VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be...

19
Rev.0 Rev Date 0 17-FEB-2017 Section Prepared By Status 51379400 Approved By Description PROJECT APPROVALS Table of Revisions B. TEUFERT VARIABLE AREA FLOWMETER Project Doc No. 51379400-017-823512 Project Name DETAIL DRAWINGS Project Name Jemena NGP Project Gas Treatment Facility NRU Project Number C. CITERNE AFD Approved for Design Page 1 sur 19

Transcript of VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be...

Page 1: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

Rev.0

Rev Date

0 17-FEB-2017

Section

Prepared By Status

51379400

Approved By

Description

PROJECT APPROVALS

Table of Revisions

B. TEUFERT

VARIABLE AREA FLOWMETER

Project Doc No. 51379400-017-823512

Project Name

DETAIL DRAWINGS

Project Name Jemena NGP Project Gas Treatment Facility NRU

Project Number

C. CITERNE AFD ­ Approved for Design

Page 1 sur 19

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General comment : Thanks to verify the PDF document quality before to submit the document. The wiring diagram should not be the manual of installation but a view with the necessaries informations for worksite of the terminal blocks where we will have to connect our cables ( applicable for our project no for all options not provided for our project). This document is not rejected because we don't want to block the munufacturing but we concider it as unacceptable in view of what we are entitled to expect from an manufacturer as Krohne !
Page 2: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

VARIABLE AREA FLOWMETERS

DETAIL DRAWIINGS 51379400­017-823512

Rev. 0 Page 2 of 19

Project Number 51379400

Project Name

Project Name Jemena NGP Project Gas Treatment Facility

NRU

<TABLE OF CONTENTS>

1 – DETAIL DRAWING FOR TAG NUMBERS : 310-FI-35136 - 310-FI-35138 – 310-FI-35140

2 - DETAIL DRAWINGS FOR TAG NUMBERS : 310-FI-35142 – 310-FI-35144 – 310-FI-35146

3 – WIRING DIAGRAMS

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Page 3: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

KROHNE

13.02.2017

Nr. Tag.-Nr. Pos. Type Anzeige Transmitter/

Kontakte Prozessanschluss -

Bau-

länge

Gehäuse-

Material

Konus Maßblatt ITP Druck Temp. Messbereich

Item Tag.-No. Pos. Type Indicator Transmitter/

Contacte Process connection -

End to

End

Body

material

Cone Dimension print ITP Pressure Temp. Measured range

1 310-FI-35136 10 H250/RR/M40/HT/R2-Ex M40 - 1" 150lb RF ASME B16.5 250mm 316L K25.1 ANG 1000401551 H250-54-001 1000 KPa g 40 °C 7…70 Nm³/h

2 310-FI-35138 10 H250/RR/M40/HT/R2-Ex M40 - 1" 150lb RF ASME B16.5 250mm 316L K25.1 ANG 1000401551 H250-54-001 1000 KPa g 40 °C 7…70 Nm³/h

3 310-FI-35140 10 H250/RR/M40/HT/R2-Ex M40 - 1" 150lb RF ASME B16.5 250mm 316L K25.1 ANG 1000401551 H250-54-001 1000 KPa g 40 °C 7…70 Nm³/h

4 310-FI-35142 20 H250/RR/M40/HT/R2-Ex M40 - 2" 150lb RF ASME B16.5 250mm 316L K55.1 ANG 1000401880 H250-54-001 1000 KPa g 40 °C 20…200 Nm³/h

5 310-FI-35144 20 H250/RR/M40/HT/R2-Ex M40 - 2" 150lb RF ASME B16.5 250mm 316L K55.1 ANG 1000401880 H250-54-001 1000 KPa g 40 °C 20…200 Nm³/h

6 310-FI-35146 20 H250/RR/M40/HT/R2-Ex M40 - 2" 150lb RF ASME B16.5 250mm 316L K55.1 ANG 1000401880 H250-54-001 1000 KPa g 40 °C 20…200 Nm³/h

List of instruments

Geräteliste

Datum/date: KROHNE Com. : VK 443001939

Kunden/Client P.O. : 51-379400/017

Seite/page: 1 von/of : 1

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51379400­017-823512
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Page 4: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

250

±1,5

55,5160

A

A

141

219

flow direction

10

7

12

11

32,4

I

II

III

IV

A-AMeasuring section

1

2

5

6

8 9

3

4

welding data DIN EN ISO 2553

Client PO: 51-379400/017 KROHNE-VK No. 443001939 Pos. 10 Page 1 of 2

TAG-No. 310-FI-35136 310-FI-35138 310-FI-35140

Remarks process connection: 1" 150lb RF ASME B16.5

welding seam number

welding procedure

specificationI , II WPS13.8/16

III , IV WPS23.1/08

item designation material1 measuring tube 1.4404 / 316L2 flange 1.4404 / 316L3 float 1.4404 / 316L 4 float stop 1.4408 / 3165 circlip 1.4571 / 316Ti6 float stop 1.4408 / 316

7 indicator IP 66/68 Aluminum die cast8 fastening device 1.4404 / 316L9 seperator 1.4305 / 30310 HT-extension Aluminum11 blind plug Nickel plated brass

12 cable gland M20x1,5 Nickel plated brass

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ANG _Status/RR/M40/HT/R2-Ex-DN25/1"

Flow meterFlow meter

releasedKMT (Duisburg, D)

H250

Engineer

Std. checked

DIN EN ISO 13920-AF

1000401551

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Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.
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Page 5: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

welding seam number

welding procedure

specification

I , II WPS13.4/14

WPS23.1/08III , IV

250

±1,5

42,5160

flow direction

A

A

231

141

7

11

10

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3

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A-AMeasuring section

welding data DIN EN ISO 2553

Client PO: 51-379400/017 KROHNE-VK No. 443001939 Pos. 20 Page 2 of 2

TAG-No. 310-FI-35142 310-FI-35144 310-FI-35146

Remarks process connection: 2" 150lb RF ASME B16.5

item designation material

1 measuring tube 1.4404 / 316L

2 flange 1.4404 / 316L

3 float 1.4404 / 316L4 float stop 1.4408 / 316

5 circlip 1.4571 / 316Ti

6 float stop 1.4408 / 316

7 indicator IP 66/68 Aluminum die cast8 fastening device 1.4404 / 316L

9 seperator 1.4305 / 303

10 HT-extension Aluminum11 blind plug Nickel plated brass

12 cable gland M20x1,5 Nickel plated brass

1000

4018

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ANG _Status/RR/M40/HT/R2-Ex-DN50/2"

Flow meterFlow meter

releasedKMT (Duisburg, D)

H250

Engineer

Std. checked

DIN EN ISO 13920-AF

1000401880

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Page 6: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

4 ELECTRICAL CONNECTIONS

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4.1 Security information

DANGER!All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!Observe the national regulations for electrical installations!

DANGER!For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

INFORMATION!Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

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Page 7: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

ELECTRICAL CONNECTIONS 4

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4.2.1 Limit switches K1/K2

The M40 indicator can be fitted with a maximum of two limit switches. The limit switch works as a slot sensor which is inductively activated via the semi-circular metal vane of the pointer. The switching points are set using the contact pointers. The position of the contact pointers is indicated on the scale.

The connection terminals have a pluggable design and can be removed to connect the cables. The built-in limit switch types are shown on the nameplate of the indicator.

Electrical connection of the limit switches

Limit switch module

1 Min. contact2 Max. contact3 Locking screw4 Maximum pointer5 Connection terminal

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4 ELECTRICAL CONNECTIONS

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Setting is carried out directly via contact pointers 1 and 2:

• Slide the scale aside.• Loosen the locking screw 3 slightly.• Slide the scale back to the latching point.• Set contact pointers 1 and 2 to the desired switching point.

After setting:After setting:After setting:After setting: Fix the contact pointers with the locking screw 3.

Limit switch connection terminals

1 2-wire limit switch NAMUR2 3-wire limit switch3 Limit switch Reed SPST4 Terminal connection of Min. contact5 Terminal connection of Max. contact6 3-wire load7 NAMUR isolated switching amplifier8 3-wire power supply

Limit setting

Figure 4-1: Limit switch settings

1 Contact pointer MAX2 Contact pointer MIN3 Locking screw

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ELECTRICAL CONNECTIONS 4

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LN OPQ RSUVOQW XYVQ ZSQ[ UVOS OPQ [\SO] YV Y\YW^ U[ OWUZZQWQ_` LN OPQ RSUVOQW XYVQ U[ SaO[U_Q SN OPQproximity switch, a wire break in a NAMUR contact also triggers the alarm.

The 3-wire limit switch does not have any wire break detection.

Current consumption in the position shown:

Switch contact definition

1 MIN contact2 MAX contact3 Pointer vane with switching vane

Definition MinMin - MaxMax

1 MIN 2 contact or MAX 1 contact2 MIN 1 contact or MAX 2 contact

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?e= 9 =>?@A g 1 mA

?>h f =>?@A i 3 mA

?>h 9 =>?@A i 3 mA

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4 ELECTRICAL CONNECTIONS

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4.2.2 ESK4 / ESK4A current output

The connecting terminals of the ESK4 / ESK4A have a pluggable design and can be removed in order to connect the cables.

Power supply M40 with galvanic isolationPower supply M40 with galvanic isolationPower supply M40 with galvanic isolationPower supply M40 with galvanic isolation

Wiring must be planned with great care when it comes to connecting other devices such as evaluation units or process control. Internal connections in these devices (e.g. GND with PE, mass loops) may lead to non-permitted voltage potentials which could negatively affect the function of the converter itself or that of a device connected to it. In such cases a protected extra-low voltage (PELV) is recommended.

ESK4 / ESK4A connection

1 Current output of ESK4 / ESK4A2 Power supply 14...30 VDC3 Measuring signal 4...20 mA

4 External load, HART® communication

1 Terminal connection2 Converter isolator with galvanic isolation3 Power supply (refer to isolator information)4 Measuring signal 4...20 mA

5 External load, HART® communication

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ELECTRICAL CONNECTIONS 4

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lmnop qrsstuPower supplyPower supplyPower supply

The required supply voltage can be calculated using the formula below:

Uext. = RL * 24 mA + 14 V

withUext. = minimum supply voltage

RL = total measuring loop resistance

HARTHARTHARTHART® communication

When HART® communication is carried out with the ESK4, the analogue measured data transmission (4...20 mA) is not impaired in any way.

Exception for multidrop operation. In multidrop operation a maximum of 15 devices with HART® function can be operated in parallel, whereby their current outputs are switched to inactive(I approx. 4 mA per device).

INFORMATION!The supply voltage has to be between 14 VDC and 30 VDC. This is based on the total resistance of the measuring loop. To calculate this, the resistance of each component in the measuring loop (not including the device) must be added together.

vxyz{|}~vzx�The power supply has to be able to supply a minimum of 30 mA.

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4 ELECTRICAL CONNECTIONS

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Load for HART® communication

The maximum load resistance is calculated as follows:

Configuration

The ESK can be configured via HART® communication. DD (Device Description) for AMS and PDM

as well as a DTM (Device Type Manager) for PACTwareTM are available for configuration. They can be downloaded free of charge from the website of the manufacturer.

The current flow rate can be transmitted using the integrated HART® communication. A flow counter can be configured. Two limit values can be monitored. The limit values are assigned either to flow values or to the counter overflow.

Self monitoring - DiagnosticsDuring both start-up and operation, a wide variety of diagnostic functions are performed cyclically in the ESK4 / ESK4A in order to guarantee function reliability. When an error is detected, a failure signal (high) is activated (current > 21 mA, typically 22 mA) via the analogue

output. In addition more detailed information can be requested via HART® (CMD#48). The failure signal is not activated for information and warnings.

Diagnostic functions (Monitoring):

• Plausibility of FRAM data

• Plausibility of ROM data

• Working range of internal reference voltages

• Signal detection of the measuring range of the internal sensors

• Temperature compensation of the internal sensors

• Calibration based on the application

• Plausibility of counting value

• Plausibility of physical unit, system and selected unit

For ESK4A (HART® 7) the diagnosis is reported in compliance with NE 107.

INFORMATION!

For HART® communication a load of at least 230 is required.

�}x��{�Use a twisted two-core cable to prevent electrical interference from impeding the DC output signal.In some cases a shielded cable may be necessary, e.g if noise levels higher than the NE 21 specification are anticipated.

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ELECTRICAL CONNECTIONS 4

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Once the housing cover has been unscrewed, the scale can be removed. The connection terminals have a pluggable design and can be removed to connect the cables.

The binary inputs/outputs are electrically isolated from each other and from the ESK4 / ESK4A current output.

Connection binary outputsConnection binary outputsConnection binary outputsConnection binary outputsIn accordance with the desired signal transmission, select one of the following connection types for binary outputs B1 and B2:

• NAMUR (DC interface acc. to EN 60947-5-6)

• Transistor output (passive, Open Collector)

1 Binary output 12 ESK4 / ESK4A power supply / current output3 Binary output 24 Binary input

vxyz{|}~vzx�The binary inputs/outputs can only be operated if the power supply is applied to ESK4 / ESK4A terminal 11+ and 12-. The binary inputs/outputs are inactive by default and must thus be activated prior to first use (for details refer to ESK4-T menu on page 46).

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4 ELECTRICAL CONNECTIONS

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Value range for NAMUR

Value range applies only when connected to a switching amplifier with the following reference values:

• Open-circuit voltage U0 = 8.2 VDC

• Internal resistance Ri = 1 k

Value range for transistor output

To ensure the value ranges, a load RL between 250 and 1 k is recommended for the passive

transistor output with a nominal voltage of 24 VDC.

If other loads are used, caution is advised as the range of values of the signal voltages then no longer corresponds to the range of values for the inputs of process control systems and controls (DIN IEC 946).

1 NAMUR terminal connection2 Isolated switching amplifier3 OC switch output terminal connection4 Power supply Uext.

5 Load RL

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¨}©~vzx�The upper limit of the signal current must not be exceeded as this may damage the transistor output.

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ELECTRICAL CONNECTIONS 4

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The pulse output B2 is a passive "open collector" output which is electrically isolated from the current output and output B1. It can be operated as a low-resistance output or as a NAMUR output.

The pulse width ton can be configured from 50...500 ms in the indicator menu.

INFORMATION!The binary outputs can also be operated as pulse outputs. When using the binary outputs as a pulse output, two separate signal circuits are required. Each signal circuit requires its own power supply.The total resistance 4 must be adapted so that the total current Itot does not exceed 100 mA.

«to¬­p®¬¯t ¬m°°o¬­®m° m± srtqo mr­sr­

1 Terminal for power supply - current output2 Terminal B23 Flow measurement 4...20 mA4 Pulse output load e.g. counter5 Power supply for ESK46 Power supply for pulse output

Figure 4-2: Data for pulse output

1 fmax = 10 Hz

2 ton

3 toff

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4 ELECTRICAL CONNECTIONS

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4.2.5 ESK4-T binary input

The binary input can be used to control the internal flow counter (start/stop/reset).

Value range for NAMUR

This binary input can be activated in the menu of the indicator and can be configured to ACTIVE HI or ACTIVE LO.

If the input is set as ACTIVE LO, an interruption causes the counter to be reset.

For further information on configuration of each function refer to ESK4-T menu on page 46.

Value range

The binary input has an internal resistance Ri of 20 k .

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Binary input

1 Function active HI2 Function active LO

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Page 17: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

ELECTRICAL CONNECTIONS 4

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ESK4-FF / ESK4-PA

• 2-wire, bus-supplied

• Polarity protected

• Bus voltage 9...32 VDC

• Nominal current 16 mA

1 FF HSE Bus / Profibus DP2 Linking device / bus coupler3 FF H1 Bus / Profibus PA, 2-wire with shielding4 H250/M40/ESK4-FF / H250/M40/ESK4-PA

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Page 18: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

4 ELECTRICAL CONNECTIONS

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4.2.7 Harting HAN 7D connection

1 Terminal pin assignment of HAN® 7D - View of plug connection

Combinations of K1 / K2 and ESK4 / ESK4A are possible.

 Pin no. HAN® 7D Ã1ÄÃ�Å $%�ÆÇcontacts

Ç1ÄÇ� Ç''Ècontacts

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f Ë NAMUR MIN (-) Ë Reed MIN : f f

9 Ë NAMUR MIN (+) Ë Reed MIN : 9 D

D Ì NAMUR MAX (-) Ì Reed MAX : Í Í

Í Ì NAMUR MAX (+) Ì Reed MAX : Î ¦

Î : : Ï 4...20mA (+) ff

¦ : : Ï 4...20mA (-) f9

³ : : :

´ : : :

 Pin no. HAN® 7D ÉÊÃ�ÐT T'()* "+ �,

f Ñ Binary output B1 open coll. (+) f

9 Ñ Binary output B1 open coll. (-) D

D Ò Binary output B2 open coll. (+) Í

Í Ò Binary output B2 open coll. (-) ¦

Î Ó 4...20mA (+) ff

¦ Ó 4...20mA (-) f9

³ :

´ :

vxyz{|}~vzx�No Harting connection for module ESK4-FF/PA is provided and is only available on request.

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Page 19: VARIABLE AREA FLOWMETER DETAIL DRAWINGS · DIN EN ISO 13920-AF. 1000401551. Cable glands will be supplied by other . Please , replace them by Blind plugs for transporatation and storage.

ELECTRICAL CONNECTIONS 4

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4.4 Ingress protection

The measuring device meets all requirements of ingress protection IP66/68.

Therefore it is essential to observe the following points.

• Use only original gaskets. They must be clean and free of any damage. Defective gaskets must be replaced.

• The electrical cables must be undamaged and must comply with regulations.• The cables must be laid with a loop 3 upstream of the measuring device to prevent water

from getting into the housing.• The cable feedthroughs 2 must be tightened.• Close the unused cable feedthroughs using blanking plugs 1.

1 Grounding connection in the indicator2 Grounding connection outside

�}x��{�The grounding wire may not transfer any interference voltage.Do not use this grounding cable to ground any other electrical devices.

�}x��{�After all servicing and maintenance work on the measuring device, the specified protection class must be ensured again.

Ù Use blanking plugs if no cable is routed through2 Tighten cable feedthrough firmly3 Lay the cable in a loop

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