Value-Adding Release Systems for Aerospace Manufacture
Transcript of Value-Adding Release Systems for Aerospace Manufacture
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Value-Adding Release Systems
for Aerospace Manufacture
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As a global leader in the technology of mould release
agents, cleaners and sealers, Chem-Trend offers
value-adding solutions that reduce cost and improve
quality and productivity.
We improve your operating efficiency
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Main Products:
• Mould Release
Agents
• Mould Cleaners and
Sealers
Key Applications:
• HR Foam
• Footwear
• Integral Skin
Main Products:
• Semi-Permanent
Release Agents
Key Applications:
• General Rubber
• Rubber to Metal
Bonding
• Belts and Hoses
Main Products:
• Die Lubricants
• Plunger Lubricants
Key Applications:
• High Pressure Die
Casting
• Squeeze Casting
Main Products:
• Semi-Permanent
Release Agents
• Mould Cleaners and
Sealers
Key Applications:
• Advanced Composites
• Fiber-Reinforced
Plastics
Main Products:
• Release Agents
• Plate/Platen/Screen
Sealers and Primers
Key Applications:
• OSB
• MDF
• Particle Board
Main Products:
• Tire Paints
• Bladder Coatings
• Mould Treatments
Key Applications:
• Pneumatic Tire
Manufacturing and
Retreading
Main Products:
• Purge Compounds
• Mould Maintenance
Products
Key Applications:
• Injection Moulding
• Extrusion
• Rotational Moulding
Composites Polyurethane RubberDie Cast
Markets served
Tire Wood CompositeThermoplastics
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Zyvax® – the complete portfolio
• Water-based and solvent-based systems
• Mould cleaners
• Mould preparation primers
• Mould sealers
• Mould release agents- Semi-permanents
• Surface tack enhancer
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Zyvax® ancillary products
Mould cleaners:
• Water-based or solvent-based
• Essential for ensuring contaminant-free mould surface and subsequent bonding of semi-permanent release agents
• Quick and effective cleaning without damage to mould surface
• Can be used to clean parts
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Zyvax® mould preparations
Primers & sealers:
• Water-based or solvent-based
• Help minimise buildup and keep moulds in production longer
• Extend the durability of the semi-permanent release agent
Extend the ROI on your moulds by:
• Restoring older or damaged tooling, without replacement or expensive refurbishment
• Minimising tool imperfections and helping retain vacuum integrity
• Defending tooling from damage and extending tool life
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Zyvax® semi-permanent release agents
• Water-based or solvent-based
• Multiple releases
• Low buildup, less time spent cleaning moulds
• Low transfer to part, easier preparation for
post-moulding painting or bonding
• Variable slip levels available depending on moulding
parameters and process
• Suitable for use with all thermoset resins and pre-pregs
• Suitable for use with TP materials such as PEEK, PPS
and PEI pre-pregs
• Suitable for use with infusion and RTM processes
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Zyvax® surface tack enhancer
• Water-based
• Applied to the mould surface, allows precision “stacking” of
pre-pregs and peel-plies by creating a temporarily tacky
surface
• Helps to facilitate wrinkle-free layout
• Easy control of placement with applicator bottle
• Prevents peel-ply from sliding on released mould surfaces
• Allows accurate pre-preg placement
• Highly visible on mould surface
• Saves time during lay-up process
• Doesn’t interfere with the releasing surface of the mould
• Can be applied specifically where needed
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Zyvax® products for industry requirements
• Mould and part cleaners to deliver fast and efficient
surface preparation
• Primer and sealers to seal surface porosity
and protect expensive mould tooling
• Semi-permanent release systems to ensure reliable
release whatever the resin, process or part complexity
• Surface tackifier to aid accurate placement
of dry pre-pregs
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• Bulk materials for automated process spray
application
• Wipes for greater control and safe
hand application
• Application on metallic or polymeric moulds, hot or
cold
• Surface tackifier to ensure proper fiber placement in
complex shapes
• Zyvax® release system products have a proven track
record within the aerospace industry with a variety of
approvals from major OEMs
Application control meets industry specs
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Zyvax® value-adding solutions
Customer
Value
Application• Application ease
& speed
• Controlled application
• Safe handling
Mould
productivity• Increased time between
mould cleaning cycles
• Less mould maintenance
and repair
Labour time• Multiple releases
• Suitable for automatic
application
• Easy demoulding
Part quality• Fewer surface defects
• Part surface finish control
• Minimal post-finishing
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Serving the aerospace industry
Customer
Relationship
Shop floor
expertise
Co-supplier
cooperation
Joint
development
projects
Global
service
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IndustryTrends
On track to meet aerospace demands
Complex
composites
structures
VOC
reduction
New materials
and processes
Increasing
production &
output demand
Our Innovation Response
Release agents that:• Are water-based
• Improve quality and productivity
• Are user-friendly, quick and easy
to apply
• Are proven to work with both thermoset
and TP pre-pregs
• Deliver reliable performance
• Work on the full range of moulding
processes and mould substrates
• Comply with global regulatory lists
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Global reach
Offices, manufacturing facilities, laboratories and
distribution partners all over the world to serve you
wherever you are.
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The Chem-Trend difference
Value, performance and dependability delivered through insight, focus, hands-on knowledge and strength
• Industry knowledge
• Industry-dedicated R&D and technical support teams
• Singular focus on release agent solutions
• Support on your production floor
• Globally integrated to serve you where you are
• Market leader positioned for continued growth
• Sustainable approach to business
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THANK YOU