Value-Adding Release Systems for Aerospace Manufacture

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1 Value-Adding Release Systems for Aerospace Manufacture

Transcript of Value-Adding Release Systems for Aerospace Manufacture

Page 1: Value-Adding Release Systems for Aerospace Manufacture

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Value-Adding Release Systems

for Aerospace Manufacture

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As a global leader in the technology of mould release

agents, cleaners and sealers, Chem-Trend offers

value-adding solutions that reduce cost and improve

quality and productivity.

We improve your operating efficiency

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Main Products:

• Mould Release

Agents

• Mould Cleaners and

Sealers

Key Applications:

• HR Foam

• Footwear

• Integral Skin

Main Products:

• Semi-Permanent

Release Agents

Key Applications:

• General Rubber

• Rubber to Metal

Bonding

• Belts and Hoses

Main Products:

• Die Lubricants

• Plunger Lubricants

Key Applications:

• High Pressure Die

Casting

• Squeeze Casting

Main Products:

• Semi-Permanent

Release Agents

• Mould Cleaners and

Sealers

Key Applications:

• Advanced Composites

• Fiber-Reinforced

Plastics

Main Products:

• Release Agents

• Plate/Platen/Screen

Sealers and Primers

Key Applications:

• OSB

• MDF

• Particle Board

Main Products:

• Tire Paints

• Bladder Coatings

• Mould Treatments

Key Applications:

• Pneumatic Tire

Manufacturing and

Retreading

Main Products:

• Purge Compounds

• Mould Maintenance

Products

Key Applications:

• Injection Moulding

• Extrusion

• Rotational Moulding

Composites Polyurethane RubberDie Cast

Markets served

Tire Wood CompositeThermoplastics

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Zyvax® – the complete portfolio

• Water-based and solvent-based systems

• Mould cleaners

• Mould preparation primers

• Mould sealers

• Mould release agents- Semi-permanents

• Surface tack enhancer

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Zyvax® ancillary products

Mould cleaners:

• Water-based or solvent-based

• Essential for ensuring contaminant-free mould surface and subsequent bonding of semi-permanent release agents

• Quick and effective cleaning without damage to mould surface

• Can be used to clean parts

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Zyvax® mould preparations

Primers & sealers:

• Water-based or solvent-based

• Help minimise buildup and keep moulds in production longer

• Extend the durability of the semi-permanent release agent

Extend the ROI on your moulds by:

• Restoring older or damaged tooling, without replacement or expensive refurbishment

• Minimising tool imperfections and helping retain vacuum integrity

• Defending tooling from damage and extending tool life

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Zyvax® semi-permanent release agents

• Water-based or solvent-based

• Multiple releases

• Low buildup, less time spent cleaning moulds

• Low transfer to part, easier preparation for

post-moulding painting or bonding

• Variable slip levels available depending on moulding

parameters and process

• Suitable for use with all thermoset resins and pre-pregs

• Suitable for use with TP materials such as PEEK, PPS

and PEI pre-pregs

• Suitable for use with infusion and RTM processes

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Zyvax® surface tack enhancer

• Water-based

• Applied to the mould surface, allows precision “stacking” of

pre-pregs and peel-plies by creating a temporarily tacky

surface

• Helps to facilitate wrinkle-free layout

• Easy control of placement with applicator bottle

• Prevents peel-ply from sliding on released mould surfaces

• Allows accurate pre-preg placement

• Highly visible on mould surface

• Saves time during lay-up process

• Doesn’t interfere with the releasing surface of the mould

• Can be applied specifically where needed

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Zyvax® products for industry requirements

• Mould and part cleaners to deliver fast and efficient

surface preparation

• Primer and sealers to seal surface porosity

and protect expensive mould tooling

• Semi-permanent release systems to ensure reliable

release whatever the resin, process or part complexity

• Surface tackifier to aid accurate placement

of dry pre-pregs

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• Bulk materials for automated process spray

application

• Wipes for greater control and safe

hand application

• Application on metallic or polymeric moulds, hot or

cold

• Surface tackifier to ensure proper fiber placement in

complex shapes

• Zyvax® release system products have a proven track

record within the aerospace industry with a variety of

approvals from major OEMs

Application control meets industry specs

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Zyvax® value-adding solutions

Customer

Value

Application• Application ease

& speed

• Controlled application

• Safe handling

Mould

productivity• Increased time between

mould cleaning cycles

• Less mould maintenance

and repair

Labour time• Multiple releases

• Suitable for automatic

application

• Easy demoulding

Part quality• Fewer surface defects

• Part surface finish control

• Minimal post-finishing

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Serving the aerospace industry

Customer

Relationship

Shop floor

expertise

Co-supplier

cooperation

Joint

development

projects

Global

service

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IndustryTrends

On track to meet aerospace demands

Complex

composites

structures

VOC

reduction

New materials

and processes

Increasing

production &

output demand

Our Innovation Response

Release agents that:• Are water-based

• Improve quality and productivity

• Are user-friendly, quick and easy

to apply

• Are proven to work with both thermoset

and TP pre-pregs

• Deliver reliable performance

• Work on the full range of moulding

processes and mould substrates

• Comply with global regulatory lists

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Global reach

Offices, manufacturing facilities, laboratories and

distribution partners all over the world to serve you

wherever you are.

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The Chem-Trend difference

Value, performance and dependability delivered through insight, focus, hands-on knowledge and strength

• Industry knowledge

• Industry-dedicated R&D and technical support teams

• Singular focus on release agent solutions

• Support on your production floor

• Globally integrated to serve you where you are

• Market leader positioned for continued growth

• Sustainable approach to business

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THANK YOU