VALVE CONVERSION TABLE - from old Hydro VDS name to ...

VALVE CONVERSION TABLE - from old Hydro VDS name to pipingDB VDS name Combination valves , DB&B MDS EDS VSK

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Hydro Technology and ProjectsGTS - Metric

SPECIAL TECHNICALSPECIFICATION

TITLE: PIPING AND VALVE MATERIAL No: 32-00-NHT-P52-00003SPECIFICATION Rev.: 04MAPPENDIX 1: Page: VALVE CONVERSION TABLE Date: 2006-08-04

Corresponding new VDS


BACA0E BLAC5AR BAHE22 BLFD4AJBACA0F BLAC6AR BAHE23 BLFD30JBACC02 BLAS40R BAHE25 BLFD30JBACC03 BLAS30R BAHE26 BLFD40JBACH02 BLAT10R BAHE71 BLFD4ABBACH31 BLAT9AR BAHE79 BLFD30BBADC02 BLBS40R BAHE7A BLFD4ABBADC03 BLBS30R BAHG31 BLFC4PCBADH31 BLBT9AR BAHG71 BLFC4PBBAEA02 BLDC4AR BAKA25 BLGC3AJBAEA03 BLDC3AR BAKA26 BLGC4AJBAEA71 BLDC9AB* BAKA33 BLGC3ACBAEC01 BLDS3AR BAKA34 BLGC3ACBAEC02 BLDS4AR BAKA71 BLGC61BBAEC21 BLDS30J BAKA77 BLGC3ABBAEC22 BLDS40J BAKA78 BLGC4ABBAEC71 BLDS9AB* BAKC21 BLGS3AJBAEE01 BLDD3AR BAKC22 BLGS4AJBAEE02 BLDD4AR BAKC73 BLGS9AB*BAEE72 BLDD9AB* BAKD72 BLGR4ABBAGA71 BLEC31B BAKE23 BLGD3AJBAGA72 BLEC4AB BAKE24 BLGD4AJBAGC21 BLES30J BAKE31 BLGD3ACBAGC22 BLES40J BAKE71 BLGD3ABBAGC71 BLES30B BAKE72 BLGD4ABBAGC72 BLES4AB BAKE73 BLGD3ABBAGE75 BLED30B BAKE74 BLGD4ABBAGE76 BLED4AB BALA21 BLJC3AJBAHA25 BLFC31J BFCA03 BUAC00RBAHA26 BLFC4AJ BFCA05 BUAC0ERBAHA31 BLFC3AC BFCA07 BUAC0ERBAHA32 BLFC4AC BFCA08 BUAC3CRBAHA33 BLFC3AC BFCA09 BUAC3CRBAHA34 BLFC4AC BFCC01 BUAS3BRBAHA79 BLFC31B BFCD01 BUAR3BRBAHA7A BLFC4AB BFCH01 BUAT3BRBAHC25 BLFS4AJ BFDA01 BUBC8BRBAHC26 BLFS30J BFDC01 BUBS3BRBAHC76 BLFS4AB BFDD01 BUBR8BRBAHC77 BLFS9AB* BFDF11 BUBK8ARBAHD73 BLFR3AB CBCA01 CBAC11RBAHE21 BLFD30J CBCC01 CBAS10R

This table list the old valves used in the original installation specifications, with corresponding new valves included in this Piping and valve material specification. Only old valves registratet as active in the PcsWin database are included.

Old VDS used in the original installation

specification:


specification:

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specification:


specification:CBCD01 CBAR10R GAEE03 GTDD4ARCBCE01 CBAD10R GAEE42 GTRD00DCBDA01 CBBC11R GAEE72 GTRD00BCBDE01 CBBD10R GAFA55 GTRC0ATCBGA21 CBEC1AJ GAGG71 GTEW0ABCBGE21 CBED1AJ GAHA23 GTFC11JCBHE21 CBFD10J GAHA31 GTFC11CCBKE21 CBGD10J GAHB31 GTFC4PCCKCD72 CHDR00B GAHB72 GTFC4PBCKCH03 CHAT00R GAHC73 GTFS10BCKDD71 CHDR00B GAHE31 GTFD40CCKEA01 CHDC5AR GAHE33 GTFD40CCKEC01 CHDS5AR GAHG73 GTFC1PBCKED02 CHDR5AR GAKA31 GTGC11CCKEE01 CHDD5AR GAKA32 GTGC11CCKFD51 CHRR0AT GAKA73 GTGC11BCKGD21 CHER50J GAKC41 GTGS00DCKHA32 CHFC51C GAKC71 GTGS10BCKHB21 CHFC5PJ GAKC72 GTGS10BCKHD21 CHFR50J GAKD31 GTGR10CCKHE31 CHFD50C GAKD71 GTGR00BCKKA72 CHGC03B GAKD72 GTGR1ABCKKD21 CHGR50J GAKE21 GTGD10JCKKD71 CHGR00B GAKE71 GTGD10BCKKE21 CHGD50J GAKE72 GTGD10BCKKE71 CHGD00B GAKE73 GTGD10BCKKE73 CHGD00B GAKE74 GTGD10BCKLA22 CHJC5AJ GALA21 GTJC4AJGACA04 GTAC1AR GALA22 GTJC4AJGACD03 GTAR00R GALA71 GTJC1ABGACD71 GTRR00B GALA72 GTJC1ABGACD72 GTRR07B GALA73 GTJC4ABGADD41 GTRR00D GLCD71 GBDR00BGAEA01 GTDC1AR GLCD72 GBDR00BGAEA02 GTDC4AR GLDD71 GBDR00BGAEA41 GTRC02D GLEA01 GBDC1ARGAEA71 GTFC03B GLEC01 GBDS1ARGAEC01 GTDS1AR GLED02 GBDR1ARGAEC41 GTRS00D GLEE02 GBDD1ARGAEC71 GTRS00B GLFD51 GBRR0ATGAED02 GTDR1AR GLHA31 GBFC1ACGAEE01 GTDD1AR GLHA72 GBFC05B

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specification:


specification:GLHC73 GBFS10BGLHG71 GBFC1PBGLKA21 GBGC11JGLKA73 GBGC11BGLKC72 GBGS10BGLKD71 GBGR01BGLKD72 GBGR1ABGLKE73 GBGD10BGLLA21 GBJC1AJGLLA71 GBJC1ABGLLA72 GBJC1ABPLCA02 PGAC4ARPLCD01 PGAR40RPLCE01 PGAD4ARPLDA01 PGBC4ARPLDE01 PGBD40RPLEA01 PGDC4ARPLEA21 PGDC41JPLEE01 PGDD4ARPLEE21 PGDD40JPLGA21 PGEC41JPLGA71 PGEC41BPLHA21 PGFC41JPLHA31 PGFC41CPLHA71 PGFC41BPLKD71 PGGR4ABPLKE21 PGGD40JPLKE32 PGGD40CPLKE71 PGGD40BPLKE72 PGGD40BPLLA21 PGJC9AX **PLLA22 PGJC9AXPLLA31 PGJC9AC **

Notes:* Change out with gate valves shall be considered** Evaluations regarding bore shall be performed prior to change out.

Date: COMBINATION VALVES , DB&B

Document no. VALVE DATA SHEET Rev. Remarks

NHT-P54-06524 CBAC11R 01M NHT-P54-06636 CBAC1AR 01M NHT-P54-06525 CBAD10R 01M NHT-P54-06521 CBAR10R 01M NHT-P54-06526 CBAR17R 01M NHT-P54-06527 CBAS10R 01M 37-00-NH-P54-00115 CBASSAR-Ormen Lange 01M NHT-P54-06528 CBBC11R 01M NHT-P54-06638 CBBC1AR 01M NHT-P54-06529 CBBD10R 01M NHT-P54-06630 CBBR10R 01M NHT-P54-06530 CBBS10R 01M NHT-P54-06531 CBDC11J 01M NHT-P54-06619 CBDC1AK 02M NHT-P54-06532 CBDD10J 01M NHT-P54-06620 CBDD1AK 02M NHT-P54-06533 CBDS10J 01M NHT-P54-06621 CBDS1AK 02M NHT-P54-06534 CBEC1AJ 01M NHT-P54-06606 CBEC1AK 04M NHT-P54-06535 CBED1AJ 01M NHT-P54-06607 CBED1AK 04M NHT-P54-06640 CBED1BK 01M NHT-P54-06536 CBES1AJ 01M NHT-P54-06608 CBES1AK 04M NHT-P54-06537 CBFC11J 01M NHT-P54-06609 CBFC1AK 04M NHT-P54-06637 CBFC1BK 01M NHT-P54-06538 CBFD10J 01M NHT-P54-06610 CBFD1AK 04M NHT-P54-06641 CBFD1BK 01M NHT-P54-06539 CBFS10J 01M NHT-P54-06611 CBFS1AK 04M NHT-P54-06540 CBGC11J 01M NHT-P54-06618 CBGC1AK 05M NHT-P54-06639 CBGC1BK 01M NHT-P54-06603 CBGD10J 01M NHT-P54-06612 CBGD1AK 04M NHT-P54-06541 CBGS10J 01M NHT-P54-06617 CBGS1AK 04M

Page: 578

Page: 579

Rev. DateNHT-P54-06524 2000-03-15Hydro 01M CBAC11RRev. Owner Valve Data Sheet Doc. No. 141.831 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.

when different from Hydro's.Note: Norsok's specifications are printed with strikethroughSize (in)End type

End Standard2 NotesEnd to end Standard 1 ToFromValve TypeDOUBLE BLOCK AND BLEED MANUFACTURERS

STANDARD0213RFRF ASME B16.5 1

NotesStandardMain ItemCL 150Pressure Rating

Design Code ASME B16.34Fire Test API 6FA OR BS 6755

VSK V244General RequirementLeak Test VSK V404Marking VSK V003Operator VSK V141Low Temp. Appl.

15.817.719.219.619.6BargMax Design Pressure1501005038-46Deg. CAt Temperature

ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.

MDS EDSMaterialSubject/Item Design and Material RequirementBODY/BONNET A352 LCC

A350 LF2C12C11

Single piece body or split body, bolted

INSIDE TRIMPORT Full boreBORE FOR BLEED >= 5.0 mmSTEM NTR1Material according to EDSCLOSUREMEMBER

NTR1Floating ball (solid); Material according to EDS

SEAT NSS1Material according to EDSSEALS Lip seal/o-ring design and fire seal or packed gland for stem

sealingSTUFFING BOX Expanded graphite not less than 98% purityO-RING NSM1Material according to EDSLIP SEAL NSM1Material according to EDSOUTSIDE TRIMBLEED VALVE Swivelling needleBOLTING NBO2Material according to EDSLEVER/T-BARSPECIALREQUIREMENTS

Wetted parts suitable for sour service to NACE MR0175

Notes:021 BLEED END CONN.: 3/4" NPT FEMALE TO ASME B1.20.1.

Print date: 2003-09-22

Page: 580

Rev. DateNHT-P54-06636 2004-11-25Hydro 01M CBAC1ARRev. Owner Valve Data Sheet Doc. No. 141.838 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.

End type Size (in)End Standard2 NotesEnd to end Standard 1 ToFromValve Type

DOUBLE BLOCK AND BLEED MANUFACTURERSSTANDARD

0213RFRF ASME B16.5 1




10,212,114,015,817,719,219,619,6BargMax Design Pressure3002502001501005038-46Deg. CAt Temperature

ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A350 LF2C12C11



NHF1,NHF2,NTR1

Ball or Gate; Material according to EDS. Hardfacing

SEAT NHF1,NTR1

Material according to EDS. Hardfacing

SEALS Lip seal/o-ring design and fire seal or packed gland for stemsealing

STUFFING BOX Expanded graphite not less than 98% purityO-RING NSM1Material according to EDSLIP SEAL NSM1Material according to EDSOUTSIDE TRIMBLEED VALVE Swivelling needleBOLTING NBO2Material according to EDSLEVER/T-BARSPECIALREQUIREMENTS




Page: 581

Rev. DateNHT-P54-06525 2000-03-15Hydro 01M CBAD10RRev. Owner Valve Data Sheet Doc. No. 142.498 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.

MDS EDSMaterialSubject/Item Design and Material RequirementBODY/BONNET A890 J92205

A182 F51D46D44


INSIDE TRIMPORT Full boreBORE FOR BLEED >= 5.0 mmSTEM NIP1A182 F51 D44CLOSUREMEMBER

NIP1A182 F51 D44Floating ball (solid)






Page: 582

Rev. DateNHT-P54-06521 2002-01-09Hydro 01M CBAR10RRev. Owner Valve Data Sheet Doc. No. 144.345 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.






VSK V244General RequirementLeak Test VSK V404Marking VSK V003Operator VSK V141Low Temp. Appl. VSK V408


ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.

MDS EDSMaterialSubject/Item Design and Material RequirementBODY/BONNET ASTM A351 CK-3MCuN

A182 F44R16R14


INSIDE TRIMPORT Full boreBORE FOR BLEED >= 5.0 mmSTEM NIP1A182 F44 R14CLOSUREMEMBER

NIP1A182 F44 R14Floating ball (solid)


sealingSTUFFING BOX Expanded graphite not less than 98% purityO-RING NSM1Material according to EDSLIP SEAL NSM1Material according to EDSOUTSIDE TRIMBLEED VALVE Swivelling needleBOLTING NBO2Material according to EDSLEVER/T-BAR AISI 316

AISI 304SPECIALREQUIREMENTS




Page: 583

Rev. DateNHT-P54-06526 2000-03-15Hydro 01M CBAR17RRev. Owner Valve Data Sheet Doc. No. 144.350 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.





Design Code ASME B16.34Fire Test



ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F44R16R14




SEAT NSS1Material according to EDSSEALS Lip seal or packed gland (PTFE based)STUFFING BOXO-RING NSM1Material according to EDSLIP SEAL NSM1Material according to EDSOUTSIDE TRIMBLEED VALVE Swivelling needleBOLTING NBO2Material according to EDSLEVER/T-BAR AISI 316





Page: 584

Rev. DateNHT-P54-06527 2000-03-15Hydro 01M CBAS10RRev. Owner Valve Data Sheet Doc. No. 142.961 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.

MDS EDSMaterialSubject/Item Design and Material RequirementBODY/BONNET ASTM A351 CF8M

A182 F316S02S01


INSIDE TRIMPORT Full boreBORE FOR BLEED >= 5.0 mmSTEM NIP1,

NTR2Material according to EDS

CLOSUREMEMBER

NIP1,NTR2

Floating ball (solid); Material according to EDS






Page: 585

Doc. No. Valve Data Sheet Owner Rev. CBASSAR01MHydro 2004-11-0237-00-NH-P54-00115 Rev. DateOrmen LangeProject NHS-M no. ApprovedRev. Status

Non Standard Valve CBAS10R Rev. 01MCorresponding Standard ValveEnd type Size (in)






14,816,218,419,019,0BargMax Design Pressure1501005038-130Deg. CAt Temperature


A182 F316S02S01




CLOSUREMEMBER

NIP1,NTR2





Special Requirements for Non Standard ValveAll materials shall comply with ASME requirements for low temperature service (ASME B31.3 table 323.2.2 and table A-1).Valveshall not be operated at low temperature.



Page: 586

Rev. DateNHT-P54-06528 2000-03-15Hydro 01M CBBC11RRev. Owner Valve Data Sheet Doc. No. 141.832 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A350 LF2C12C11









Page: 587

Rev. DateNHT-P54-06638 2005-01-04Hydro 01M CBBC1ARRev. Owner Valve Data Sheet Doc. No. 141.840 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.



0213RFRF ASME B16.5 1





ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A350 LF2C12C11



NHF1,NHF2,NTR1

Ball or Gate; Material according to EDS. Hardfacing

SEAT NHF1,NTR1


SEALS Lip seal design and fire seal or packed gland for stem sealingSTUFFING BOX Expanded graphite not less than 98% purityO-RINGLIP SEAL NSM1Material according to EDSOUTSIDE TRIMBLEED VALVE Swivelling needleBOLTING NBO2Material according to EDSLEVER/T-BARSPECIALREQUIREMENTS




Page: 588

Rev. DateNHT-P54-06529 2000-03-15Hydro 01M CBBD10RRev. Owner Valve Data Sheet Doc. No. 142.495 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F51D46D44









Page: 589

Rev. DateNHT-P54-06630 2003-10-24Hydro 01M CBBR10RRev. Owner Valve Data Sheet Doc. No. 142.503 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F44R16R14





sealingSTUFFING BOX Expanded graphite not less than 98% purityO-RING NSM1Material according to EDSLIP SEAL NSM1Material according to EDSOUTSIDE TRIMBLEED VALVE Swivelling needleBOLTING NBO2Material according to EDSLEVER/T-BAR AISI 316





Page: 590

Rev. DateNHT-P54-06530 2000-03-15Hydro 01M CBBS10RRev. Owner Valve Data Sheet Doc. No. 142.962 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F316S02S01









Page: 591

Rev. DateNHT-P54-06531 2000-03-15Hydro 01M CBDC11JRev. Owner Valve Data Sheet Doc. No. 141.834 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.



STANDARD0213RJRJ ASME B16.5 1





ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A350 LF2C12C11









Page: 592

Rev. DateNHT-P54-06619 2003-01-27Hydro 02M CBDC1AKRev. Owner Valve Data Sheet Doc. No. 141.837 NHS-M no. ApprovedRev. StatusNormal Owner Normal Owner's rev.

Size (in)End typeEnd Standard2 NotesEnd to end Standard 1 ToFromValve Type


0213CJCJ NORSOK NCF5 1





ND (inch) 1 1.25 1.5 2 2.5 333,4 42,2 48,3 60,3 73,0 88,9OD (mm)6,35 6,35 7,14 8,74 7,62THK (mm)S-160 S-160 S-160 S-160 S-80SCH/WT

06 07 08 09 10 11Detail no.MDS EDSMaterialSubject/Item Design and Material Requirement

BODY/BONNET A352 LCCA350 LF2

C12C11









Page: 593

Rev. DateNHT-P54-06532 2000-03-15Hydro 01M CBDD10JRev. Owner Valve Data Sheet Doc. No. 142.496 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F51D46D44









Page: 594

Rev. DateNHT-P54-06620 2003-01-27Hydro 02M CBDD1AKRev. Owner Valve Data Sheet Doc. No. 142.502 NHS-M no. ApprovedRev. StatusNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 333,4 42,2 48,3 60,3 73,0 88,9OD (mm)3,38 3,56 3,68 3,91 5,16 5,49THK (mm)S-40 S-40 S-40 S-40 S-40 S-40SCH/WT06 07 08 09 10 11Detail no.


A182 F51D46D44









Page: 595

Rev. DateNHT-P54-06533 2000-03-15Hydro 01M CBDS10JRev. Owner Valve Data Sheet Doc. No. 142.964 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F316S02S01




CLOSUREMEMBER

NIP1,NTR2







Page: 596

Rev. DateNHT-P54-06621 2003-01-27Hydro 02M CBDS1AKRev. Owner Valve Data Sheet Doc. No. 142.967 NHS-M no. ApprovedRev. StatusNormal Owner Normal Owner's rev.










A182 F316S02S01




CLOSUREMEMBER

NIP1,NTR2







Page: 597

Rev. DateNHT-P54-06534 2000-03-15Hydro 01M CBEC1AJRev. Owner Valve Data Sheet Doc. No. 121.996 NHS-M no. ApprovedRev. StatusNormal Owner Normal Owner's rev.



0213RJRJ ASME B16.5 3




131.5135.7139.1150.2153.2153.2BargMax Design Pressure2001501005038-46Deg. CAt Temperature

ND (inch) 311Detail no.


A350 LF2C12C11









Page: 598

Rev. DateNHT-P54-06606 2005-03-04Hydro 04M CBEC1AKRev. Owner Valve Data Sheet Doc. No. 121.997 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.








ND (inch) 1 1.5 2 333,4 48,3 60,3 88,9OD (mm)6,35 7,14 8,74 11,13THK (mm)S-160 S-160 S-160 S-160SCH/WT

06 08 09 11Detail no.MDS EDSMaterialSubject/Item Design and Material Requirement

BODY/BONNET A352 LCCA350 LF2

C12C11



NTR1Trunnion mounted ball (solid); Material according to EDS






Page: 599

Rev. DateNHT-P54-06535 2000-03-15Hydro 01M CBED1AJRev. Owner Valve Data Sheet Doc. No. 124.199 NHS-M no. ApprovedRev. StatusNormal Owner Normal Owner's rev.







128.0137.3147.6153.8155.1155.1BargMax Design Pressure2001501005038-46Deg. CAt Temperature



A182 F51D46D44









Page: 600

Rev. DateNHT-P54-06607 2005-03-04Hydro 04M CBED1AKRev. Owner Valve Data Sheet Doc. No. 124.200 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.








ND (inch) 1 1.5 2 333,4 48,3 60,3 88,9OD (mm)3,38 3,68 3,91 5,49THK (mm)S-40 S-40 S-40 S-40SCH/WT06 08 09 11Detail no.


A182 F51D46D44



NIP1A182 F51 D44Trunnion mounted ball (solid)






Page: 601

Rev. DateNHT-P54-06640 2005-03-04Hydro 01M CBED1BKRev. Owner Valve Data Sheet Doc. No. 124.201 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.







120,7128,0137,3147,6153,8155,1155,1BargMax Design Pressure2502001501005038-46Deg. CAt Temperature



A182 F51D46D44


INSIDE TRIMPORT Full boreBORE FOR BLEED >= 5.0 mmSTEM NIP1A182 F51 D44Material according to EDSCLOSUREMEMBER

NHF1,NIP1

A182 F51 D44Trunnion mounted ball or gate; Material according to EDS.Hardfacing

SEAT NHF1,NSS1







Page: 602

Rev. DateNHT-P54-06536 2000-03-15Hydro 01M CBES1AJRev. Owner Valve Data Sheet Doc. No. 124.194 NHS-M no. ApprovedRev. StatusNormal Owner Normal Owner's rev.







140.8144.4148.9148.9BargMax Design Pressure605038-46Deg. CAt Temperature



A182 F316S02S01









Page: 603

Rev. DateNHT-P54-06608 2004-10-22Hydro 04M CBES1AKRev. Owner Valve Data Sheet Doc. No. 124.211 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.







140,8144,4148,9148,9BargMax Design Pressure605038-46Deg. CAt Temperature



A182 F316S02S01









Page: 604

Rev. DateNHT-P54-06537 2000-03-15Hydro 01M CBFC11JRev. Owner Valve Data Sheet Doc. No. 141.833 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A350 LF2C12C11









Page: 605

Rev. DateNHT-P54-06609 2005-03-04Hydro 04M CBFC1AKRev. Owner Valve Data Sheet Doc. No. 141.835 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.








ND (inch) 1 1.5 2 2.5 333,4 48,3 60,3 73,0 88,9OD (mm)9,09 10,16 11,07 14,02 15,24THK (mm)

S-XXS S-XXS S-XXS S-XXS S-XXSSCH/WT06 08 09 10 11Detail no.


A350 LF2C12C11









Page: 606

Rev. DateNHT-P54-06637 2004-11-26Hydro 01M CBFC1BKRev. Owner Valve Data Sheet Doc. No. 141.839 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.








ND (inch) 1 1.5 2 2.5 333,4 48,3 60,3 73,0 88,9OD (mm)9,09 10,16 11,07 14,02 15,24THK (mm)

S-XXS S-XXS S-XXS S-XXS S-XXSSCH/WT06 08 09 10 11Detail no.


A350 LF2C12C11



NHF1,NHF2,NTR1

Trunnion mounted ball or gate; Material according to EDS.Hardfacing

SEAT NHF1,NSS1







Page: 607

Rev. DateNHT-P54-06538 2000-03-15Hydro 01M CBFD10JRev. Owner Valve Data Sheet Doc. No. 142.497 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F51D46D44









Page: 608

Rev. DateNHT-P54-06610 2005-03-04Hydro 04M CBFD1AKRev. Owner Valve Data Sheet Doc. No. 142.500 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.








ND (inch) 1 1.5 2 2.5 333,4 48,3 60,3 73,0 88,9OD (mm)3,38 3,68 5,54 7,01 7,62THK (mm)S-40 S-40 S-80 S-80 S-80SCH/WT06 08 09 10 11Detail no.


A182 F51D46D44









Page: 609

Rev. DateNHT-P54-06641 2005-03-07Hydro 01M CBFD1BKRev. Owner Valve Data Sheet Doc. No. 142.504 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.










A182 F51D46D44


INSIDE TRIMPORT Full boreBORE FOR BLEED >= 5.0 mmSTEM NIP1A182 F51 D44Material according to EDSCLOSUREMEMBER

NHF1,NIP1

A182 F51 D44Trunnion mounted ball or gate; Material according to EDS.Hardfacing

SEAT NHF1,NSS1







Page: 610

Rev. DateNHT-P54-06539 2000-03-15Hydro 01M CBFS10JRev. Owner Valve Data Sheet Doc. No. 142.963 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F316S02S01









Page: 611

Rev. DateNHT-P54-06611 2005-03-04Hydro 04M CBFS1AKRev. Owner Valve Data Sheet Doc. No. 142.965 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.










A182 F316S02S01









Page: 612

Rev. DateNHT-P54-06540 2000-03-15Hydro 01M CBGC11JRev. Owner Valve Data Sheet Doc. No. 141.830 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A350 LF2C12C11









Page: 613

Rev. DateNHT-P54-06618 2005-03-04Hydro 05M CBGC1AKRev. Owner Valve Data Sheet Doc. No. 141.836 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 333,4 42,2 48,3 60,3 73,0 88,9OD (mm)9,09 12,50 14,20 17,50THK (mm)

S-XXS SCH/WT06 07 08 09 10 11Detail no.


A350 LF2C12C11









Page: 614

Rev. DateNHT-P54-06639 2005-03-04Hydro 01M CBGC1BKRev. Owner Valve Data Sheet Doc. No. 141.841 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.








ND (inch) 1 1.5 2 333,4 48,3 60,3 88,9OD (mm)9,09 12,50 14,20 17,50THK (mm)

S-XXS SCH/WT06 08 09 11Detail no.


A350 LF2C12C11



NHF1,NHF2,NTR1

Trunnion mounted ball or gate; Material according to EDS.Hardfacing

SEAT NHF1,NSS1







Page: 615

Rev. DateNHT-P54-06603 2006-08-07Hydro 01M CBGD10JRev. Owner Valve Data Sheet Doc. No. 142.499 Rev. Status NHS-M no. Approved2NorsokNormal Owner Normal Owner's rev.

when different from Hydro's.Note: Norsok's specifications are printed withstrikethroughEnd type Size (in)

End Standard2 NotesEnd to end Standard 1 ToFromValve TypeDOUBLE BLOCK ANDBLEED

MANUFACTURERSSTANDARD






ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F51D46D44


INSIDE TRIMPORT Full boreBORE FORBLEED

>= 5.0 mm

STEM NIP1A182 F51 D44CLOSUREMEMBER







Page: 616

Rev. DateNHT-P54-06612 2005-03-04Hydro 04M CBGD1AKRev. Owner Valve Data Sheet Doc. No. 142.501 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.










A182 F51D46D44









Page: 617

Rev. DateNHT-P54-06541 2000-03-15Hydro 01M CBGS10JRev. Owner Valve Data Sheet Doc. No. 142.960 NHS-M no. ApprovedRev. Status2NorsokNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 306 07 08 09 10 11Detail no.


A182 F316S02S01









Page: 618

Rev. DateNHT-P54-06617 2005-03-04Hydro 04M CBGS1AKRev. Owner Valve Data Sheet Doc. No. 142.966 Rev. Status NHS-M no. ApprovedNormal Owner Normal Owner's rev.








ND (inch) 1 1.25 1.5 2 2.5 333,4 42,2 48,3 60,3 73,0 88,9OD (mm)6,35 10,16 11,07 14,02 15,24THK (mm)S-160 S-XXS S-XXS S-XXS S-XXSSCH/WT

06 07 08 09 10 11Detail no.MDS EDSMaterialSubject/Item Design and Material Requirement

BODY/BONNET ASTM A351 CF8MA182 F316

S02S01









Date: MDS

Document no. MATERIAL DATA SHEET Rev. Remarks

NHT-P54-07080 C01 02M NHT-P54-07081 C02 02M NHT-P54-07082 C11 02M NHT-P54-07083 C12 02M NHT-P54-07089 D44 03M NHT-P54-07091 D46 02M NHT-P54-07092 D47 02M NHT-P54-07094 D54 02M NHT-P54-07095 D56 02M NHT-P54-07096 D57 02M NHT-P54-07097 N01 02M NHT-P54-07098 N02 02M NHT-P54-07100 P11 02M NHT-P54-07101 P12 02M NHT-P54-07102 P13 02M NHT-P54-07103 P14 02M NHT-P54-07104 P21 02M NHT-P54-07105 P22 02M NHT-P54-07106 P23 02M NHT-P54-07110 R14 02M NHT-P54-07112 R16 02M NHT-P54-07115 S01 02M NHT-P54-07116 S02 02M NHT-P54-07117 T01 02M NHT-P54-07118 T02 02M NHT-P54-07120 X02 01M NHT-P54-07121 X03 01M NHT-P54-07122 X04 01M

Page: 1036

Page: 1037

NORSOK Standard Hydro ref doc.no.: NHT-P54-07080 Rev.: 02M

MATERIAL DATA SHEET MDS C01 Rev. 3

TYPE OF MATERIAL: Carbon Steel Type 235 Page 1 of 1

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ.

Wrought fittings Welded pipes Seamless pipes Forgings Plates

ASTM A 234 API 5L ASTM A 672 ASTM A 106 ASTM A 105 ASTM A 516

WPB B CC60, CC70 B - 60, 70

- PSL 1 t < 19 mm: Class 12 t > 19 mm: Class 22 - - -

S3 - A 20 S20 A 20 S20 S5 S4 A 20 S20

1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements which shall be added or supersede the corresponding requirements in the referred standard.

2. MANUFACTURING PROCESS Welded pipes to API 5L: Pipes shall be made by the sub-merged arc welding process

adding filler material. Electric resistance welded pipes are not acceptable.

All welded products: Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party organization recognized by an EC member State.

3. HEAT TREATMENT Welded pipes to API 5L: Stress relieving when the nominal thickness t ≥ 19 mm. 4. CHEMICAL

COMPOSITION C ≤ 0.20 %; Si ≥ 0.10 %; Mn = 0.50 - 1.35%; S ≤ 0.025 %; P ≤ 0.030 %; CE(IIW) = C + Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15 ≤ 0.43.

5. MECHANICAL PROPERTIES

Welded pipes to API 5L: A5 > 22% (long.), 16% (transv.) Seamless pipes to A 106: A5(Transverse) >14 %.

6. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual component.

7. NON DESTRUCTIVE TESTING

Pipes to API 5L: RT of weld seam or RT at ends and US/Eddy Current of the remaining weld.

Fittings to A 234: UT is not acceptable as replacement of RT. All products: NDT operator qualification shall be approved by a 3rd party organization

recognized by an EC member state.

8. REPAIR OF DEFECTS Weld repair of base material is not acceptable.

9. CERTIFICATION Certification shall affirm compliance with the specification and shall be according to EN 10204 Type 3.1B provided the manufacturer has a quality assurance system certified by a competent body established within the EC, and having undergone a specific assessment for materials.

Page: 1038



TYPE OF MATERIAL: Carbon Steel Type 235 Page 1 of 1


Castings ASTM A 216 WCB - S4, S5


2. CHEMICAL COMPOSITION

C ≤ 0.20 % and CE(IIW) = C + Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15 ≤ 0.43 for castings with butt weld ends.

3. EXTENT OF TESTING One set of tensile test is required for each melt and heat treatment load.

4. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components. For castings with weight 250 kg and above the test blocks shall be integrally cast with the casting. The test blocks shall be heat treated together with the castings they represents.


Magnetic particle testing: Supplementary requirement S4 shall apply to all surfaces (including internal surfaces) of all castings. The examination shall be carried out after final machining. The acceptance criterias shall be ASME VIII, Div.1, Appendix 7. Radiographic testing: Supplementary requirement S5 shall apply to:

- Critical areas as per ANSI B16.34 of the pilot cast of each pattern - All butt weld ends of each casting. - Class 1500 psi and above; all critical areas according to ANSI B16.34 of each

casting. - The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.

NDT operator qualification shall be approved by a 3rd party organization recognized by an EC member state..

6. REPAIR OF DEFECTS Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party organization recognized by an EC member State.


Page: 1039



TYPE OF MATERIAL: Carbon Steel Type 235LT Page 1 of 2

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Wrought fittings Welded pipes Seamless pipes Forgings Plates

ASTM A 420 ASTM A 671 ASTM A 333 ASTM A 350 ASTM A 516

WPL 6 CC60, CC70 6 LF2 60, 70

- t ≤ 19 mm: Class 12 t > 19 mm: Class 22 - Class 1 -

S51, S53, S69 S2, S7 S2, S7 - S6, S55 S5


2. MANUFACTURING PROCESS

All welded products: Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party organization recognized by an EC member State.


C ≤ 0.20 %; Mn = 0.50 - 1.55 %; S ≤ 0.025 %; P ≤ 0.030 %; CE(IIW long formula) = C + Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15 ≤ 0.43. Seamless pipes to A 333: Cr ≤ 0.40, Ni ≤ 0.40, Mo ≤ 0.15, Cu ≤ 0.40, Nb ≤ 0.010 V ≤ 0.08

4. IMPACT TESTING Charpy V-notch testing at - 46°C is required for the thickness > 6 mm. For flanges apply the thickness at the weld neck. The minimum absorbed energy for full size specimens shall be 27 J average and 20 J single. Reduction factors for sub-size specimens shall be: 7.5mm - 5/6 and 5 mm - 2/3.

5. EXTENT OF TESTING Fittings to A 420: Supplementary requirement ASTM A 960, S51 shall apply. Impact testing shall be carried out to the same extent as tensile testing. Pipes to A 671: Supplementary requirement S2 shall apply to the same extent as for tensile testing. Forgings to A 350: One set of tensile and impact testing shall be carried out for each heat and heat treatment load. A test lot shall not exceed 2000 kg for forgings with as forged weight ≤ 50 kg, and 5000 kg for forgings with as forged weight > 50 kg.

6. TEST SAMPLING All products: Samples for production testing shall realistically reflect the properties in the actual component.

Forgings to A350: Sketches shall be established showing type, size and location of test samples and extraction of test specimens.

Page: 1040



TYPE OF MATERIAL: Carbon Steel Type 235LT Page 2 of 2

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Wrought fittings Welded pipes Seamless pipes Forgings Plates

ASTM A 420 ASTM A 671 ASTM A 333 ASTM A 350 ASTM A 516

WPL 6 CC60, CC70 6 LF2 70

- t ≤ 19 mm: Class 12 t > 19 mm: Class 22 - Class 1

S51, S53, S69 S2, S7 S2, S7 - S6, S55 S5,


Fittings to A 420: Ultrasonic testing is not acceptable as replacement of radiographic testing.

Supplementary requirement ASTM A 960, S53 and S69, magnetic particle testing, shall apply to 10 % of all fittings (same test lot as defined for mechanical testing) for nominal thickness < 12.7 mm and 100 % of all fittings for nominal thickness ≥ 12.7 mm. The testing shall be carried out after calibration. The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 6.

Forgings to A 350: Supplementary Requirement ASTM A 961, S55, magnetic particle testing

shall apply to 10 % of all forgings (same test lot as defined for mechanical testing) with NPS > 2. The testing shall be carried out after final machining. The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 6.

All products: NDT operator qualification shall be approved by a 3rd party organization recognized by an EC member state


9. MARKING Heat treatment load number shall be permanently marked on the component where testing is required per heat treatment load.

10. CERTIFICATION Certification shall affirm compliance with the specification and shall be according to EN 10204 Type 3.1B provided the manufacturer has a quality assurance system certified by a competent body established within the EC, and having undergone a specific assessment for materials. Heat treatment temperature, soaking time and cooling medium should be stated in the certificate.

Page: 1041



TYPE OF MATERIAL: Carbon Steel Type 235LT Page 1 of 1 PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Castings ASTM A 352 LCC - S4, S5



C ≤ 0.22 %; S ≤ 0.025 %; P ≤ 0.030 %; CE = C + Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15 ≤ 0.43

3. IMPACT TESTING The minimum absorbed energy for full size specimens shall be 27 J average and 20 J single.

4. EXTENT OF TESTING One set of tensile and impact test is required for each melt and heat treatment load. A test lot shall not exceed 5 000 kg.

5. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components. Thickness of the test block shall be equal to the thickness of the actual components as heat treated up to a maximum thickness of 100 mm. For flanged components the largest flange thickness apply. Test specimens shall be cut from the 1/4 T location from the surface where T is the thickness of the test block. Test block shall be integrally cast or gated onto the castings and shall not be removed from the castings until after the final quality heat treatment.


Magnetic Particle testing: Supplementary requirement S4 shall apply to all surfaces (including internal surfaces) of all castings. The testing shall be carried out after final machining. The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7. Radiographic testing: Supplementary requirement S5 shall apply to:

- Critical areas as per ANSI B16.34 of the pilot cast of each pattern. - All butt weld ends of each casting. - Class 1500 psi and above; all critical areas to ANSI B16.34 of each casting. - The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.

NDT operator qualification shall be approved by a 3rd party organization recognized by an EC member state.

7. REPAIR OF DEFECTS A cast plate shall be used in the qualification of the repair welding procedure. Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party organization recognized by an EC member State.

8. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.

9. CERTIFICATION Certification shall affirm compliance with the specification and shall be according to EN 10204 Type 3.1B provided the manufacturer has a quality assurance system certified by a competent body established within the EC, and having undergone a specific assessment for materials. Heat treatment temperature, soaking time and cooling medium shall be stated in the certificate.

Page: 1042


MATERIAL DATA SHEET MDS D44 Rev. 3

TYPE OF MATERIAL: Ferritic / Austenitic Stainless Steel, Type 22Cr duplex Page 1 of 2 PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Forgings ASTM A 182 F51, F60 - S56

1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements which shall be added or supersede the corresponding requirements in the referred standard. This MDS is intended for forgings with maximum section thickness of 300 mm. For larger thickness special agreements shall be made in each case.

2. QUALIFICATION Manufacturers of product to this MDS shall comply with the requirement of NORSOK Standard M-650.

3. STEEL MAKING The steel melt shall be refined with AOD or equivalent.


The Hot Isostatic Pressed (HIP) process is an acceptable alternative to forging.

5. HEAT TREATMENT The forgings shall be solution annealed followed by water quenching.


N = 0.14 - 0.20 %

7. HARDNESS The hardness shall be maximum 28 HRC (or alternatively 271 HB or 290 HV10).

8. IMPACT TESTING Charpy V-notch testing according to ASTM A 370 at - 46 °C is required for the thickness ≥ 6 mm (thickness at the weld neck). The minimum absorbed energy shall satisfy 45 J average and 35 J single. Reduction factors for subsize specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.

9. MICROGRAPHIC EXAMINATION

The micrographic examination shall be carried out at the same area as location of specimens for mechanical. The area shall be minimum 10 x 10 mm. The ferrite content shall be determined according to ASTM E 562 or equivalent and shall be within 35 - 55 %. The microstructure, as examined at 400 X magnification on a suitably etched specimen, shall be free from intermetallic phases and precipitates.

10. EXTENT OF TESTING One set of impact test, tensile test, hardness test and microstructure examination shall be carried out for each heat and heat treatment load. The testing shall be carried out on the component with heaviest wall thickness within the load. A test lot shall not exceed 2000 kg for forgings with as forged weight ≤ 50 kg, and 5000 kg for forgings with as forged weight > 50 kg.

Page: 1043



TYPE OF MATERIAL: Ferritic / Austenitic Stainless Steel, Type 22Cr duplex Page 2 of 2 PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Forgings ASTM A 182 F51, F60 - S56

11. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual components. Test samples shall be from prolongations on actual component. Sacrificial forgings shall be used for die-forged components. However, special agreements may be made for die-forged components with as forged weight exceeding 50 kg. Integrated test blocks shall be used for HIP. Test location and orientation shall be:

For forgings having maximum section thickness, T ≤ 50 mm, the test specimens shall be taken at mid thickness and its mid length shall be at least 50 mm from any second surface.

For forgings having maximum section thickness, T > 50 mm, the test specimen shall be taken at least ¼ T from the nearest surface and at least T or 100 mm, whichever is less, from any second surface.

Sketches shall be established showing type, size and location of test samples and extraction of test specimens.


Supplementary requirement ASTM A 961 S56, penetrant testing, shall apply to 10 % of forgings (from the lot as defined for mechanical testing) above NPS 2. The testing shall be carried out after final machining. Non-machined surfaces shall be pickled prior to the testing. The acceptance criteria shall be ASME VIII, Div. 1, Appendix 8. NDT operator qualification shall be approved by a 3rd party organization recognized by an EC member state.

13. SURFACE FINISH Finished products shall be white pickled. Machined surfaces do not require pickling.

14. REPAIR OF DEFECTS Weld repair is not acceptable.



Page: 1044



TYPE OF MATERIAL: Ferritic / Austenitic Stainless Steel, Type 22Cr duplex Page 1 of 2

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Castings ASTM A 995 4A (UNS J92205) - S5, S6, S20


2. QUALIFICATION Manufacturers of product to this MDS shall comply with the requirement of NORSOK standard M-650.

3. STEEL MAKING The steel melt shall be with AOD or equivalent refining. 4. HEAT TREATMENT The castings shall be solution annealed followed by water quenching. 5. CHEMICAL

COMPOSITION N = 0.14 - 0.20 %

6. HARDNESS The hardness shall be maximum 28 HRC or alternatively 271 HB or 290 HV10.

7. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 46 °C. The minimum absorbed energy shall satisfy 45 J average and 35 J single.


The micrographic examination shall be carried out at the same area as location of specimens for mechanical testing. The area shall be minimum 10 x 10 mm. The ferrite content shall be determined according to ASTM E 562 or equivalent and shall be within 35 - 55 %. The microstructure, as examined at 200 X magnification on a suitably etched specimen, shall be free from intermetallic phases and precipitates.

9. EXTENT OF TESTING A full set of tensile, impact, hardness tests and microstructure examinations shall be made for each heat and heat treatment load. A test lot shall not exceed 5 000 kg.

10. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components. Thickness of the test block shall be equal to the thickness of the actual components up to a maximum thickness of 100 mm. For flanged components the largest flange thickness shall apply. Test specimens shall be cut from the1/4 T location from the surface where T is the thickness of the test block.

Test block shall be integrally cast or gated onto the castings and shall not be removed from the castings until after the final quality heat treatment.


Liquid penetrant testing: Supplementary requirement S6 shall apply to all surfaces (including internal surfaces) of all castings. The examination shall be carried out after final machining. Non-machined surfaces shall be pickled prior to the testing. The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.

Radiographic testing: Supplementary requirement S5 shall apply to:

- Critical areas as per ANSI B16.34 of the pilot cast of each pattern.

- All butt weld ends of each casting

- Class 1500 psi and above; all critical areas to ANSI B16.34 of each casting.

The acceptance criteria shall be to ASME VIII, Div. 1 Appendix 7.

NDT operator qualification shall be approved by a 3rd organization recognized by an EC member state.

Page: 1045



TYPE OF MATERIAL: Ferritic / Austenitic Stainless Steel, Type 22Cr duplex Page 2 of 2

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Castings ASTM A 995 4A (UNS J92205) - S5, S6, S8, S20

12. SURFACE FINISH White pickled. Machined surfaces do not require pickling. 13. REPAIR OF DEFECTS Supplementary requirement ASTM A 703 S20 shall apply.

The repair welding procedure qualification shall include the following: - Qualified on a cast plate of the same grade (UNS-number) which shall be welded - Change of specific make of filler metal (brand name) requires re-qualification - Examination of microstructure of base material and weld zone. The ferrite content

shall be 35-55 % for the base material and 35-65 % for the weld metal. - Charpy V-notch testing as specified above, with two sets each 3 specimens, with - notch located in weld metal and fusion line, respectively.

Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party organization recognized by an EC member State.

14. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot. 15. CERTIFICATION Certification shall affirm compliance with the specification and shall be according to EN

10204 Type 3.1B provided the manufacturer has a quality assurance system certified by a competent body established within the EC, and having undergone a specific assessment for materials.

Heat treatment temperature, soaking time and cooling medium should be stated in the certificate.

Page: 1046



TYPE OF MATERIAL: Ferritic / Austenitic Stainless Steel, Type 22Cr duplex Page 1 of 2 PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Bars ASTM A 276 UNS S 31803

UNS S 32205 - -

1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements which shall be added or supersede the corresponding requirements in the referred standard. This MDS is intended for bars with maximum section thickness of 300 mm. For larger thickness special agreements shall be made in each case.



4. HEAT TREATMENT The bars shall be solution annealed followed by water quenching. The solution annealing temperature shall be as defined in ASTM A 182 for the actual grade/UNS number.


N = 0.14 - 0.20 %

6. HARDNESS The hardness shall be maximum 28 HRC or alternatively 271 HB or 290 HV10.

7. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 46 °C. The minimum absorbed energy shall satisfy 45 J average and 35 J single.


The micrographic examination shall be carried out at the same area as location of specimens for mechanical testing. The area shall be minimum 10 x 10 mm. The ferrite content shall be determined according to ASTM E 562 or equivalent and shall be within 35 - 55 %. The microstructure, as examined at 400 X magnification on a suitably etched specimen, shall be free from intermetallic phases and precipitates.

9. EXTENT OF TESTING One set of impact test, tensile test, hardness test and microstructure examination shall be carried out for each heat and heat treatment load.

10. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual components. Test location and orientation shall be:

For bars having maximum section thickness, T ≤ 50 mm, the test specimens shall be taken at mid thickness and its mid length shall be at least 50 mm from any second surface.

For bars having maximum section thickness, T > 50 mm, the test specimen shall be taken at least ¼ T from the nearest surface and at least T or 100 mm, whichever is less, from any second surface.

The testing shall be carried out in longitudinal direction. For thickness exceeding 160 mm, the testing shall be carried out both in longitudinal and transverse (tangential) direction. All testing in longitudinal direction shall meet specified requirements (ASTM A 276 and this MDS). For testing in transverse (tangential) direction elongation shall be minimum 20 % and the minimum Charpy V-notch absorbed energy shall satisfy 27 J average and 20 J single.

Page: 1047



TYPE OF MATERIAL: Ferritic / Austenitic Stainless Steel, Type 22Cr duplex Page 2 of 2 PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Bars ASTM A 276 UNS S 31803

UNS S 32205 - -

11. SURFACE FINISH Finished products shall be white pickled. Machined surfaces do not require pickling.




Page: 1048



TYPE OF MATERIAL: Ferritic/Austenitic Stainless Steel, Type 25Cr duplex Page 1 of 2

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Forgings ASTM A 182 F61 - UNS S 32550

F53 - UNS S 32750 F55 - UNS S 32760

- S56


This MDS is intended for forgings with maximum section thickness of 200 mm. For larger thickness special agreements shall be made in each case.


3. STEEL MAKING The steel melt shall be refined with AOD or equivalent. 4. MANUFACTURING

PROCESS The component shall be quenched in water after forging.

The Hot Isostatic Pressed (HIP) process is an acceptable alternative to forging. 5. HEAT TREATMENT Solution annealing followed by water quenching.


PRE = % Cr + 3.3 % Mo + 16 % N ≥ 40.0.

7. TENSILE TESTING Rp0.2 ≥ 550 MPa; Rm ≥ 800 MPa; A ≥ 25 %. For thickness > 50 mm, the tensile properties shall be Rp0.2 ≥ 515 MPa; Rm ≥ 730 MPa; A ≥ 25 % or as agreed with Purchaser.

8. HARDNESS The hardness shall be maximum 32 HRC (or alternatively 301 HB or 330 HV10). 9. IMPACT TESTING Charpy V-notch testing according to ASTM A 370 at -46 °C is required for the thickness ≥

6 mm (thickness at the weld neck). The minimum absorbed energy shall satisfy 45 J average / 35 J single. Reduction factors for subsize specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.


The micrographic examination shall be carried out at the same area as location of specimens for mechanical testing. The area shall be minimum 10 x 10 mm. The ferrite content shall be determined according to ASTM E 562 or equivalent and shall be within 35 -55 %. The microstructure, as examined at 400 X magnification on a suitably etched specimen, shall be free from intermetallic phases and precipitates.

11. CORROSION TEST Corrosion test according to ASTM G 48, Method A is required. Test temperature shall be 50 °C and the exposure time 24 hours. The corrosion test specimen shall be at the same location as those for mechanical testing. Cut edges shall be prepared according to ASTM G 48 and pickled (20 % HNO3 + 5 % HF, 60 °C, 5 Minute). The acceptance criteria are:

- No pitting at 20 X magnification.

- The weight loss shall be less than 4.0 g/m2.

Page: 1049

NORSOK Standard

MATERIAL DATA SHEET MDS D54 Rev. 3 TYPE OF MATERIAL: Ferritic/Austenitic Stainless Steel, Type 25Cr duplex Page 2 of 2

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Forgings ASTM A 182 F51 - UNS S 32550

F53 - UNS S 32750 F55 - UNS S 32760

- S5S56

12. EXTENT OF TESTING One set of impact, tensile, hardness, corrosion testing and microstructure examination shall be carried out for each heat and heat treatment load. The testing shall be carried out on the component with heaviest wall thickness within the load. A test lot shall not exceed 2000 kg for forgings with as forged weight ≤ 50 kg, and 5000 kg for forgings with as forged weight > 50 kg.

13. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual components.

Test samples shall be from prolongations on actual component. Sacrificial forgings shall be used for die-forged components. However, special agreements may be made for die-forged components with as forged weight exceeding 50 kg. Integrated test blocks shall be used for HIP.

Test location and orientation shall be:





Supplementary requirement of ASTM A 961 S56, liquid penetrant testing, shall apply to 10 % of forgings (from the lot as defined for mechanical testing) above NPS 2. The testing shall be carried out after final machining and pickling. The acceptance criteria shall be ASME VIII, Div. 1, Appendix 8.


15. SURFACE FINISH Finished products shall be white pickled, including machined surfaces. 16. REPAIR OF DEFECTS Weld repair is not acceptable. 17. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot. 18. CERTIFICATION Certification shall affirm compliance with the specification and shall be according to EN



Page: 1050




PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Castings ASTM A 995 5A (UNS J93404)

6A (UNS J93380) - S5, S6, S20


2. QUALIFICATION Manufacturers of product to this MDS shall be qualified in accordance with NORSOK Standard M-650.

3. STEEL MAKING The steel melt shall be refined with AOD or equivalent process. 4. HEAT TREATMENT According to Grade 5A (UNS J93404) or 6A (UNS J93380). 5. CHEMICAL

COMPOSITION PRE = % Cr + 3.3 % Mo + 16 % N ≥ 40.0. S ≤ 0.025 and P ≤ 0.030,

6. TENSILE TESTING Rp0.2 ≥ 450 MPa; Rm ≥ 700 MPa; A ≥ 18 %. 7. HARDNESS The hardness shall be less than 32 HRC (or alternatively 301 HB or 330 HV10). 8. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 46 °C. The minimum

absorbed energy shall satisfy 45 J average / 35 J single. 9. MICROGRAPHIC

EXAMINATION The micrographic examination shall be carried out at the same area as location of specimens for mechanical tests. The area shall be minimum 10 x 10 mm. On WPQ’s both the weld, HAZ and base material shall be examined. The ferrite content shall be determined according to ASTM E 562 or equivalent and shall be within 35 - 55 %. The microstructure, as examined at 200 X magnification on a suitably etched specimen, shall be free from intermetallic phases and precipitates.

10. CORROSION TEST Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 °C and the exposure time 24 hours. The corrosion test specimen shall be at the same location as those for mechanical testing. Cut edges shall be prepared according to ASTM G 48 and pickled (20 % HNO3 + 5 % HF, 60 °C, 5 minute). The acceptance criteria are:

- No pitting at 20X magnification.

- The weight loss shall be less than 4.0 g/m2. 11. EXTENT OF TESTING A full set of mechanical and corrosion tests and microstructure examinations shall be

made for each heat and heat treatment charge. A test lot shall not exceed 5 000 kg. 12. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual

components. Thickness of the test block shall be equal to the thickness of the actual components up to a maximum thickness of 100 mm. For flanged components the largest flange thickness shall apply

Test specimens shall be cut from the 1/4 T location from the surface where T is the thickness of the test block.

Test block shall be integrally cast or gated onto the castings and shall not be removed from the castings until after the final quality heat treatment.

Page: 1051




PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Castings ASTM A 890 UNS J93404

UNS J93380 - S5, S6, S8, S20


Liquid penetrant testing: Supplementary requirement S6 shall apply to all surfaces (including internal surfaces) of all castings. The testing shall be carried out after final machining and pickling. The acceptance criteria shall be ASME VIII, Div. 1, Appendix 7.

Radiographic testing: Supplementary requirement S5 shall apply to:

- Critical areas as per ANSI B16.34 of the pilot cast of each pattern

- All butt weld ends of each casting

- Class 1500 psi and above; all critical areas to ANSI B16.34 of each casting.

The acceptance criteria shall be to ASME VIII, Div. 1 Appendix 7.


14. SURFACE FINISH White pickled shall be carried out after any blasting and shall include finished machined surfaces.

15. REPAIR OF DEFECTS Supplementary requirement of ASTM A 703 S20 shall apply. The repair welding procedure shall be qualified in accordance with ASME IX or EN 288-3 and this MDS. The repair welding procedure qualification shall include the following:

- Qualified on a cast plate of the same grade (UNS number), which shall be welded.

- Change of specific make of filler metal (brand names) requires requalification.

- Examination of microstructure of base material and weld zone. The ferrite content shall be 35 - 55 % for the base material and 35-65 % for the weld metal.

- Charpy V-notch testing as specified above, with two sets (each 3 specimens), with notch located in weld metal and fusion line, respectively.

- Corrosion test as specified above. The specimen shall include weld zone.

Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party organization recognized by an EC member State.




Page: 1052




PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Bars ASTM A 276 UNS S 32550

UNS S 32750 UNS S 32760

- -

1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements which shall be added or supersede the corresponding requirements in the referred standard. This MDS is intended for bars with maximum thickness of 200 mm. For larger thickness special agreements shall be made in each case.

2. QUALIFICATION Manufacturers of product to this MDS shall comply with the requirement in NORSOK Standard M-650.

3. STEEL MAKING The steel melt shall be refined with AOD or equivalent. 4. HEAT TREATMENT Solution annealing followed by water quenching. The solution annealing temperature

shall be as defined in ASTM A 182 for the actual grades/UNS number. 5. CHEMICAL

COMPOSITION PRE (% Cr + 3.3 % Mo + 16 % N) ≥ 40.0.

6. TENSILE TESTING Rp0.2 ≥ 550 MPa; Rm ≥ 750 MPa; A ≥ 25 %. 7. HARDNESS The hardness shall be maximum 32 HRC (or alternatively 301 HB or 330 HV10). 8. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 46 °C. The minimum

absorbed energy shall satisfy 45 J average / 35 J single. 9. MICROGRAPHIC

EXAMINATION The micrographic examination shall be carried out at the same area as location of specimens for mechanical testing. The area shall be minimum 10 x 10 mm. The ferrite content shall be determined according to ASTM E 562 or equivalent and shall be within 35 - 55 %. The microstructure, as examined at 400 X magnification on a suitably etched specimen, shall be free from intermetallic phases and precipitates.

10. CORROSION TEST Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 °C and the exposure time 24 hours. The corrosion test specimen shall be at the same location as those for mechanical testing. Cut edges shall be prepared according to ASTM G 48 and pickled (20 % HNO3 + 5 % HF, 60 °C, 5 minute). The acceptance criteria are:


- The weight loss shall be less than 4.0 g/m2. 11. EXTENT OF TESTING One set of impact test, tensile test, hardness test, microstructure examination and

corrosion test shall be carried out for each heat and heat treatment load.

Page: 1053




PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Bars ASTM A 276 UNS S 32550

UNS S 32750 UNS S 32760

- -



For bars having maximum section thickness, T ≤ 50 mm, the test specimens shall be taken at mid thickness and its mid length shall be at least 50 mm from any second surface.

For bars having maximum section thickness, T > 50 mm, the test specimen shall be taken at least ¼ T from the nearest surface and at least T or 100 mm, whichever is less, from any second surface.

The testing shall be carried out in longitudinal direction. For thickness exceeding 160 mm, the testing shall be carried out both in longitudinal and transverse (tangential) direction. All testing in longitudinal direction shall meet specified requirements (ASTM A 276 and this MDS). For testing in transverse (tangential) direction elongation shall be minimum 20 % and the minimum Charpy V-notch absorbed energy shall satisfy 27 J average and 20 J single.

15. SURFACE FINISH White pickled. 16. REPAIR OF DEFECTS Weld repair is not acceptable. 17. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot. 18. CERTIFICATION Certification shall affirm compliance with the specification and shall be according to EN



Page: 1054


MATERIAL DATA SHEET MDS N01 Rev. 3

TYPE OF MATERIAL: Nickel alloy Type 625 Page 1 of 1


Wrought fittings Pipes Forgings Plates Bars Pipes and tubes

ASTM B 366 ASTM B 705 ASTM B 564 ASTM B 443 ASTM B 446 ASTM B 444

UNS N06625 UNS N06625 UNS N06625 UNS N06625 UNS N06625 UNS N06625

- Class 1 - - - -

S3 - S5.3 - - -


3. HEAT TREATMENT Annealed.



Fittings to B 366: Supplementary requirement S3, liquid penetrant testing, shall apply to the weld area at 10 % of seamless (from the same lot as defined for mechanical testing) and 100 % of welded fittings above NPS2. For welded fittings the testing shall cover the weld only.

Forgings to B 564: Supplementary requirement S5.3, liquid penetrant testing, shall be performed at 10 % of forgings above NPS 2 (of same lot as defined for mechanical testing).


6. SURFACE FINISH White pickled. Shall be carried out after any blasting and shall include finished machined surfaces.





Page: 1055



TYPE OF MATERIAL: Cast Nickel alloy Page 1 of 2


Castings ASTM A 494 Grade CW-6MC (UNS N06625) Grade CX2MW (UNS N26022)

Class 1 Class 1

S2, S3 S2, S3



3. STEEL MAKING The steel melt shall be refined with AOD or equivalent process. Remelting of AOD or equivalent steel in an electric furnace is acceptable. Use of internal scrap is not acceptable.

4. HARDNESS The hardness shall be maximum 35 HRC (or alternatively 301HB or 330HV).

5. CORROSION TESTING Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 °C and the exposure time 24 hours. The corrosion test specimen shall be at the same location as those for mechanical testing. Cut edges shall be prepared according to ASTM G 48 and pickled (20 % HNO3 + 5 % HF, 60 °C, 5 minute). The acceptance criteria are: - No pitting at 20 X magnification.

- The weight loss shall be less than 4.0 g/m2.

6. EXTENT OF TESTING Tensile test and corrosion test shall be made for each melt and heat treatment load. A test lot shall not exceed 5 000 kg.

7. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components. Thickness of the test block shall be equal to the thickness of the actual components up to a maximum thickness of 100 mm. For flanged components the largest flange thickness shall apply. Test specimens shall be cut from the 1/4 T location from the surface where T is the thickness of the test block. Test block shall be integrally cast or gated onto the castings and shall not be removed from the castings until after the final quality heat treatment.


Liquid penetrant testing: Supplementary requirement S3 shall apply to all accessible surfaces of all castings. The testing shall be carried out after final machining and pickling. The acceptance criteria shall be ASME VIII, Div.1, Appendix 7. Radiographic testing: Supplementary requirement S2 shall apply to:

- Critical areas as per ANSI B 16.34 of the pilot cast of each pattern. - All butt weld ends of each casting. - Class 1500 psi and above; all critical areas to ANSI B 16.34 of each casting.

The acceptance criteria shall be ASME VIII, Div. 1, Appendix 7. NDT operator qualification shall be approved by a 3rd party organization recognized by an EC member state.


Page: 1056



TYPE OF MATERIAL: Cast Nickel alloy Page 2 of 2


Castings ASTM A 494 Grade CW-6MC (UNS N06625) Grade CX2MW (UNS N26022)

Class 1 Class 1

S2, S3 S2, S3

10. REPAIR OF DEFECTS Repair welding shall be carried out in accordance with ASTM A 488. Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party organization recognized by an EC member State. The repair welding procedure shall be qualified in accordance with ASME IX or EN 288-3 and this MDS. - A cast plate of the same material grade (UNS number), which shall be used. - A macro and corrosion test as specified above shall be carried out. - Change of specific make of filler metal (brand name) requires requalification. All casting with major repairs shall be given a solution heat treatment after welding.



Page: 1057


MATERIAL DATA SHEET MDS P11 Rev. 2

TYPE OF MATERIAL: Hydrogenated Nitrile (HNBR) Page 1 of 1 PRODUCT O-ring TEMPERATURE

RANGE - 46oC to + 150oC. Only short time exposure below - 20oC is acceptable.

1. SCOPE This MDS specifies the technical requirements for the HNBR O-ring material. 2. PURCHASE

INFORMATION The purchase order shall contain the following information: Product form, dimensions, tolerances and / or referenced drawing(s) and grade designation.


36 – 40% acrylonitrile content (ACN)

4. QUALIFICATION TEST REQUIREMENTS

The material shall be rapid pressure reduction resistant (ED resistant) and satisfy the following minimum requirements. The qualification shall be repeated if there are changes in the production route, manufacturing procedures, specified composition or properties of the product which exceeds the limits defined from qualification testing (each manufacturer and seal type shall be qualified): ED-test Qualification test requirements: O-ring cross section diameter 5.33 mm, 20% compression, text fixture, 70 – 85% groove fill, test medium 3% CO2 in Methane, test temperature 100 oC, 72 hours initial soak at full pressure, followed by 5 cycles of:

• 200 bar (24h) • Depressurisation: 20-40 bar/min. • 1 hour rest time • Re-pressurisation • Leakage test

No leakage shall occur in a leakage test at room temperature and service pressure following the 5 decompression cycles. Further, no cracks shall be longer than 80 % of the sample thickness, based on dissection, after the leakage test. Mechanical properties • Hardness ASTM D 2240 90 ± 5 Shore A • Tensile strength ASTM D 412/1414 min. 20 MPa • Elongation at break ASTM D 412/1414 min. 100% • Compression set ASTM D 395 max. 25% (after 24 hours at 150oC)

Physical properties • Specific gravity ASTM D 792 1.2 – 1.3 g/cm3

5. DIMENSIONS According to BS 4518. 6. PRODUCTION TEST

REQUIREMENTS The below properties shall be documented by testing for each production batch and satisfy the requirements listed above. • Specific gravity (ASTM D 792) • Hardness (ASTM D 2240) • Tensile and elongation properties (ASTM D 412/1414)

7. MARKING & PACKAGING

Seals shall be supplied in sealed airtight bags. Markings on the bags shall clearly indicate batch number, and such markings shall ensure traceability through the producers QC system to raw materials, formulation and manufacturing details. In addition, the bags shall be marked with an expected shelf life assuming storage at room temperature and without direct exposure to sunlight.

8. CERTIFICATION Inspection certificate to EN 10204 Type 3.1B shall contain ID No. and all test results.

Page: 1058



TYPE OF MATERIAL: Fluorocarbon terpolymer (FKM) Page 1 of 1 PRODUCT O-ring TEMPERATURE


1. SCOPE This MDS specifies the technical requirements for the FKM O-ring material. 2. PURCHASE



Vinylidene fluoride (VF2), hexafluoropropylene (HFP), and tetrafluoroethylene (TFE) with necessary fillers, stabilisers, cross-link agents.


The material shall be rapid pressure reduction resistant (ED resistant) and satisfy the following minimum requirements. The qualification shall be repeated if there are changes in the production route, manufacturing procedures, specified composition or properties of the product which exceeds the limits defined from qualification testing (each manufacturer and seal type shall be qualified): ED-test Qualification test requirements: O-ring cross section diameter 5.33 mm, 20% compression, text fixture, 70 – 85% groove fill, test medium 3% CO2 in Methane, test temperature 100oC, 72 hours initial soak at full pressure, followed by 5 cycles of:


No leakage shall occur in a leakage test at room temperature and service pressure following the 5 decompression cycles. Further, no cracks shall be longer than 80 % of the sample thickness, based on dissection, after the leakage test. Mechanical properties • Hardness ASTM D 2240 90 ± 5 Shore A • Tensile strength ASTM D 412/1414 min. 11 MPa • Elongation at break ASTM D 412/1414 min. 90% • Compression set ASTM D 395 max. 40% (after 24 hours at 150oC)







Page: 1059



TYPE OF MATERIAL: Fluorocarbon low T terpolymer (FKM GLT) Page 1 of 1 PRODUCT O-ring TEMPERATURE


1. SCOPE This MDS specifies the technical requirements for the FKM GLT O-ring material. 2. PURCHASE



Vinylidenefluoride (VF2) and tetrafluoroethylene (TFE) with necessary fillers, stabilisers and cross-link agents.


The material shall be rapid pressure reduction resistant (ED resistant) and satisfy the following minimum requirements. The qualification shall be repeated if there are changes in the production route, manufacturing procedures, specified composition or properties of the product which exceeds the limits defined from qualification testing (each manufacturer and seal type shall be qualified): ED-test Qualification test requirements: O-ring cross section diameter 5.33 mm, 20% compression, text fixture, 70 – 85% groove fill, test medium 3% CO2 in Methane, test temperature 100oC, 72 hours initial soak at full pressure, followed by 5 cycles of:


No leakage shall occur in a leakage test at room temperature and service pressure following the 5 decompression cycles. Further, no cracks shall be longer than 80 % of the sample thickness, based on dissection, after the leakage test. Mechanical properties • Hardness ASTM D 2240 90 ±5 Shore A • Tensile strength ASTM D 412/1414 min. 11 MPa • Elongation at break ASTM D 412/1414 min. 90 % • Compression set ASTM D 395 max. 40 % (after 24 hours at 150oC)







Page: 1060



TYPE OF MATERIAL: Nitrile (NBR) Page 1 of 1 PRODUCT O-ring TEMPERATURE

RANGE - 46oC to + 150oC. Only short time exposure below – 20 and 100oC is acceptable.

1. SCOPE This MDS specifies the technical requirements for the NBR O-ring material. 2. PURCHASE



36 – 40% acrylonitrile content (ACN)


The material shall be tested for oil resistance and satisfy the following minimum requirements. The qualification shall be repeated if there are changes in the production route, manufacturing procedures, specified composition or properties of the product which exceeds the limits defined from qualification testing (each manufacturer and seal type shall be qualified): Oil resistance test Qualification test requirements: O-ring cross section diameter 5.33 mm, 20% compression, text fixture, 70 – 85% groove fill, test medium 10% toluene/ 90% Iso-octane/ ASTM oil no. 3, test temperature 70oC, 72 hours soak time. The test vessel shall be pressurised with nitrogen to 50 bars. No leakage shall occur in a leakage test at room temperature and service pressure following the exposure time. Further, the volume change shall be within + 25%/ -5%. Mechanical properties • Hardness ASTM D 2240 70 ± 5 Shore A • Tensile strength ASTM D 412/1414 min. 15 MPa • Elongation at break ASTM D 412/1414 min. 350% • Compression set ASTM D 395 max. 25% (after 24 hours at 150oC)







Page: 1061



TYPE OF MATERIAL: PEEK (Poly-ether-ether-ketone) Page 1 of 1 PRODUCT Back-up rings and seat

inserts TEMPERATURE RANGE

-100oC to +250oC

1. SCOPE This MDS specifies the technical requirements for the PEEK material. 2. PURCHASE



Poly-ether-ether-ketone polymer with necessary stabilisers and processing aids.


The material shall satisfy the following minimum requirements. The qualification shall be repeated if there are changes in the production route, manufacturing procedures, specified composition or properties of the product which exceeds the limits defined from qualification testing:

Mechanical properties • Tensile strength • Tensile modulus • Compressive strength • HDT @ 1.81 MPa • Impact strength (notched) • Ultimate elongation Physical properties • Specific gravity • Melting point • Water absorption (24 hrs.)

Test standard ASTM D 638 ASTM D 638 ASTM D 695 ASTM D 648 ASTM D 256 ASTM D 638

ASTM D 792

ASTM D 3418 ASTM D 570

Virgin 95 MPa

> 3000MPa > 110 MPa

150 oC > 70 J/m > 55 %

1.3 - 1.4 g/cm3

340 oC 0.15 %

Glass filled > 150 MPa > 3500MPa > 150 MPa

300 oC > 70 J/m

> 3 %

1.4 - 1.6 g/cm3 340 oC 0.15 %


REQUIREMENTS The below properties shall be documented by testing for each production batch and satisfy the requirements listed above. • Specific gravity ASTM D 792 • Tensile strength ASTM D 638 • Ultimate elongation ASTM D 638


Components shall be supplied in suitable packaging as to protect the items from physical damage prior to installation. Markings on the packaging shall clearly indicate material batch number, and such markings shall ensure traceability through the producers QC system to raw materials, formulation and manufacturing details.


Page: 1062



TYPE OF MATERIAL: PTFE (Poly-tetra-fluoro-ethylene) Page 1 of 1 PRODUCT Lip-seals, back-up rings

and seat inserts TEMPERATURE RANGE

-100oC to +250oC

1. SCOPE This MDS specifies the technical requirements for the PTFE material. 2. PURCHASE



Carbon and fluorine, polymeric di-fluoromethane with necessary fillers, stabilisers and process aids. Also with graphite, glass or carbon fibre fillers. The lip-seal must be energised internally by a metallic spring (UNS R30003) or similar.



Mechanical properties • Tensile strength • Hardness • Compressive strength,

1% • Compressive modulus • HDT @ 1.81 MPa • Impact strength

(notched) • Ultimate elongation Physical properties • Specific gravity • Melting point • Water absorption

(24hrs)

Test standard ASTM D 638 ASTM D 785 ASTM D 695 ASTM D 695 ASTM D 648 ASTM D 256 ASTM D 638 ASTM D 792 ASTM D 3418 ASTM D 570

Virgin > 25 MPa 50-60 Shore D > 4 MPa > 400 MPa 54oC > 145 J/m > 220 % 2,0 - 2.2 g/cm3

325 oC 0.01 %

25%Glass > 15 MPa 50-60 Shore D> 6 MPa > 600 MPa 110oC > 130 J/m > 180 % 2,0- 2.3 g/cm3 325 oC 0.02 %

25%Graph > 15 MPa 60-70 Shore D> 6 MPa > 600 MPa 95oC > 140 J/m > 75 % 1.9- 2.1 g/cm3

325 oC 0.01 %


REQUIREMENTS The below properties shall be documented by testing for each production batch and satisfy the requirements listed above. • Hardness (Shore D) ASTM D785 • Specific gravity ASTM D 792 • Tensile strength ASTM D 638 • Ultimate elongation ASTM D 638




Page: 1063



TYPE OF MATERIAL: PEEK (Poly-ether-ether-ketone) with PTFE added Page 1 of 1 PRODUCT Seat inserts TEMPERATURE

RANGE -100oC to +250oC

1. SCOPE This MDS specifies the technical requirements for the PEEK/ PTFE material. 2. PURCHASE



Poly-ether-ether-ketone polymer with necessary stabilisers and processing aids and 10 to 20 % PTFE (Poly-tetra-fluoro-ethylene) added.



Mechanical properties • Tensile strength • Hardness • Tensile modulus • Compressive strength • HDT @ 1.81 MPa • Impact strength, (notched) • Ultimate elongation Physical properties • Specific gravity • Melting point • Water absorption (24 hrs.)

Test standard ASTM D 638 ASTM D 785 ASTM D 638 ASTM D 695 ASTM D 648 ASTM D 256 ASTM D 638

ASTM D 792

ASTM D 3418 ASTM D 570

Virgin > 80 MPa

82 - 88 Shore D > 3000MPa > 100 MPa

150oC > 50 J/m > 20 %

1.4 - 1.5 g/cm3

340 oC 0.10 %


REQUIREMENTS The below properties shall be documented by testing for each production batch and satisfy the requirements listed above. • Hardness ASTM D 785 • Specific gravity ASTM D 792 • Tensile strength ASTM D 638 • Ultimate elongation ASTM D 638




Page: 1064


MATERIAL DATA SHEET MDS R14 Rev.3 TYPE OF MATERIAL: Austenitic Stainless Steel, Type 6Mo Page 1 of 2

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Forgings ASTM A 182 F44

UNS N08367 UNS N08926

- S56


This MDS is intended for forgings with maximum thickness of 200 mm. For larger thickness special agreements shall be made in each case.




The Hot Isostatic Pressed (HIP) process is an acceptable alternative to forging.

5. HEAT TREATMENT The forgings shall be solution annealed followed by water quenching. 6. TENSILE TESTING RP0,2 ≥ 300 MPa, RM ≥ 650 MPa, A5 ≥ 35 %.

7. CORROSION TESTING Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 °C and the exposure time 24 hours. The corrosion test specimens shall be at the same location as those for mechanical testing. Cut edges shall be prepared according to ASTM G 48 and pickled (20 % HNO3 + 5 % HF, 60 °C, 5 minute). The acceptance criteria are:


- The weight loss shall be less than 4.0 g/m2. 8. EXTENT OF TESTING One set of tensile test and corrosion test shall be carried out for each heat and heat

treatment load. The testing shall be carried out on the component with heaviest wall thickness within the load. A test lot shall not exceed 2000 kg for forgings with as forged weight ≤ 50 kg, and 5000 kg for forgings with as forged weight > 50 kg.


Test samples shall be from prolongations on actual component. Sacrificial forgings shall be used for die-forged components. However, special agreements may be made for die-forged components with as forged weight exceeding 50 kg. Integrated blocks shall be used for HIP.





Page: 1065


MATERIAL DATA SHEET MDS R14 Rev. 3

TYPE OF MATERIAL: Austenitic Stainless Steel, Type 6Mo Page 2 of 2

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Forgings ASTM A 182 F44

UNS N08367 UNS N08926

- S56


Supplementary requirement ASTM A 961 S56, penetrant testing, shall apply to 10 % of all forgings (from the lot as defined for mechanical testing) above NPS 2. The testing shall be carried out after final machining and pickling. The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 8.


11. SURFACE FINISH White pickled including machined surfaces.





Page: 1066




PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Castings ASTM A 351 CK-3MCuN

CN-3MN - S5, S6



3. STEEL MAKING The steel melt shall be refined with AOD or equivalent process. Remelting of AOD or equivalent steel in an electric furnace is acceptable. Use of internal scrap is not acceptable.

4. HEAT TREATMENT Solution annealed at temperature ≥ 1225 °C.

5. CHEMICAL P ≤ 0.030 %

6. CORROSION TESTING Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 °C and the exposure time 24 hours. The corrosion test specimen shall be at the same location as those for mechanical testing. Cut edges shall be prepared according to ASTM G 48 and pickled (20 % HNO3 + 5 % HF, 60 °C, 5 minute). The acceptance criteria are:

- No pitting at 20 X magnification. - The weight loss shall be less than 4.0 g/m2.

7. EXTENT OF TESTING Tensile test and corrosion test shall be made for each melt and heat treatment load. A test lot shall not exceed 5 000 kg.

8. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components. Thickness of the test block shall be equal to the thickness of the actual components up to a maximum thickness of 100 mm. For flanged components the largest flange thickness shall apply. Test specimens shall be cut from the 1/4 T location from the surface where T is the thickness of the test block. Test block shall be integrally cast or gated onto the castings and shall not be removed from the castings until after the final quality heat treatment.


Liquid penetrant testing: Supplementary requirement S6 shall apply to all surfaces (including internal surfaces) of all castings. The testing shall be carried out after final machining and pickling. The acceptance criteria shall be ASME VIII, Div.1, Appendix 7. Radiographic testing: Supplementary requirement S5 shall apply to:

- Critical areas as per ANSI B 16.34 of the pilot cast of each pattern - All butt weld ends of each casting - Class 1500 psi and above; all critical areas to ANSI B16.34 of each casting.

The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7. NDT operator qualification shall be approved by a 3rd party organization recognized by an EC member state.


Page: 1067




PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Castings ASTM A 351 CK-3MCuN

CN-3MN - S5, S6

11. REPAIR OF DEFECTS Repair welding shall be carried out with Ni-based consumables with alloying content: Mo ≥ 8.0 %; Cr ≥ 15.0 %; (Mo + Cr) ≥ 28 %; C ≤ 0.030 %; S ≤ 0.015 %; Welding consumables with matching chemical composition is acceptable provided solution annealing heat treatment after welding. The repair welding procedure shall be qualified in accordance with ASME IX or EN 288-3 and this MDS. - A cast plate shall be used for the test welding. - A macro and corrosion test as specified above shall be carried out. - Change specific make of filler metal (brand name) requires requalification. All casting with major repairs shall be given a solution heat treatment after welding. Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party organization recognized by an EC member State.



Page: 1068


MATERIAL DATA SHEET MDS S01 Rev. 3

TYPE OF MATERIAL: Austenitic Stainless Steel, Type 316 Page 1 of 1

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Wrought fittings Welded pipes Seamless & welded pipes Forgings Plates Tubes Bars

ASTM A 403 ASTM A 358 ASTM A 312 ASTM A 182 ASTM A 240 ASTM A 269 ASTM A 276

WP 316 316 TP 316 F 316 316 316 316

W/S/WX Class 1, 3, 4 or 5 - - - - -

- - - - - - -



All welded products: Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party organization recognized by a EC member State.

3. CHEMICAL COMPOSITION All products: C ≤ 0.035 % Welded pipes and plates to A 240: S ≤ 0.015 %

4. TENSILE TESTING Grade 316 L with Rp0.2 ≥ 205 MPa, Rm ≥ 515 MPa and A5 > 35% is acceptable.



Welded pipes to A 358: Eddy current testing according to ASTM A 450 is acceptable as replacement for spot radiography for wall thickness less than 4.0 mm. Welded tubes to A 269: Eddy current testing according to ASTM A 450, section 23 is required. All products: NDT operator qualification shall be approved by a 3rd party organization recognized by a EC member state.

7. SURFACE FINISH White pickled. Machined surfaces do not require pickling. Tubes to A 269: According to the standard.


9. MARKING The product shall be marked to ensure full traceability to melt and heat treatment lot.


Page: 1069


MATERIAL DATA SHEET MDS S02 Rev. 3

TYPE OF MATERIAL: Austenitic Stainless Steel Castings Page 1 of 1


Castings ASTM A 351 CF8M CF3M

- -

S5, S6 S5, S6


2. EXTENT OF TESTING Tensile testing is required for each heat and heat treatment load. 3. TEST SAMPLING For castings with weight 250 kg and above the test blocks shall be integrally cast with the

casting. The test blocks shall be heat treated together with the castings they represents. Samples for mechanical testing shall realistically reflect the properties in the actual components.


Penetrant testing: Supplementary requirement S6 shall apply to all surfaces (including internal surfaces) of all castings. The testing shall be carried out after final machining and pickling. The acceptance criteria shall be ASME VIII, Div.1, Appendix 7.

Radiographic testing: Supplementary requirement S5 shall apply to: - Critical areas as per ANSI B16.34 of the pilot cast of each pattern - All butt weld ends of each casting. - Class 1500 psi and above; all critical areas according to ANSI B16.34 of each casting.

The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7. NDT operator qualification shall be approved by a 3rd party organization recognized by an EC member state..

5. REPAIR OF DEFECTS Welding shall be carried out by qualified welders according to qualified procedures approved by a 3rd party recognized by an EC member State.

6. SURFACE FINISH White pickled. Machined surfaces do not require pickling.

7. CERTIFICATION Certification shall affirm compliance with the specification and shall be according to EN 10204 Type 3.1B provided the manufacturer has a quality assurance system certified by a competent body established within the EC, and having undergone a specific assessment for materials

Page: 1070


MATERIAL DATA SHEET MDS T01 Rev. 3

TYPE OF MATERIAL: Titanium Grade 2 Page 1 of 1 PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Seamless pipes Welded pipes Wrought fittings Forgings Plates Bars Tubes

ASTM B 861 ASTM B 862 ASTM B 363 ASTM B 381 ASTM B 265 ASTM B 348 ASTM B 338

2 2 WPT2/WPT2W F2 2 2 2

- - - - - - -

- - - - - - -

1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements which shall be added or supersede the corresponding requirements in the referred standard. Equivalent Titanium grade (GOST VT 1-0) is acceptable provided the requirements in the referred standard and this MDS is fulfilled.


Chemical composition other than Grade 2 (GOST VT 1-0) is acceptable.

3. HEAT TREATMENT Wrought fittings to B 363, Forgings to B 381, Plates to B 265 and Bars to B 348: Annealed condition if not the tensile properties in the referred standard can be achieved in as formed condition.

4. EXTENT OF TESTING Fittings to B 363: Tensile test shall be carried out for each heat, heat treatment load, type and size.

Products to B 381/B 348: Tensile test specimen shall be taken from each lot. A lot is defined as all products of the same heat and heat treatment load with a maximum deviation from the test block thickness of 10 mm.

5. TEST SAMPLING All products: Samples for production testing shall realistically reflect the properties in the actual component.

6. WELDING Welded pipes to B 862: Welding procedures shall be qualified in accordance with ASME IX.

7. CERTIFICATION EN 10 204 Type 3.1B.

Page: 1071


MATERIAL DATA SHEET MDS T02 Rev. 3

TYPE OF MATERIAL: Titanium Grade 2 Page 1 of 1 PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ. Castings ASTM B 367 C2 - S1, S2 1. SCOPE This MDS specifies the selected options in the referred standard and additional

requirements which shall be added or supersede the corresponding requirements in the referred standard. Equivalent Titanium grades (GOST VT 1-0) are acceptable provided the requirements in this MDS is fulfilled.

2. QUALIFICATION Manufacturers of product to this MDS shall be qualified in accordance with NORSOK Standard M-650.

3 HOT ISOSTATIC PRESSING

All castings shall be subject to Hot Isostatic Pressing (HIP). HIP may be substituted for required heat treatment provided all requirements are met and the temperature is not detrimental to the material.

4. CHEMICAL COMPOSTION

Chemical composition other than Grade 2 (GOST VT 1-0) is acceptable.

5. EXTENT OF TESTING Tensile testing is required for each heat and heat treatment load. 6. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual

components. For castings with weight 150 kg and above the test blocks shall be integrally cast with the casting. Test samples shall accompany the castings through any heat treatment, chemical cleaning process or any other operation that may alter metallurgical or mechanical properties.


Penetrant testing: Supplementary requirement S2 shall apply to all accessible surfaces of all castings. The testing shall be carried out after final machining. The acceptance criteria shall be ASME VIII, Div.1, Appendix 7. Radiographic testing: Supplementary requirement S1 shall apply to:

- Critical areas as per ANSI B16.34 of the pilot cast of each pattern - All butt weld ends of each casting. - Class 1500 psi and above; all critical areas according to ANSI B16.34 of each casting.

The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.


9. CERTIFICATION EN 10 204 Type 3.1B

Page: 1072


MATERIAL DATA SHEET MDS - X02 Rev. 2TYPE OF MATERIAL: High Strength Low Alloyed Steel Type AISI 4140 Page 1 of 1

PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ.Forgings ASTM A 788 AISI 4140 - S18

1. SCOPE This MDS specifies the selected options in the referred standard and additionalrequirements which shall be added or supersede the corresponding requirements inthe referred standard.

2. MANUFACTURING PROCESS The forgings shall be finished hot-worked.

3. HEAT TREATMENT The forgings shall be austenitised, liquid quenched and tempered.

4. CHEMICAL COMPOSITION According to ASTM A 29, AISI 4140

5. TENSILE TESTING Minimum yield strength: Reh > 620 MPaMinimum tensile strength: Rm > 850 MPaMinimum elongation: A5 > 15 %

6. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 30 °C. The nocthshall be perpendicular to the surface. The minimum absorbed energy for full sizespecimens shall be 42 J average and 30 J single.

7. EXTENT OF TESTING One set of tensile and impact test shall be carried out for each melt, section thickness+/- 25 % and heat treatment load.

8. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actualcomponent.

Test samples shall be from prolongations on actual components. Sacrificial forgingsshall be used for die forged components. However, special agreements may be madefor die forged components with as forged weight exceeding 50 kg.

Test specimens shall be cut at the 1/4 T location from the surface where T is thethickness of the test samples as heat treated. Sketches shall be established showingtype, size and location of test samples and extraction of test specimens.

9. NON DESTRUCTIVE

TESTING

Supplementary Requirement, S18, magnetic particle tested, shall apply to 10 %of all forgings (from the lot as defined for mechanical testing). The acceptancecriteria shall be to ASME VIII, Div. 1, Appendix 6.


11. MARKING The component shall be marked to ensure full traceability to melt and heat treatmentlot.

12. CERTIFICATION EN 10 204 Type 3.1B

Heat treatment temperature, soaking time and cooling medium should be stated in thecertificate.

Page: 1073


MATERIAL DATA SHEET MDS - X03 Rev. 2TYPE OF MATERIAL: High Strength Low Alloy Steel Page 1 of 1


Castings ASTM A 487 Grade 2B, 2C - S4, S5

1. SCOPE This MDS specifies the selected options in the referred standard and additionalrequirements which shall be added or supersede the corresponding requirements in thereferred standard.

2. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 30 °C. The notch shallbe perpendicular to the surface. The minimum absorbed energy shall be 42 J average (of(3 specimens) and 30 J single value.

3. EXTENT OF TESTING One set of tensile and impact test is required for each melt and heat treatment load. A testlot shall not exceed 5000 kg.

4. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actualcomponents. Thickness of the test block shall be equal to the thickness of the actualcomponents up to a maximum thickness of 100 mm. For flanged components the largestflange thickness shall apply.

Test specimens shall be cut from the 1/4 T location from the surface where T is thethickness of the test block.

Test block shall be integrally cast or gated onto the castings and shall not be removedfrom the castings until after the final quality heat treatment.

5. NON DESTRUCTIVE

TESTING

Magnetic particle testing: Supplementary requirement S4 shall apply to all accessiblesurfaces of all castings. The examination shall be carried out after machining. Theacceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.

Radiographic testing: Supplementary requirement S5 shall apply to:- Critical areas as per ANSI B16.34 of the pilot cast of each pattern.- All butt weld ends of each casting.- Class 1500 psi and above; all critical areas to ANSI B16.34 of each casting.The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.

6. REPAIR OF DEFECTS All weld repairs shall be post weld heat treated. The repair welding procedurequalification shall include the following:

- qualification on a cast plate of the same grade

- one set of impact test (3 specimens), shall be taken from weld metal and fusion line.


8. CERTIFICATION EN 10 204 Type 3.1B. Heat treatment temperature, soaking time and cooling mediumshould be stated in the certificate.

Page: 1074


MATERIAL DATA SHEET MDS - X04 Rev. 1TYPE OF MATERIAL: High Strength Low Alloyed Steel Type AISI 4130 Page 1 of 1


Forgings API 6A 60K (AISI 4130) Product SpecificationLevel (PSL) 3

-

1. SCOPE This MDS specifies the selected options in the referred standard and additionalrequirements which shall be added or supersede the corresponding requirements inthe referred standard.

2. MANUFACTURING PROCESS The flanges shall be forged to shape. Flanges machined out of bar and or plate are notaccepted.

3. HEAT TREATMENT/

DELIVERY CONDITION

The flanges shall be austenitised, liquid quenched and tempered.

4. CHEMICAL COMPOSITION The steel chemistry shall comply with the requirements of AISI 4130, howevermodified in accordance with the requirements PSL 3 given in table 404.6 of API 6A.The chemical composition shall be agreed.

5. IMPACT TESTING Charpy V-notch testing at - 30 °C is required. The minimum absorbed energy for fullsize specimens shall be 42 J average and 30 J single.

6. EXTENT OF TESTING One set of tensile and impact test shall be carried out for each melt, section thicknessaccording to API 6A, PSL 3, and heat treatment load. A test lot shall not exceed 2000kg.

7. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actualcomponent.

Test samples shall be from prolongations on actual components. Sacrificial forgingsshall be used for die forged components. However, special agreements may be madefor die forged components with as forged weight exceeding 50 kg.

Test specimens shall be cut at the 1/4 T location from the surface where T is thethickness of the test samples as heat treated. Sketches shall be established showingtype, size and location of test samples and extraction of test.

8. DIMENSIONAL

TOLERANCES

Flanges to MSS SP-44 shall have a maximum wall thickness under tolerance of 0.3mm for the hub at the welding end.

9. NON DESTRUCTIVE

TESTING

NDT shall be carried out after final heat treatment:- 100 % MT according to ASME VIII, Div.1, App.6, shall be carried out.- 100 % UT according to ASTM A 388, shall be carried out. The acceptance criterias

shall be according to ASTM A 388 para 8.


11. MARKING The component shall be marked to ensure full traceability to melt and heat treatmentlot.

12. CERTIFICATION EN 10 204 Type 3.1B. Heat treatment temperature, soaking time and cooling mediumshould be stated in the certificate

Date: EDS

Document no. ELEMENT DATA SHEET Rev. Remarks

NHT-P54-07350 EDS-350 02M NHT-P54-07352 EDS-352 01M NHT-P54-07052 NBO2 01M NHT-P54-07056 NHF1 01M NHT-P54-07057 NHF2 01M NHT-P54-07058 NHF3 01M NHT-P54-07059 NHF6 01M NHT-P54-07060 NIP1 01M NHT-P54-07065 NSM1 01M NHT-P54-07066 NSS1 01M NHT-P54-07067 NTR1 01M NHT-P54-07068 NTR2 01M

Page: 1075

Page: 1076

DN COUPL. REF.

DELTA ID PIPE-RING (2)

DN COUPL. REF.


mm TYPE mm mm TYPE mm

EA1 15 1GR4 DC11 (fully rated) -1 ED1 15 1GR5 DR20 (fully rated) 0EA1 20 1GR5 DC11 (fully rated) 0 ED1 20 1GR7 DR20 (fully rated) -2EA1 25 1GR7 DC11 (fully rated) -2 ED1 25 1GR11 DR20 (fully rated) -2EA1 40 1,5GR14 DC11 (fully rated) -7 ED1 40 1,5GR14 DR20 (fully rated) 0EA1 50 2GR16 DC11 (fully rated) -5 ED1 50 2GR20 DR20 (fully rated) -1EA1 80 3GR27 DC11 (fully rated) -5 ED1 80 3GR27 DR20 (fully rated) -1EA1 100 4GR40 DC11 (fully rated) -7 ED1 100 4GR40 DR20 (fully rated) -2EA1 150 6GR62 DC11 (fully rated) -10 ED1 150 6GR62 DR20 (fully rated) -2EA1 200 8GR76 DC11 (fully rated) -6 ED1 200 8GR82 DR20 (fully rated) -9EA1 250 10H97 DC11 (fully rated) -10 ED1 250 10H102 DR20 (fully rated) -8EA1 300 12M120 DC11 (fully rated) -19 ED1 300 12M120 DR20 (fully rated) -5EA1 350 P130 DC11 (fully rated) -15 ED1 350 P134 DR20 (fully rated) -12EA1 400 S144 DC11 (fully rated) -7 ED1 400 S152 DR20 (fully rated) -8EA1 450 U170 DC11 (fully rated) -24 ED1 450 U170 DR20 (fully rated) -5EA1 500 3V180 DC11 (fully rated) -3 ED1 500 3V192 DR20 (fully rated) -24EA1 600 3Y232 DC11 (fully rated) -45 ED1 600 3Y232 DR20 (fully rated) -32EC2 15 1GR5 DS20 (fully rated) 0 EE1 15 1GR5 DD20 (fully rated) 0EC2 20 1GR7 DS20 (fully rated) -2 EE1 20 1GR7 DD20 (fully rated) -2EC2 25 1GR11 DS20 (fully rated) -2 EE1 25 1GR11 DD20 (fully rated) -2EC2 40 1,5GR14 DS20 (fully rated) 0 EE1 40 1,5GR14 DD20 (fully rated) 0EC2 50 2GR20 DS20 (fully rated) -1 EE1 50 2GR20 DD20 (fully rated) -1EC2 80 3GR27 DS20 (fully rated) -1 EE1 80 3GR27 DD20 (fully rated) -1EC2 100 4GR40 DS20 (fully rated) -2 EE1 100 4GR40 DD20 (fully rated) -2EC2 150 6GR62 DS20 (fully rated) -2 EE1 150 6GR62 DD20 (fully rated) -2EC2 200 8GR82 DS20 (fully rated) -14 EE1 200 8GR82 DD20 (fully rated) -9EC2 250 10H97 DS20 (fully rated) -6 EE1 250 10H102 DD20 (fully rated) -8EC2 300 12M120 DS20 (fully rated) -13 EE1 300 12M120 DD20 (fully rated) -3EC2 350 P130 DS20 (fully rated) -7 EE1 350 P134 DD20 (fully rated) -12EC2 400 S152 DS20 (fully rated) -16 EE1 400 S152 DD20 (fully rated) -8EC2 450 U170 DS20 (fully rated) -15 EE1 450 U170 DD20 (fully rated) -2EC2 500 3V192 DS20 (fully rated) -24 EE1 500 3V192 DD20 (fully rated) -8EC2 600 3Y232 DS20 (fully rated) -32 EE1 600 3Y232 DD20 (fully rated) -18

1) Seal ring ID smaller than pipe/hub ID2) Seal ring ID may deviate for some suppliers.

1 OF 5SHT. NO.DOCUMENT NUMBER REV.

CL 600ELEMENT DATA SHEET EDS-350

MHT-P54-07350

NOTE

PIPE CLASS

Coupling type as for NORSOK

pipe class

02

PIPE CLASS


pipe class

NOTE

TITLE: GRAYLOC TYPE MECHANICAL JOINT

Page: 1077

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NOTE

PIPE CLASS


pipe class

PIPE CLASS


pipe class

NOTE

GA1 15 1GR4 EC11 (fully rated) -1 GE1 15 1GR5 ED20 (fully rated) 0GA1 20 1GR5 EC11 (fully rated) 0 GE1 20 1GR7 ED20 (fully rated) -2GA1 25 1GR7 EC11 (fully rated) -2 GE1 25 1GR11 ED20 (fully rated) -2GA1 40 1,5GR14 EC11 (fully rated) -7 GE1 40 1,5GR14 ED20 (fully rated) 0GA1 50 2GR16 EC11 (fully rated) -5 GE1 50 2GR20 ED20 (fully rated) -1GA1 80 3GR25 EC11 (fully rated) -3 GE1 80 3GR27 ED20 (fully rated) -1GA1 100 4GR34 EC11 (fully rated) -3 GE1 100 4GR40 ED20 (fully rated) -2GA1 150 6GR56 EC11 (fully rated) -7 GE1 150 6GR62 ED20 (fully rated) -2GA1 200 8GR72 EC11 (fully rated) -4 GE1 200 8GR82 ED20 (fully rated) -9GA1 250 10H94 EC11 (fully rated) -14 GE1 250 10H97 ED20 (fully rated) 1) 1GA1 300 12M106 EC11 (fully rated) 1) 5 GE1 300 12M120 ED20 (fully rated) -10GA1 350 P120 EC11 (fully rated) 0 GE1 350 P130 ED20 (fully rated) -2GA1 400 S137 EC11 (fully rated) 0 GE1 400 S152 ED20 (fully rated) -11GA1 450 U160 EC11 (fully rated) -10 GE1 450 U170 ED20 (fully rated) -7GA1 500 3V180 EC11 (fully rated) -16 GE1 500 3V192 ED20 (fully rated) -17GA1 600 3Y210 EC11 (fully rated) -3 GE1 600 3Y232 ED20 (fully rated) -23GC2 15 1GR5 ES20 (fully rated) -2 GE2 15 1GR5 ED20 (fully rated) 0GC2 20 1GR7 ES20 (fully rated) -4 GE2 20 1GR7 ED20 (fully rated) -2GC2 25 1GR11 ES20 (fully rated) -4 GE2 25 1GR11 ED20 (fully rated) -2GC2 40 1,5GR14 ES20 (fully rated) -3 GE2 40 1,5GR14 ED20 (fully rated) 0GC2 50 2GR20 ES20 (fully rated) -4 GE2 50 2GR20 ED20 (fully rated) -1GC2 80 3GR27 ES20 (fully rated) -5 GE2 80 3GR27 ED20 (fully rated) -1GC2 100 4GR40 ES20 (fully rated) -7 GE2 100 4GR40 ED20 (fully rated) -2GC2 150 6GR62 ES20 (fully rated) -10 GE2 150 6GR62 ED20 (fully rated) -2GC2 200 8GR67 ES20 (fully rated) 1) 12 GE2 200 8GR82 ED20 (fully rated) -14GC2 250 10H94 ES20 (fully rated) -7 GE2 250 10H97 ED20 (fully rated) -6GC2 300 12M112 ES20 (fully rated) -7 GE2 300 12M120 ED20 (fully rated) -13GC2 350 P130 ES20 (fully rated) -24 GE2 350 P130 ED20 (fully rated) -7GC2 400 S140 ES20 (fully rated) -4 GE2 400 S152 ED20 (fully rated) -16GC2 450 U160 ES20 (fully rated) -10 GE2 450 U170 ED20 (fully rated) -15GC2 500 3V180 ES20 (fully rated) -16 GE2 500 3V192 ED20 (fully rated) -24GC2 600 3Y210 ES20 (fully rated) -3 GE2 600 3Y232 ED20 (fully rated) -32GD1 15 1GR5 ER20 (fully rated) 0GD1 20 1GR7 ER20 (fully rated) -2GD1 25 1GR11 ER20 (fully rated) -2GD1 40 1,5GR14 ER20 (fully rated) 0GD1 50 2GR20 ER20 (fully rated) -1GD1 80 3GR27 ER20 (fully rated) -1GD1 100 4GR40 ER20 (fully rated) -2GD1 150 6GR62 ER20 (fully rated) -10GD1 200 8GR82 ER20 (fully rated) -14GD1 250 10H97 ER20 (fully rated) -6GD1 300 12M120 ER20 (fully rated) -13GD1 350 P130 ER20 (fully rated) -7GD1 400 S152 ER20 (fully rated) -16GD1 450 U170 ER20 (fully rated) -15GD1 500 3V192 ER20 (fully rated) -24GD1 600 3Y232 ER20 (fully rated) -32



TITLE: GRAYLOC TYPE MECHANICAL JOINTCL 900

ELEMENT DATA SHEET EDS-350MHT-P54-07350 02

Page: 1078

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NOTE

PIPE CLASS


pipe class

PIPE CLASS


pipe class

NOTE

HA1 15 1GR4 FC11 (fully rated) -6 HE1 15 1GR5 FD20 (fully rated) 0HA1 20 1GR4 FC11 (fully rated) -2 HE1 20 1GR7 FD20 (fully rated) -2HA1 25 1GR5 FC11 (fully rated) -1 HE1 25 1GR11 FD20 (fully rated) -2HA1 40 1,5GR11 FC11 (fully rated) -1 HE1 40 1,5GR14 FD20 (fully rated) 0HA1 50 2GR14 FC11 (fully rated) -3 HE1 50 2GR20 FD20 (fully rated) -1HA1 80 3GR23 FC11 (fully rated) -3 HE1 80 3GR27 FD20 (fully rated) -1HA1 100 4GR31 FC11 (fully rated) -3 HE1 100 4GR40 FD20 (fully rated) -7HA1 150 6GR52 FC11 (fully rated) -12 HE1 150 6GR56 FD20 (fully rated) -1HA1 200 8GR67 FC11 (fully rated) -6 HE1 200 8GR72 FD20 (fully rated) 1) 7HA1 250 10H84 FC11 (fully rated) -2 HE1 250 10H94 FD20 (fully rated) -7HA1 300 12M102 FC11 (fully rated) -6 HE1 300 12M106 FD20 (fully rated) 1) 5HA1 350 P112 FC11 (fully rated) -4 HE1 350 P120 FD20 (fully rated) 0HA1 400 S130 FC11 (fully rated) -7 HE1 400 S140 FD20 (fully rated) -4HA1 450 U144 FC11 (fully rated) -4 HE1 450 U160 FD20 (fully rated) -10HA1 500 3V170 FC11 (fully rated) -26 HE1 500 3V180 FD20 (fully rated) -16HA1 600 3Y200 FC11 (fully rated) -19 HE1 600 3Y210 FD20 (fully rated) -3HC2 15 1GR5 FS20 (fully rated) -2 HE2 15 1GR5 FD20 (fully rated) 0HC2 20 1GR7 FS20 (fully rated) -4 HE2 20 1GR7 FD20 (fully rated) -2HC2 25 1GR11 FS20 (fully rated) -4 HE2 25 1GR11 FD20 (fully rated) -2HC2 40 1,5GR14 FS20 (fully rated) -3 HE2 40 1,5GR14 FD20 (fully rated) 0HC2 50 2GR16 FS20 (fully rated) -5 HE2 50 2GR20 FD20 (fully rated) -4HC2 80 3GR25 FS20 (fully rated) -3 HE2 80 3GR27 FD20 (fully rated) -5HC2 100 4GR34 FS20 (fully rated) -7 HE2 100 4GR40 FD20 (fully rated) -7HC2 150 6GR52 FS20 (fully rated) -4 HE2 150 6GR56 FD20 (fully rated) -7HC2 200 8GR67 FS20 (fully rated) -4 HE2 200 8GR72 FD20 (fully rated) -4HC2 250 10H84 FS20 (fully rated) -2 HE2 250 10H94 FD20 (fully rated) -14HC2 300 12M102 FS20 (fully rated) -6 HE2 300 12M106 FD20 (fully rated) -3HC2 350 P112 FS20 (fully rated) -4 HE2 350 P120 FD20 (fully rated) -8HC2 400 S130 FS20 (fully rated) -7 HE2 400 S140 FD20 (fully rated) -4HC2 450 U144 FS20 (fully rated) -4 HE2 450 U160 FD20 (fully rated) -10HC2 500 3V170 FS20 (fully rated) -26 HE2 500 3V180 FD20 (fully rated) -16HC2 600 3Y200 FS20 (fully rated) -19 HE2 600 3Y210 FD20 (fully rated) -3HD2 15 1GR5 FR20 (fully rated) 0 HE5 15 1GR5 FD20 (fully rated) 0HD2 20 1GR7 FR20 (fully rated) -2 HE5 20 1GR7 FD20 (fully rated) -2HD2 25 1GR11 FR20 (fully rated) -2 HE5 25 1GR11 FD20 (fully rated) -2HD2 40 1,5GR14 FR20 (fully rated) 0 HE5 40 1,5GR14 FD20 (fully rated) 0HD2 50 2GR20 FR20 (fully rated) -1 HE5 50 2GR20 FD20 (fully rated) -4HD2 80 3GR27 FR20 (fully rated) -1 HE5 80 3GR27 FD20 (fully rated) -5HD2 100 4GR40 FR20 (fully rated) -7 HE5 100 4GR40 FD20 (fully rated) -7HD2 150 6GR56 FR20 (fully rated) -1 HE5 150 6GR56 FD20 (fully rated) -1HD2 200 8GR72 FR20 (fully rated) 1) 6 HE5 200 8GR72 FD20 (fully rated) 1) 2HD2 250 10H94 FR20 (fully rated) -3 HE5 250 10H94 FD20 (fully rated) -7HD2 300 12M106 FR20 (fully rated) 1) 10 HE5 300 12M106 FD20 (fully rated) 1) 5HD2 350 P120 FR20 (fully rated) 1) 5 HE5 350 P120 FD20 (fully rated) 0HD2 400 S140 FR20 (fully rated) 1) 1 HE5 400 S140 FD20 (fully rated) 1) 6HD2 450 U160 FR20 (fully rated) -5 HE5 450 U160 FD20 (fully rated) 1) 1HD2 500 3V180 FR20 (fully rated) -11 HE5 500 3V180 FD20 (fully rated) -3HD2 600 3Y210 FR20 (fully rated) 1) 3 HE5 600 3Y210 FD20 (fully rated) 1) 13





Page: 1079

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NOTE

PIPE CLASS


pipe class

PIPE CLASS


pipe class

NOTE

KA1 15 1GR4 GC11 (fully rated) -6 KE1 15 1GR5 GD20 (fully rated) 0KA1 20 1GR4 GC11 (fully rated) -2 KE1 20 1GR7 GD20 (fully rated) -2KA1 25 1GR5 GC11 (fully rated) -1 KE1 25 1GR11 GD20 (fully rated) -2KA1 40 1,5GR11 GC11 (fully rated) -1 KE1 40 1,5GR14 GD20 (fully rated) 0KA1 50 2GR14 GC11 (fully rated) -3 KE1 50 2GR16 GD20 (fully rated) 1) 2KA1 80 3GR23 GC11 (fully rated) -3 KE1 80 3GR25 GD20 (fully rated) 1) 5KA1 100 4GR27 GC11 (fully rated) -2 KE1 100 4GR34 GD20 (fully rated) 1) 3KA1 150 6GR46 GC11 (fully rated) -6 KE1 150 6GR52 GD20 (fully rated) 1) 7KA1 200 8GR62 GC11 (fully rated) 1) 3 KE1 200 8GR67 GD20 (fully rated) 1) 10KA1 250 10H72 GC11 (fully rated) 1) 14 KE1 250 10H82 GD20 (fully rated) 1) 21KA1 300 12M87 GC11 (fully rated) 1) 12 KE1 300 12M102 GD20 (fully rated) 1) 15KA1 350 P97 GC11 (fully rated) 1) 10 KE1 350 P112 GD20 (fully rated) 1) 17KA1 400 S112 GC11 (fully rated) 1) 14 KE1 400 S130 GD20 (fully rated) 1) 16KA1 450 U130 GC11 (fully rated) 1) 9 KE1 450 U144 GD20 (fully rated) 1) 23KA1 500 3V152 Not incl. in NORSOK -9 KE1 500 3V170 GD20 (fully rated) 1) 3KA1 600 3Y192 Not incl. in NORSOK -135 KE1 600 3Y200 GD20 (fully rated) 1) 14KA2 15 1GR4 GC11 (fully rated) -6 KE3 15 1GR5 GD20 (fully rated) 0KA2 20 1GR4 GC11 (fully rated) -2 KE3 20 1GR7 GD20 (fully rated) -2KA2 25 1GR5 GC11 (fully rated) -1 KE3 25 1GR11 GD20 (fully rated) -2KA2 40 1,5GR11 GC11 (fully rated) -5 KE3 40 1,5GR14 GD20 (fully rated) -3KA2 50 2GR14 GC11 (fully rated) -9 KE3 50 2GR16 GD20 (fully rated) 1) 2KA2 80 3GR23 GC11 (fully rated) -7 KE3 80 3GR25 GD20 (fully rated) 1) 5KA2 100 4GR27 GC11 (fully rated) -9 KE3 100 4GR34 GD20 (fully rated) -3KA2 150 6GR46 GC11 (fully rated) -14 KE3 150 6GR52 GD20 (fully rated) 1) 4KA2 200 8GR62 GC11 (fully rated) -9 KE3 200 8GR67 GD20 (fully rated) 1) 5KA2 250 10H72 GC11 (fully rated) -4 KE3 250 10H82 GD20 (fully rated) 1) 10KA2 300 12M87 GC11 (fully rated) -4 KE3 300 12M102 GD20 (fully rated) 1) 4KA2 350 P97 GC11 (fully rated) -8 | KE3 350 P112 GD20 (fully rated) 1) 12KA2 400 S112 GC11 (fully rated) -6 | KE3 400 S130 GD20 (fully rated) 1) 12KC2 15 1GR4 GS20 (fully rated) -1 | KE3 450 U144 GD20 (fully rated) 1) 17KC2 20 1GR5 GS20 (fully rated) 0 | KE3 500 3V170 GD20 (fully rated) -1KC2 25 1GR7 GS20 (fully rated) -2 | KE3 600 3Y200 GD20 (fully rated) 1) 9KC2 40 1,5GR11 GS20 (fully rated) -1 KE5 15 1GR5 GD20 (fully rated) -2KC2 50 2GR14 GS20 (fully rated) -3 KE5 20 1GR7 GD20 (fully rated) -4KC2 80 3GR23 GS20 (fully rated) -3 KE5 25 1GR11 GD20 (fully rated) -4KC2 100 4GR31 GS20 (fully rated) -4 KE5 40 1,5GR14 GD20 (fully rated) -7KC2 150 6GR46 GS20 (fully rated) -10 KE5 50 2GR16 GD20 (fully rated) -5KC2 200 8GR62 GS20 (fully rated) -9 KE5 80 3GR25 GD20 (fully rated) -3KC2 250 10H72 GS20 (fully rated) -4 KE5 100 4GR34 GD20 (fully rated) -7KC2 300 12M87 GS20 (fully rated) -4 KE5 150 6GR52 GD20 (fully rated) -12KD1 15 1GR5 GR20 (fully rated) -2 KE5 200 8GR67 GD20 (fully rated) -8KD1 20 1GR7 GR20 (fully rated) -4 KE5 250 10H82 GD20 (fully rated) -3KD1 25 1GR11 GR20 (fully rated) -4 KE5 300 12M102 GD20 (fully rated) -11KD1 40 1,5GR14 GR20 (fully rated) -7 KE5 350 P112 GD20 (fully rated) -13KD1 50 2GR16 GR20 (fully rated) -5 KE5 400 S130 GD20 (fully rated) -7KD1 80 3GR25 GR20 (fully rated) -3 KE5 450 U144 GD20 (fully rated) -4KD1 100 4GR34 GR20 (fully rated) -7 KE5 500 3V170 GD20 (fully rated) -26KD1 150 6GR52 GR20 (fully rated) -12 KE5 600 3Y200 GD20 (fully rated) -19KD1 200 8GR67 GR20 (fully rated) -8 KA3 15 1GR4 GC11 (fully rated) -1KD1 250 10H82 GR20 (fully rated) -3 KA3 20 1GR4 GC11 (fully rated) 1) 3KD1 300 12M97 GR20 (fully rated) -9 KA3 25 1GR5 GC11 (fully rated) 1) 5KD1 350 P112 GR20 (fully rated) -13 KA3 40 1,5GR11 GC11 (fully rated) -1KD1 400 S130 GR20 (fully rated) -7 KA3 50 2GR14 GC11 (fully rated) -3

1) Seal ring ID smaller than pipe/hub ID KA3 80 3GR23 GC11 (fully rated) -32) Seal ring ID may deviate for some suppliers. KA3 100 4GR27 GC11 (fully rated) 1) 1

4 OF 5SHT. NO.



DOCUMENT NUMBER REV.

Page: 1080

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DN COUPL. REF.



NOTE

PIPE CLASS


pipe class

PIPE CLASS


pipe class

NOTE

LA1 50 2GR14 Not incl. in NORSOK -3 ME2 15 1GR4 Not incl. in NORSOK -1LA1 80 3GR23 Not incl. in NORSOK -3 ME2 20 1GR5 Not incl. in NORSOK 0LA1 100 4GR31 Not incl. in NORSOK -3 ME2 25 1GR7 Not incl. in NORSOK -2LA1 125 5GR40 Not incl. in NORSOK -5 ME2 40 1,5GR11 Not incl. in NORSOK -1LA1 150 6GR46 Not incl. in NORSOK -2 ME2 50 2GR14 Not incl. in NORSOK -3LA1 200 8GR64 Not incl. in NORSOK -59 ME2 80 3GR23 Not incl. in NORSOK -3MA1 50 2GR14 Not incl. in NORSOK -3 ME2 100 4GR27 Not incl. in NORSOK -4MA1 80 3GR23 Not incl. in NORSOK -3 ME2 150 6GR46 Not incl. in NORSOK -10MA1 100 4GR27 Not incl. in NORSOK -4 ME2 200 8GR62 Not incl. in NORSOK -9MA1 125 5GR34 Not incl. in NORSOK -3 SE4 15 1GR5 Not incl. in NORSOK -2MA1 150 6GR46 Not incl. in NORSOK -14 SE4 20 1GR7 Not incl. in NORSOK -4

SE4 25 1GR11 Not incl. in NORSOK -4SE4 40 1,5GR14 Not incl. in NORSOK -7SE4 50 2GR16 Not incl. in NORSOK -5SE4 80 3GR25 Not incl. in NORSOK -3SE4 100 4GR34 Not incl. in NORSOK -7SE4 150 6GR52 Not incl. in NORSOK -12SE4 200 8GR67 Not incl. in NORSOK -8SE4 250 10H82 Not incl. in NORSOK -3SE4 300 12M102 Not incl. in NORSOK -11SE4 350 P112 Not incl. in NORSOK -13SE4 400 S130 Not incl. in NORSOK -7SE4 450 U144 Not incl. in NORSOK -4SE4 500 3V170 Not incl. in NORSOK -26SE4 600 3Y200 Not incl. in NORSOK -19


5 OF 5SHT. NO.

TITLE: GRAYLOC TYPE MECHANICAL JOINTSPECIAL RATING

EDS-35002

REV.DOCUMENT NUMBERMHT-P54-07350

ELEMENT DATA SHEET

Page: 1081

15 201,920 214,625 240,040 290,8

NOTE: 1. These valves have 14mm shorter end to end dimensions than ASME B16.10 long pattern

2. Flange outer dimensions equal to CL 2500, internal bore at flange face will differ3. Use valves in class 900 or 1500

1 OF 1SHT. NO.

TITLE: End to end dimensions for valves DN40 and smaller withcompact flanged ends

ELEMENT DATA SHEET EDS-352NHT-P54-07352

DOCUMENT NUMBER REV.

CL900 [mm] (2)

01

214,6 259,1240,0 293,8

End to end dimensions for valves with compact flanged ends (1)

shall not be used

(3)290,8 370,0

CL600 [mm] (2)

CL1500 [mm] (2)

CL2500 [mm]

201,9 249,7

Nominal valve size

Page: 1082

Title: Piping and Valves Doc. No. L-001 Annex C EDS NBO2 Project: NORSOK Company: Rev.Date: 20.09.99 Rev: 1

Page: 1 of: 2

ELEMENT DATA SHEET FOR BODY/BONNET BOLTING FOR VALVES A) Acceptable bolting materials The table below lists acceptable materials for body/bonnet bolting. Where a MDS is referred to, the requirements on the MDS shall apply. Valve material

Bolt material MDS Ref.

Carbon Steel

ASTM A 193 gr. B7 (bolt) / A 194 gr. 2H (nut). ASTM A 320 gr. L43 bolts shall be used for dimensions > 2 ½ inch (65 mm). Low alloyed steel bolts nuts and washers shall be hot dip galvanized according to ASTM A 153.

ASTM A 320 gr. B8M Cl.1 or Cl. 2 / ASTM A 194 gr. 8M.

Alternative I: ASTM A 320 gr. L7 (bolts)/ ASTM A 194 gr.7 (nuts). ASTM A 320 gr. L43 bolts shall be used for dimensions > 2 ½ inch (65 mm). ASTM A 194 gr. 7 nuts shall be impact tested as for ASTM A 320 gr. L7 bolts. Low alloyed steel bolts nuts and washers shall be hot dip galvanised according to ASTM A153.

316 SS

Alternative II: ASTM A 453 gr. 660 A with documented satisfactory impact toughness at –101°C.


22Cr Duplex

Alternative I: ASTM A276 UNS S31803 may be used. D47


25 Cr. Duplex

Alternative I: ASTM A276, 25 Cr. Duplex according to MDS D57 may be used.

D57

ASTM A 320 gr. L7 (bolts)/ ASTM A 194 gr.7 (nuts). ASTM A 320 gr. L43 bolts shall be used for dimensions > 2 ½ inch (65 mm). ASTM A 194 gr. 7 nuts shall be impact tested as for ASTM A 320 gr. L7 bolts. Low alloyed steel bolts nuts and washers shall be hot dip galvanized according to ASTM A 153.

Alternative I: ASTM A 276, 6Mo according to MDS R17 may be used. R17

6Mo

Alternative II: ASTM A 453 gr. 660 A with documented satisfactory impact toughness at –101°C.

Hydro ref . doc.no.: NHT-P54-07052 Rev.: 01M

Page: 1083

Title: Piping and Valves Doc. No. L-001 Annex C EDS NBO2 Project: NORSOK Company: Rev.Date: 20.09.99 Rev: 1

Page: 2 of: 2

ASTM F 467/468 gr. 5. Titanium

Alternative I: ASTM A 193 gr. B7 (bolt) / A 194 gr. 2H (nut). ASTM A 320 gr. L43 bolts shall be used for dimensions > 2 ½ inch (65 mm). Low alloyed steel bolts nuts and washers shall be hot dip galvanised according to ASTM A 153.

B) General requirements to Valve bolting

1. Dimensions and shape Bolts: Threading shall be in accordance with ANSI B1.1, class 2A fit for diameters 1 inch and smaller (UNC series) and 8 pitch thread series for 1 1/8 inch and larger Nuts: Threading shall be in accordance with ANSI B1.1, UNC series for diameters 1 inch and smaller with a class 2B fit, and 8 UN series for diameter 1 1/8 inch and larger with a class 2B fit. Nuts shall be American national standard heavy HEX. series, double chamfered. Dimensions shall conform to ANSI B18.2.2.

2. Surface protection All low alloyed steel bolts, nuts and washers shall be hot dipped galvanised according to ASTM A153. Specified dimensions shall be met after galvanising. The zinc coating on threads shall not be subjected to cutting, rolling or finishing tool operation. Nuts may be tapped after galvanising.

3. Valve design rules for bolting. For valves that are required to comply with ASME B16.34, rules of par. 6.4. shall be complied with. Otherwise, allowable stress shall be evaluated according to ASME VIII div 1 or 2.

4. Certification requirements Where no MDS is referred to, certification shall be in accordance with EN10204 type 2.2.

Page: 1084

Title: Piping and Valves Doc. No. L-001 Annex C EDS NHF1 Project: NORSOK Company: Rev.Date: 20.09.99 Rev: 3

Page: 1 of: 2

HARDFACING BY OVERLAY WELDING Welding consumables The welding consumables shall be of type Alloy 6 (Stellite 6 or equivalent). Alternative alloys (e.g. Triballoy 800, Ultimet or equivalent) is acceptable. Manufacture The hard facing shall be made by overlay welding using PTAW (plasma transferred arc) or GTAW(gas tungsten inert gas). Heat Treatment Heat treatment after hardfacing shall be carried out, as necessary, to meet specified properties. Componets shall also be heat treated as required in NACE MR0175. Hardness Hardness testing shall be carried out on the qualification test and shall include base material, heat affected zone (HAZ) and fused metal. Vickers hardness HV10 shall be used. The examination of HAZ shall be carried out with maximum 0.5 mm distance between the indentations from fusion line, through HAZ into the unaffected base material. The hardness for HAZ and unaffected base material shall not exceed the following values: Carbon and low alloyed steel: 275 HV10 (22HRC) 22%Cr duplex stainless steel: 310 HV10 (28 HRC) 25%Cr duplex stainless steel: 330 HV10 (32 HRC) 6Mo type stainless steel: 340 HV10 (35 HRC) Alloy 625: 320 HV 10 (35 HRC) 13Cr and 13Cr 4Ni type steel: According to NACE MR0175 Metallographic examination Metallographic examination shall be carried out on the qualification testing for the following materials: 22%Cr duplex SS, 25%Cr duplex SS, 6Mo and Alloy 625. The testing methods and acceptance criteria shall be as stated on the MDS for the material in question. Macrosection The macrosection for the qualification shall show no cracking and complete fusion between base material and hardfacing. Impact testing The qualification testing shall include Charpy V-notch impact testing for materials require impact testing by the applicable ASTM standard or MDS. The test conditions and acceptance criteria shall be as stated in the standard or MDS. One set of impact testing shall be carried out with specimens located in the base material 2 mm below the fusion line between the hardfacing and base material. The notch shall be perpendicular to the hardfaced surface. Thickness The thickness of final hardfacing shall be minimum 1.6 mm after final machining. The deposit thickness shall be measured.


Page: 1085


Page: 2 of: 2

Welding The hardfacing shall be carried out according to qualified procedures according to ASME IX modified as follows: · Size and geometry of test plates shall be representative of the actual components which shall be welded. This is especially important for small components. · The qualification shall be carried out on base material of same grade as used in production. · The testing shall be carried out according to ASME IX and the requirements in this EDS. Welding technique Preferably a string technique shall be used. If weaving is used the width shall be limited taking into consideration risk for overheating of the material and cracking. NDT All deposited surfaces shall, after final machining, be 100% PT examined in accordance with ASME VIII, div. 1, app. 8. The acceptance criteria are: No defects on sealing surfaces. Optional hardfacing For non corrosive service and for oxygen free well-stream or produced water, overlay welded coatings may be replaced by a thermal sprayed coating. Reference is made to EDS NHF2

Page: 1086


Page: 1 of: 2

HARDFACING BY THERMAL SPRAYING WC Thermal Spraying Process The process shall be of type High Velocity Oxygen Fuel (HVOF). Coating Composition The coating shall be of type 86% tungsten carbide (WC) and a metallic binder consisting of 10% Co and 4% Cr. Other coating compositions are subject to agreement with the Company. Coating Thickness The coating shall be minimum 0.2 mm after grinding and lapping. Pre-treatment The components shall be cleaned for removal of oil by a cleaning agent (acetone or similar) before grit blasting. The components shall be heated to a temperature well above dew point and be immediately grit blasted in warm condition. A suitable temperature is often 60-90°C. Any dust or particles shall be removed before spraying. Thermal spraying The component shall be coated immediately after the heating and grit blasting while the component still is at a temperature well above the dew point. All seating areas of valves shall be coated as a minimum. However, for ball valves, the complete spherical part of the ball shall be coated. For gate valves all surfaces sliding against the seats during valve operation shall be coated. All thermal spraying shall be carried out under optimal conditions and accordance with established and qualified procedures which ensure that the coating on all areas fulfil the specified requirements. Sealing All coated surfaces shall be sealed after spraying. The type of sealer shall be specified. Finishing The coating shall be finished by grinding and lapping to a fine and smooth surface resulting in good sealing properties and a low coefficient of friction. Testing Bending test shall be carried out once for each batch: The batch is defined as all equal components sprayed with the same spraying equipment, with the same batch of powder and sprayed the same day. Three test coupons, with the size approximately 20 x 100 x 1.5 mm shall be coated together with the first valve component in the batch. The coating thickness shall be the same as for the component. The test coupons shall be bent over a mandrel with a diameter of 15 mm. The coupons shall be visually inspected. No spalling is acceptable. However, due to the low ductility of this type of coating cracks are acceptable. Hardness testing and microscopic examination shall be made on the bend test coupons or on separate specimens coated together at the same time. The hardness shall be minimum 1000 HV10.


Page: 1087


Page: 2 of: 2

Porosity One piece of the bending test coupons shall be prepared for cross section metallographic examination. The porosity shall be established by microscopic examination. The porosity shall be less than 1 % by volume.

Page: 1088


ELECTROLESS NICKEL COATING (ENP) Chemical composition: The nickel plating shall be of high phosphor type, minimum 10% P. Pre-treatment: The area of the component intended for plating shall be polished to a fine and smooth surface. The pre-treatment shall be documented in a procedure and include the following operations: alkaline cleaner, electro cleaning, etching and activation by a nickel strike intermediate layer. .Plating thickness The plating shall have a minimum thickness of 0.035 mm. Bath ageing: The maximal number of turnovers shall be 5. Heat treatment No heat treatment is required. Any heat treatment shall be agreed with the Company. Bend Testing The test specimen shall be made of the same material as the components. The test specimen shall be coated in the same bath at the same time as the components. The dimensjon of the test specimen shall be 20 x 100 x 3-6 mm. The test specimen shall be bent 180 degrees over a mandrel with diameter four times the thickness of the specimen. The acceptance criterias are: - Fine cracks in the coating on the tension side is acceptable - No spalling is acceptable Hardness testing Hardness testing by the Vickers method shall be performed on the bend testing specimen. The minimum hardness shall be HV 500 when using a load of 100g. Visual inspection of the components. The plated surface shall be free from pores, pitting and cracks. Plating procedure All operations including pre-treatment and testing shall be presented in a plating procedure.


Page: 1089


Page: 1 of: 2

HARDFACING BY OVERLAY WELDING FOR SEA WATER SERVICE General Hardfacing by overlay welding should be avoided. If not possible to find other solutions by design or material selection hard facing may be used provided the rerquirement in this EDS is fulfilled. Welding consumables The welding consumables may be of type Ultimet (trade name) , Triballoy 800 (trade name) or equivalent. Manufacture The hard facing shall be made by overlay welding using PTAW (plasma transferred arc) or GTAW(gas tungsten inert gas). Heat Treatment Heat treatment after hardfacing shall be carried out, as necessary, to meet specified properties. Hardness The hardness of the hard facing overlay weld shall be minimum 22HRC for Ultimet (trade name) and minimum 35HRC for Triballoy 800 (trade name), Metallographic examination Metallographic examination shall be carried out on the qualification testing and the acceptance criteria shall be as stated on the MDS for the material in question. Macrosection The macrosection for the qualification shall show no cracking and complete fusion between base material and hardfacing. Corrosion testing Corrosion testing shall be carried out on the qualification testing for 6Mo, 25%Cr duplex and Alloy 625. The sample shall include the cross section from hardface into the unaffected base material. The test conditions and acceptance criteria shall be as stated on the MDS in question. Impact testing The qualification testing shall include Charpy V-notch impact testing for materials require impact testing by the applicable ASTM standard or MDS. The test conditions and acceptance criteria shall be as stated in the standard or MDS. One set of impact testing shall be carried out with specimens located in the base material 2 mm below the fusion line between the hardfacing and base material. The notch shall be perpendicular to the hard-faced surface. Thickness The thickness of final hardfacing shall be minimum 1.6 mm after final machining. The deposit thickness shall be measured.


Page: 1090


Page: 2 of: 2

Welding The hardfacing shall be carried out according to qualified procedures according to ASME IX modified as follows: · Size and geometry of test plates shall be representative of the actual components which shall be welded. This is especially important for small components. · The qualification shall be carried out on base material of same grade as used in production. · The testing shall be carried out according to ASME IX and the requirements in this EDS. Welding technique Preferably a string technique shall be used. If weaving is used the width shall be limited taking into consideration risk for overheating of the material and cracking. NDT All deposited surfaces shall, after final machining, be 100% PT examined in accordance with ASME VIII, div. 1, app. 8. The acceptance criteria are: No defects on sealing surfaces.

Page: 1091

Title: Piping and Valves Doc. No. L-001 Annex C EDS NIP1 Project: NORSOK Company: Rev.Date: 15.01.95 Rev: 1

INTERNAL PARTS The referenced MDS shall be used for purchase of material to the valve manufacturer. The requirement to EN 10204 type 3.1B is not mandatory after machining of the internal parts. For valves of 6Mo, 22Cr duplex or 25Cr duplex steel the stem may be machined from bars. The following MDS shall be used:

6Mo: R17

22Cr duplex : D47

25Cr duplex : D57

For ball valves of 6Mo, 22Cr duplex or 25Cr duplex steel the ball could be made of cast. The following MDS shall be used:

6Mo : R16 22Cr duplex : D46

25Cr duplex : D56


Page: 1092

Title: Piping and Valves Doc. No. L-001 Annex C EDS NSM1 Project: NORSOK Company: Rev.Date: 20.09.99 Rev: 1

ELEMENT DATA SHEET FOR SEAL MATERIALS. The below listed seal materials are the NORSOK requirements for seal materials. It is the purchaser/manufacturers choice to select between alternatives listed. (When NORSOK VDS calls for lip seal only, this shall be used) Use of other materials in standard Norsok valves is not allowed unless it can be documented that the properties are compatible with the requirements specified in below table.

Seal type Material MDS Applicable pressure classes & temperature range.

Additional information/ limitations

O-ring Hydrogenated nitrile (HNBR)

P11 150-900 lb. /-46 to 150? C 1500-2500 lb./ -46 to 120? C

Mechanical properties of the material are reduced by increasing temperature.

O-ring Fluorcarbon-terpolymer (FKM - Viton B type)

P12 150-900 lb. /-46 to 150? C 1500-2500 lb./ -46 to 120? C


Lip seal PTFE P22 150-2500 lb. / -46 to 200? C Spring energised type Elgiloy or equivalent.


Page: 1093

Title: Piping and Valves Doc. No. L-001 Annex C EDS NSS1 Project: NORSOK Company: Rev.Date: 20.09.99 Rev: 1

ELEMENT DATA SHEET FOR SOFT SEAT MATERIALS. The below listed seat materials are the NORSOK requirements for soft seat materials. It is the purchaser/manufacturers choice to select between alternatives listed. Use of other materials in standard Norsok valves is not allowed unless it can be documented that the properties is compatible with the requirements specified in below table.

Seat material MDS Applicable pressure classes & temperature range.

Additional information/ limitations

Polytetrafluoroethylene (PTFE)

P22 150 - 300 lb. / -46 to 150? C. Mechanical properties of the material are reduced by increasing temperature.

Polyetheretherketone (PEEK)

P21 150 - 900 lb. / -46 to 150? C. 1500-2500 lb./ -46 to 120? C


Polyetheretherketone (PEEK) with 10-20% Polytetrafluoroethylene (PTFE)

P23 150 - 900 lb. / -46 to 150? C. Mechanical properties of the material are reduced by increasing temperature.


Page: 1094

Title: Piping and Valves Doc. No. L-001 Annex C EDS NTR1 Project: NORSOK Company: Rev.Date: 20.09.99 Rev: 1

Page: 1 of: 2

TRIM MATERIALS FOR CARBON STEEL VALVES 1 Scope This EDS specifies acceptable trim materials for use in carbon steel valves, the corresponding standards and the general requirements to trim material. Where a material data sheet (MDS) is referred to, the requirements on the MDS shall apply. 2 Acceptable trim material The table below lists the acceptable trim material for carbon steel valves. These are fully interchangeable.

Material type Description MDS ASTM A 182 Grade F6NM (Forged 13Cr/4Ni)

Heat treatment: 1. Austenitize at 1010 OC minimum and air cool or oil quench to

ambient temperature. 2. Temper at 648 to 690 OC and air cool to ambient temperature 3. Temper at 593 to 620 OC and air cool to ambient temperature

Maximum hardness: ?? Base material: 23HRC ?? Weldments: 255 HV10 (23HRC)

Type 13-4 SS

ASTM A 352 Grade CA6NM (Cast 13Cr/4Ni) Heat treatment:

1. Austenitize at 1010 OC minimum and air cool or oil quench to ambient temperature.

2. Temper at 648 to 690 OC and air cool to ambient temperature 3. Temper at 593 to 620 OC and air cool to ambient temperature

Maximum hardness: ?? Base material: 23HRC ?? Weldments: 255 HV10 (23HRC)

ASTM A 564 , Type 630, condition H1150M; maximum hardness HRC 33 Precipitation Hardening SS Type 17-4 ph, UNS S17400

ASTM A705, Type 630, condition H1150M; maximum hardness HRC 33

ASTM A 182 Grade F316(L) Type 316 SS ASTM A 351 Grade CF8M or CF3M ASTM A 182 Grade F51 D44 ASTM A 890 UNS J92205 D46

Type 22 Cr Duplex SS

ASTM A 276 UNS S31803 D47 ASTM A 182 Grade F53, F55 or UNS S3255 D54 ASTM A 890 Grade 5A or 6A D56

Type 25 Cr Duplex SS

ASTM A 276 UNS S32550,S32750 or S32760 D57 ASTM B 446, UNS N06625 N01 ASTM B 564, UNS N06625 N01 ASTM A 494 Grade CW-6MC and CX2MW N02

Nickel Alloys

ASTM B 637 UNS N07718 and N077560; Maximum hardness HRC 35 See notes on next sheet.


Page: 1095


Page: 2 of: 2

3. Notes 1. Samples for mechanical testing shall realistically reflect the properties in the actual

components 2. Material to this EDS shall satisfy all requirements in NACE Standard MR0175 for

sour service. 3. Repair welding of forgings are prohibited. Repair welding of castings shall be carried

out to qualified welding procedures qualified on a cast plate of the same material grade which shall be welded.

4. Castings shall be liquid penetrant examined 100% according to ASMEVIII, Div.1, App. 7, after machining

5. Certificates to EN 10 204 Type 3.1B is required.

Page: 1096


TRIM MATERIALS FOR TYPE 316 SS VALVES 1 Scope This EDS specifies acceptable trim materials for use in TYPE 316 SS valves, the corresponding standards and the general requirements to trim material. Where a material data sheet (MDS) is referred to, the requirements on the MDS shall apply. 2 Acceptable trim material The table below lists the acceptable trim material for TYPE 316 SS valves. These are fully interchangeable.

Material type Description MDS ASTM A 182 Grade F316(L) Type 316 SS ASTM A 351 Grade CF8M or CF3M

Type 13-4 SS ASTM A 182 Grade F6NM Heat treatment:

1. Austenitize at 1010 OC minimum and air cool or oil quench to ambient temperature.

2. Temper at 648 to 690 OC and air cool to ambient temperature 3. Temper at 593 to 620 OC and air cool to ambient temperature

Maximum hardness: ?? Base material: 23HRC ?? Weldments: 255 HV10 (23 HRC)

Impact tested at -101 OC to give energy values of 27/20 J in average and minimum single values respectively.

ASTM A 564, Type 630, condition H1150M ?? Maximum hardness HRC 33. ?? Impact tested at -101 OC to give energy values of 27/20 J in average and

minimum single values respectively.

Precipitation Hardening SS Type 17-4 ph, UNS S17400

ASTM A705, Type 630, condition H1150M ?? Maximum hardness HRC 33. ?? Impact tested at -101 OC to give energy values of 27/20 J in average and

minimum single values respectively.

ASTM B 446 , UNS N06625 N01 ASTM B 564, UNS N06625 N01 ASTM A 494 Grade CW-6MC and CX2MW N02

Nickel Alloys

ASTM B 637 UNS N07718; Maximum hardness HRC 35 ASTM B 348 Grade 5 Titanium ASTM B 381 Grade F5

3. Notes 1. Samples for mechanical testing shall realistically reflect the properties in the actual

components 2. Material to this EDS shall satisfy all requirements in NACE Standard MR0175 for sour

service. 3. Repair welding of forgings are prohbited. Repair welding of castings shall be carried out

to qualified welding procedures qualified on a cast plate of the same material grade which shall be welded.

4. Castings shall be liquid penetrant examined 100% according to ASMEVIII, Div.1, App. 7, after machining

5. Certificates to EN 10 204 Type 3.1B is required.


Date: VSK

Document no. VALVE SPECIFICATION KEY Rev. Remarks

NHT-P54-07130 VSK V003 01M NHT-P54-07131 VSK V004 01M NHT-P54-07132 VSK V007 01M NHT-P54-07133 VSK V009 01M NHT-P54-07134 VSK V014 01M NHT-P54-07135 VSK V052 01M NHT-P54-07136 VSK V101 01M NHT-P54-07137 VSK V141 01M NHT-P54-07138 VSK V143 01M NHT-P54-07139 VSK V244 01M NHT-P54-07140 VSK V254 01M NHT-P54-07142 VSK V401 01M NHT-P54-07143 VSK V402 01M NHT-P54-07144 VSK V403 01M NHT-P54-07145 VSK V404 01M NHT-P54-07146 VSK V405 01M NHT-P54-07147 VSK V407 01M NHT-P54-07148 VSK V408 01M NHT-P54-07149 VSK V410 01M

Page: 1097

Page: 1098

Title: Piping and Valves Doc. No. L-001 Annex F VSK V003 Project: NORSOK Company: Rev.Date: 15.01.95 Rev: 1

Text ID DATE VSK. TEXTS 317 20.06.94 All valves: Marking shall be according to MSS-SP 25. Additionally the following

marking shall be incorporated: · Manufacturer's serial no. · VDS identification (eg. GTAC10R).

The marking shall be made on a stainless steel identification plate permanently fixed to the valve. Plate thickness shall be of minimum 0.4 mm thickness. Marking directly onto the valve body shall be executed with low stress stamps. Marking on weld bevels, flang faces or surfaces that will be hidden following fabrication, assembly or installation, is not allowed.

Hydro ref . doc. no.: NHT-P54-07130 Rev.: 01M

Page: 1099


Text ID DATE VSK. TEXTS 408 20.06.94 All Butterfly/Ball/Plug < = 900 Ib: Lever operated valves are to be design such that the blade/ball is prevented

from moving through more than 90 degrees. Wrench operated valves shall be supplied complete with locking facilities to enable use of padlocks in the open and close positions. Lever-operated butterfly valves shall have throttling levers of the notched plate design to allow positive positioning in a maximum number of intermediate positions (throttling).

413 20.06.94 All > = 2": Handwheels on valves, including gear operators shall be permanently

marked "Open/Closed" with an arrow to indicate direction of rotation. The valves shall be fitted with a gearbox when the following breakaway forces are exceeded: Lever-operated: Max. force 350 N. Max. length of lever 600 mm. (Max. torque 270 Nm). Handwheel-operated: Max.single hand force 200 N. Max. diameter of handwheel 750 mm. (Max. torque 150 Nm).

Gearboxes shall be: · Complete with handwheel and position indicator. · totally enclosed and weather-proof, packed with a suitable lubricant and be equipped with one or more easily accessible grease fittings permitting easy packing in situ, and lubrication of rotating shafts penetrating the gear-box. · Equipped with adjustable open/close end-stops, where applicable.

Gear-boxes mounted directly to the valve bonnet shall be equipped with a plug, in order to relieve any leakage from stem packing into the gear-box, without allowing water to enter the gear-box.

418 20.06.94 All valves specified for actuator application:

When the valve is specified for actuator application, the following shall apply: (a) The valve shall be supplied without wrench, handwheel or gearbox. The actuator is not part of this specification. (b) Rising stem valves shall have plain stem without threads (depending on type of actuator). The valve stem shall be finished to suit actuator type and adaption. The adaption should conform to ISO 5211 or 5210 as relevant unless agreed differently with Company. c) Actuator operated API 6D expanding gate valves which are used as double isolation valve shall have a mechanical locking device, for local release only, in order to lock the valve in closed position.


Page: 1100


Text ID DATE VSK. TEXTS 214 20.06.94 Vall valves: Pressure testing:

· The high pressure closure test shall be included for all valves. (According to API 598 unless equivalent test is included in the valve Code defined in the Valve Data Sheet). · The following valves shall have seat leakage measured through the body cavity:

Double seated trunnion mounted Ball and Gate of through-conduit design with expanding gate or floating seats. Each seat to be tested. The valve should be mounted to allow free release of any bubbles from the valve seat and so that bubbles are readily observed


Page: 1101


Text ID DATE VSK. TEXTS 412 20.06.94 All < = 1 ½": Hand wheels on valves, including gear operators, shall be permanently

marked "Open/Closed" with an arrow to indicate direction of rotation.


Page: 1102

Title: Piping and Valves Doc. No. L-001 Annex F VSK V014 Project: NORSOK Company: Rev.Date

: 15.01.95 Rev: 1

Text ID DATE VSK. TEXTS 413 20.06.94 All > = 2": Handwheels on valves, including gear operators shall be permanently

marked "Open/Closed" with an arrow to indicate direction of rotation. The valves shall be fitted with a gearbox when the following breakaway forces are exceeded: Lever-operated: Max. force 350 N Max. length of lever 600 mm. (Max. torque 270 Nm). Handwheel-operated: Max. single hand force 200 N. Max. diameter of handwheel 750 mm. (Max. torque 150 Nm).

Gearboxes shall be: · Complete with handwheel and position indicator. · totally enclosed and weather-proof, packed with a suitable lubricant and be equipped with one or more easily accessible grease fittings permitting easy packing in situ, and lubrication of rotating shafts penetrating the gear-box. · Equipped with adjustable open/close end-stops, where applicable.


418 20.06.94 All valves specified for actuator application:

When the valve is specified for actuator application, the following shall apply:

a) The valve shall be supplied without wrench, handwheel or gearbox. The actuator is not part of this specification. b) Rising stem valves shall have plain stem without threads (depending on type of actuator). The valve stem shall be finished to suit actuator type and adaption. The adaption should conform to ISO 5211 or 5210 as relevant unless agreed differently with Company. c) Actuator operated API 6D expanding gate valves which are used as double isolation valve shall have a mechanical locking device, for local release only, in order to lock the valve in closed position


Page: 1103


Text ID DATE VSK. TEXTS 109 20.06.94 All valves: All components not specified in the VDS shall have equivalent to or better

corrosion resistance than the component they are coupled to. Asbestos containing material is not permitted.

20.09.99 Externally exposed components in austenitic stainless steel shall minimum be of type 316 (L) SS.

20.09.99 Fabrication welding of pressure retaining components and attachments welded onto those components shall be carried out according to NORSOK Standard M 601, "Welding and Inspection of Piping Systems". Welding of other valve components shall be carried out according to welding procedure specifications to ASME IX.

20.09.99 Assembly drawing of the valve shall be supplied with the bid, and shall at least show:

?? All parts of the valve with material standard and grade, MDS when specified in the VDS and manufacturers part number.

?? All welds including hard facing and overlay with reference to applicable welding procedure.

?? Overall dimensions. ?? Weight. ?? Manufacturers name and grade of soft material.

20.09.99 All valves with graphite stem packing, desity of graphite to be 1.3 to 1.7 g/cm3.

15.12.97 Carbon steel valves and gearboxes shall as a minimum be primed according to NORSOK standard M-501; "Surface protection anc Protective coating"


Page: 1104

Title: Piping and Valves

Doc. No. L-001 Annex F VSK V101

Project: NORSOK Company: Rev.Date: 15.01.95 Rev: 1 Text ID DATE VSK. TEXTS 214 20.06.94 All valves: Pressure testing:

The high pressure closure test shall be included for all valves. (According to API 598 unless equivalent test is included in the valve Code defined in the Valve Data Sheet). · The following valves shall have seat leakage measured through the body cavity:

Doble seated trunnion mounted Ball and Gate of through-conduit design with expanding gate or floating seats. Each seat to be tested. The valve should be mounted to allow free release of any bubbles from the valve seat area and so that bubbles are readily observed.

216 20.06.94 For the pressure testing, for the following size ranges: 150 Ib > = 16", 300 Ib > = 14", 600 Ib > = 10", 900 Ib > = 8" 1500 Ib > = 6", 2500 Ib > = 4", higher rating, all: During seat leakage test, external forces that effect seat leakage shall not be applired to valve end.


Page: 1105


Text ID DATE VSK. TEXTS 408 20.06.94 All Butterfly/Ball/Plug < = 900 Ib: Lever operated valves are to be design such tha t the blade/ball is prevented

from moving through more than 90 degrees. Wrench operated valves shall be supplied complete with locking facilities to enable use of padlocks in the open and closed positions. Lever-operated butterfly valves shall have throttling levers of the notched plate design to allow positive positioning in a maximum number of intermediate positions (throttling).

412 20.06.94 All < = 1 1/2": Hand wheels on valves, including gear operators, shall be permanently

marked "Open/Closed" with an arrow to indicate direction of rotation. 413 20.06.94 All > = 2": Handwheels on valves, including gear operators shall be permanently marked

"Open/Closed" with an arrow to indicate direction of rotation. The valves shall be fitted with a gearbox when the following breakaway forces are exceeded:

Lever operated: Max. force 350 N. Max. length of lever 600 mm. (Max. torque 270 Nm). Handwheel-operated: Max. single hand force 200 N Max. diameter of handwheel 750 mm. (Max. torque 150 Nm).

Gearboxes shall be: · complete with handwheel and position indicator. · totally enclosed and weather-proof, packed with a suitable lubricant and be equipped with one ore more easily accessible grease fittings permitting easy packing in situ, and lubrication of rotating shafts penetrating the gear-box. · equipped with adjustable open/close end-stops, where applicable.


418 20.06.94 All valves specified for actuator application: When the valve is specified for actuator application, the following shall apply:

a) The valve shall be supplied without wrench, handwheel or gearbox. The actuator is not part of this specification. b) Rising stem valves shall have plain stem without threads (depending on type of actuator). The valve stem shall be finished to suit actuator type and adaption. The adaption should conform to ISO 5211 or 5210 as relevant unless agreed differently with Company. c) Actuator operated API 6D expanding gate valves which are used as double isolation valve shall have a mechanical locking device, for local release only, in order to lock the valve in closed position.


Page: 1106


Text ID DATE VSK. TEXTS 412 20.06.94 All > = 1 1/2": Hand wheels on valves, including gear operators, shall be permanently marked

"Open/Closed" with an arrow to indicate direction of rotation. 413 20.06.94 All > = 2": Handwheels on valves, including gear operators shall be permanently marked

"Open/Closed" with an arrow to indicate direction of rotation. The valves shall be fitted with a gearbox when the following breakaway forces are exceeded: Lever-operated: Max. force 350 N. Max. length of lever 600 mm. (Max. torque 270 Nm). Handwheel-operated: Max. single hand force 200 N. Max. diameter of handwheel 750 mm. (Max. torque 150 Nm).

Gearboxes shall be: · complete with handwheel and position indicator. · totally enclosed and weather-proof, packed with a suitable lubricant and be equipped with one or more easily accessible grease fittings permitting easy packing in situ, and lubrication of rotating shafts penetrating the gear-box. · equipped with adjustable open/close end-stops, where applicable.


418 20.06.94 All valves specified for actuator application: When the valve is specified for actuator application, the following shall apply:

a) The valve shall be supplied without wrench, handwheel or gearbox. The actuator is not part of this specification. b) Rising stem valves shall have plain stem without threads (depending on type of actuator). The valve stem shall be finished to suit actuator type and adaption. The adaption should conform to ISO 5211 or 5210 as relevant unless agreed differently with Company. c) Acutator operated API 6 D expanding gate valves which are used as double isolation valve shall have a mechanical locking device, for local release only, in order to lock the valve in closed position.


Page: 1107


Text ID DATE VSK. TEXTS 109 20.06.94 All valves: All components not specified in the VDS shall have equivalent to or better corrosion

resistance than the component they are coupled to. Asbestos containing material is not permitted.

15.12.97 Carbon steel valves and gearboxes shall as a minimum be primed according to NORSOK standard M-501; "Surface protection and protective coating".



20.09.99 Assembly drawing of the valve shall be supplied with the bid, and shall at least show: ?? All parts of the valve with material standard and grade, MDS when specified

in the VDS and manufacturers part number. ?? All welds including hard facing and overlay with reference to applicable

welding procedure. ?? Overall dimensions. ?? Weight. ?? Manufacturers name and grade of soft material.

20.09.99 All valves with graphite stem packing, desity of graphite to be 1.3 to 1.7 g/cm3. 110 20.06.94 All valves exept check valves: The stem or other sliding elements and plugs shall have a hardness and sur face finish

in order to avoid galling. 112 20.06.94 Ball and gate valve: The following valves shall be equipped with a drain plug in bottom of the valve body:

· Floating ball valves > = 4" · Wedge gate valves > = 6" · Through conduit gate valves > = 2"

113 20.06.94 Ball valves > = 4": Valves shall have a stem lubrication fitting for lubrication of stem. 116 20.09.99 All Ball/Butterfly: Valve shall be inherently antistatic or fitted with an antistatic device. An internally

screwed stuffing box is not permitted. The gland packing and gland shall be compressed independently of the stem nut such that rotation of the stem shall not impart forces into the gland or gland packing.

20.09.99 All valves ENP is only accepted used on stainless steel substrates to reduce friction, in cases

were this problem can not be solved in an optimal manner by other solutions e.g.: material selection, hard facing or thermal spraying. ENP shall not be used in valves for sea water or other corrosive services.

15.12.97 All valves: In case where referenced end to end dimension is different to referenced design code,

the referenced end to end dimension shall be used.


Page: 1108


Text ID DATE VSK. TEXTS 109 20.06.94 All valves: All components not specified in the VDS shall have equivalent to or better

corrosion resistance than the component they are coupled to. Asbestos containing material is not permitted.









110 20.06.94 All valves exept check valves: The stem or other sliding elements and plugs shall have a hardness and

surface finish in order to avoid galling. 116 20.09.99 All Ball/Butterfly: Valve shall be inherently antistatic or fitted with an antistatic device. An

internally screwed stuffing box is not permitted. The gland packing and gland shall be compressed independently of the stem nut such that rotation of the stem shall not impart forces into the gland or gland packing.

154 20.06.94 All butterfly valves:

All butterfly valves shall be suitable for throttling duties as well as for service in full open or closed positions.


Page: 1109


Text ID DATE VSK. TEXTS 413 20.06.94 All > = 2": Handwheels on valves, including gear operators shall be permanently

marked "Open/Closed" with an arrow to indicate direction of rotation. The valves shall be fitted with a gearbox when the following breakaway forces are exceeded: Lever-operated: Max. force 350 N. Max. length of lever 600 mm. (Max. torque 270 Nm). Handwheel-operated: Max. single hand force 200 N. Max. diameter of handwheel 750 mm. (Max. torque 150 Nm).

Gearboxes shall be: · complete with handwheel and position indicator. · totally enclosed and weather-proof, packed with a suitable lubricant and be equipped with one or more easily accessible grease fittings permitting easy packing in situ, and lubrication of rotating shafts penetrating the gear-box. · equipped with adjustable open/close end-stops, where applicable.


418 20.06.94 All valves specified for actuator application: When the valve is specified for actuator application, the following shall

apply: a) The valve shall be supplied without wrench, handwheel or gearbox. The actuator is not part of this specification. b) Rising stem valves shall have plain stem without threads (depending on type of actuator). The valve stem shall be finished to suit actuator type and adaption. The adaption should conform to ISO 5211 or 5210 as relevant unless agreed differently with company. c) Acutator operated API 6D expanding gate valves which are used as double isolation valve shall have a mechanical locking device, for local release only, in order to lock the valve in closed position.


Page: 1110


Text ID DATE VSK. TEXTS 109 20.06.94 All valves: All components not specified in the VDS shall have equivalent to or

better corrosion resistance than the component they ar coupled to. Asbestos containing material is not permitted.









110 20.06.94 All valves exept check valves: The stem or other sliding elements and plugs shall have a hardness and

surface finish in order to avoid galling. 112 20.06.94 Ball and gate valve: The following valves shall be equipped with a drain plug in bottom of

the valve body: · Floating ball valves > = 4" · Wedge gate valves > = 6" · Through conduit gate valves > = 2"

155 15.12.96 All valves > = 2":

If drilled and tapped body connections are made (drain, vent, test, conn. etc.) they shall be fitted with forged plugs of anti blow out design with hexagon heads. The plugs shall be made to ANSI B 16.14 using same basic material as the body. For austentic materials, the plugs shall be coated to prevent galling. For all carbon steel valves, the body plug shall be of duplex material type UNS S31803. Body tappings shall conform to ANSI B16.34 or as specified in the valve standard.


Page: 1111


Text ID DATE VSK. TEXTS 101 20.06.94 Through conduit gate valves: Valves shall be suitable for installation in any position. (with the exception of stem

below horizontal). Bonnet shall be equipped with a grease fitting for lubrication to stem packing area. Seat skirt option (normally not specified for gass service): The valve shall have seat skirts enclosing the bore of the gate assembly when valve is in closed position. This is to minimuze ingress of grease which would enter the pipeline when opening the valve. In this case the valve shall be provided with 2 grease fittings in house for body filler, one fitting in top and one in bottom of house.

109 20.06.94 All valves: All components not specified in the VDS shall have equivalent to or better corrosion

resistance than the component they are coupled to. Asbestos containing material is not permitted.




20.09.99 Assembly drawing of the valve shall be supplied with the bid, and shall at least show: ?? All parts of the valve with material standard and grade, MDS when specified in

the VDS and manufacturers part number. ?? All welds including hard facing and overlay with reference to applicable


20.09.99 All valves with graphite stem packing, desity of graphite to be 1.3 to 1.7 g/cm3. 110 20.06.94 All valves exept check valves: The stem or other sliding elements and plugs shall have a hardness and surface finish in

order to avoid galling. 112 20.06.94 Ball and gate valve: The following valves shall be equipped with a drain plug in bottom of the valve body:

· Floating ball valves > = 4" · Wedge gate valves > = 6" · Through conduit gate valves > = 2"

155 25.11.94 All valves > = 2": If drilled an tapped body connections are made (drain, vent, test conn. etc.) they shall

be fitted with forged plugs of anti blow out design with hexagon heads. The plugs shall be made to ANSI B 16.14 using same basic material as the body. For austentic materials, the plugs shall be coated to prevent galling. For all carbon steel valves, the body plug shall be of duplex material type UNS S31803. Body tappings shall conform to ANSI B 16.34 or as specified in the valve standard.


Page: 1112


Text ID DATE VSK. TEXTS 201 20.06.94 All API 6D and BS 5351 valves: · b) Air Seat Test shall be included.

· c) Backseat hydrostatic test shall be included for gate valves (excluding through conduit double expanding gate valves).

214 20.06.94 All valves: Pressure testing:

· The high pressure closure test shall be included for all valves. (According to API 598 unless equivalent test is included in the valve Code defined in the Valve Data Sheet). · The following valves shall have seat leakage measured through the body cavity: · Double seated trunnion mounted Ball and Gate of through-conduit design with expanding gate or floating seats. Each seat to be tested. The valve should be mounted to allow free release of any bubbles from the valve seat area and so that bubbles are readily observed.

216 20.06.94 For the pressure testing, for the following size ranges: 150 Ib > = 16", 300 Ib > = 14", 600 Ib > = 10", 900 Ib > = 8"

1500 Ib > = 6", 2500 Ib > = 4", higher rating, all: During seat leakage test, external forces that effect seat leakage shall not be applied to valve end.


Page: 1113


Text ID DATE VSK. TEXTS

108 20.06.94 Trunnion mounted double seated ball valves:

The following valve sizes shall have grease fittings in the body for injection to the seat area:

· 6"-8": 1 fitting per seat. · > = 10": 2 fittings per seat. · The grease fittings shall either be of one piece double ball type or two piece double ball with block.

109 20.06.94 All valves: All components not specified in the VDS shall have equivalent to or

better corrosion resistance than the component they are coupled to. Asbestos containing material is not permitted.









20.09.99 For all valves with O-ring or lip-seal: Back-up rings for O-rings or lip-seals

When back-up rings are utilised due to design considerations the material shall be PEEK (polyetheretherketone) or PTFE (polytetrafluorethylene).

110 20.06.94 All valves exept check valves:

The stem or other sliding elements and plugs shall have a hardness and surface finish in order to avoid galling.


Page: 1114

111 20.09.99 All valves of rating >= Class 600 for gas service applying elastomers:

Elastomer materials shall be able to resist rapid pressure reduction in gas service application. Supplier shall provide report verifying that all materials are suitable for gas application at the pressure rating listed in the VDS. Seal groove filling: In applications where rapid pressure reductions are likely to occur in gas containing systems, the degree of groove fill for O-rings and corresponding seal systems shall not be lower than 85% and not more than 90%.

112 20.06.94 Ball and gate valve: The following valves shall be equipped with a drain plug in bottom of the

valve body: · Floating ball valves > = 4" · Wedge gate valves > = 6" · Through conduit gate > = 2"

113 20.06.94 Ball valves >= 4":

Valves shall have a stem lubrication fitting for lubrication of stem. 116 20.09.99 All Ball/Butterfly: Valve shall have inherently antistatic or fitted with an antistatic device.

An internally screwed stuffing box is not permitted. The gland packing and gland shall be compressed independently of the stem nut such that rotation of the stem shall not impart forces into the gland or gland packing.

20.09.99 All valves ENP is only accepted used on stainless steel substrates to reduce friction,

in cases were this problem can not be solved in an optimal manner by other solutions e.g.: material selection, hard facing or thermal spraying. ENP shall not be used in valves for sea water or other corrosive services.

155 25.11.94 All valves > = 2": If drilled and tapped body connection are made (drain, vent, test conn.

etc.). they shall be fitted with forged plugs of anti blow out design with hexagon heads. The plugs shall be made to ANSI B 16.14 using same basic material as the body. For austentic materials, the plugs shall be coated to prevent galling. For all carbon steel valves, the body plug shall be of duplex material type UNS S31803. Body tappings shall conform to ANSI B 16.34 or as specified in the valve standard. In case where referenced end to end dimension is different to referenced design code, the referenced end to end dimension shall be used.

Page: 1115


Text

ID DATE VSK. TEXTS

109 20.06.94 All valves:

All components not specified in the VDS shall have equivalent to or better corrosion resistance than the component they are coupled to. Asbestos containing material is not permitted.




20.09.99 Assembly drawing of the valve shall be supplied with the bid, and shall at least show: ?? All parts of the valve with material standard and grade, MDS when specified in

the VDS and manufacturers part number. ?? All welds including hard facing and overlay with reference to applicable



110 20.06.94 All valves exept check valves:

The stem or other sliding elements and plugs shall have a hardness and surface finish in order to avoid galling.

155 15.12.97 All valves > = 2":

If drilled and tapped body connections are made (drain, vent, test conn. etc.) they shall be fitted with forged plugs of anti blow out design with hexagon heads. The plugs shall be made to ANSI B 16.14 using same basic materials as the body. For austentic materials, the plugs shall be coated to prevent galling. For all carbon steel valves, the body plug shall be of duplex material type UNS S31803. Body tappings shall conform to ANSI B 16.34 or as specified in the valve standard.


Page: 1116


Text ID DATE VSK. TEXTS 600 20.06.94 These valves have low temperature properties for services operating for a

limiting periode of time at the low temperature, e.g. blowdown. Continous cryogenic service would normally require valve with bonnet extension for stem sealing.

15.12.97 If temperature is between -47oC and -101oC for a limiting period of time, e.g. blowdown, the valves shall not be operated in this temperature range.


Page: 1117


Text ID DATE VSK. TEXTS 214 20.06.94 All valves: Pressure testing:

· The high pressure closure test shall be included for all valves. (According to API 598 unless equivalent test in included in the valve Code defined in the Valve Data Sheet). · The following valves shall have seat leakage measured through the body cavity: · Double seated trunnion mounted Ball and Gate of through-conduit design with expanding gate or floating seats. Each seat to be tested. The valve should be mounted to allow free release of any bubbles from the valve seat area and so that bubbles are readily observed.

216 20.06.94 For the pressure testing, for the following size ranges: 150 Ib > = 16", 300 Ib > = 14", 600 Ib > = 10", 900 Ib > = 8"

1500 Ib > = 6", 2500 Ib > = 4", higher rating, all: During seat leakage test, external forces that effect seat leakage shall not be applied to valve end.

220 20.06.94 All valves with pup-pieces: Use of Pup-pieces may limit maximum test pressure. In this case test

pressure must be agreed with company.


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