Value from Beverage & Food Industry Wastes Clancy Presentation UCD... · Process Engineering...
Transcript of Value from Beverage & Food Industry Wastes Clancy Presentation UCD... · Process Engineering...
Value from Beverage & Food Industry Wastes
UCD Institute of Food & Health
Environmental Science Association of Ireland
Food Processing Waste: Maximising Hidden Resources for Sustainable Food Processing
Michael Clancy 8th June 2015
AGENDA
• Intro – FDT Resource Efficiency
• Whiskey Co-Product & Waste Streams
• Improved Treatment of Distillery Co-Products
• PUReOPE
• A Little Water
• Ideal World
• Summary
FDT are a specialist Engineering Consultancy with strong Process Engineering Emphasis, operating in the Irish,
European, African and American markets. We have more than 300 man years of Beverage Industry
Experience in-house.
We help to make our client’s enterprise more competitive by efficient capital spend, optimisation of processes,
improving quality, reducing operational costs and meeting compliance requirements.
PHASE 1:
FDT Caustic Recovery Feasibility (2003)
PHASE 2:
Diageo Caustic Recovery Implementation
Galco Spent Pickle Acid Recovery
Feasibility
PHASE 4:
Galco Continuous Flux Treatment
Implementation
PHASE 5:
FDT Water Recovery Feasibility (2011/12)
FDT CO2 Recovery Feasibility (2011/12)
FDT Resource Efficiency History
Food Waste Opportunity
Nutraceuticals
Composting
Animal Feed
Improved Treatment of Distillery Co-Products
Irish Whiskey Renaissance
2015- Existing, New, Planned Distilleries
Dingle Distillery, Kerry
West Cork Distillers, Cork
Tullamore DEW, Offaly
O’Hara’s Distillery, Carlow
Walsh Whiskey Distillery, Carlow
Glendalough Distillery, Wicklow
Dublin Whiskey Company, Dublin
Teeling Whiskey Company, Dublin
Slane Castle Distillery, Meath
Great Northern Distillery, Louth
Niche Drinks Company, Derry Belfast Distillery Company
Echlinville & Portaferry Distilleries
Irish Fiddler Whiskey, Galway
Irish Distillers, Midleton
Cooley Distillery, Louth
Bushmills Distillery, Antrim
Kilbeggan Distillery, Westmeath
Burren Irish Whiskey, Clare
Nephin Irish Whiskey, Mayo
Connacht Irish Whiskey, Mayo
Duchas Distillery + 3, Cork
Kilmacthomas Distillery
Alltech Distillery, Dublin
Dublin Whiskey Distillery Co, Dublin
Sliabh Liag Distillery, Donegal
Unnamed project, Galway
Blackwater Distillery, Waterford
Kilkenny Whiskey Co, Kilkenny
Drumshambo, Leitrim
Merry’s Drogheda
Renegade Spirits, Waterford
Longueville House, Apple Highbank, Apple
St Patrick’s Distillery, Cork
Co-Product and “Waste” Streams
Energy
Cask Whiskey : Pot Ale
1 : 6.1-6.6
Whiskey : Spent Lees
1 : 1.1-2.1
Whiskey : Draff/ Grains
1: 1.8-3.4
Co-Product and “Waste” Streams
Multiple Considerations
Distillery Profiles Distillery Site activities Per annum
Malt Grain Draff Pot Ale/Stillage
Spent Lees
A
25,000 case
0.1 MLA 0.0 MLA 237 T 968 T 330 T
B
125K case
0.5 MLA 0.0 MLA 1211 T 4840 T 1648 T
C
1.5M case
1.0 MLA 5.0 MLA 7726 T 62721 T 10049 T
D
10.5M case
12.0 MLA 30.0 MLA 60886 T 434405 T 75564 T
Methodology
• Baseline Scenario = Animal Feed
• Impact of Transport Costs
• Look at on-site treatment options
• Calculate Best Option
– Financial
– Environmental
• Waste Hierarchy, Energy, Transport
Pig Population
Pigs Pot ale/y MLA equivalent
1 pig 1 1.7 0.00018
Average farm 845 1469 0.15
Big farm 10000 17381 1.80
Ireland 1425000 2476828 255.88
Capital Costs/m3 Feed - Processing
Specific Energy - Dewatering
Not effective with high DS
Effective with high DS
Pot Ale Conclusion
• <1MLA , on-site dewatering/treatment not practical
• Consider other routes to develop more value from resources and improve business case
Process for Upgrade and Recovery Of Polyphenol Extracts
Polyphenols are a complex group of antioxidant compounds found in the leaves, fruit, roots and bark of many plants.
What are Polyphenols?
Negative effects Positive effects
Haze in beer
Effluent Treatment Plant issues i.e.
high BOD, Antibiotic effect
Antioxidant
o Anti-Inflammatory
o Anti-Thrombotic
o Anti-Carcinogen
o Anti-Ageing
Antiseptic
Antiviral
Antibiotic
Antifungal (plants)
Natural Preservative
Natural Colorant
Examples
Project Description
Why PUReOPE? • Environmental Benefit from Recovery
• BOD ↓, Antimicrobial ↓, Bacteria ↑ • Technology Innovation - Recovery at source sites
rather than from virgin material. Potential for H20 recovery.
• IP around recovery & upgrade process and applications.
• High Value Reuse • Nutraceuticals, Supplements, Functional, Feed
Cosmetics, Other • USD 1,000M Market for Polyphenols by 2020
Follow PUReOPE
• Are you a Source or End-User Company?
• JOIN PUReOPE Group on 2 Degrees • https://www.2degreesnetwork.com/groups/pureope-
group/registration/refs/4bC/ • Twitter: @PUReOPE • Visit www.pureope.com
• +353-1-2960022 Michael Clancy • [email protected] • www.fdt.ie
Water Recovery
EU Max
EU Avg
Ireland
Stress Testing of Payback
Membrane concentrate
Incoming Water Water Treatment Plant ProcessEffluent
Treatment Plant
UF & RO Plant
Water, Water?
WAT
ER
BARLEY YEAST
ENER
GY
RO
DISTILLERY
CO2
Waste Heat
Biogas
IDEAL WORLD
Summary
• Waste = Opportunity • Collaborate to Innovate • Business case should be made up of
multiple elements • Holistic Approach- Waste/Co-product,
Water, Energy, Route to Market? • Think outside your own network • Involve Engineers with practical experience • Challenge- Focus on Green Chemistry • Challenge-Consistency large v small industry
Contact Details
M: +353-87-8264301
P: +353-1-2960022
www.fdt.ie
www.pureope.com
Speaker Background
• Process Engineer c.20 years experience in Beverage, Food, Dairy, Industry
• Involved in Resource Efficiency since 2001 – EPA & SEAI
• ISO 50001 Energy Management Systems Technical Assessor since 2007 – 51 Sites
• Energy Efficient Design Specialist- Irish standard IS399 & Guidelines • Background in Asset Care and Projects • Co-ordinator of PUReOPE – EUR1.6M Cip Eco-Innovation Project • FDT active in Brewery, Distillery & Food Projects in Ireland, and
overseas, with large & small companies
Michael Clancy