downsizing of drive compo-nents with electrification
Energy recovery due to recuperation
Whether individual components, service or entire drive systems: Take advantage of our experience from over 3500 different mobile and industrial applications from 30 years of development in drive technology.
Experience
ARADEXVP Product catalog
8
FPGA Architecture
PhysicsSoftware
With FAPS, ARADEX combinesfour basic technologies to
give you the technological edge
ARADEXVP Product catalog
9
Physics Proprietary semiconductor models allow us to extend the physical boundaries of power electronics - for more precision.
Software Our analysis software gives full insight into the drive in real time, with several thousand variables - for faster commissioning.
FAPS – the technological edgein all ARADEX products
FPGA With FPGAs we implement our own fastercontrol algorithms, with deterministic cycle times ofbelow 10 μs - for higher dynamics.
Architecture Our system architecture makes our products abso-lutely deterministic and isochronous, with a jitter of < 1μs - for a higher efficiency.
ARADEXVP Product catalog
1010
Control IDEDrive
VECTOMOTOR VECTONUM VECTOSTUDIO
XM
XS
XL
50
600
Real
time
OS
VECTODRIVE
EQ
1000 600
50
5
Motor
... for industrial applications
Our ambition: your technological edge! This is onlypossible with special products resulting from theexperience with more than 3000 industrial andmore than 200 very different mobile applications.
IEC 61131-3
C++
Analyser
Motion
VV
For our customers, we have solutions that areoptimized for maximum performance or maximumutility. If we do not already have a solution, we willfind it for you.
ARADEXVP Product catalog
1111
Control
More information about VECTOMOTOR products page 43 ff.
IDEInverter
VECTOPOWERVECTOMOTOR VECTONUM VECTOSTUDIO
EQ
XS
XL 600 5000
600Re
altim
e O
S
Motor
... for mobile applications
C++
IEC 61131-3
Analyser
Motion
VV
ARADEX develops the core components for drive and power systems ...
ARADEXVP Product catalog
12
ARADEX is your one-stop supplier
System solution01
Isolated net & AFE
Components06
Generator
05
eMotor & Gear
04
Charger
08
Control/ECU
02
Battery & BMS
03
Converter & Inverter
07
Filter
ARADEXVP Product catalog
13
For your projectsSelect the scope of delivery ideal for you: fromindividual components to services and maintenance to the complete drive train. Take advantage of our experience in over 200 different mobile and 3000 industrial applications in 30 years of business.
System solution
ARADEXVP Product catalog
1414
VECTOPOWER Highlights
+ Sturdy
+ Flexible
+ Compact & strong
+ Scalable
+ Smart
+ Reliable energy
+ Efficient
HighlightsVP Product catalog
1515
HighlightsVP Product catalog
16
VECTOPOWER HighlightsThe VECTOPOWER family comprises power electro-nics ranging from OEM kits to inverter modules for flexible implementation to complete application- specific solutions. Discover our high standards for the technological foundation of the VECTOPOWER family on the next seven pages.
One technology for all your power components
HighlightsVP Product catalog
17
SturdyResistant to shocksCertified up to 50 g acc. to:IEC 60068-2-27: 10 shocks with 50 g for 11 msIEC 60068-2-27: 4000 shocks with 40 g for 6 ms
Resistant to vibrationCertified acc. toIEC 60068-2-64: 2-4 g at 5-250 Hz for 15 hours
Resistant to high temperaturesAmbient temperature and cooling water supply up to 75°C, up to 65°C without derating
EMC test passedE1-R10, E1-R85
Sturdy
We design ourVECTOPOWERproducts for themost inhospitableconditions!
17
HighlightsVP Product catalog
18
Flexible in functionFlexible in function The VECTOPOWER can be used for traction drives,function drives, generators, high-frequency applica-tions, island network creation, mains supply, or forDC/DC conversion. Set the parameters, connect it,and you‘re ready.
Flexible in motor selectionFree selection of the motor to be connected. A widevariety of motor topologies are supported: asynchro-nous, permanent magnet, reluctance, PM/reluc-tance hybrid ...
Flexible in voltage selectionVoltage classes up to 1050 VDC available, higher voltage on request.
Flexible frequencyDevices with up to 28 kHz PWM frequency are available. These are variable and can be switched on-the-fly for motor speeds of over 150 000 rpm.
Flexible in connectionProvides a CAN-bus interface for connection to the vehicle control.
Flexible
HighlightsVP Product catalog
261 mm
98 mm
392 mm
19
Maximum power densityCompact designOur standard housing delivers up to ‚ 276 kVA continuous power in approx. 10 litres overall installed size.
Compact in combinationFor higher powers several VECTOPOWER can be operated together
High powerHigh power Voltages up to 1000 VDCHigher voltages on requestCurrents up to 800 A r.m.s.Continuous power up to 1170 kVA and Peak power up to 630 kVA
Compact & powerful
The most powerful mobile inverter in its class world wide
HighlightsVP Product catalog
20
ScalableScalable in powerBy cascading several VECTOPOWERs, we coveroutputs up to several kW.
Scalable in functionThe integration in our VECTOSTUDIO developmentenvironment allows you to use our complete experi-ence for automation tasks.
Scalable
+ Installation and maintenance can be handled by one person.
+ Easy spare parts supply worldwide - the VECTOPOWER is so small and light that it is not only shipped by transport companies but also classic parcel services such as DHL and UPS.
HighlightsVP Product catalog
21
SmartSmart for your adaptationsWith some devices, an integrated highspeed PLC inIEC 61131-3 with its own real-time system also givesyou the option of realizing demanding control tasksand technical processes directly in VECTOPOWER.
Smart equipmentInterfaces, encoder inputs, as well as analog anddigital I/Os, all on board ...
Smart
Smart with a universal solutionOur universal platform for software and firmwareallows us to utilize the entire ARADEX technologyof stationary applications and products for mobileapplications as well.
Smart protection against reverse engineeringKnow-how protection using FPGAs for our customers’ know-how as well.
interfaces
water cooling
3 plugs for interfaces, sensors and I/O s
motor connection
DC link connection
HighlightsVP Product catalog
22
Reliable energyReliable for high outputsReliable – the power electronics are protected byeffective safety mechanisms in the case of criticalload changes.
Reliable with an extremely short response timePower requirements up to 1.6 MW can be realizedwith low overshoot and very short implementationtimes of less than 1 ms. This considerably reducesthe costs for stabilizing the intermediate circuit inthe energy management of the overall construction.
Reliable energy
Reliable in rough environmentsIP65 protects against dirt and water. Its extremelysturdy internal construction ensures reliable opera-tion even with strong vibrations and the most severeshocks. So that the VECTOPOWER works for you: onrails, on roads, on the water, and in the air.
60
80
40
25
0
-20
-40-60 -40 -20 20 40 60 0
acceleration [g]
time [ms]
HighlightsVP Product catalog
23
Efficient operation
Efficient
Efficient in operationOptimum efficiency even in the partial load opera-tional range. Even with asynchronous machines thatdo without expensive magnets. The sophisticatedARADEX control algorithms for very different motortopologies are available for each VECTOPOWER.
Efficient during commissioningOur tools for parameterization and diagnosis, suchas, e.g., the integrated ANALYSER oscilloscope,allow more efficient commissioning and servicing.The Analyser can visualize the course of all necessaryvariables, and that with resolutions of up to 2 μs!
The efficiency ofthe VECTOPOWERand motor combined is up to 95% even in the partial-loadoperational range.
Overall efficiency of motor + inverter
100
95
90
85
80
75
70
0 500 1000 1500 2000 2500 3000
eta [%]
number of revolutions[rpm/min]
Efficiency at M = 100%
Efficiency at M = 100%
Efficiency at M = 100%
HighlightsVP Product catalog
24
OverviewVP Product catalog
2525
VECTOPOWER for your system
+ Traction drive
+ Function drive
+ Generator
+ Turbine drive
+ Main supplies / AFE
+ Island grid
+ DC/DC converter
OverviewVP Product catalog
26
ChallangesTraction drives
+ Resistant to mechanical shocks and vibrations
+ High protection class against water and contamination
+ High availability in tough everday operation
+ High output with the smallest possible construction volume
+ Mastery of very different motor topologies
+ Especially in the partial load operational range, very high efficiency of the overall combination of motor and inverter
For controlling drives used in vehicles. Application,e.g., in the areas:
+ All types of “commercial“ vehicles for example: buses, municipal vehicles, off-road large goods vehicles, ...
+ Rail vehicles: purely electric and with hybrid drives
+ Ships, yachts, towboats
+ Airplanes
ApplicationsVP Product catalog
27
for traction drive
ARADEX advantages
+ Efficient motor control with clever control algorithms, specially adapted to the respective motor topology.
+ Adaptable to all motor topologies due to multi-dimensional function diagrams
+ High efficiency even in partial load operation and thus a large range
+ Optimum use of the reluctance in PM/reluctance hybrid motors
+ High dynamics; torque specifications are implemented in under 1ms
+ Switch-off via several parallel paths: CAN, digital input, relay
+ High torque, even at zero speed for example at hill start
VECTOPOWER offers many application modules for easy integration.
ApplicationsVP Product catalog
28
ChallengesFunction drives
+ Resistent to mechanical shocks and vibrations
+ High protection class against water and contamination
+ Mastery of very different motor topologies
+ Good usage of simple, sturdy motors
+ Small size with high power
Drives in mobile applications but not in road vehicles.
Areas of applicationCan be used wherever high power is required insmall spaces or where extreme environmental condi-tions are present that rule out the use of industrialinverters.
ApplicationsVP Product catalog
29
for function drives
ARADEX advantages
+ Efficient motor control with clever control algorithms, specially adapted to the respective motor topology.
+ Possibility of accessing the giant software library of ARADEX
+ Fast and flexible as an industrial computer
VECTOPOWERs arealso an option for usein industrial applicationsdue to their excellentcharacteristics!
ApplicationsVP Product catalog
30
Generators
In this application, the VECTOPOWER converts theAC voltage with a variable frequency and voltagelevel to a regulated DC voltage to supply an interme-diate circuit.Here, the VECTOPOWER takes energy from a gener-ator and then feeds it to a DC circuit. From there itcontinues in the direction of a battery or mains.
+ Compact design, high vibration resistance, suitable for all generator designs
+ The diagnostic capability is extremely useful, for example, in order to recognize irregularities while the diesel engine is running before they turn into a problem.
Challenges
+ Fast control of the DC voltage
+ Avoidance of voltage peaks during load shedding
+ Avoidance of voltage drops during load connection
+ Optimum overall efficiency in a wide range of rotational speeds and torques.
ApplicationsVP Product catalog
31
for generators
ARADEX advantages
+ Efficient motor control with clever control algorithms, specially adapted to the respective motor topology.
+ Very fast and sensitive control even of DC voltage under 1 ms
+ Smart power usage from the diesel motor for long life
ill.1 motor room
ApplicationsVP Product catalog
32
ChallengesTurbines and high-frequency applications
Electrical machines for high rotational speedshave an especially small design for a particularoutput. This is especially true of high-speed rotors.However, this not only saves expensive materials,construction volume, and weight; it also presents aspecial challenge for the inverter.The turbulent flows induced by the inverter createheat in the rotor. High-speed machines, however,have a smaller rotor with the same power and thusless area over which it can emit excess heat. Heatdissipation is much easier when the motor lossesare lower.
The other challenges are the speeds themselves andthe related high frequencies.
For highspeed applications such as turbines withrotational speeds up to over 150,000 rpm.
Areas of applicationHighspeed drives are increasingly being used,e.g., as:
+ Compressors for gases with related improved efficiency
+ Thermal expansion machines as generators with an especially small design and high compatibility with very different gases.
ApplicationsVP Product catalog
33
for turbines and high-frequency applications
ARADEX advantages
+ Fastest and most sensitive current control
+ Low harmonics and thus lower motor heating
+ Low inverter-induced turbulent flow losses in the rotor
+ PWM frequency can be freely selectable and changed on the fly up to 28 kHz
+ Control without sensors
VECTOPOWER alsoas special inverterfor high frequencies
ApplicationsVP Product catalog
34
Challenges
ARADEX advantages
Mains supplies
In interaction with an LCL filter, the power supplymust have a low harmonic content.
+ Fastest and most sensitive current control
+ Compact dimensions for maximum power save space and money
+ Smaller LC filters due to higher PWM frequency of the VECTOPOWER save space and money
VECTOPOWER is used here as a so-called Active Front End (AFE).
for mains supplies
ApplicationsVP Product catalog
35
Challenges
ARADEX advantagesIsland networks
+ Non-linear driving capability, in other words, operation with different loads on the 3 phases
+ High load dynamics, in other words, representation of the mains voltage with only slight variations, even with strong and fast load changes
+ Resistant to environmental influences
+ Compact dimensions for maximum performance save space and money.
+ Optional integration of further energy sources, even bidirectional ones, such as batteries or supercapacitors, e.g.:
- for covering load peaks
- for being able to switch off the generator in low-load phases
- for optimum overall efficiency
+ There are optional solutions with PWM frequencies up to 16 kHz for small filters and lowest noise levels
Island networks are autonomous 3-phase currentnetworks.
for island networks
ApplicationsVP Product catalog
36
ChallengesDC/DC converter
+ Large working range for voltages
+ Excellent efficiency in a large power range and voltage swing
+ Small size
+ Fast reaction to load changes
For connection of batteries, supercapacitors, andother DC voltage sources to an overall solution,even one that works bidirectionally.
Multiple Energy Control System
ApplicationsVP Product catalog
37
ARADEX advantages
+ Most fast and sensitive current and/or voltage control, fluctuations from 1000A in less than 1 ms.
+ Compact dimensions for maximum power save space and money.
+ Extremely fast. Required for safe handling of components and protection of batteries and super-capacitors from damage.
+ Easy configuration of systems consisting of energy stores that can all work on different voltages.
+ Excellent efficiency even at low partial load range.
for DC/DC converter
VECTOPOWERcan also take care ofenergy management- if you wish.
ApplicationsVP Product catalog
38
Product linesVP Produktkatalog
39
VECTOPOWER – the heart of
every drive and power system
39
Product linesVP Product catalog
40
Product line
Features maximum flexibility maximum benefit
Typeprogrammable
inverterintegrated solution,complete system
Voltage class [V] 400, 800, 1000 400, 800
Max. peak power [KVA] up to 1560 per axis appl. specific. / up to 240
Time benefit
Adaptability
Range of functions extendable specialized
Axis-synchronisation yes no
Virtual sensors
„Control module“ integrable yes yes
PLC optional optional
Motor topologies all all
ARADEX control
VP 5000VP 600
maximumminimum
Product linesVP Produktkatalog
41
VECTOPOWER Product lines
Customer-specific modifications, OEM solutions,and special devices on request.
VP 600 Expert Inverters Bidirectional inverters from 78 kVA to
1560 kVA nominal power per end stage with freely expandable company and application software — incl. ARADEX topology and control modules.
Our customers benefit from our commitment to continued research and product development. We integrate new features and techniques into ourproducts on an on-going basis. For this reason all of our products and specifications are occasionally subject to change. The illustrations in this catalogueare similar to the products described.
VP 5000 Expert Solutions Complete solutions for power compo-nents, such as: traction converters,
DC/DC converters, battery connecti-on, on-board system generation,
generators, or chargers — incl. ARADEX topology and control modules, as well as comprehensive application modules for easy system integration.
ill.1 Sileo bus
Product linesVP Product catalog
42
Product linesVP Product catalog
43
VECTOPOWER Product lines
VP600 | VP5000
Product linesVP Product catalog
44
VP600
Features maximum flexibility
Type programmable inverter
Voltage class [V] 400, 800, 1000
Max. peak power [KVA] up to 1560
Time benefit
Adaptability
Range of functions expandable
Axis-synchronisation yes
Virtual sensors
“Control module“ integrable yes
PLC optional
Motor topologies all
ARADEX control
maximum
minimum
VP600VP Product catalog
45
Advantages
+ Freely programmable for your application
+ Easy connection and commissioning
+ ARADEX control technology with high-speed current control for efficient power train
+ Protection of your application know-how
+ Extremely sturdy design
+ Bidirectional without switchover pauses
+ PWM frequency can be changed on-the-fly
Bidirectional inverters from 78 kVA to 1170 kVAnominal power per power stage with freelyexpandable company and application software —incl. ARADEX technology and control modules.
Expert Inverters − adaptable for all tasks
45
Advanced ..... p46
Higher Voltage ..... p50
Frequency ..... p52
Power ..... p53
Traction ..... p54
600maximum flexibility
ill.1 ship ENOK
VP600VP Product catalog
46
VP600-18W130 / 18W130 -HP VP600-18W140-HP
Article numberVP600 -18W130 - 6A.1.21.11.00VP600-18W130-61.1.21.14.00
VP600 -18W140 - 61.1.20.14.00
Voltage range 30 - 800 VDC | shutdown: 820 V 30 - 800 VDC | shutdown: 820 V
Recom. DC Voltage 200 - 770 VDC | nominal: 650 V 200 - 770 VDC | nominal: 650 V
Therm. nom. current * 85 / 95 A. rms 250 A. rms
Peak current ** up to 145 / 120 A. rms up to 40 A. rms
Continuous power * up to 78 / 87 kVA up to 229 kVA
Peak power ** up to 133 / 147 kVA up to 413 kVA
PWM frequency 2 - 10 kHz adjustable 2 - 6 kHz adjustable
Max. rotary frequency 599 Hz, higher on demand 599 Hz, higher on demand
Communication CAN, VECTOBUS CAN, VECTOBUS
DimensionsH 119 mm | L 426 mm | W 263 mm/ H 98 mm | L 392 mm | W 261 mm
H 98 mm | L 392 mm | W 261 mm
Weight approx. 16 / 13 kg approx. 15 kg
Cooling liquid cooled, water / glycol liquid cooled, water / glycol
Max. cooling water temperature
65°C without derating 65°C without derating
Protection class IP65 IP65
Advanced for the challenging tasks
VP600VP Product catalog
47
VP600-18W160-HP
VP600 -18W160 - 61.1.22.14.00
30 - 800 VDC | shutdown: 820 V
200 - 770 VDC | nominal: 650 V
275 A. rms
up to 400 A. rms
up to 252 kVA
up to 354 kVA
2 - 10 kHz adjustable
599 Hz, higher on demand
CAN, VECTOBUS
H 98 mm | L 392 mm | W 261 mm
approx. 15 kg
liquid cooled, water / glycol
65°C without derating
IP65
* 650VDC, 4kHz PWM, 15l/min coolant flow rate at 65°C and 45°C ambient temperature
** 650VDC, 2.5 kHz PWM, 15 l/min cooland flow rate at 65°C and 45°C ambient temperature
Advanced The most flexible inverter for mobile applications
+ Optional real-time PLC
+ Firmware and software can be extended to include customer-specific modules
+ Control modules for all motor topologies
+ Ready for all power electronic tasks: traction and function drives, generators, AFE, island networks and on-board power supply
ill.1 EleNa electric drive kit for diesel delivery vehicles
VP600VP Product catalog
48
Power for the maximum
Advanced - 2 in 1 We offer a combination device for easy handling of applications which require
more than one power stage.
Power This inverter is designed for maximum continuous power in the smallest space.
VP600-18X160-HP
Article number VP600 -18X160 - 21.0.22.14.00
Voltage range 30 - 800 VDC | shutdown: 820 V
Recom. DC Voltage 200 - 770 VDC | nominal: 650 V
Therm. nom. current * 350 A. rms
Peak current ** up to 400 A. rms
Continuous power * up to 273 kVA
Peak power ** up to 477 kVA
PWM frequency 2 - 16 kHz adjustable
Max. rotary frequency 599 Hz, higher on demand
Communication CAN, VECTOBUS
Dimensions H 146 mm | L 392 mm | W 261 mm
Weight approx. 16 kg
Cooling liquid cooled, water / glycol
Max. cooling watertemperature
35°C without derating
Protection class IP20
* 650VDC, 4 kHz PWM, 15l/min coolant flow rate, coolant temperature 35°C and 45°C ambient temperature.
** 650VDC, 2.5 kHz PWM, 15l/min coolant flow rate, coolant temperature 35°C and 45°C ambient temperature.
VP600VP Product catalog
49
* 650VDC, 4kHz PWM, 30l/min coolant flow rate at 65°C and 45°C ambient temperature
** 650VDC, 2.5 kHz PWM, 30 l/min cooland flow rate at 65°C and 45°C ambient temperature
VP600-28W233 VP600-28W244
Article number VP600 -28W233 - 6A.1.21.14.00 VP600 -28W244 - 6A.1.20.14.00
Voltage range 30 - 800 VDC | shutdown: 820 V 30 - 800 VDC | shutdown: 820 V
Recom DC Voltage 200 - 770 VDC | nominal: 650 V 200 - 770 VDC | nominal: 650 V
Therm. nom. current * 2* 85 A. rms 2* 220 A. rms
Peak current ** 2* up to 145 A. rms 2* up to 400 A. rms
Continuous power * 2* up to 67 kVA 2* up to 202 kVA
Peak power ** 2* up to 133 kVA 2* up to 367 kVA
PWM frequency 2 - 12 kHz adjustable 2 - 6 kHz adjustable
Max. rotary frequency 599 Hz, higher on demand 599 Hz, higher on demand
Communication CAN, VECTOBUS CAN, VECTOBUS
Dimensions H 125 mm | L 470 mm | W 566 mm H 125 mm | L 470 mm | W 566 mm
Weight approx. 36 kg approx. 40 kg
Cooling liquid cooled, water / glycol liquid cooled, water / glycol
Max. cooling watertemperature
65°C without derating 65°C without derating
Protection class IP65 IP65
Advanced 2 in 1 for the challenging tasks
VP600VP Product catalog
50
VP600-1BW1E0 VP600-1BW1L0
Article number VP600-1BW1E0-64.1.20.14.00 VP600-1BW1L0-64.1.20.14.00
Voltage range 30 - 1120 VDC | Shutdown: 1170 V 30 - 1120 VDC | Shutdown: 1170 V
Recom. DC Voltage 800 - 1050 VDC | nominal: 1050 V 800 - 1050 VDC | nominal: 1050 V
Therm. nom. current* 550 A. rms 734 A. rms
Peak current* up to 632 A. rms up to 980 A. rms
Continuous power* up to 687 kVA up to 917 kVA
Peak power* up to 790 kVA up to 1225 kVA
PWM frequency 2 - 6 kHz adjustable 2 - 6 kHz adjustable
Max. rotary frequency 599 Hz 599 Hz
Communication CAN, VECTOBUS CAN, VECTOBUS
Dimensions H 419 mm | L 1230 mm | W 600 mm H 419 mm | L 1230 mm | W 600 mm
Weight approx. 120 kg approx. 120 kg
Cooling liquid cooled, water / glycol liquid cooled, water / glycol
Max. cooling watertemperature
35°C without derating 35°C without derating
Protection class IP65 IP65
Higher Voltage up to 1080 V DC
* Thermal rated current at: 1050VDC, 2.5 kHz PWM, 30l/min coolant flow rate, coolant temperature 35°C and 45°C ambient temperature.
VP600VP Product catalog
51
+� IP65 - no extra control cabinet required
+� Minimal heat output to the ambient atmosphere
+� Due to the freely selectable operating voltage and comprehensive parameter possibilities the VP600 1BW devices are extremely flexible in use. Examples are propulsion, generators and DC/DC
VP600-1BW1H0
VP600-1BW1H0-64.1.20.14.00
30 - 1120 VDC | Shutdown: 1170 V
800 - 1050 VDC | nominal: 1050 V
850 A. rms
up to 1250 A. rms
up to 1170 kVA
up to 1562 kVA
2 - 6 kHz adjustable
599 Hz
CAN, VECTOBUS
H 419 mm | L 1230 mm | W 600 mm
approx. 125 kg
liquid cooled, water / glycol
35°C without derating
IP65
Higher VoltageThese devices are designed for a higher DC link voltage of up to 1080 volts. They are therefore eminently suitable for applications with higher power requirements such as inland water vessels or dumpers.
ill.1 ship ENOK
VP600VP Product catalog
52
Frequency for turbos
* 650VDC, 24 kHz PWM, 15l/min coolant flow rate, coolant temperature 35°C and 45°C ambient temperature.
** 650VDC, 16 kHz PWM, 15l/min coolant flow rate, coolant temperature 35°C and 45°C ambient temperature.
VP600-17W090 VP600-18W161-HF
Article number VP600 -17W040 - 61.1.04.24.00 VP600 -18W160 - 61.1.23.24.00
Voltage range 30 - 680 VDC | shutdown: 750 V 30 - 800 VDC | shutdown: 820 V
Recom. DC Voltage 200 - 650 VDC | nominal: 650 V 200 - 770 VDC | nominal: 650 V
Therm. nom. current 90 A. rms* 165 A. rms**
Peak current ** up to 150 A. rms up to 252 A. rms
Continuous power up to 71 kVA * up to 118 kVA **
Peak power ** up to 106 kVA up to 180 kVA
PWM frequency 2 - 28 kHz adjustable 2 - 16 kHz adjustable
Max. rotary frequency 3000 Hz, higher on demand 2000 Hz, higher on demand
Communication CAN, VECTOBUS CAN, VECTOBUS
Dimensions H 98 mm | L 392 mm | W 261 mm H 98 mm | L 392 mm | W 261 mm
Weight approx. 15 kg approx. 15 kg
Cooling liquid cooled, water / glycol liquid cooled, water / glycol
Max. cooling watertemperature
up to 35°C without derating up to 35°C without derating
Protection class IP65 IP65
VP600VP Product catalog
53
Frequency This inverter is designed for the maximum PWM frequency up to 28kHz, e.g. for engine speed of more than 150 000 U/min.
* 650VDC, 4 kHz PWM, 15l/min coolant flow rate, coolant temperature 35°C and 45°C ambient temperature.
** 650VDC, 2.5 kHz PWM, 15l/min coolant flow rate, coolant temperature 35°C and 45°C ambient temperature.
VP600-28W245-HF
VP600-28W244-6A.1.22.24.00
30 - 800 VDC | shutdown: 820 V
200 - 770 VDC | nominal: 650 V
140 / 140 A. rms**
250 / 250 A. rms
180 / 180 kVA**
100 / 100 kVA
2 - 16 kHz einstellbar
2000 Hz
CAN, VECTOBUS
H 125 mm | L 470 mm | B 566 mm
ca. 40 kg
Wasser/Glykol
65°C ohne Derating
IP65
VP600VP Product catalog
54
VP600-18W140-TR/ VP600-18W140-TR-A
VP600-18W268
Article number VP600-18W140-6C.1.20.11.00 VP600-18W268-6A.1.21.14.00
Voltage range 30 - 800 VDC | shutdown: 820 V 30 - 800 VDC | shutdown: 820 V
Recom. DC voltage 200 - 770 VDC | nominal: 650 V 200 - 770 VDC | nominal: 650 V
Therm. nom. current 160 A. rms* 440 A. rms ***
Peak current up to 400 A. rms ** up to 800 A. rms ****
Continuous power up to 146 kVA * up to 404 kVA ***
Peak power up to 320 kVA ** up to 734 kVA ****
PWM frequency 2 - 10 kHz adjustable 2 - 6 kHz adjustable
Max. rotary frequency 599 Hz, higher on demand 599 Hz, higher on demand
Communication CAN CAN, VECTOBUS
Dimensions H 119 mm | L 395 mm | W 263 mm H 125 mm | L 470 mm | W 566 mm
Weight approx. 18 kg approx. 40 kg
Cooling liquid cooled, water / glycol liquid cooled, water / glycol
Max. cooling watertemperature
65°C without derating 65°C without derating
Protection class IP65 IP65
Traction for road vehicles
* 650VDC, 4 kHz PWM, 15l/min coolant flow rate, coolant temperature 65°C and 45°C ambient temperature.
** 650VDC, 2.5 kHz PWM, 15l/min coolant flow rate, coolant temperature 65°C and 45°C ambient temperature.
*** 650VDC, 4 kHz PWM, 30l/min coolant flow rate, coolant temperature 65°C and 45°C ambient temperature.
**** 650VDC, 2.5 kHz PWM, 30l/min coolant flow rate, coolant temperature 65°C and 45°C ambient temperature.
ill. 2
(ill. 2)(ill. 3)
ill. 3
(ill. 4)
VP600VP Product catalog
55
E1 85R - 003766Type approval for selected combinations of VP600 inverters and VM600M motors are available.
TractionBidirectional inverter optimized for traction of utility vehicles
+ Optional real-time PLC
+ Control modules for all motor topologies
+ Control modules for field weakening with PM motors with buried magnets and synchronous motors.
+ Boost function for more torque at standstill
ill.1 heavy duty
ill. 4
VP600VP Product catalog
56
maximum
minimum
VP 5000
Features maximum benefit
Type integrated solution, complete system
Voltage class [V] 400, 800
Max. peak power [KVA] up to 240
Time benefit
Adaptability
Range of functions specialized
Axis-synchronisation no
Virtual sensors
“Control module” integrated yes
PLC optional
Motor topologies all
ARADEX control
Extras
Energy management
Application module
Analyser tools
VP5000VP Product catalog
57
Complete solutions for power components such astraction inverter, DC/DC converters, battery con-nections, on-board power supplies, generators or charging devices - including ARADEX technology and control modules as well as comprehensive application modules for easy system integration.
The VP5000 reduces the number of componentswith intelligent wiring. In this manner several func-tions can be covered with just one device. For instance, the same device can be used to chargewith three-phase current or single phase householdconnection.
Expert Solutions − ready for your application
57
specialized in DC/DC ..... p58
Advantages
+ Easy connection and commissioning
+ Comprehensive application modules
+ ARADEX control technology with fast current control for ideal power provision
+ Protection of your application know-how
+ Ideal design for system configuration
+ Extensive diagnosis tools
+ Extremely robust design
maximum benefit
ill.1 public bus
VP5000VP Product catalog
58
DC/DC converter
Ideal connection ofbatteries, super-capsand fuel cells to thesystem
+ Current control at output (location of lower voltage) with voltage limiting function
+ Voltage control at output (location of lower voltage) with current limitation.
+ Voltage control at the DC link (location of higher voltage) with current limitation at discharge.
+ Voltage control at the DC link but with “smart DC” function (ideal for interconnection of several devices on the DC link.
DC/DC converter
chopper control
charging circuit
HF choke
additional capacitor
Also available with integrated:
Operating modes / scope of functions
VP5000VP Product catalog
59
+ Minimum voltage ripple due to the DC/DC converter for an optimal operation of batteries and supercapacitors.
+ Precise and fast stabilization of load changes means optimized configuration of the onboard supply system.
+ Safe operation due to fast control of current or voltage. Regulated jump from 0 up to 200 kW in less than 1 ms, bidirectional operation.
+ Protection of your batteries and super- capacitors against damage from overvoltage and overcurrent.
+ Easy system configuration of energy stores that can all work with different voltages, technology or internal resistances.
+ Real-time PLC
+ Superior system can be configured regardless of the battery or supercapacitor type.
+ Large working range for input voltage as well as output voltage.
+ Excellent efficiency up to 99 %, even in low partial load.
+ Minimum effort for installation and commission- ing due to full integration of all components in one housing.
+ The HL-version includes a charging connection with relay and brake chopper as well as additional capacity with a series reactor.
Also available with integrated:
Advantages
increased protection increased voltagemore information
increased efficiency increased performanceincreased stability
more flexibility systematicincreased energy
Battery Connection
Fuel cell Connection
Super-CapConnection
DC link up to 800V
H₂
VP5000VP Product catalog
60
DC / DC Serie Highspeed PLC & VE optional
VP5000-DC/DC60 VP5000-DC/DC200
Area of usefully integrated DC/DC-converter formobile applications
fully integrated DC/DC-converter formobile applications
Article number VP5000_DC18W140 - 6A.1.22.04.50 VP5000_DC18W140 - 6A.1.22.11.80
Voltage range 48 - 800 V DC | shutdown: 820 V 48 - 800 V DC | shutdown: 820 V
Recom. DC voltage 350 - 770 V | nominal: 650 V 350 - 770 V | nominal: 650 V
Permanent current* 110 A DC 400 A DC
Peak current * 150 A DC 480 A DC
Peak power 90 kW 240 kW
Continuous power 60 kW 200 kW
Ripple voltage* < +/- 1 Vpp < +/- 1 Vpp
Communication CAN, VECTOBUS CAN, VECTOBUS
Dimensions H 127 mm | L 525 mm | D 480 mm H 266 mm | L 525 mm | D 470 mm
Weight approx. 40 kg approx. 70 kg
Cooling water / glycol (30l/min) water / glycol (30l/min)
Max. cooling water temperature
up to 35°C without derating from 35 - 65°C with derating
up to 35°C without derating from 35 - 65°C with derating
Protection class IP65 IP65
* Values depend on cooling, voltage and PWM frequency. Measured with 30 litres coolant flow rate, resp. 35°C water temperature if not stated otherwise. Subject to modification. Peak current for 30s at output.
VP5000VP Product catalog
61
* Values depend on cooling, voltage and PWM frequency. Measured with 30 litres coolant flow rate, resp. 35°C water temperature if not stated otherwise. Subject to modification.
VP5000-DC/DC200 HL
Area of use fully integrated DC/DC-converter for mobile applications
Article number VP5000-DC18W140-6A.1.22.04.81
HL-extra HF choke in DC link
HL-extra Charging circuit with relay and charging resistor
HL-extra brake chopper-control, 300 A DC
additional capacitor in DC link with 3,4 mF
DC/DC200 ”High Line” function
additional hardware in ‘High Line’ version
VP5000VP Product catalog
6262
VP EquipmentVP Product catalog
6363
VP EQVECTOPOWER EQUIPMENT
+ Filters
+ Capacitors
+ Tools
VP EquipmentVP Product catalog
64
Adapter USB-serial for RS232 galvanically isolated
Article number VPEQ_010015
Application Parameter setting of VECTOPOWERS
Ports RS232 optically isolated
Plug design D-Sub 9pol, male
Max. transmission rate max. 921.6 kbps
Dimensions L 57 mm, W 72 mm, H 22 mm
USB-CAN-Adapter
Article number VPEQ_010017
ApplicationCAN communication between VP and control or laptop
Ports USB 2.0
Plug design D-Sub 9pol, USB
Dimensions L 55 mm, W 36 mm, H 16 mm
similar image
similar image
Connecting cable for parameter settings of all VP devices
Article number VPEQ_010016
Application Commissioning VP
Plugs ST1 or VP
Length 2000 mm similar image
Adapter for VECTOPOWER
VP EquipmentVP Product catalog
65
Crimp tool
Article number VPEQ_010021
Applicationfor small and medium crimp tools,VECTOPOWER ST 2,3,4/2A,2B,4A,4B
Crushing zoneØ 1 mm and Ø 2 mm, contacts up to cor cross-section 4 mm²
Performance with different contacts
Material chrome-vanadium electrosteel
Crimp tool
Artikelnummer VPEQ_010020
Application for VECTOPOWER ST1
Cord diameterwith isolation
1,7 - 2,7 mm
Performance for Ampseal contacts
Material chrome-vanadium electrosteel similar image
similar image
Cables and pliers for safe affixing of pins
Signal cable
Article number VPEQ_1.00.XXX
Application Encoder VP600 to VM600M
Cord diameter length
11 mm, customer specific
Design Intercontec 17 poles at both ends similar image
VP EquipmentVP Product catalog
6666
ServiceVP Product catalog
6767
Services
+ Commissioning
+ Development
+ Service & repair
+ Feasibility studies
+ Workshops
+ Traning courses
ServiceVP Product catalog
68
01
Consulting
Services06
Commissioning
05
Engineering
04
Training
07
Service & Support
02
Feasibility
03
Workshops
With new products, it is becoming increasinglyimportant to minimize development time, createunique selling features for market launch, and offer customers effective servicing. To support our customers with this, ARADEX offers a number of services.
We regard ourselves as a partner
ServiceVP Product catalog
69
ServiceWe are always here for you even after implementa-tion of the project - for maintenance and service for example or support in trouble-shooting in complex systems and complicated contexts.
Customer-specific developmentsGive us a call if your have something specific in mind. The modularity of the VECTOPOWER compo-nents and the universal system software mean that we can generate efficient customer-specific products.
If you have specific requirements, we are your partner.
WorkshopsA workshop from 1 to 3 days results in clarity of the project goals and the route to achieve them. Discus-sions with our experts often lead to considerable savings and a shortened time-to-market.
Feasibility studiesFeasibility studies often help to estimate series or development costs or to establish a time frame to start of production. They can also be used to select peripheral products.
CommissioningWe will be happy to support you for commissioning and in compiling software
Traning coursesOur experts offer training courses either on site or at our works
ill.1 service
ServiceVP Product catalog
7070
Development toolsVP Product catalog
7171
Development toolsVECTOSTUDIO | VECTOVISION | ANALYSER
Development toolsVP Product catalog
72
Development toolsThe inverters of the VECTOPOWER series alreadyhave numerous software functions in their basicversion. These can be called up via CAN bus from ahigher-level master or drive control.
For more complex applications, special softwarefunctions are often required in the inverter.VECTOPOWER therefore offers various options thatare oriented to the requirements.Our development environments VECTOSTUDIO (forhigher-level controls) and VECTONUM EMBEDDED(for integrated microprocessors) are comprehensivedevelopment systems for software functions, whosehandling only differs in the type of target processor,with a few exceptions.
Programming can be done under IEC 61131-3, in C++, and various script languages.Important tools for parameterization and diagnosis,such as, e.g., the ANALYSER, are integrated in thedevelopment tools. The ANALYSER makes it mucheasier to optimize the drives, since the course of allvariables can be visualized.
If you are interested, please request oursoftware brochures.
Maximally configurable!
Development toolsVP Product catalog
73
Challenges
Commands via CAN-Bus
Integrated PLC AdditionalVECTONUM- Controls viaVECTOBUS
“Normal“ drive-functions X
Extended functions such as PLC X X
Highspeed-PLC with < 0,5 ms cycle time X
VECTOSTUDIO
• Application development under C++ or IEC 61131-3
• Easy modularization of the function code increases reusability and reduces the development time and costs
ANALYSER
• Comprehensive analysis tools for process optimization and diagnosis
• Available in VECTOVISION and stand-alone versions
VECTOVISION• Intuitive creation of user interfaces for your
installations
• Remote support via network or internet for location-independent operation and production concepts
Development toolsVP Product catalog
7474
Imprint©2019 ARADEX AGResponsible for the content:
ARADEX AGZiegelwaldstr. 3 D-73547 Lorch
Phone: ++ 49 - 71 72 - 91 81- 0Fax: ++ 49 - 71 72 - 91 81- 91Internet: www.aradex.comEmail: [email protected]
Executive board: Michael Schlingmann (CEO), Thomas Vetter, Gerd Günther
Chairman of Supervisory Board: Norbert Haug
Register court: Amtsgericht UlmRegister No.: HRB 701828
Graphic and images: ARADEX AG
Picture credits: Cover: www.istockphoto.de, ARADEX AG (archive)
Pages 14,15,16,26,27,28,29,30,31,32,33,34,35,37, 55 ill.1,57 ill.1,63 ill.1,65 ill.1,75 ill.1,66,67,72,73: www.istockphoto.de
Pages 2,4,5,6,7,8,9,10,11,12,13,14,15,17,18, 19,20,21,24,25,36,38,39,44,46,48,49,50,51,52,53,54,55,56,58,60,61,62,64,68,69,70,71,74,76,77,78,79: ARADEX AG (archive)
Page 3: ill.1 ©AvconPage 51, 45 und 31 ill.1: ©Torque Marine, ENOKPages 40,41: ill.1 ©Bozankaya Pages 47: ill.1 ©ElenaPage 26: ill.1 © eMining AG Andreas Sutter
ImprintVP Product catalog
7575
Please note:We reserve the right to make technical changes ormodify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ARADEX AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illus-trations contained here in. Any reproduction, disclo-sure to third parties or utilization of its contents – in whole or in part – is forbidden without prior written consent of ARADEX AG.All rights and trademarks remain with the rightful owner.
©2019 ARADEX AGAll rights reserved.
ImprintVP Product catalog
ARADEX AGZiegelwaldstr. 3 D-73547 LorchTel.: +49 (0) 71 72 - 91 81 0
[email protected] www.aradex.com