VC 3600 - euromarket.bg
Transcript of VC 3600 - euromarket.bg
VC 3600High Productivity Vertical Machining CenterEquipped with Dual Pallet
Product Overview
Basic Information
Basic Structure
Cutting
Performance
Detailed
Information
Options
Applications
Diagrams
Specifications
Customer Support
Service
0302 /
VC 3600The VC 3600 is a compact high-productivity Vertical machining center designed for the automotive and IT industries. It is equipped with a simultaneous operation function where rotary table turns and the all axes are positioned simultaneously when tools are changed. Durability and reliability have been further improved by adopting a more rigid frame and a servo unit.
VC 3600
0302 /
VC 3600 Servo-type APC (Auto Pallet Changer) andATC (Auto Tool Changer) as standard features to achieve even higher productivity and reliability
Servo-driven APC reduces pallet change time by about 30%. Servo-driven ATC incorporating 20 tools as standard feature reduces tool change time by up to 23%.
Newly-designed direct coupled spindle with improved productivity and heavy duty
cutting performance
The spindle design has been optimized by reducing acceleration and deceleration times even higher productivity. Adoption of dual contact spindle as standard featureimproves heavy duty machining performance.
Various user convenience features
Auxiliary chip box (optional) effectively filters fine aluminum chips.
Contents
02 Product Overview
Basic Information
04 Basic Structure
06 Cutting Performance
Detailed Information
07 Standard / Optional Specifications
09 Applications
10 Diagrams
12 Machine / CNC Specifications
14 Customer Support Service
Product Overview
Basic Information
Basic Structure
Cutting
Performance
Detailed
Information
Options
Applications
Diagrams
Specifications
Customer Support
Service
0504 /
The VC 3600, a ToolTaper ISO #40 Class DualPallet Vertical machining center , is equipped with a highly reliable servo unit and a new frame, and offers superior productivity and reliability.
Basic structure
Environmentally friendlygrease lubrication isadopted as standard forall of the axis feed system, and roller-type LM guides are provided to enhance the rigidity.
Axis system
Travel distance
X-axis 520 mm (20.5 inch)
Y-axis 360 mm (14.2 inch)
Z-axis 465 mm (18.3 inch)
High-Rigidity Structure
The machine’s structure has been improved and optimized by CAE analysis to enhance rigidity
and thereby ensure stable and accurate machining over long periods.
Rapid traverse rate (X / Y / Z)
Roller-type LM guides are provided as a
standard feature
Grease lubrication for all axes is a standard feature
Grease lubrication system
The standard grease lubrication system eliminates the
need for an oil skimmer and reduces lubrication costs
by about 60% compared to oil lubrication.
Yearly maintenance cost
60% Max.
Z-axis
Y-axis
X-axis
48 / 48 / 48 m/min
(1890 / 1890 / 1890 ipm)
VC 3600
0504 /
To enhance precision and powerful machining capability, direct coupled and dual contact spindle are provided as standard features. Also, spindle maximum power and torque characteristic is upgraded compare to previous model.
Spindle
The servo driven systemhas been adopted tofurther reduce non cutting time (pallet change time), thereby enhancing productivity and reliability.
Auto pallet change system (APC) Table size
2-650 x 375 mm(2-25.6x14.8 inch)Pallet change time
2.9 sec ( 120 kg on 1 pallet)
Max. workpiece weight
2-200 kg(2-441 lb)
Max. workpiece height
300 mm (11.8 inch)
200kg (441 lb)
Max. spindle speed
12000 r/min
Max. spindle motor power
18.5 kW
(24.8 Hp)
Max. spindle motor torque
95 N.m (70.1 lbf.ft)
200kg (441 lb)
Product Overview
Basic Information
Basic Structure
Cutting
Performance
Detailed
Information
Options
Applications
Diagrams
Specifications
Customer Support
Service
06 /
23% Reduced by
4% Reduced by
Tool-to-Tool Time
Chip to Chip* Time
* The Chip-to-Chip time was tested in accordance with Doosan's strict testing conditions, but may vary depending on the user's operating conditions.
VC 3600
Previous models
VC 3600
Previous models
1.7 sec.
1.3 sec.
2.7 sec.
2.6 sec.
ATC (Automatic ToolChanger)
Cutting Performance
The servo-type ATCimproves reliability andreduces idle time.
The high power andtorque characteristicsof the spindle motorprovides superior millingand tapping performancein steel at low rpm, whileproviding effective highspeed machining foraluminum workpieces.
Result of cutting test (12000 r/min, Direct, 18.5/5.5 kW) (24.8/7.4 Hp))
Productivity
* The results, indicated in this catalogue are provides as example. They may not be obtained due to differences incutting conditions and environmental conditions during measurement.
Material : Aluminium (AL6061)
16%
Reduced by
VC 3600
Previous models 479 sec.
402 sec.
Sample Work Piece
Tool storage capacity
20 ea
Face mill (ø80 mm) Carbon steel (SM45C)
Chip removal rate (cm3/min (inch3/min))
Spindle speed (r/min)
Feedrate (mm/min (ipm))
460.8 (28.1) 1500 3600 (141.7)
Face mill (ø80 mm) Aluminium (AL6061)
Chip removal rate (cm3/min (inch3/min))
Spindle speed (r/min)
Feedrate (mm/min (ipm))
1900.8 (116.0) 1500 9900 (389.8)
2 mm(0.1 inch)
64 mm(2.5 inch)
64 mm(2.5 inch)
3 mm(0.1 inch)
VC 3600
0706 /
Various optionalfeatures are available for customer-specific work environments.
Standard/Option Specifications
* Please contact Doosan to select detail specifications.
No. Description Features VC 3600
1 Spindle 12000 r/min 18.5/5.5 kW (24.8/7.4 Hp) (S3 15%/Cont.) ●
2 Spindle cooling system 12000 r/min 18.5/5.5 kW (24.8/7.4 Hp) (S3 15%/Cont.) ●
3 Magazine Tool storage capacity 20 ea ●
4
Tool shank type
BIG PLUS BT40 ●
5 BIG PLUS CAT40 ○
6 BIG PLUS DIN40 ○
7
Coolant
FLOOD 0.15 Mpa, 0.4 kW ●
8 TSC 2 MPa, 1.5kW ○
9 SHOWER 0.17 MPa, 1.1 kW ○
10 FLUSHING 0.1 MPa, 1.1 kW ○
11 Oil Skimmer Belt type ○
12 MQL ○
13
Chip disposal
Chip pan ●
14Chip conveyor
Hinged type(Rear) ○
15 Magnetic scraper type(Rear) ○
16 Chip bucket ○
17 Air blower ○
18 Air gun ○
19 Coolant gun ○
20 Mist collector ○
21Precision machining option
AICC I (40 Block) ○
22 AICC II (200 Block) ○
23
Measurement & Automation
Automatic tool measurement
TS27R ○
24 Automatic tool breakage detection ○
25Automatic workpiece measurement
OMP40 ○
26 Automatic front door with safety edge ○
27
Others
Top Cover ●
28 LED Work light ●
29 Signal tower ●
30"Fixture Interface (for each pallet)"
Hydraulic (A/B LINE_1PAIR) ○
31 Pneumatic (A LINE_1PAIR) ○
32 Hydraulic unit (For hydraulic fixture, 2.2 kW(30 Hp) ○
33 Automatic power off ○
Standard Optional X Not applicable
Product Overview
Basic Information
Basic Structure
Cutting
Performance
Detailed
Information
Options
Applications
Diagrams
Specifications
Customer Support
Service
0908 /
Peripheral Equipment
Hydraulic/Pneumatic Fixture Line option 30~31
Users who intend preparing equipment for hydraulic / pneumatic fixtures should consultDoosan to determine correct specification.
Automatic Tool Length Measurement
Device 23option
The Automatic Tool Length MeasurementDevice monitors excessive tool wear orbreakage, and can be used for automatictool setting.
Chip Conveyor 14~15option
○ : Suitable, △ : Possible, X : Not suitable
Work & Chip Size
Conveyor Type
Carbon steel Cast iron Aluminium
Long Short Needle Short Sludge Long Short Needle
Hinged Belt Type ○ △ X △ X ○ △ X
Scraper
Type
General Type X ○ △ ○ △ X △ X
Magnetic Type X ○ ○ ○ ○ - - -
Drum Filter
Type
Hinged Type ○ △ X △ X ○ △ X
Scraper Type X ○ △ ○ △ X ○ △
Long Short Needle Sludge
HydraulicPneumatic
Top Cover
The top cover (standard feature) prevents coolant splash, thereby maintaining a clean working environment.
An auxiliary chip box
An auxiliary chip box for effective filtering of fine aluminum chips is available as an optional feature
TSC 8option
The through-spindle coolant (TSC)system delivers higher machiningefficiency (optional).
VC 3600
0908 /
Hoy Key
User-Friendly Operation Panel
• LCD Size
• Clamping device lock / unlock button, counter, timer and other special buttons can be attached as optional features.
• USB & PCMCIA card (standard features)
• Buttons can be added easily as optional features.
• Operation panel newly designed for enhanced user convenience
Option 10.4 inches
M 384: 0~120 kg (biased load)
M 380: 120~200 kg (biased load)
Frequently used functions can be accessed quickly and easily by clicking the hot key buttons.
Tapping Retract function: A function for releasing a tool by reverse rotating the spindle in the Manual mode when the tool is caught due to power shutdown, emergency stop or NC resetting during the machining process.
Return to home position with single-touch operation: Pressing the button in the Manual mode returns the z axis to the primary home position.
Return to ATC position: Pressing the button in the Manual mode returns the z axis to the secondary home position, where the tool magazine can rotate.
Next Tool Change function: Pressing the button to exchange adjacent tools in the Manual mode calls [Present Tool Number + 1] of the adjacent tool for automatic exchange of the tool.
Pressing the button in the Manual mode moves the Y and Z axes to the primary home positions to enable APC
function. While the One-touch APC CHANGE POSITION key is active, the "REF" selector button lamp flashes.
1
3
4
2
Variable Control of Work Piece Load
Issuing an M-code corresponding to the work weight can change pallets at a speed appropriate for the weight.
FANUC CNC has beenoptimized for DOOSAN'smachine tools tomaximize productivity.
DOOSAN FANUC i
12
4
3
Product Overview
Basic Information
Basic Structure
Cutting
Performance
Detailed
Information
Options
Applications
Diagrams
Specifications
Customer Support
Service
1110 /
Spindle
Table
Max. Spindle speed
12000 r/min
Max. Spindle motor power
18.5 kW
Max. spindle motor torque
95 N.m
Out
put :
kW
(Hp)
Torq
ue :
N. m
(lbf
-ft)
Spindle speed : r/min
Unit: mm (inch)Unit: mm (inch)T-SLOT TAP HOLE
Spindle Power – Torque Diagram / Table
95 (70.1)82.8 (61.1)
35 (25.8)31 (22.9)
0
11 (14.8) 13 (17.4)
18.5 (24.8)
5.5 (7.4)
S3 25%S3 25%
S1 cont.
cont.
S3 15%
S3 15%
1500 3000 7000
120004000
(24.8 Hp) (70.1 lbf-ft)
950 (37.4)
950 (37.4)
650
(25.
6)65
0 (2
5.6) 32
5 (1
2.8)
200 (7.9)375 (14.8)
80(3.1)2-Ø30 (1.2) H7
2-Ø30 H7
100(3.9)
100(3.9)
195(7.7)
375 (14.8)
200 (7.9)
20 (0.8)20(0.8)
80(3.1)
80(3.1)
80(3.1)
80(3.1)
135(5.3)
25 (1.0
)25 (1.0
)10
0(3
.9)
100
(3.9
)10
0(3
.9)
100
(3.9
)10
0(3
.9)
100
(3.9
)
375 (14.8) 375 (14.8)
42 (1
.7)
30 (1.2
)
T-SLOT
TAP SECTION
66-M12X1.75
14H8
24 (0.9)
23 (0
.9)
9 (0
.4)
1078(42.4)
1078(42.4)
950 (37.4)
950 (37.4)
650
(25.
6)65
0 (2
5.6) 32
5 (1
2.8)
200 (7.9)375 (14.8)
80(3.1)2-Ø30 (1.2) H7
2-Ø30 H7
100(3.9)
100(3.9)
195(7.7)
375 (14.8)
200 (7.9)
20 (0.8)20(0.8)
80(3.1)
80(3.1)
80(3.1)
80(3.1)
135(5.3)
25 (1.0
)25 (1.0
)10
0(3
.9)
100
(3.9
)10
0(3
.9)
100
(3.9
)10
0(3
.9)
100
(3.9
)
375 (14.8) 375 (14.8)
42 (1
.7)
30 (1.2
)
T-SLOT
TAP SECTION
66-M12X1.75
14H8
24 (0.9)
23 (0
.9)
9 (0
.4)
1078(42.4)
1078(42.4)
950 (37.4)
950 (37.4)
650
(25.
6)65
0 (2
5.6) 32
5 (1
2.8)
200 (7.9)375 (14.8)
80(3.1)2-Ø30 (1.2) H7
2-Ø30 H7
100(3.9)
100(3.9)
195(7.7)
375 (14.8)
200 (7.9)
20 (0.8)20(0.8)
80(3.1)
80(3.1)
80(3.1)
80(3.1)
135(5.3)
25 (1.0
)25 (1.0
)10
0(3
.9)
100
(3.9
)10
0(3
.9)
100
(3.9
)10
0(3
.9)
100
(3.9
)
375 (14.8) 375 (14.8)
42 (1
.7)
30 (1.2
)
T-SLOT
TAP SECTION
66-M12X1.75
14H8
24 (0.9)
23 (0
.9)
9 (0
.4)
1078(42.4)
1078(42.4)
950 (37.4)
950 (37.4)
650
(25.
6)65
0 (2
5.6) 32
5 (1
2.8)
200 (7.9)375 (14.8)
80(3.1)2-Ø30 (1.2) H7
2-Ø30 H7
100(3.9)
100(3.9)
195(7.7)
375 (14.8)
200 (7.9)
20 (0.8)20(0.8)
80(3.1)
80(3.1)
80(3.1)
80(3.1)
135(5.3)
25 (1.0
)25 (1.0
)10
0(3
.9)
100
(3.9
)10
0(3
.9)
100
(3.9
)10
0(3
.9)
100
(3.9
)
375 (14.8) 375 (14.8)
42 (1
.7)
30 (1.2
)
T-SLOT
TAP SECTION
66-M12X1.75
14H8
24 (0.9)
23 (0
.9)
9 (0
.4)
1078(42.4)
1078(42.4)
VC 3600
1110 /
VC 3600Unit: mm (inch)
External Dimensions
Top View
1102
(43.
4)
360(14.2)
1900(74.8)
2027.5(79.8)
3330(131.1)
4732
(186
.3)
2380
(93.
7)
2657
(104
.6)
1250
(49.
2)Front ViewSide View
* Some peripheral equipment can be placed in other places
Product Overview
Basic Information
Basic Structure
Cutting
Performance
Detailed
Information
Options
Applications
Diagrams
Specifications
Customer Support
Service
1312 /
Machine Specifications
VC 3600 Description Unit VC 3600
Travels
Travel distance
X axis mm (inch) 520 (20.5)
Y axis mm (inch) 360 (14.2)
Z axis mm (inch) 465 (18.3)
Distance from spindle nose to table top mm (inch) 150 ~ 615 (5.9 ~ 24.2)
Table Table size mm (inch) 2-650 x 375 (2-25.6 x 14.8)
Table loading capacity kg (lb) 2-200 (2 - 440.9)
Table surface type mm (inch) T-SLOT (2 x 3-100 x 14H8) {TAP HOLE (2 x 32-M12 x P1.75)}*
Spindle Max. spindle speed r/min 12000
Tool taper - ISO #40
Spindle power (S3 15%/Cont.) kW (Hp) 18.5/5.5 (24.8 / 7.4)
Max. spindle torque (S3 15%) N·m (lbf-ft) 95 (70.1)
Feedrates
Rapid traverse rate
X axis m/min (ipm) 48 (1889.8)
Y axis m/min (ipm) 48 (1889.8)
Z axis m/min (ipm) 48 (1889.8)
Automatic ToolChanger Type of tool
shank
Tool shank - BT 40 {CAT40/DIN40}*
Pull stud - MAS403 P40T-1(45°)
Tool storage capa. ea 20
Max. tool diameter
Continous mm (inch) 90 (3.5)
Without Adjacent Tools mm (inch) 125 (4.9)
Max. tool length mm (inch) 200 (7.9)
Max. tool weight kg (lb) 5 (11.0)
Max. tool moment N·m (ft-lbs) 9.8 (7.2)
Tool seletion - MEMORY RANDOM
Tool change time
Tool-to-tool sec 1.3
Chip-to-chip sec 2.6
Power source Electric power supply (rated capacity) kVA 21.3
Compressed air supply Mpa (psi) 0.54
Tank capacity Coolant tank capacity L (gal) 270
MachineDimensions
Height mm (inch) 2657 (104.6)
Length mm (inch) 3330 (131.1)
Width mm (inch) 1900 (74.8)
Weight kg (lb) 5100 (11243.4)
Control CNC system - DOOSAN FANUC i
* { } : optionVC 3600
1312 /
CNC Specifications
DOOSAN FANUC i
No. Division Item Spec.DOOSAN FANUC i
1
Controlledaxis
Controlled axes 3 ( X, Y, Z ) X, Y, Z
2 Additional controlled axes 5 axes in total ○
3 Least command increment 0.001 mm / 0.0001" ●
4 Least input increment 0.001 mm / 0.0001" ●
5 Interpolation type pitch error compensation ○
6
Interpolation& FeedFunction
2nd reference point return G30 ●
7 3rd / 4th reference return ●
8 Inverse time feed ●
9 Cylinderical interpolation G07.1 ●
10 Bell-type acceleration/deceleration before look ahead interpolation
●
11 Automatic corner override G62 ●
12 Automatic corner deceleration ●
13 Manual handle feed Max. 3unit 1 unit
14 Handle interruption ●
15 Manual handle retrace ○
16 Nano smoothing AI contour control II is required. ○
17 AI APC 20 BLOCK ●
18 AICC I 40 BLOCK ○
19 AICC II 200 BLOCK ○
20 AICC II (Preview block number increase) 400 BLOCK(Special hardware and AI contour control II)
○
21 Spindle &M codeFunction
M- code function ●
22 Retraction for rigid tapping ●
23 Rigid tapping G84, G74 ●
24
ToolFunction
Number of tool offsets 400 ea 400 ea
25 Tool nose radius compensation G40, G41, G42 ●
26 Tool length compensation G43, G44, G49 ●
27 Tool life management ●
28 Tool offset G45 - G48 ●
29
Programming& EditingFunction
Custom macro ●
30 Macro executor ○
31 Extended part program editing ●
32Part program storage
512 KB (1280 m) 1280m
33 2 MB (5120 m) ○
34 Inch/metric conversion G20 / G21 ●
35Number of Registered programs
400 ea ●
36 1000 ea ○
37 Optional block skip 9 BLOCK ●
38 Optional stop M01 ●
39 Program file name 32 characters ●
40 Sequence number N 8-digit N8 digit
41 Playback function ●
42Addition of workpiece coordinate system
G54.1 P1 - 48 (48 pairs) ●
43 G54.1 P1 - 300 (300 pairs) ○
44
OTHERFUNCTIONS(Operation,setting &Display, etc
Embeded Ethernet ●
45 Graphic display Tool path drawing ●
46 Loadmeter display ●
47 Memory card interface ●
48 USB memory interface Only Data Read & Write ●
49 Operation history display ●
50 DNC operation with memory card ●
51 Optional angle chamfering / corner R ●
52 Run hour and part number display ●
53 High speed skip function ●
54 Polar coordinate command G15 / G16 ●
55 Programmable mirror image G50.1 / G51.1 ●
56 Scaling G50, G51 ●
57 Single direction positioning G60 ●
58 Pattern data input ●
59 Jerk control AI contour control II is required. ○
60 Fast Data server with1GB PCMCIA card ○
61 Fast Ethernet ○
62 3-dimensional coordinate conversion ○
63 Figure copying G72.1, G72.2 ○
64 Machining time stamp function ○
Standard Optional
Product Overview
Basic Information
Basic Structure
Cutting
Performance
Detailed
Information
Options
Applications
Diagrams
Specifications
Customer Support
Service
1514 /
AMERICA EUROPE
Global Sales and Service Support Network
Technical Center: Sales Support, Service Support, Parts Support
4Corporations
198Service Post
51Technical Centers
164Dealer Networks
3Factories
VC 3600
1514 /
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, AnywhereDoosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers’ demands.By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world.
We help customers to achieve
success by providing a variety of
professional services from pre-
sales consultancy to post-sales
support.
Customer Support Service
- On site service- Machine installation and testing- Scheduled preventive maintenance- Machine repair
Field Services
- Supports machining methods and technology
- Responds to technical queries- Provides technical consultancy
Technical Support
- Programming / machine setup and operation
- Electrical and mechanical maintenance
- Applications engineering
Training
- Supplying a wide range of original Doosan spare parts
- Parts repair service
Supplying Parts
CHINA (Yantai)
CHINA (Shanghai)
INDIA
Changwon FactoryHead Office
www.doosanmachinetools.com
www.facebook.com/doosanmachinetools
www.youtube.com/c/DoosanMachineToolsCorporation
Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400
Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.Tel +1-973-618-2500 Fax +1-973-618-2501
Doosan Machine Tools India106 / 10-11-12, Amruthahalli, Byatarayanapura, Bellary road, Bangalore-560 092, IndiaTel +91-80-4266-0122 / 121 / 100
Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, GermanyTel +49-2133-5067-100 Fax +49-2133-5067-111
Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)Tel +86-21-5445-1155Fax +86-21-6405-1472
ver. EN 180701 SU
*For more details, please contact Doosan Machine Tools.
*The specifications and information above-mentioned may be changed without prior notice.
* Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,
the registered trademark holder.
There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.
Fire Safety Precautions
Major Specifications
VC 3600 Description Unit VC 3600
Max. spindle speed r/min 12000
Spindle motor power kW (Hp) 18.5/5.5 (24.8/7.4)
Spindle motor torque N·m (lbf-ft) 95 (70.1)
Tool taper - ISO #40
Travel distance (X / Y / Z) mm (inch) 520 / 360 / 465 (20.5 / 14.2 / 18.3)
Tool storage capacity ea 20
Table size mm (inch) 2-650 x 375 (2-25.6 x 14.8)
Max. workpiece weight kg (lb) 2-200 (2-440.9)
Machine size (Width x Length) mm (inch) 1900 x 3330 (74.8 x 131.1)