VC 3600 - euromarket.bg

16
VC 3600 High Productivity Vertical Machining Center Equipped with Dual Pallet

Transcript of VC 3600 - euromarket.bg

Page 1: VC 3600 - euromarket.bg

VC 3600High Productivity Vertical Machining CenterEquipped with Dual Pallet

Page 2: VC 3600 - euromarket.bg

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

0302 /

VC 3600The VC 3600 is a compact high-productivity Vertical machining center designed for the automotive and IT industries. It is equipped with a simultaneous operation function where rotary table turns and the all axes are positioned simultaneously when tools are changed. Durability and reliability have been further improved by adopting a more rigid frame and a servo unit.

VC 3600

Page 3: VC 3600 - euromarket.bg

0302 /

VC 3600 Servo-type APC (Auto Pallet Changer) andATC (Auto Tool Changer) as standard features to achieve even higher productivity and reliability

Servo-driven APC reduces pallet change time by about 30%. Servo-driven ATC incorporating 20 tools as standard feature reduces tool change time by up to 23%.

Newly-designed direct coupled spindle with improved productivity and heavy duty

cutting performance

The spindle design has been optimized by reducing acceleration and deceleration times even higher productivity. Adoption of dual contact spindle as standard featureimproves heavy duty machining performance.

Various user convenience features

Auxiliary chip box (optional) effectively filters fine aluminum chips.

Contents

02 Product Overview

Basic Information

04 Basic Structure

06 Cutting Performance

Detailed Information

07 Standard / Optional Specifications

09 Applications

10 Diagrams

12 Machine / CNC Specifications

14 Customer Support Service

Page 4: VC 3600 - euromarket.bg

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

0504 /

The VC 3600, a ToolTaper ISO #40 Class DualPallet Vertical machining center , is equipped with a highly reliable servo unit and a new frame, and offers superior productivity and reliability.

Basic structure

Environmentally friendlygrease lubrication isadopted as standard forall of the axis feed system, and roller-type LM guides are provided to enhance the rigidity.

Axis system

Travel distance

X-axis 520 mm (20.5 inch)

Y-axis 360 mm (14.2 inch)

Z-axis 465 mm (18.3 inch)

High-Rigidity Structure

The machine’s structure has been improved and optimized by CAE analysis to enhance rigidity

and thereby ensure stable and accurate machining over long periods.

Rapid traverse rate (X / Y / Z)

Roller-type LM guides are provided as a

standard feature

Grease lubrication for all axes is a standard feature

Grease lubrication system

The standard grease lubrication system eliminates the

need for an oil skimmer and reduces lubrication costs

by about 60% compared to oil lubrication.

Yearly maintenance cost

60% Max.

Z-axis

Y-axis

X-axis

48 / 48 / 48 m/min

(1890 / 1890 / 1890 ipm)

VC 3600

Page 5: VC 3600 - euromarket.bg

0504 /

To enhance precision and powerful machining capability, direct coupled and dual contact spindle are provided as standard features. Also, spindle maximum power and torque characteristic is upgraded compare to previous model.

Spindle

The servo driven systemhas been adopted tofurther reduce non cutting time (pallet change time), thereby enhancing productivity and reliability.

Auto pallet change system (APC) Table size

2-650 x 375 mm(2-25.6x14.8 inch)Pallet change time

2.9 sec ( 120 kg on 1 pallet)

Max. workpiece weight

2-200 kg(2-441 lb)

Max. workpiece height

300 mm (11.8 inch)

200kg (441 lb)

Max. spindle speed

12000 r/min

Max. spindle motor power

18.5 kW

(24.8 Hp)

Max. spindle motor torque

95 N.m (70.1 lbf.ft)

200kg (441 lb)

Page 6: VC 3600 - euromarket.bg

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

06 /

23% Reduced by

4% Reduced by

Tool-to-Tool Time

Chip to Chip* Time

* The Chip-to-Chip time was tested in accordance with Doosan's strict testing conditions, but may vary depending on the user's operating conditions.

VC 3600

Previous models

VC 3600

Previous models

1.7 sec.

1.3 sec.

2.7 sec.

2.6 sec.

ATC (Automatic ToolChanger)

Cutting Performance

The servo-type ATCimproves reliability andreduces idle time.

The high power andtorque characteristicsof the spindle motorprovides superior millingand tapping performancein steel at low rpm, whileproviding effective highspeed machining foraluminum workpieces.

Result of cutting test (12000 r/min, Direct, 18.5/5.5 kW) (24.8/7.4 Hp))

Productivity

* The results, indicated in this catalogue are provides as example. They may not be obtained due to differences incutting conditions and environmental conditions during measurement.

Material : Aluminium (AL6061)

16%

Reduced by

VC 3600

Previous models 479 sec.

402 sec.

Sample Work Piece

Tool storage capacity

20 ea

Face mill (ø80 mm) Carbon steel (SM45C)

Chip removal rate (cm3/min (inch3/min))

Spindle speed (r/min)

Feedrate (mm/min (ipm))

460.8 (28.1) 1500 3600 (141.7)

Face mill (ø80 mm) Aluminium (AL6061)

Chip removal rate (cm3/min (inch3/min))

Spindle speed (r/min)

Feedrate (mm/min (ipm))

1900.8 (116.0) 1500 9900 (389.8)

2 mm(0.1 inch)

64 mm(2.5 inch)

64 mm(2.5 inch)

3 mm(0.1 inch)

VC 3600

Page 7: VC 3600 - euromarket.bg

0706 /

Various optionalfeatures are available for customer-specific work environments.

Standard/Option Specifications

* Please contact Doosan to select detail specifications.

No. Description Features VC 3600

1 Spindle 12000 r/min 18.5/5.5 kW (24.8/7.4 Hp) (S3 15%/Cont.) ●

2 Spindle cooling system 12000 r/min 18.5/5.5 kW (24.8/7.4 Hp) (S3 15%/Cont.) ●

3 Magazine Tool storage capacity 20 ea ●

4

Tool shank type

BIG PLUS BT40 ●

5 BIG PLUS CAT40 ○

6 BIG PLUS DIN40 ○

7

Coolant

FLOOD 0.15 Mpa, 0.4 kW ●

8 TSC 2 MPa, 1.5kW ○

9 SHOWER 0.17 MPa, 1.1 kW ○

10 FLUSHING 0.1 MPa, 1.1 kW ○

11 Oil Skimmer Belt type ○

12 MQL ○

13

Chip disposal

Chip pan ●

14Chip conveyor

Hinged type(Rear) ○

15 Magnetic scraper type(Rear) ○

16 Chip bucket ○

17 Air blower ○

18 Air gun ○

19 Coolant gun ○

20 Mist collector ○

21Precision machining option

AICC I (40 Block) ○

22 AICC II (200 Block) ○

23

Measurement & Automation

Automatic tool measurement

TS27R ○

24 Automatic tool breakage detection ○

25Automatic workpiece measurement

OMP40 ○

26 Automatic front door with safety edge ○

27

Others

Top Cover ●

28 LED Work light ●

29 Signal tower ●

30"Fixture Interface (for each pallet)"

Hydraulic (A/B LINE_1PAIR) ○

31 Pneumatic (A LINE_1PAIR) ○

32 Hydraulic unit (For hydraulic fixture, 2.2 kW(30 Hp) ○

33 Automatic power off ○

Standard Optional X Not applicable

Page 8: VC 3600 - euromarket.bg

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

0908 /

Peripheral Equipment

Hydraulic/Pneumatic Fixture Line option 30~31

Users who intend preparing equipment for hydraulic / pneumatic fixtures should consultDoosan to determine correct specification.

Automatic Tool Length Measurement

Device 23option

The Automatic Tool Length MeasurementDevice monitors excessive tool wear orbreakage, and can be used for automatictool setting.

Chip Conveyor 14~15option

○ : Suitable, △ : Possible,  X : Not suitable

Work & Chip Size

Conveyor Type

Carbon steel Cast iron Aluminium

Long Short Needle Short Sludge Long Short Needle

Hinged Belt Type ○ △ X △ X ○ △ X

Scraper

Type

General Type X ○ △ ○ △ X △ X

Magnetic Type X ○ ○ ○ ○ - - -

Drum Filter

Type

Hinged Type ○ △ X △ X ○ △ X

Scraper Type X ○ △ ○ △ X ○ △

Long Short Needle Sludge

HydraulicPneumatic

Top Cover

The top cover (standard feature) prevents coolant splash, thereby maintaining a clean working environment.

An auxiliary chip box

An auxiliary chip box for effective filtering of fine aluminum chips is available as an optional feature

TSC 8option

The through-spindle coolant (TSC)system delivers higher machiningefficiency (optional).

VC 3600

Page 9: VC 3600 - euromarket.bg

0908 /

Hoy Key

User-Friendly Operation Panel

• LCD Size

• Clamping device lock / unlock button, counter, timer and other special buttons can be attached as optional features.

• USB & PCMCIA card (standard features)

• Buttons can be added easily as optional features.

• Operation panel newly designed for enhanced user convenience

Option 10.4 inches

M 384: 0~120 kg (biased load)

M 380: 120~200 kg (biased load)

Frequently used functions can be accessed quickly and easily by clicking the hot key buttons.

Tapping Retract function: A function for releasing a tool by reverse rotating the spindle in the Manual mode when the tool is caught due to power shutdown, emergency stop or NC resetting during the machining process.

Return to home position with single-touch operation: Pressing the button in the Manual mode returns the z axis to the primary home position.

Return to ATC position: Pressing the button in the Manual mode returns the z axis to the secondary home position, where the tool magazine can rotate.

Next Tool Change function: Pressing the button to exchange adjacent tools in the Manual mode calls [Present Tool Number + 1] of the adjacent tool for automatic exchange of the tool.

Pressing the button in the Manual mode moves the Y and Z axes to the primary home positions to enable APC

function. While the One-touch APC CHANGE POSITION key is active, the "REF" selector button lamp flashes.

1

3

4

2

Variable Control of Work Piece Load

Issuing an M-code corresponding to the work weight can change pallets at a speed appropriate for the weight.

FANUC CNC has beenoptimized for DOOSAN'smachine tools tomaximize productivity.

DOOSAN FANUC i

12

4

3

Page 10: VC 3600 - euromarket.bg

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

1110 /

Spindle

Table

Max. Spindle speed

12000 r/min

Max. Spindle motor power

18.5 kW

Max. spindle motor torque

95 N.m

Out

put :

kW

(Hp)

Torq

ue :

N. m

(lbf

-ft)

Spindle speed : r/min

Unit: mm (inch)Unit: mm (inch)T-SLOT TAP HOLE

Spindle Power – Torque Diagram / Table

95 (70.1)82.8 (61.1)

35 (25.8)31 (22.9)

0

11 (14.8) 13 (17.4)

18.5 (24.8)

5.5 (7.4)

S3 25%S3 25%

S1 cont.

cont.

S3 15%

S3 15%

1500 3000 7000

120004000

(24.8 Hp) (70.1 lbf-ft)

950 (37.4)

950 (37.4)

650

(25.

6)65

0 (2

5.6) 32

5 (1

2.8)

200 (7.9)375 (14.8)

80(3.1)2-Ø30 (1.2) H7

2-Ø30 H7

100(3.9)

100(3.9)

195(7.7)

375 (14.8)

200 (7.9)

20 (0.8)20(0.8)

80(3.1)

80(3.1)

80(3.1)

80(3.1)

135(5.3)

25 (1.0

)25 (1.0

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)

375 (14.8) 375 (14.8)

42 (1

.7)

30 (1.2

)

T-SLOT

TAP SECTION

66-M12X1.75

14H8

24 (0.9)

23 (0

.9)

9 (0

.4)

1078(42.4)

1078(42.4)

950 (37.4)

950 (37.4)

650

(25.

6)65

0 (2

5.6) 32

5 (1

2.8)

200 (7.9)375 (14.8)

80(3.1)2-Ø30 (1.2) H7

2-Ø30 H7

100(3.9)

100(3.9)

195(7.7)

375 (14.8)

200 (7.9)

20 (0.8)20(0.8)

80(3.1)

80(3.1)

80(3.1)

80(3.1)

135(5.3)

25 (1.0

)25 (1.0

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)

375 (14.8) 375 (14.8)

42 (1

.7)

30 (1.2

)

T-SLOT

TAP SECTION

66-M12X1.75

14H8

24 (0.9)

23 (0

.9)

9 (0

.4)

1078(42.4)

1078(42.4)

950 (37.4)

950 (37.4)

650

(25.

6)65

0 (2

5.6) 32

5 (1

2.8)

200 (7.9)375 (14.8)

80(3.1)2-Ø30 (1.2) H7

2-Ø30 H7

100(3.9)

100(3.9)

195(7.7)

375 (14.8)

200 (7.9)

20 (0.8)20(0.8)

80(3.1)

80(3.1)

80(3.1)

80(3.1)

135(5.3)

25 (1.0

)25 (1.0

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)

375 (14.8) 375 (14.8)

42 (1

.7)

30 (1.2

)

T-SLOT

TAP SECTION

66-M12X1.75

14H8

24 (0.9)

23 (0

.9)

9 (0

.4)

1078(42.4)

1078(42.4)

950 (37.4)

950 (37.4)

650

(25.

6)65

0 (2

5.6) 32

5 (1

2.8)

200 (7.9)375 (14.8)

80(3.1)2-Ø30 (1.2) H7

2-Ø30 H7

100(3.9)

100(3.9)

195(7.7)

375 (14.8)

200 (7.9)

20 (0.8)20(0.8)

80(3.1)

80(3.1)

80(3.1)

80(3.1)

135(5.3)

25 (1.0

)25 (1.0

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)

375 (14.8) 375 (14.8)

42 (1

.7)

30 (1.2

)

T-SLOT

TAP SECTION

66-M12X1.75

14H8

24 (0.9)

23 (0

.9)

9 (0

.4)

1078(42.4)

1078(42.4)

VC 3600

Page 11: VC 3600 - euromarket.bg

1110 /

VC 3600Unit: mm (inch)

External Dimensions

Top View

1102

(43.

4)

360(14.2)

1900(74.8)

2027.5(79.8)

3330(131.1)

4732

(186

.3)

2380

(93.

7)

2657

(104

.6)

1250

(49.

2)Front ViewSide View

* Some peripheral equipment can be placed in other places

Page 12: VC 3600 - euromarket.bg

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

1312 /

Machine Specifications

VC 3600 Description Unit VC 3600

Travels

Travel distance

X axis mm (inch) 520 (20.5)

Y axis mm (inch) 360 (14.2)

Z axis mm (inch) 465 (18.3)

Distance from spindle nose to table top mm (inch) 150 ~ 615 (5.9 ~ 24.2)

Table Table size mm (inch) 2-650 x 375 (2-25.6 x 14.8)

Table loading capacity kg (lb) 2-200 (2 - 440.9)

Table surface type mm (inch) T-SLOT (2 x 3-100 x 14H8) {TAP HOLE (2 x 32-M12 x P1.75)}*

Spindle Max. spindle speed r/min 12000

Tool taper - ISO #40

Spindle power (S3 15%/Cont.) kW (Hp) 18.5/5.5 (24.8 / 7.4)

Max. spindle torque (S3 15%) N·m (lbf-ft) 95 (70.1)

Feedrates

Rapid traverse rate

X axis m/min (ipm) 48 (1889.8)

Y axis m/min (ipm) 48 (1889.8)

Z axis m/min (ipm) 48 (1889.8)

Automatic ToolChanger Type of tool

shank

Tool shank - BT 40 {CAT40/DIN40}*

Pull stud - MAS403 P40T-1(45°)

Tool storage capa. ea 20

Max. tool diameter

Continous mm (inch) 90 (3.5)

Without Adjacent Tools mm (inch) 125 (4.9)

Max. tool length mm (inch) 200 (7.9)

Max. tool weight kg (lb) 5 (11.0)

Max. tool moment N·m (ft-lbs) 9.8 (7.2)

Tool seletion - MEMORY RANDOM

Tool change time

Tool-to-tool sec 1.3

Chip-to-chip sec 2.6

Power source Electric power supply (rated capacity) kVA 21.3

Compressed air supply Mpa (psi) 0.54

Tank capacity Coolant tank capacity L (gal) 270

MachineDimensions

Height mm (inch) 2657 (104.6)

Length mm (inch) 3330 (131.1)

Width mm (inch) 1900 (74.8)

Weight kg (lb) 5100 (11243.4)

Control CNC system - DOOSAN FANUC i

* { } : optionVC 3600

Page 13: VC 3600 - euromarket.bg

1312 /

CNC Specifications

DOOSAN FANUC i

No. Division Item Spec.DOOSAN FANUC i

1

Controlledaxis

Controlled axes 3 ( X, Y, Z ) X, Y, Z

2 Additional controlled axes 5 axes in total ○

3 Least command increment 0.001 mm / 0.0001" ●

4 Least input increment 0.001 mm / 0.0001" ●

5 Interpolation type pitch error compensation ○

6

Interpolation& FeedFunction

2nd reference point return G30 ●

7 3rd / 4th reference return ●

8 Inverse time feed ●

9 Cylinderical interpolation G07.1 ●

10 Bell-type acceleration/deceleration before look ahead interpolation

11 Automatic corner override G62 ●

12 Automatic corner deceleration ●

13 Manual handle feed Max. 3unit 1 unit

14 Handle interruption ●

15 Manual handle retrace ○

16 Nano smoothing AI contour control II is required. ○

17 AI APC 20 BLOCK ●

18 AICC I 40 BLOCK ○

19 AICC II 200 BLOCK ○

20 AICC II (Preview block number increase) 400 BLOCK(Special hardware and AI contour control II)

21 Spindle &M codeFunction

M- code function ●

22 Retraction for rigid tapping ●

23 Rigid tapping G84, G74 ●

24

ToolFunction

Number of tool offsets 400 ea 400 ea

25 Tool nose radius compensation G40, G41, G42 ●

26 Tool length compensation G43, G44, G49 ●

27 Tool life management ●

28 Tool offset G45 - G48 ●

29

Programming& EditingFunction

Custom macro ●

30 Macro executor ○

31 Extended part program editing ●

32Part program storage

512 KB (1280 m) 1280m

33 2 MB (5120 m) ○

34 Inch/metric conversion G20 / G21 ●

35Number of Registered programs

400 ea ●

36 1000 ea ○

37 Optional block skip 9 BLOCK ●

38 Optional stop M01 ●

39 Program file name 32 characters ●

40 Sequence number N 8-digit N8 digit

41 Playback function ●

42Addition of workpiece coordinate system

G54.1 P1 - 48 (48 pairs) ●

43 G54.1 P1 - 300 (300 pairs) ○

44

OTHERFUNCTIONS(Operation,setting &Display, etc

Embeded Ethernet ●

45 Graphic display Tool path drawing ●

46 Loadmeter display ●

47 Memory card interface ●

48 USB memory interface Only Data Read & Write ●

49 Operation history display ●

50 DNC operation with memory card ●

51 Optional angle chamfering / corner R ●

52 Run hour and part number display ●

53 High speed skip function ●

54 Polar coordinate command G15 / G16 ●

55 Programmable mirror image G50.1 / G51.1 ●

56 Scaling G50, G51 ●

57 Single direction positioning G60 ●

58 Pattern data input ●

59 Jerk control AI contour control II is required. ○

60 Fast Data server with1GB PCMCIA card ○

61 Fast Ethernet ○

62 3-dimensional coordinate conversion ○

63 Figure copying G72.1, G72.2 ○

64 Machining time stamp function ○

Standard Optional

Page 14: VC 3600 - euromarket.bg

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

1514 /

AMERICA EUROPE

Global Sales and Service Support Network

Technical Center: Sales Support, Service Support, Parts Support

4Corporations

198Service Post

51Technical Centers

164Dealer Networks

3Factories

VC 3600

Page 15: VC 3600 - euromarket.bg

1514 /

Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, AnywhereDoosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers’ demands.By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world.

We help customers to achieve

success by providing a variety of

professional services from pre-

sales consultancy to post-sales

support.

Customer Support Service

- On site service- Machine installation and testing- Scheduled preventive maintenance- Machine repair

Field Services

- Supports machining methods and technology

- Responds to technical queries- Provides technical consultancy

Technical Support

- Programming / machine setup and operation

- Electrical and mechanical maintenance

- Applications engineering

Training

- Supplying a wide range of original Doosan spare parts

- Parts repair service

Supplying Parts

CHINA (Yantai)

CHINA (Shanghai)

INDIA

Changwon FactoryHead Office

Page 16: VC 3600 - euromarket.bg

www.doosanmachinetools.com

www.facebook.com/doosanmachinetools

www.youtube.com/c/DoosanMachineToolsCorporation

Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400

Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.Tel +1-973-618-2500 Fax +1-973-618-2501

Doosan Machine Tools India106 / 10-11-12, Amruthahalli, Byatarayanapura, Bellary road, Bangalore-560 092, IndiaTel +91-80-4266-0122 / 121 / 100

Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, GermanyTel +49-2133-5067-100 Fax +49-2133-5067-111

Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)Tel +86-21-5445-1155Fax +86-21-6405-1472

ver. EN 180701 SU

*For more details, please contact Doosan Machine Tools.

*The specifications and information above-mentioned may be changed without prior notice.

* Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,

the registered trademark holder.

There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.

Fire Safety Precautions

Major Specifications

VC 3600 Description Unit VC 3600

Max. spindle speed r/min 12000

Spindle motor power kW (Hp) 18.5/5.5 (24.8/7.4)

Spindle motor torque N·m (lbf-ft) 95 (70.1)

Tool taper - ISO #40

Travel distance (X / Y / Z) mm (inch) 520 / 360 / 465 (20.5 / 14.2 / 18.3)

Tool storage capacity ea 20

Table size mm (inch) 2-650 x 375 (2-25.6 x 14.8)

Max. workpiece weight kg (lb) 2-200 (2-440.9)

Machine size (Width x Length) mm (inch) 1900 x 3330 (74.8 x 131.1)