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Transcript of Vardhman Investor Presentation (Mar 10 final)aceanalyser.com/Analyst Meet/102986_20100329.pdf ·...
Vardhmān
Rooted in Values, Creating World Class Textiles
Vardhman Group
Vardhmān
Overview of the Presentation
Brief Snapshot of Vardhman Group
Business-wise Analysis
Financial Performance
Strategic Direction
Corporate Social Responsibility
Market Performance
Vardhmān
Vardhman Group
� Incorporated in 1965 under the leadership of Mr. S.P. Oswal
� One of the largest integrated textile houses in the country with a turnover of over $700
million and a workforce of more than 23,000 employees
� One of the largest installed capacity in spinning in India at 800,000 spindles
� Amongst the largest Yarn producer in India
� Amongst the largest manufacturer & exporter of Cotton Yarn from India
� One of the largest consumers of raw cotton in the country
� Market Leader in Hand Knitting Yarn
� Second largest producer of Sewing Threads
� One of the leading integrated fabric producer
� Highest quality acrylic manufacturer of the country
� High economies of scale due to integrated operations and large cotton inventory holding
capacity
VALUE ADDITION THROUGH SUPPLY CHAIN
The unique business model of the company having presence in entire value chain
from Fibre (acrylic) to Fabric gives it flexibility in down turn and advantages over
competitors to rise in upturn of the industry cycle
Vardhmān
1965
Investment & Financing
93
Listed on BSE, NSE
ISIN Code: INE701A01023
1973
Yarn, Fabric, Steel
24,954
Listed on BSE, NSE
ISIN Code: INE825A01012
Vardhman Textiles
Limited (VTEX)
Vardhman Holdings
Limited (VHL)
Year of Commencement
Business
Revenue (Rs.Mln)
Market Status
Group Snapshot
59%
Acrylic Staple Fibre
60,400 tpa
Vardhman Acrylics
Limited (VAL)
2,539
51%
RMG / Industrial /
Speciality Threads
33 tpd Threads
60k spindles (captive)
Vardhman Yarns &
Threads Ltd (VYTL)
3,324
73%
100% Cotton Yarn
45,872 spindles
1,010
VMT Spinning Co.
Limited (VMT)
Stake
Business
Capacity
Collaborations
Revenue (Rs.Mln)
100%
NBFC
N.A
VTL
Investments Ltd
37
Stake 26.66%
Listed on NSE
ISIN : INE116G01013Unlisted UnlistedMarket Status Unlisted
-J.V with A&E, USAJV with Marubeni &
Toho Rayon, Japan-
Vardhmān
Major Alliances...Partnering with Global Players
2002NISSHINBO, JAPANCotton Yarns
2007NISSHINBO, JAPANCotton Fabric
2001AMERICAN & EFIRD (A&E) INC USASewing Threads
1998TOKAI SENKO, JAPANFabric Dyeing & Finishing
1996EXLAN AND MARUBENI CORP, JAPANAcrylic Fibre (ended in 2009)
1995TOHO RAYON, JAPANCotton Yarns
1994KYUNG BANG, SOUTH KOREAGassed Mercerized Yarns
1992NIHON SANMO, JAPANFibre and Yarn Dyeing
2009NISSHINBO, JAPANGarments
USA, EU, Australia, Canada, China, Egypt, Mauritius, Hong Kong,
Indonesia, Israel, Italy, Japan, Korea, Malaysia, Singapore, U.K.
Major Export Destinations
Vardhmān
Group Capacities
Sewing Thread (Tons per day)
1619 19
25
3033 33 33
2000 2002 2006 2007 2008 2009 2010(E)1998
Greige Fabric - Looms (No.)
144 160208
432460
810
900 900
2000 2002 2006 2007 2008 2009 2010(E)19981998 2000 2002 2006 2007 2008 2009 2010
(E)
828282
4230
2015
0
Processed Fabric (Mln Mtrs pa)
0.87
0.79
0.75
0.59
0.51
0.50
0.40
0.39
Yarn - Spindles (Mln)
1998 2000 2002 2006 2007 2008 2009 2010 (E)
1998 2000 2002 2006 2007 2008 2009 2010 (E)
Dyeing-Tpd 25.50 34.50 52.00 55.00 55.00 55.00 55.00 55.00
Mercerization-Tpd 1.70 5.00 6.75 6.75 8.00 8.50 10.00 10.00
Acrylic Fibre-Tpa 16,500 16,500 16,500 16,500 18,000 18,000 18,000 18,000
Steel-Mtpa 65,000 40,000 40,000 80,400 80,400 80,400 80,400 80,400
Other Capacities:
Vardhmān
Business-wise Analysis
Brief Snapshot of Vardhman Group
Business-wise Analysis
Financial Performance
Strategic Direction
Corporate Social Responsibility
Market Performance
Vardhmān
Business - Yarn
� Largest spinning capacity in the country with > 0.87 mln spindles
� 12 production plants located in the states of Punjab, Himachal Pradesh and Madhya
Pradesh
� Technical tie-ups with the world leaders from Switzerland, Germany, Japan and Korea
� Amongst the largest exporter of yarn from India. The total export of the group is about 5%
of total export of cotton yarn from the country
� Virtually a “Supermarket for Yarn” with a wide range of specialized grey, dyed, & a variety
of blended yarns
Gas
Mercerised
Auto-ConedBranding of
Carded Yarn
Blends (Acrylic,
P/C, A/C)Yarn Dyed
Melange
(Rangoli)Grey Carded
Grey Combed
Compact / Contamination
ControlledLycra
Organic
Fair TradeVortex (MVS) … > 0.87
million spndls
…14,000
spndls
Yarn - The journey so far….
Vardhmān
Yarn : De-risking the Revenue Model
Cotton Lyocell Cotton Silk
Cotton Bamboo Cotton Modal
Cotton Tencel Cotton Viscose
Specialized Products
De-risking by Value Addition
Compact Yarn Fibre Dyed
Cotton Lycra Gas Mercerised
Melange Yarn Fancy Yarns
Cotton Dyed Slub Yarns
PC Yarn Dyed Acrylic Yarns
Yarn Dyed Hand Knitted Yarns
Value Added Products
Gas Mercerised
MelangeCompact
Slub Yarns
Fancy YarnsHand Knitted yarns
Cotton Lycra Yarn
De-risking by Specialization
Environment Friendly Yarns Organic Cotton Fair Trade Yarn
Environment Friendly Products
Contamination Free Yarn
Cotton BambooCotton Silk
Organic Cotton yarn
Vardhmān
Changing Spreads in Cotton Yarns
1.0
1.2
0.66
0
1
1
2
2
3
3
4
Jun06 Dec06 Jun07 Dec07 Jun08 Dec08 Jun09 Dec09
($ p
er
kg)
0
0
0
1
1
1
1
1
($ p
er
kg)
Avg Cotton Prices
Avg Yarn Prices (30s CH)
Spread
53.0156.80
34.77
0
20
40
60
80
100
120
140
Jun06 Dec06 Jun07 Dec07 Jun08 Dec08 Jun09 Dec09
(Rs. per
kg)
0
10
20
30
40
50
60
(Rs. per
kg)
Avg Cotton Prices
Avg Yarn Prices (30s CH)
Spread
Spread over Indian Cotton
(Rs./kg)
Spread over Cot-A Index
($/kg)
Vardhmān
Business - Fabric
� Continuing its onward march on the value curve, the group entered
Fabric business in 1992 with Greige (unprocessed) Fabric
� Entered the Processed Fabric market in 1999
� Current capacity 900 Looms & 82 million meters of processed fabric.
� One of the few fully integrated fabric suppliers in the country
� Dedicated to product innovation, world class quality, state-of-art
technology and excellence in service
� Produces fabrics for both tops (shirting) & bottom weights
(trousers/pants) for the apparel segment
� Making specialized fabrics like
� Yarn Dyed, Special White, Melanges, Nylon, Modal & Linen.
� Doing specialized finishes like
� Teflon / Nanocare (oil & water repellent), ETI etc.
Supplier
of Fabric to
Top of the
Line customers
Vardhmān
Changing Proportion of Fabric Sales
4%6%
14%
35%
41%
6%7%
19%
30%
39%
4%
7%
17%
31%
42%
7%4%
17%
35%37%
0%
10%
20%
30%
40%
50%
2006-07 2007-08 2008-09 2009-10 (Est.)
Other Exports Brands RMG Exports
Distributors Buying Houses
Segment-Wise Sales Process-Wise Sales
� Buying Houses: Associated with International Labels, engaged in
the sourcing & merchandising activity for them. Usually result in
higher margins for fabric suppliers.
� Distributors: Works for a number of smaller brands / garmenters
and places a collective larger order.
� RMG Exports: fabric can be sold directly to the vendor factory
� Brands: fabric supplied to prestigious Indian Brands like Madura
Garments (Indian Rayon), Color Plus, Raymonds, Zodiac etc
� Other Exports: To Customers & Buying houses operating
overseas which source fabric for vendors factories that are outside
India
� Full Bleach : Special whites
� Ready for Dyeing : For Prints & Garment Dyeing
� Yarn Dyed : Yarn is first dyed and then converted to fabric
� Piece Dyed : Fabric is manufactured first and then dyed
9% 10%13%
68%
12%9%
19%
60%
10% 11%14%
65%
9%
16%12%
63%
0%
10%
20%
30%
40%
50%
60%
70%
2006-07 2007-08 2008-09 2009-10 (Est.)
Full Bleach RFD Yarn Dyed Piece Dyed
Vardhmān
Business - Sewing Thread
� The Group entered Thread business in 1982 as a forward integration to its Yarn business.
� Current capacity 33 tpd in 4 plants at Punjab, Tamil Nadu & Himachal Pradesh.
� In 2002, joined hands with American & Efird, Inc. USA (A&E) for manufacturing &
distribution of A&E branded sewing threads in India.
� Spun off the Threads business into a new company (Vardhman Yarns & Threads Ltd) in 2007
and entered into a 51:49 Joint Venture with A&E.
� The second largest brand of specialized threads in the country.
� A wide product range, which includes:
� Apparel Sewing Threads
� Specialty Threads
� Textile Crafts
� Embroidery Threads
� Kite Flying Threads
� Tea Bags
� Cosmetic Threads
� Industrial Threads
Vardhmān
Business - Acrylic Fibre
� Ventured into manufacture of Acrylic Staple Fibre in 1999 - Vardhman Acrylics Limited
� The plant was set up in Gujarat, in collaboration with Marubeni & Japan Exlan of Japan.
� Current Capacity 18,000 mtpa
� World class wet spun technology with highly automated, microprocessor controlled systems
� Products are marketed under the brand name VARLAN©
� It is used in manufacturing of hand knitted yarns, blankets, jerseys, sweater, saris,
upholstery, carpets etc.
Vardhmān
Business - Steel
� Started Steel business in 1972 as a diversification strategy, with capacity of 35,000 mtpa.
� Subsequently capacity has been expanded to 100,000 mtpa.
� Caters to high technology quality conscious special & alloy steel segment
� Application of products in automotive components, forging, ball bearings, piston
pins, engineering applications, railways, defense etc.
� Preferred OE supplier to leading OEMs like Telco, Ashok Leyland, Maruti, Hindustan
Motors, Toyota, M&M and Escorts among others
Greaves, Simpson, Siemens India, Caterpillar India, Bharat Earth Movers, RailwaysOthers
Graziano, Bonfiglioli, Spicer, Dana, Meritor, Arvin Meritor, Isuzu, Shriram Pistons & Rings,
India Pistons, Sona Okeygawa, Sona Koyo, Brakes India, Toyota Kirloskar Auto Parts
Auto Components
HMT, PTL, ITL, Eicher Motors, Escorts, Tractor Engineers, TAFE, L&T John Deere, Mahindra &
Mahindra
Tractors
Bajaj TempoThree-Wheelers
Hero Honda, Yamaha, Honda Scooters & Motorcycles, Kinetic, LMLTwo-Wheelers
Maruti Udyog, Toyota, Tata Motors, General Motors, Hindustan Motors, Mahindra & MahindraCars / Multi Utility
Vehicles
Tata Motors, Ashok Leyland, Mahindra & Mahindra, Eicher Motors, Swaraj MazdaCommercial Vehicles
OEMCategory
Vardhmān
Financial Performance
Brief Snapshot of Vardhman Group
Business-wise Analysis
Financial Performance
Strategic Direction
Corporate Social Responsibility
Market Performance
Vardhmān
Group Financials
90
510
95
584
95
646
111
749
0
200
400
600
800
1000
(Mln
$)
2006 2007 2008 2009
Vardhman Group
EBIDTA Revenue
511
613795
931
0
200
400
600
800
1,000
(Mln
$)
2006 2007 2008 2009
Capital Employed
Revenue Mix
FY 2008-09Thread , 10%
Yarn, 55%
Fibre, 7%Steel, 8%
Fabric, 20%
Note: Conversion for above data taken @ Rs.47/$
Vardhmān
Business-wise Financials
52
277
57
313
60
361
64
416
0
100
200
300
400
500
(Mln
$)
2006 2007 2008 2009
Yarn Business
EBIDTA Revenue
11
70
10
88
11
96
19
146
0
50
100
150
200
(Mln
$)
2006 2007 2008 2009
Fabric Business
EBIDTA Revenue
10
68
11
73
11
71
15
72
0
20
40
60
80
100
(Mln
$)
2006 2007 2008 2009
Thread Business
EBIDTA Revenue
3
36
8
46
7
49
4
54
0
20
40
60
80
100
(Mln
$)
2006 2007 2008 2009
Fibre Business
EBIDTA Revenue
11
59
10
64
9
70
9
61
0
20
40
60
80
100
(Mln
$)
2006 2007 2008 2009
Steel Business
EBIDTA Revenue
Note: Conversion for above
data taken @ Rs.47/$
Vardhmān
Strategic Direction
Brief Snapshot of Vardhman Group
Business-wise Analysis
Financial Performance
Strategic Direction
Corporate Social Responsibility
Market Performance
Vardhmān
Yarn
� Continuous capacity expansion to maintain customer satisfaction. There is a capital
proposal of Rs.2,500 mln currently on the drawing board to increase the spindlage by 55 k
taking the total capacity upto 0.93 mln spindles
� Continuous improvement in capacity utilisations through line balancing
� Focus on Value Added yarn (compact, blends, core spun, slub, organic etc)
� Focus on high value customers
� Focus on diversifying customer base
Strategic Direction
Fabric
� Focus on Value Added products esp. cotton Lycra based fabrics & compact yarn based fabric
� New project commissioned in M.P. with reduced energy costs & improved logistics
� Formation of Creative Design Cell for strong thrust on Designing & Product Development
� Entering new market segments like work wear & OTC
� Developing new small distributors for high value fabric
� Strengthening of the RMGE segment
� Reducing cycle time & reducing lead time
� Strategic relationship with key exporters
� Developing yarn dyed shirting market
Vardhmān
Thread
� In 2007 entered into a Joint Venture Agreement with American & Efird, Inc. USA in
51:49 ratio, for manufacturing & distribution of A&E branded sewing threads
� Consolidation of the thread business under Vardhman Yarns & Threads Limited
� It opens up a possibility of strategic tie-ups or attracting financial investors
Garments
� Vardhman has forayed into Garments with a joint venture with Nisshinbo Textile Inc.
for production of shirts in Ludhiana, Punjab (India) with Vardhman holding 51% stake.
� The shirts will be sold in India as well as exported to US, Europe & Japan.
� Vardhman is producing yarns & fabrics and will perform liquid ammonia processing
with technology cooperation from Nisshinbo.
� Production expected to start from Dec 2010 with 1.20 mln units of which 400,000 will be
sold in domestic market.
� Production slated to increase to 1.80 mln in 2nd year.
Strategic Direction (cont…)
Vardhmān
Corporate Social Responsibility
Brief Snapshot of Vardhman Group
Business-wise Analysis
Financial Performance
Strategic Direction
Corporate Social Responsibility
Market Performance
Vardhmān
Corporate Social Responsibility & Human Development
� Sri Aurobindo Socio-Economic and Management Research Institute
� Sri Aurobindo College of Commerce and Management (One of the leading colleges of
management in Ludhiana)
� Sri Aurobindo Public School
� Promoter member of Nimbua Greenfield Punjab Limited
�Setting up of HRD centers for worker training
�In House Training and Development Centre for staff and management
� TQM and TPM
� Quality Circle, Competitions,
•Suggestion Scheme
� Olympiads –
•Workers competition on
skills and productivity
�Regular benchmarking
Vardhmān
� Active member of Village Cluster Adoption Program (VCAP) in Punjab to improve the yield of
cotton per hectare to match World average (724kg)
Corporate Social Responsibility
75196543324694055266502006-07
59282354099916246557702007-08
64187019185329342947252005-06
55182013445292132058102004-05
3918001241160812112003-04
Punjab Yield
(Kg lint/ ha)
Yield
Achieved
(Kg lint/ ha)
Area under
Cotton
(Acre)
Total
cultivated
area (Acre)
No of
Farmers
No of
Villages
Year
� Started the Village Cluster Adoption Program in M.P. as well following the huge success of
the same in Punjab. 2 Villages have been adopted so far with 316 farmers and total area
under cultivation of 480 acres.
Vardhmān
Market Performance
Brief Snapshot of Vardhman Group
Business-wise Analysis
Financial Performance
Strategic Direction
Corporate Social Responsibility
Market Performance
Vardhmān
Market Performance (VTXL)
0
50
100
150
200
250
300
350
400
450
2003 2004 2005 2006 2007 2008 2009
40.1052 Week Low
280.9552 Week High
13,186Market Cap (Rs mn)
228.25Last price
Rs/shareVardhman Textiles