Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3...

74
Valmet Concentration Measurement Series 3300 Installation & operating manual K15484 V1.1 EN

Transcript of Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3...

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Valmet Concentration Measurement

Series 3300

Installation &operating manual

K15484 V1.1 EN

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Table of contents

About the device 51.

Description.......................................................51.1.Sensors............................................................51.2.Temperature compensation.............................51.3.Applications......................................................51.4.

Installation 62.

Installation notes..............................................62.1.Dimensions......................................................62.2.Mounting the TCU............................................72.3.Electric connections.........................................82.4.Connecting the sensor...................................102.5.Mounting the sensor.......................................112.6.

Operating 143.

Keypad...........................................................143.1.Measurement display.....................................143.2.Service display...............................................143.3.Menu description............................................153.4.Menu structure...............................................173.5.

System testing & adjustment 184.

System testing after installation.....................184.1.Adjusting for concentration............................194.2.Adjusting for STD conductivity.......................194.3.

Maintenance & troubleshooting 205.

Cleaning the sensor.......................................205.1.Removing & mounting the sluice sensor........205.2.Troubleshooting.............................................215.3.Spare parts.....................................................225.4.Test equipment...............................................225.5.Sensor connection diagram...........................235.6.

Data sheets

Declaration of conformity

Installation & operating manual K15484 V1.1 EN3Concentration TCU series 3300

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Recycling and disposal

When sorted by material, nearly all parts of the device can be recycled.A materials list is delivered with the device. Upon request, the manufac-turer will provide more detailed instructions for recycling and disposal.

Used devices may also be returned to the manufacturer for recycling anddisposal against a separate fee.

The equipment contains no batteries.

4

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1. About the device1.1. DescriptionThe series 3300 Concentration TCU is designed forconcentration measurement based on electrical con-ductivity and temperature using Valmet 4-electrodeconductivity sensors series 4300. It is designed for wallmounting or panel mounting in industrial plant environ-ments.

The TCU has four set-up modes, three for concen-tration and one for conductivities. Each of the four set-up modes has access to individual setting of temperat-ure compensation, output range, alarm, and calibration.The set-up modes are selectable remotely or from thekeypad.

The TCU has two 4–20 mA current outputs, a dis-play, and a keypad. The line-powered version has tworelays for alarms. HART protocol for field devicetransmitters is always included. For the full specifica-tions, please refer to 915.19 HART Field Device Spe-cification for series 3000.

TCU versions, type no.

Line poweredLooppowered

3317H3307HWall mounted

3318H3308HPanel mounted

1.2. SensorsAll sensors are based on the 4-electrode principle ac-cording to which the current and the voltage aremeasured across separate electrodes. That eliminatesthe errors from the polarization effect that is generallya problem at high conductivities.

The value of the cell constant is stored in the sensor.This makes all sensors interchangeable without sacrifi-cing accuracy and without the need for recalibration orre-entering the cell constant when exchanging thesensor. A large selection of sensor types is available,meeting the needs for almost any application.

1.3. Temperature compensationIn an electrolyte, all ions present will contribute to theconductivity. Different ions will contribute with differentamounts and the amounts will vary with temperature.When the conductivity is used for the calculation of achemical concentration, it is necessary to calculatewhat the conductivity would be at a fixed temperature(the conductivity is temperature compensated). Thisconductivity is calculated from measured conductivityand temperature. As different ions have different tem-perature dependences, the temperature compensationis to be selected to fit the actual application. The tem-perature is measured with a Pt-1000 resistor in thesensor.

1.4. ApplicationsThe type 3300 Concentration TCU is designed for ap-plications in the chemical industry, mainly strong acids,but bases and salts are also covered.

The values to do the signal conditioning for eachapplication are stored under a recipe No. The valuescontrol the measuring range, the temperature compens-ation, the linearization, the expansion, and the conver-sion to engineering units.

For concentration recipes, see Technical Specifica-tion.

Installation & operating manual K15484 V1.1 EN5Concentration TCU series 3300

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2. Installation2.1. Installation notesImportant issues when planning TCU installation:• Whether mounted on a wall, in a panel or onto a

piping or cable tray, the place should be free of vi-brations and mechanically shocks should not occur.

• Protect the instrument from process electrolyte andfrom downpour. If necessary use a Protection Shield.

• Protect the instrument from excessively high or lowtemperatures and from direct sunlight.

• Be aware of the sensor requirements for liquorvolume around the sensor tip.

• Mount the sensor at a place where it is protectedfrom mechanical impact and can be accessed andextracted from the process for service. Make surethat the process liquor is properly grounded via theprocess piping.

• Minimize the length of sensor cable as much aspossible.

• Protect the sensor cable from mechanical impact,excessive high or low temperatures, and processelectrolyte.

• Make sure that there is no potential differencebetween sensor and TCU! If TCU is mounted on acable tray, the cable tree should be electrically con-nected to the process piping. Make sure there is nopotential difference between the mounting place ofthe TCU case and the sensor. Look out for groundloop currents that can cause a fluctuating or faultyreading. Also look out for a potential differencebetween the protective ground and the process pip-ing and/or the mounting place of the TCU.

• A special situation arises where the process pipingis made by isolating material, such as PTFE linedsteel piping, PVC or PP piping, giving no groundconnection of the process electrolyte. If the sensoris of the type where no metal structure is in electricalcontact with the process electrolyte giving agrounding of the process electrolyte that way, it isnecessary to establish a grounding electrode in theprocess electrolyte, which must be connected to themetal structure of the sensor or to the housing of theTCU.

2.2. Dimensions

OKesc

144Ø5.2

11614

4

153

107

26.55

Fig. 1. Installation dimensions, in millimeters.

Installation & operating manual K15484 V1.1 EN6Concentration TCU series 3300

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2.3. Mounting the TCUWall mounting (Fig. 2):• Drill holes to the wall for mounting screws, see Fig.

1 for the dimensions.• To access the sensor connectors, open the lid and

dismount the corner screws (4 pcs).

Panel mounting (Fig. 2 & 3):• Make a cut-out to the panel, size 138×138 mm (5.34"

× 5.34").• Remove the four screws at the rear of the TCU to

access the sensor connectors.

Pipe mounting (Fig. 4):• Pipe mounting kits 4902:

a - for pipes diam. 25–38 mmb - for pipes diam. 35–52 mmc - for pipes diam. 50–73 mmc - for pipes diam. 72–94 mme - for pipes diam. 82–114 mm

• Attach the mounting plate to the pipe with straps andmount the TCU to the plate.

• The TCU bottom part can be turned 90° for mountingon a horizontal tube.

• To access the sensor connectors, open the lid anddismount the corner screws (4 pcs).

OK

esc

Conductivity3100

Fig. 2. Wall mounting.

107

26.55

Fig. 3. Panel mounting.

OK

esc

Conductivity3100

Fig. 4. Pipe mounting.

Installation & operating manual K15484 V1.1 EN7Concentration TCU series 3300

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2.4. Electric connections

J3

J2

1 2 3 4 5 6 7

Outputs ControlmA1 mA2+ - + +A 0 +B

-

J1

1110

98

76

54

3S

enso

r2

1

mA1 mA2

+ - + + - +-A Com B

+-

Power supplyNo. 1

16 - 30 V DC

+-

Power supplyNo. 3

12 - 30 V DC

+-

Power supplyNo. 2

6 - 30 V DCOptional

Optional

SASB

Input load 4.4K SAOffOnOffOn

SBOffOffOnOn

Set-up 1Set-up 2Set-up 3Set-up 4

Switches S and S controlthe selection of the set-up:

A B

Fig. 5. Loop powered version.

Installation & operating manual K15484 V1.1 EN8Concentration TCU series 3300

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L N

J2

J3

U7

J4

J1J5

1 2 3 4 5+ +- -

6 7 8 9 10 11

Alarms230V

Outputs Control1 2 mA1 mA2 +A +B0

1110

98

76

54

3S

enso

r2

1

Supply voltage input85-265 V AC

LN

===

LiveNeutralGround (housing)

The equipment is constructed for permanentinstallation and must be grounded for safetyreasons. A power switch must be availableclose to the equipment.

Fuse size RM51A slow blow

J2

mA

2+C

omm

Com

mm

A1+

1 2 +A 0 +B

Alarm contactsshown in

modeunpowered

+ ++ - - -+

mA1 and mA2 are active outputs.Max. output voltage: 16V@20mA.

Alarms Output Control

SAOffOnOffOn

SBOffOffOnOn

Set-up 1Set-up 2Set-up 3Set-up 4

The switches Sand S control the

selection of the set-up

AB

+-

Power supply

12 - 30 V DC

Optional

SASB

Input load 4.4K

Fig. 6. Line powered version.

Installation & operating manual K15484 V1.1 EN9Concentration TCU series 3300

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2.5. Connecting the sensor1. First release the union (Fig. 7 A) and separate the

units (B).2. Screw in the cable joint (C).3. Reassemble the units and tighten them together

until the packing is tight.4. To disconnect the sensor plug, release the union

and separate the units before screwing out thecable screw joint.

NOTE: The cable gland must be tightened carefully tofulfill EMC requirements.

L N

J2

J3

U7

J4

J1J5

1 2 3 4 5+ +- -

6 7 8 9 10 11

Alarms230V

Outputs Control1 2 mA1 mA2 +A +B0

1110

98

76

54

3S

enso

r21

Sensor

A

B

C

Fig. 7. Sensor cable.

Installation & operating manual K15484 V1.1 EN10Concentration TCU series 3300

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2.6. Mounting the sensorThe sensor should be mounted at a place where therewill be no occurrence of air pockets or bubbles. SeeFig. 8.

The best installation is obtained across a pump (a)or in an upstream pipe (b, e).

If the sensor is mounted in a downstream pipe themounting point shall be moved away from locationswhere an air funnel may be created (c, d), otherwise itmay be necessary to insert a flow damper just after themeasuring point (f, g).

If a continuous TCU reading is wanted even in casethe pipe runs empty, an installation like (h) can be used.The sensor is mounted at the under side of the horizont-al pipe in a cone, to let air bubbles pass without disturb-ing the TCU.

Sensor (i) is used to for concentration control in aloop. The dosing is injected before the sensor, prefer-ably with a pump between the dosage and the sensorto provide for mixing before the TCU. The sensor ismounted on the pressure side of pump to minimize in-fluence from air bubbles.

It is recommended to install valves so that the sensorcan be removed for service without a shutdown of theprocess.

d

a

cb

gf

e

Return

i

h

Fig. 8. Possible mounting locations for sensor.

Installation & operating manual K15484 V1.1 EN11Concentration TCU series 3300

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Unsuitable locations (Fig. 9)• Sensor (a) is mounted in a tank where it is intended

to control dosing via a pump. If the agitation in thetank stops, the control loop is opened, and thedosage control will fail. Control loop will also fail ifthe liquor level falls below the sensor measuringhead.

• Sensor (b) is mounted in a horizontal pipe. If the flowis too low or in case of no flow, air bubbles may oc-cur or the pipe may not be filled. Consequently, thesensor will be measuring partially in air, giving afaulty reading.

• Sensor (c) is installed where bubbles may occur dueto local boiling caused by the vacuum created bythe liquor in the long downstream pipe.

• Sensor (d) is installed in a downstream pipe closeto an open ending. The pipe will never be filled andthe sensor will give a faulty reading.

• Sensor (e) is installed in the suction side of a pumpwhere the pressure is low while the pump is running.Consequently, air bubbles may be formed causinga faulty reading.

Return

ab

e

cd

Fig. 9. Wrong mounting.

Installation & operating manual K15484 V1.1 EN12Concentration TCU series 3300

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Typical mounting of 4338 & 4339 sensors

4338

8172 8811

TeeDN50/DN25

165

4338

8834 8823

1 / "1 2

1 / "1 2

165

4338

8833

8822

Tee1 / "1 4

165

4338

81728811

TeeDN50/DN25

165

Fig. 10. Typical sensor mounting.

Installation & operating manual K15484 V1.1 EN13Concentration TCU series 3300

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3. Operating3.1. Keypad• OK: Switching from measurement display to menu

display; accepting a menu selection or value.• Esc: Returning from menu or submenu.• Up / down arrows: Navigating up and down in the

menu. Changing value when entering text or numer-ical values.

• Left / right arrows: Navigating in a menu line to aposition for modification.

• Valmet: Selects the measurement display or servicedisplay.

Fig. 1. Keypad.

3.2. Measurement display• Line 1: Active set-up and Set-up type• Line 2: Recipe type• Line 3: Alarm status• Line 4: Process value• Line 5: - -• Line 8: Liquor temperature

Fig. 2. Measurement display.

3.3. Service display• Line 1: TCU serial number and active set-up• Line 2: Software version• Line 3: Process value• Line 4: Measured conductivity, uncompensated• Line 5: Pt1000 value and liquor temperature• Line 6: Cell constant and cell constant mode• Line 7: Current channel value and range• Line 8: Voltage channel value and range

Fig. 3. Service display.

Installation & operating manual K15484 V1.1 EN14Concentration TCU series 3300

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3.4. Menu descriptionMenu display is shown in Fig. 4 below. Each menu isdescribed in this section.

Fig. 4. Menu display.

System menuSelections in System menu are valid for all set-ups.• Set-up select: Selects between Set-up 1, Set-up 2,

Set-up 3, Set-up 4 and External. Each set-up holdsan individual set of values and selections.Set-up 1…3 are assigned to Concentration, set-up4 is assigned to standard conductivity. External set-up selection is controlled from the digital inputs (seesection "Electric connection"). Set-up selection canalso be controlled with HART.

• Temperature adjust: Correct the reading of meas-ured liquor temperature by pressing <UP> an<DOWN> keys. Adjustment range ±1°C.

• Contrast adjust: Correct the display contrast bypressing <UP> and <DOWN> keys.

• Language: Select TCU language from the list.• Conductivity unit: Select between S/cm and S/m.• Temperature unit: Select between °C and °F.• Backlight: Selects between Off and On. When set

Off, the backlight will be on for 20 seconds after eachkey pressed, and for 30 seconds after power-on.A loop-powered TCU has no backlight.

• Run mode: Selects between 1 second update orFast update. Controls how often a measurement ismade. In Fast update the TCU samples the sensoras fast as possible. The sampling rate will be in-creased from 3 to 4 samples per second when“Manual cell constant” is used.

• HART mode: Selects between Read/write, Readonly, and Off.

• HART version: Selects between HART version 6and HART version 5. This affects the response fromcommand 0 and 15.

• Poll address: Used from HART. Initial set to 0.• Passwords set: Sets the passwords for each sub-

menu in the main menu: System, Adjustments,Temperature Comp., mA Output and Alarm. Eachpassword is a 4-digit number. A password of 0000gives free access. This is factory default.If the password is forgotten press <LEFT> and <UP>at the same time. This will clear the password. Ifpassword is used on one or more menu points theSystem menu shall also be protected to protect thepassword.

• Damping settings: Allows the user to filter the in-coming measurement signal. The damping value(seconds) sets the filtering period; if damping valueis set to zero, "Damping disabled" is active.

Installation & operating manual K15484 V1.1 EN15Concentration TCU series 3300

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Adjustment menuSelections in adjustment menu are valid only for actualset-up.• Adjust low / high: Only implemented in Concentra-

tion set-up.• Cell constant mode: Selects between Automatic

and Manual mode.In Automatic mode the cell constant is read from thesensor, in Manual mode a fixed value is used. Whenthe mode is changed from Automatic to Manual theAutomatic value is transferred to the Manual value.Manual cell constant can be used to reduce thesampling period in Fast mode or to make an individu-al adjustment. However, the automatic setting of cellconstant is lost when the sensor is exchanged.

• Cell constant value: Here a manual cell constantvalue can be entered. Most sensors have a valuebetween 0.17 to 0.24 depending on sensor type andthe individual sensor.Conductivity reading is proportional to the cell con-stant value.

ApplicationOnly implemented in Concentration set-up. Settings inApplication menu are valid only for actual set-up.• Recipe: Select here between available recipes.• Unit 1 / 2: The text for the two text strings following

the big PV value can be changed.• Recipe text: The text in line 2 can be changed.• Restore setup: The actual setup is restored to

factory defaults.

Temperature CompensationOnly implemented in Conductivity set-up. Settings inTemperature Comp. menu are valid only for actual set-up. It is also possible to restore all values for actualset-up to factory defaults.

mA OutputSelections in mA output menu are valid only for actualset-up.• Output select: Alternatives are Off, Process value,

PV 0-x-infinite (only in conductivity menu), Conduct-ivity without temperature compensation, Temperat-ure, Scaling.

• Low / High limit: Set the 4 mA value and the 20 mAvalue for the selected variable.For selection Off the high limit sets a fixed outputcurrent with 0 as 4 mA and 100 as 20 mA. Low limitis not used.PV 0-x-infinite compresses the output current asshown in Fig. 5. Low limit is not used.

AlarmNot implemented in loop-powered versions. Selectionsin Alarm menu are valid only for actual set-up.• Alarm select: Alternatives are Off, Process value,

Conductivity without temperature compensation,Temperature.

• Alarm type: Maximum NO, Maximum NC, MinimumNO or Minimum NC.NO: Relay contact open during non-alarm, closedduring alarm. NC: Relay contact closed during non-alarm, open during alarm.Relay coil is powered when contact is closed. Hys-teresis: 1% of value, 0.5° for temperature.

• Alarm limit.• Alarm display flash: Valid for all set-up modes with

line-powered TCU. Selects between Off and On Ifset to On an alarm condition will make the backlightflash.

AutocleanNot implemented in loop-powered versions. Selectionsin Autoclean menu are valid for all set-up modes.

The Autoclean function controls the wash sequenceof Autoclean Sensor type 4397. Alarm relay is used foractivating the flushing, The normal setting of Alarm 1is ignored.

mA output 1 is frozen during the flushing and theholding time.

Fig. 5. Output current compression.

Installation & operating manual K15484 V1.1 EN16Concentration TCU series 3300

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3.5. Menu structure

Application

Recipe

Unit 1

Unit 2

Recipe text

Restoresetup

Autoclean

Mode select

Flushingtime

Holdingtime

Measuringtime

System

Set-up select

Temperatureadjust

Contrastadjust

Backlight

Runmode

Language

Conductivityunit

Temperatureunit

HART mode

HART version

Poll address

Passwordsset

Dampingsettings

Adjustments

Adjust low

Adjust high

Cell constantmode

Cell constantvalue

mA output

Output1 select

Low limit 1

High limit 1

Output2 select

Low limit 2

High limit 2

Alarms

Alarm1 select

Alarm1 type

Alarm1 limit

Alarm2 select

Alarm2 type

Alarm2 limit

Alarm displayflash

Set-up 1, 2, 3

Temperaturecomp.

Adjustments

Cell constantmode

Cell constantvalue

Set-up 4

Fig. 6. Menu structure.

Installation & operating manual K15484 V1.1 EN17Concentration TCU series 3300

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4. System testing & adjustment4.1. System testing after installationFrom factory the TCU system has been set up accord-ing to the specifications of the purchase order and thesensor has been adjusted in the relevant liquid.

The TCU determines the concentration based onconductivity and temperature. Deviations from accuratelaboratory analyses of the liquor may occur for variousreasons, like for instance liquor composition and install-ation.

After installation, it is recommended to do a test bycomparing TCU readings with laboratory results. Werecommend using at least 10 readings taken overseveral days. Those readings must cover the concen-tration range of the TCU as far as possible.

Plot the readings in an X-Y diagram to show howwell they correlate, whether the sensitivity is correct,and whether there is any offset. When evaluating theresults, the standard deviation of the laboratory testsmust be considered. If the correlation between laborat-ory and TCU is low, check the installation, and observeespecially the possibility of air bubbles and check if thesensor tip is constantly surrounded by liquid. It mayalso be helpful to check the working procedure in thelaboratory. If the correlation is satisfying but there is aslope error and/or an offset error, the calibration linecan be changed.

Example: G.O.S. 19661 20–40 % NaOH

Lab. valueTCUTimeDate

26.324.009:15021004

26.925.112:00021004

28.927.714:30021004

34.734.109:30021005

32.130.911:00021005

30.029.013:30021005

31.029.215:30021005

29.5 disregarded24.009:00021006

33.632.311:30021006

32.531.514:00021006

20% 30% 40%

30%

40%

TCU

Lab. results

Fig. 1. TCU vs. laboratory plot.

Installation & operating manual K15484 V1.1 EN18Concentration TCU series 3300

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4.2. Adjusting for concentrationCalibration is the procedure of entering new endpointsfor the low and high end of the basic TCU range. Thisis done from the menu points Adjust lo and Adjust hi.If no calibration has ever been done since the applica-tion was selected, the Adjust lo will have a value equalto the low endpoint, and the Adjust hi a value equal tothe high endpoint, of the basic TCU range. Selectingan application, or reselecting the actual application, willoverwrite any adjustments with the default values.

To perform an adjustment, proceed as follows:• Grab samples from the process stream and read

simultaneous display readings of the TCU.• Analyze the sample in the laboratory to get chemical

values.• Read the actual values of Adjust lo and Adjust hi.• Plot the laboratory values (y) versus the TCU read-

ings (x).• Calculate the linear regression line.• Calculate (or read from the graph) the estimated

laboratory values corresponding to the actual valueof Adjust lo and Adjust hi.

• Go to the menu point Adjust lo and Adjust hi andenter the estimated values.

Lab.values

TCUreading

Regression line

Adjusting hiAdjusting lo

Adjustinghi

Adjustinglo

Old values

Newvalues

Example: Application 194.61 (20–40 % NaOH). Sinceno adjustment has previously been done, actual valueof Adjust lo was found to be 20, and actual value ofAdjust hi was found to be 40. Assume the followingdata are collected:

Lab. value (y)TCU reading (x)

26.3 g/L24.0 g/L

28.9 g/L27.7 g/L

32.1 g/L30.9 g/L

31.0 g/L29.2 g/L

33.6 g/L32.3 g/L

The linear regression gives the equation: y = 0.88492× 4.87653.By entering 20 resp. 40 for x in the formula, the follow-ing low-end and high-end values are obtained:Adjusting lo (x=20) 22.575Adjusting hi (x=40) 40.273

4.3. Adjusting for STD conductivityWhen the TCU is set up for STD conductivity it can beadjusted by using Cell Constant in manual mode. Theconductivity reading will be proportional with the CellConstant value. The factory cell constant will be re-stored when Cell constant mode is set to automatic.

Installation & operating manual K15484 V1.1 EN19Concentration TCU series 3300

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5. Maintenance & troubleshooting5.1. Cleaning the sensorCleaning may be necessary if deposits have built upto an extent that affects the cell constant of the elec-trode part.

When cleaning the sensor do not use hard materialto scrape or grind. Use a soft brush or cloth and asuitable cleaning remedy depending on the nature ofthe deposits. Be careful not to damage the electrodesas this might affect the accuracy of the sensor.

Chemical cleaning can be applied by using any re-agent that will not affect the sensor material. Sulphamicacid (NH2SO3H) is recommended. Use 250 g in 1 litreof water. Heat the water to ease dissolving. The solutioncan be used cold or warm.

Commercially available cleaning chemicals maycontain corrosion inhibitors, which can create an elec-trical isolating layer on the electrodes. This will resultin a high scaling signal after cleaning and a degradedperformance of the sensor.

List of usable cleaning acids for sensors. Insert formax. 2h at 30°C~ 86°F• Acetic acid CH3 COOH• Citric acid C3H4 (OH) (COOH)3

• Formic acid HCOOH• Lactic acid C3H4 (OH) COOH• Nitric acid HNO3

• Oxalic acid (COOH)2, max. 40% w/w• Phosphoric acid H3PO4

• Sulphamic acid NH2SO3H• Sulphuric acid H2SO4, max. 30% w/w• Tartaric acid C2H2 (OH)2 (COOH)2

WARNING: Do not use Hydrochloric acid (HCl) or Hydro-fluoric acid (HF)!

5.2. Removing & mounting the sluice sensorRemoving (Fig. 1)Maximum pressure when removing: 5 bar.1. Unscrew the nut while holding back the sensor to

avoid a violent push-out.2. Let the sensor move out under control until the

stop.3. Close the ball valve.4. Unscrew the sensor from the sluice chamber.

L

Sensor type L(mm)4216 2484223 2284226 338

1.

2.

3.

4.

Fig. 1. Removing the sluice sensor.

Installation & operating manual K15484 V1.1 EN20Concentration TCU series 3300

Page 21: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

Mounting (Fig. 2)1. Check the O-ring for damage before remounting

the sensor.2. Open the ball valve.3. Insert the sensor and tighten the 1" nut.

1.

2.

3.

O-ring

Fig. 2. Mounting the sluice sensor.

5.3. Troubleshooting• Locate the problem to the monitor, the sensor,

sensor installation or to the electrical connections.If possible shift to another sensor or use a test probeto check the TCU.

• If the temperature reading is very wrong: CheckPt1000 in sensor for short circuit or interruption Thecheck can be done by resistance measurement fromthe sensor connector.

• Temperature reading partly wrong: This error mayarise from a poor thermal contact of the Pt1000element to the sensor structure. The thermal contactcan be checked by measuring the response time fora temperature change. Another source of error maybe the installation. The steel part of the sensor withthe reduced diameter is to be fully inserted in theprocess liquor flow.

• Conductivity/process value far out of range: Checkthe sensor cable for damage and check the sensorcable connection in the monitor for broken wires.

• Is the sensor tip surrounded with process liquor• Check the measuring section of the sensor for scal-

ing deposits and for electrode damages.• No reading in display: Check line voltage, fuses and

check that the connectors are in place.• Setting of the temperature compensation• Setting of analog output and accordance to setting

of analog input of DCS• Make a record of set-up info (Appendix A)

If help is required from factory please make a recordof the measurement display and the service display.This can be done with photos. Use backlight if possibleor illuminate the display from up or down in a 45° angleto avoid reflections (Fig. 3). Do not use flash.

Lamp

Camera

Fig. 3. Taking a photo of TCU displays.

Installation & operating manual K15484 V1.1 EN21Concentration TCU series 3300

Page 22: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

5.4. Spare partsThe TCU contains no wearing components.

Since the sensor is the most exposed part, havingspare sensors is recommended.Spare packings are recommended for the sensors:• For type 4221 and 4226 sensors:

15852 – Packing ring (4 pcs for each sensor)51393 – O-ring (3 pcs for each sensor)51338 – O-ring 44.2 x 3.0 for sluice sensor

• For type 4336–4339 sensors:160.91 – PTFE gasket with O-ring

• For type 4221–4225 sensors:156.55 – Gasket

5.5. Test equipmentTest probe, type 19041.• Pos. 1: Simulated temperature 90.1°C• Pos. 2: Simulated temperature 25°C

Pos. 1/2

Fig. 4. Test probe.

Fig. 5. Packing system, 4216 sensors.

Fig. 6. Packing system, 4223 and 4226 sensors.

Installation & operating manual K15484 V1.1 EN22Concentration TCU series 3300

Page 23: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

5.6. Sensor connection diagram

Cable

1

11

Pt 1000Rcc

CommonRccsense

Rcc Commonsense

Pt1000 Pt1000senseGNDI1 U1 U2 I2

I1 U1 GND U2 I2

Rx

Rx Simulatedconductivity

10 Ohm1001 k10 k100 k1 M

OhmOhm

OhmOhm

Ohm

20 mS/cm2 mS/cm200 µS/cm20 µS/cm2 µS/cm0.2 µS/cm

Test probe

I1

U1

U2

GND

I2

Sensor types 4141, 4147, 4151, 4181Sensor types 4221, 4223, 4338, 4339

Sensor types 4224, 4226, 4336, 4337

Pink/gray Common sense

Green Pt1000 senseYellow Pt1000Gray Rcc sensePink RccBlue I2Red U2Black GroundWhite U1Brown I1

Red/Blue Common

Rt

Rcc

1100 for26°C temp.Reading

2k for CC = 0.2

Fig. 7. Sensor connection diagram and test probe.

Installation & operating manual K15484 V1.1 EN23Concentration TCU series 3300

Page 24: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

3300

• Designedforindustrialenvironments• Uniquecorrosionresistantsensors• Easytouse• 22pre-programmedrecipesforstrongacid/lye• Displayofconcentrationandtemperature• Easysensorinstallationforallpipesizes• Nomaintenance• Longlifetime

Accurate direct in-line measurementTheConcentrationMeasurementisprovidedwithintelligenttechnologycalculatingtheconcentrationofstrongacidorlye.Itcalculatestheconcentrationoftheprocessliquorbasedon4-electrodeconductivitymeasurementcombinedwithtemperaturemeasure-ment. TheConcentrationMeasurementhasselectablepre-programmedrecipesandisreadyforuseuponinstallation.

Valmet ConcentrationMeasurement

HCl H2SO4 NaOHSO3

NaCl

HNO3 H3PO4

SO2

HFppm

Page 25: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

Valmet Concentration Measurement

Concentration determinationTheConcentrationMeasurementisprovidedwithselectablerecipesfortherangespecificationslistednextpage.Therecipescalculatetheconcentrationfromtherelationshipofconductivityversusconcen-trationandtemperature. Aone-pointortwo-pointcalibrationfacilityisavailabletoeliminatetheeffectontheconductivity-concentrationrelationshipfromanyforeignchemicalscontainedintheliquor.Howeverundernormalcir-cumstancescalibrationbeforeuseisnotneeded.Theanalogueoutputcanbesetuptodisplayexpandedrange.

Conductivity of NaOH at various temperatures.Concentration measurement cannot be used in the shadow area.

The sensors

In-line4-electrodeconductivitysensorswithPt1000temperatureelement.Corrosion-resistantmaterialsavailable:PTFEandplatinum(HFandSO3)PTFEandtantalum(strongacids)PTFEandAISI316steel(lye)

4-electrode sensor with external electrodes

4-electrode sensor with internal electrodes

Thesensorsperformmeasurementsofhighaccuracyandrequireminimummaintenanceduetointegratedautomaticscalingcompensation. Formeasurementinpureliquids,sensorswithinternalelectrodesandasmallmeasuringvolume(60ml)areavailable. Forslurryliquids,sensorswithexternalelectrodesareavailableinahydrodynamicself-cleaningcon-struction,measuringwithinavolumecorrespondingtoaradiusof75mm(3inches). Thesensorsareeasytoinstallduetothewideselectionofadaptors.ThecableconnectionpartsofthesensorsaremadeofAISI316steelinaruggedandwatertightconstruction(IP67).

Page 26: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

Sensors examples for strong acidmeasurements

Flow-throughsensortypewithinternalelectrodes,formountinginnarrowpipes

Sensorwithexternalelectrodes,suitableforslurryliquids.

The portable versionThePortableConductivityMeasurementismicro-processorbased,withrechargeablebattery,usingthe4-electrodeprincipleandisdesignedforconductiv-itymeasurementrangingfromultrapurewatertoconcentratedacids,bases,andpulpliquors.

Conductivity/Concentration/TemperatureTheConcentrationMeasurementmeasurestheconductivityaswellasthetemperatureandcalculatesthecorrecttemperaturecompensationfactor.

TheConcentrationMeasurementdirectlyconvertsthosedatatoactualconcentration,whichwillbedisplayeding/lor%,andwhichisavailableasoutputforPLCorDCSdisplayaswell. Beyondthepre-programmed22standardrecipes,otherrecipesforyourspecificsolutionsmaybeavail-able.

• Designedforuseinthefieldsaswellaslaboratories

• Data-loggeravailable• Referenceforcertificationoffieldinstruments• Sturdycarryingcase• Usingsamepartsasinthestandardindustrial

analyzer

Page 27: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

Standard recipes

Recipe(GOS) Measuring ElectrodeNo. Solution range Temperature Typical accuracy material

196.03 HCl 0-15% 10-80°C 0-15% ±0.3HCl Ta194.59/2 HCl 25-40% 0-60°C 25-40% ±0.5HCl Ta194.60 HCl 30-36% 15-45°C 30-36% ±0.2%HCl Ta194.56 HF 99.7-100% 0-50°C Pt196.62 HNO3 0-20% 0-90°C 5-20% ±0.8HNO3 Ta194.51/3 HNO3 50-75% 0-65°C 50-65% ±0.5HNO3 Ta194.70 P2O5 45-60% 20-80°C 20-80°C ±0.2% Ta196.42 H2SO4 0-10% 0-100°C 0-10% ±0.3H2SO4 Ta196.43/3 H2SO4 0-20% 20-40°C Spec. Ta194.31 H2SO4 50-80% 25-60°C 30-60°C ±1%H2SO4 Ta194.28 H2SO4 72-82% 20-70°C 72-80% ±0.5%H2SO4 Ta194.10 H2SO4 92-100% 20-70°C 30-70°C ±0.35%H2SO4 Ta194.06 H2SO4 93-100% 20-110°C 94-100% ±0.15%H2SO4 Ta196.59 H2SO4 0-230g/l 0-100°C Ta194.25 SO3(oleum) 18-34% 20-80°C 18-34% ±0.5%SO3 Pt194.26 SO3(oleum) 55-70% 25-80°C 60-70% ±0.5%SO3 Pt196.58 NaOH 0-10% 0-100°C 5-100°C ±0.17%NaOH 316194.61 NaOH 20-40% 20-50°C 25-40°C ±0.7%NaOH 316194.62 NaOH 45-55% 40-75°C 45-55% ±0.7%NaOH *316196.56 NaCl 0-10% -5+100°C 316196.60 SO2 0-25g/l 0-50°C 0-20g/l±1.3g/lSO2 316194.56/2 H2OinHF 0-3000ppm 0-50°C Pt

Manyotherrecipesarepossible.Contactusaboutyourspecificrequirements.*NaOHabove50%60°C:UseTaelectrodes

Page 28: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

SpecificationsConcentration ranges: 22preprogrammedrecipesConductivity ranges: 20μS/cmto2000mS/cmTemperature compensated for:STDsalt,weaklye, acids,andOFFOutput: Twocurrentoutputs4-20mAfor concentration,conductivityortemperatureTemperature measurement: –40to+250°CDisplay: LCDSensor connection: Series4000sensorswith11-pole stripconnectorandMF20cableadaptorLocal or remote measuring range selection: Two concentrationandtwoconductivityset-upmodes.Control voltage: 12–30VDCHART®communicationasastandard

EnclosureMaterial: Castaluminium,PEcoatedProtection: IP67Dimensions: 144x144x107mmMounting: Panel,wallorpipeAmbient temp.: From-10to+60°CStorage temp.: From–20to+70°CWeight: 2.3kg

Wall mounting Type3307H Type3317H Panel mounting Type3308H Type3318H Power supply Looppowered Linepowered 18–30VDC 85–265VAC, onmA1 6VA Alarm Noalarm Tworelays 250VAC,8A Display Non- Illuminated illuminated

Dimensions in mm

Mounting optionsWall Panel

Pipe

Pipe mounting kits Type Forpipe No. dimension 4902 a 25-38mm b 35-52mm c 50-73mm d 72-94mm e 82-114mm

Page 29: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

©ValmetCorpo

ratio

n,BR81435_

EN_0106/2015.

For more information, contact your local Valmet office. www.valmet.comSpecificationsinthisdocumentaresubjecttochangewithoutnotice.ProductnamesinthispublicationarealltrademarksofValmetCorporation.

World wide support for Valmet Concentration Measurements

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For more information, contact your local Valmet office. www.valmet.com Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.©

Val

met

Cor

pora

tion,

D08

670

V1.

0 EN

11/

2016

Dimensions in mm

Sanitary closed type

Sanitary Sensor 4111

4-electrode conductivity sensor with internal electrodes. Used with conductivity TCU series 3100 and 3300.

Technical data

Materials PVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L).

Flange and cable connection: steel W 1.4404 (AISI 316L)

Pressure 10 bar at 130 °C

Cell constant 1.0 ± 0.5 % (electrically adjusted)

Reproduceability ±3 %

Linearity From 200 000 to 20 μS/cm ± 3.8 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 16 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole D-connector with MF20 cable adapter

Weight 1.0 kg

46 153

236.4

2 10 5±2

8172

8170

ø64

ø24

ø24

20°M

ax. 5

0M

in. 3

4

Mounting• Mounting with 2” ISO 2852 clamp (not included)

in a short Tee with a welding nipple.• No air bubbles or sedimentation at the installation

point.• Do not mount on the top side of a horizontal pipe.• Position the flow opening parallel to the direction

of the flow.

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For more information, contact your local Valmet office. www.valmet.com Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.©

Val

met

Cor

pora

tion,

D07

713

V1.

1 EN

06/

2016

Sanitary open type

Sanitary Sensor 4113

4-electrode conductivity sensor with external electrodes. Surface roughness of all wet parts Ra < 0.80 μm. Used with TCU series 3100 and 3300.

Technical dataMaterials PTFE, silicone rubber and steel W

1.4404 (AISI 316L)

Flange and cable connection: W 1.4404 (AISI 316L)

Pressure 12 bar at 150 °C

Cell constant

1.0 ± 0.5 % (electrically adjusted). Calibrated in Ø63 mm SS pipe. Ø51 mm pipe gives an error of +6 %.

Reproduceability ±2 %

Linearity From 200 000 to 20 μS/cm ± 2 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.1 kg

Mounting• Mounting with a 2” ISO 2852 clamp (not included).• Calibrated in a measuring pipe: outside Ø63 mm, in-

side Ø60 mm. During factory calibration electrodes are directed towards the pipe wall as shown. If the original factory calibration will be used, mount the sensor in the same way; if mounted to a larger pipe or with a different electrode direction, recalibration is required.

• On a horizontal pipe, mount to the side of the pipe and make sure no air bubbles occur at the installa-tion point.

Hygienic mounting• Mounting in an EHEDG approved process connec-

tion. • Inside diameter of pipes at installation position must

be 3” or more.

63.5

41132 10 5±2

8170

ø51

8952

4113

R=30

25

72 1606.4

ø64

For ISO clamp 2”ø2

4

Page 32: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

89514113s

4113s

8170

ø51

ø24

ø64

For ISO clamp 2”

16072 6.424

.3

Pharmaceutical sanitary open type for ultrapure injection water

Sanitary Sensor 4113s

4-electrode conductivity sensor with external electrodes. Surface roughness of all wet parts Ra < 0.80 μm. Used with TCU series 3100 and 3300.

Technical data

Materials PTFE, silicone rubber and steel W 1.4404 (AISI 316L)

Pressure 12 bar at 150 °C

Cell constant

1.0 ± 0.5 % (electrically adjusted)

Calibrated in a Ø51 mm SS pipe.

Ø63 mm SS pipe gives an error of ~ -6 %.

Ø63 mm plastic pipe gives an er-ror of ~ 20–30 %.

Reproduceability ±2 %

Linearity From 20000 to 0.2 μS/cm ± 2 % per decade.

Below 5 μS/cm + 0.01 μS/cm.

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2

standard length 3 m

max. temp. 70 °C

Can optionally be mounted with 5 m cable; measuring below 0.5 μS/cm with this cable length is not recommended.

Connection 11-pole strip connector with MF20 cable adapter

Weight 0.6 kg

dimensions in millimeters

Typical mounting

Mounting• Mountingwitha2”ISO2852clamp(notincluded).• Minimumdistancetosurroundings:24.3mm.• Whenmountingonahorizontalpipe,mounttothe

sideofthepipeandmakesurenoairbubblesoccurattheinstallationpoint.

• Constructthepipinginaself-drainingmanner.

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For more information, contact your local Valmet office. www.valmet.com Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.©

ValmetCorpo

ratio

n,D07726V1.1EN

06/2016

2” BSP

8151

ø63 plastic TeeO-ring 50.47 x 2.62included in 8151

8158

Tee 2” (51)

1.5”

(ø38

)

2” (5

1)

8155 8

ø63.5 Tee

Mounting with type 8151 stainless steel nipple in a 2” plastic TeeWarming!Directmountingtoaplasticpipegiveserrorsof-25%to30%

Mounting with 8155 stainless nipple in a 63.5mm stainless TeeWarning!Directmountingtopipeswiderthan2”(51mm)giveserrors.

Mounting in a Ø2” (51) Tee with reducersWarning!Donotmountdirectlytoapipesmallerthan2”(51mm).

Hygienic mounting• MountinginanEHEDGapprovedprocessconnection.• Insidediameterofpipesatinstallationpositionmustbe3”ormore.

dimensions in millimeters

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For more information, contact your local Valmet office. www.valmet.com

Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.

4115

8170

2 10

diam

. 51

5 ± 2

L = 220 6.4 160

diam

.64

diam

.24

For ISO clamp 2”

25R=30

Sanitary open type sensor

Sanitary Sensor 4115

4-electrode conductivity sensor with external electrodes. Used with TCU series 3100 and 3300.

Typical mounting• Mountingwith2”ISO2852clamp(notincluded).• Calibratedinadiam.180mmvessel;ifthesensor

willbemountedinapipesmallerthan100mmindiameter,recalibrationisrequired.

• Noairbubblesorsedimentationattheinstallationpoint.

• Donotmountonthetopsideofahorizontalpipe.

Technical data

Length 0.25 m or extended to 0.5 / 1.0 / 1.5 / 2.0 / 2.5 m

Materials, sensor PTFE, silicone rubber and steel W 1.4404 (AISI 316L)

Materials, flange & cable connection W1.4404 (AISI 316L)

Pressure max. 12 bar at 150 °C

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 2%

Linearity 200 000 to 20 μS/cm ±2% per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.2 kg

dimensions in millimeters

©ValmetCorpo

ratio

n,D07438V1.0EN

04/2015

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Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.

0.63”(16) 3” (76)

min. 2.48”(63)

6.42” (163)0.31”(8)

1”(25)2.72”

(69)

3.05

”(7

7.5)

0.96

”(ø

24.5

) R:0.26”(6.5)

For ISO clamp 2½”20°

3-A sanitary open type

Sanitary Sensor 4124

4-electrode conductivity sensor with external electrodes. Surface roughness of all wet parts Ra < 0.80 μm. Used with TCU series 3100 and 3300.

Mounting• Mountingwitha2½”ISO2852clamp(notincluded).• TypicalmountinginashortTee.• Keeptheminimumdistancetosurroundings!• Duringfactorycalibrationtheelectrodesaredirected

towards thewall (as shown). If the original factorycalibrationwillbeused,mountthesensorasshowninthedrawings.

• Onahorizontalpipe,mount to thesideof thepipeandmakesurenoairbubblesoccurattheinstallationpoint.Constructthepipinginself-drainingmanner.

Hygienic mounting• Mounting in anEHEDGapprovedprocess connec-

tion.• Insidediameterofpipesatinstallationpositionmust

be3”ormore.

Technical data

Materials PTFE, silicone rubber and steel W 1.4404 (AISI 316L)

Pressure 12 bar at 150 °C

Cell constant

1.0 ± 0.5 % (electrically adjusted)

Calibrated in a Ø3” (Ø76 mm) pipe.

Ø2.5” (Ø63 mm) pipe gives an error of +3 %.

Reproduceability ±2 %

Linearity From 200 000 to 20 μS/cm ± 2 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.1 kg

Typical mounting

dimensionsin inches (mm)

©ValmetCorpo

ratio

n,D07727V1.1EN

06/2016

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For more information, contact your local Valmet office. www.valmet.com

Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.©

Val

met

Cor

pora

tion,

D07

712

V1.

1 EN

06/

2016

3-A sanitary open type for ultra pure water

Sanitary Sensor 4124s

4-electrode conductivity sensor with external electrodes. Surface roughness of all wet parts Ra < 0.80 μm. Used with TCU series 3100 and 3300.

Mounting• Mounting with a 2 ½” ISO 2852 clamp (not included).• Minimum distance to the surroundings is 30 mm. • On a horizontal pipe, mount to the side of the pipe;

make sure no air bubbles occur at installation point.• Construct the piping in a self-draining manner.

Hygienic mounting• Mounting in an EHEDG approved process connec-

tion. • Inside diameter of pipes at installation position must

be 3” or more.

Technical data

Materials PTFE, silicone rubber and steel W 1.4404 (AISI 316L)

Pressure 12 bar at 150 °C

Cell constant

Calibrated in a Ø63 mm SS pipe.

Ø76 mm SS pipe gives an error of ~ -3 %.

Ø63 mm plastic pipe gives an er-ror of ~ 20–30 %.

Reproduceability ±2 %

Linearity From 20000 to 0.2 μS/cm ± 2 % per decade. Below 5 μS/cm + 0.01 μS/cm.

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2

standard length 3 m

max. temp. 70 °C

Sensor can optionally be mounted with 5 m of cable; measuring below 0.5 μS/cm with this cable length is not recommended.

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.0 kg

8180 + 8182

6.42”(163)

3.05

”(7

7.5)

0.96

”(2

4.5)

2.72”(69)

0.31”(8)

R:6.5

1.18”

(30)

1”(25)

20° For ISO clamp 2 ½”

Page 37: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

For more information, contact your local Valmet office. www.valmet.com

Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.©

Val

met

Cor

pora

tion,

D07

728

V1.

0 EN

04/

2015

158 51

35

237.5

ø50

ø24

min. 38

SMS38

h b

Sanitary closed type

Sanitary Sensor 4131

4-electrode conductivity sensor with internal electrodes. Universal flange for SMS38, DIN DN32 and 40 union. Used with TCU series 3100 and 3300.

MountingSensor mounting in a short Tee with a welding male part. Can be mounted on vertical or horizontal pipes in all directions; on a horizontal pipe mounting to the side or under the pipe. Flow opening must be parallel to the flow direction. An arrow on the sensor indicates the position of the temperature sensor. Mount in a place where no air pockets or bubbles occur.

Technical data

Materials, sensor PVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L)

Flange & cable connection Steel W 1.4404 (AISI 316L)

Temperature sensor Coated with PFA

Pressuremax. 10 bar at 130 °C

(150 °C < 1h)

Cell constant 1.0 ± 0.5 % (electrically adjusted)

Reproduceability ±2 %

Linearity From 200 000 to 1 μS/cm ± 2 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.0 kg

AccessoriesSMS38 DN32 DN40

Union nut 8270 8370 8470

Nipple with gasket 8285 8385 8485

Nipple height (h) 22 mm 16.5 mm 16.5 mm

Nipple diameter 60 58 65

Tee branch length (b) 4 mm 8 mm 8 mm

Typical mounting

dimensions in mm

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For more information, contact your local Valmet office. www.valmet.com Specifications in this document are subject to change without notice. Product names in this publication are all trademarks of Valmet Corporation.©

Val

met

Cor

pora

tion,

D08

672

V1.

0 EN

11/

2016

R=37

140 L65

257.5

ø50

R=37

ø25

Sanitary open type

Sanitary Sensor 4135

4-electrode conductivity sensor with external electrodes. Used with conductivity TCU series 3100 and 3300. Universal flange for SMS38, DIN DN32 and 40 union.

MountingMounting requires a welding nipple. Sensor can be mounted in any direction. Keep the minimum distance (R = 37 mm) to the surroundings!Mount the sensor in a place where no air pockets or bubbles occur.

Technical data

Length L = 220 mm or to be specified, max. 2.5 m

Materials PTFE, silicone rubber and steel W 1.4404 (AISI 316L).

Pressure 12 bar at 150 °C

Cell constant1.0 ± 0.5 % (electrically adjusted)

Calibrated in an open vessel

Reproduceability ±2 %

Linearity From 200 000 to 20 μS/cm ± 2 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 16 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 0.9 kg

Dimensions in mm

Typical mounting

Accessories SMS38 DN32 DN40Union nut 8270 8370 8470

Nipple with gasket 8285 8385 8485

Nipple height (h) 22 mm 16.5 mm 16.5 mm

Nipple diameter 60 58 65

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Val

met

Cor

pora

tion,

D07

736

V1.

0 EN

04/

2015

15356.5

4141

6.4

35

23

20° ø24

ø24

ø64

67

38

4141

8806

ø63

Sanitary closed type

Sanitary Sensor 4141

4-electrode conductivity sensor with internal electrodes. Suitable for acetone applications. Used with TCU series 3100 and 3300.

MountingSensor mounting with a 2” ISO 2852 clamp (not included). When mounting on a horizontal pipe, mount on the side and in a place where no air pockets or bubbles occur. The flow opening should be parallel to the direction of the flow. Construct the piping in a self-draining manner.

Technical data

Materials PVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L)

Temperature sensor Coated with PFA

Pressuremax. 10 bar at 130 °C

(150 °C < 1h)

Cell constant 1.0 ± 0.5 % (electrically adjusted)

Reproduceability ± 2 %

Linearity From 200 000 to 1 μS/cm ± 2 % per decade;

below 5 μS/cm + 0.01 μS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

Standard length 5 m

Sensor can optionally be mount-ed with 3 m or 15 m of cable.

Measuring below 0.2 μS/cm with 3 m cable is not recommended.

Do not measure below 5 μS/cm with 15 m cable.

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.0 kg

Typical mounting

dimensions in mm

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Val

met

Cor

pora

tion,

D07

737

V1.

0 EN

04/

2015

15356.56.4

35

23

20° ø24

ø24

ø64

38

67

38

81728170

8806

ø63ø51

ø38

Sanitary closed type – non-standard item

Sanitary Sensor 4141 PES

4-electrode conductivity sensor with internal electrodes. Used with TCU series 3100 and 3300.

MountingSensor mounting with a 2” ISO 2852 clamp (not included) to a short Tee with a welding nipple. The sensor can be mounted in pipes of all directions; do not mount on the upper side of a horizontal pipe.Mount in a place where no air bubbles or sedimenta-tion occur. The flow opening should be parallel to the direction of the flow. An arrow on the sensor indicates the position of the temperature sensor.

Technical dataMaterials PES, EPDM, silicone rubber and

steel W 1.4404 (AISI 316L).

Flange and cable connection: steel W 1.4404 (AISI 316L)

Pressure max. 12 bar at 150 °C

Cell constant 1.0 ± 0.5 % (electrically adjusted)

Reproduceability ± 2 %

Linearity From 200 000 to 1 μS/cm ± 2 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

Standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.0 kg

Typical mounting

dimensions in mm

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Val

met

Cor

pora

tion,

D07

730

V1.

0 EN

04/

2015

44 153

ø23.

5

ø64

ø24

50

5

0

33

15.5

2” clamp

22.5

R=0.8±0.1

Sanitary flow type

Sanitary Sensor 4147

4-electrode conductivity sensor with internal electrodes (resistant to acetone). Used with TCU series 3100 and 3300.

MountingSensor mounting with a 2” ISO 2852 clamp in a min-iature flow chamber (not included). Mount the flow chamber vertically. Flange equipped with a hole for a 2 mm guide pin, to secure the correct flow direction (see figures). Mount in a place where no air pockets or bubbles occur.

Technical data

MaterialsPVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L), sen-sor top W 1.4404 (AISI 316L).

Temperature sensor Coated with PFA

Pressuremax. 10 bar at 130 °C

(150 °C < 1h)

Cell constant1 ± 0.5 % (electrically adjusted); calibrated in one of the flow chambers.

Reproduceability ± 2 %

Linearity From 200 000 to 100 μS/cm ± 3 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2

Standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.0 kg

Measuring chamber volume 5.5 cm2

Miniature flow chamberType 8190 ld 6 mm

Type 8192 ld 10 mm

AccessoriesClamp rings 8172: 2” ISO 8162: Mini

Mini nipple & gasket 8160: Ø9.5

Extra O-ring Type 513.33, 20.35 x 1.78 EPDM

Typical mounting

dimensions in mm

Page 42: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

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Val

met

Cor

pora

tion,

D07

729

V1.

0 EN

04/

2015

min. 35

(R=6.5)

min. 50

167 19 44

23

ø84 ø68

ø24

Sanitary closed type

Sanitary Sensor 4151

4-electrode conductivity sensor with internal electrodes and VARIVENT flange (clamp not included). Used with TCU series 3100 and 3300.

MountingSensor mounting in VARIVENT DN50 (Ø68)inline access unit. Can be mounted on vertical or horizontal pipes in all directions; on a horizontal pipe mounting to the side or under the pipe. Flow opening must be parallel to the flow direction. Mount in a place where no air pockets or bubbles occur.

Technical data

Materials PVDF, EPDM silicone rubber and steel W 1.4404 (AISI 316L)

Temperature sensor Coated with PFA

Pressuremax. 10 bar at 130 °C

(150 °C < 1h)

Cell constant 1.0 ± 0.5 % (electrically adjusted)

Reproduceability ±2 %

Linearity From 200 000 to 1 μS/cm ± 2 % per decade.

Below 5 μS/cm + 0.01 μS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

Standard length 5 m.

Sensor can optionally be mount-ed with 3 or 15 m of cable.

Measuring below 0.2 μS/cm with 3 m of cable is not recom-mended.

Do not measure below 5 μS/cm with 15 m of cable.

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.5 kg

Typical mounting

dimensions in mm

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Val

met

Cor

pora

tion,

D08

310

V1.

0 EN

06/

2016

Sanitary open type

Sanitary Sensor 4154

4-electrode conductivity sensor with external electrodes. Surface roughness of all wet parts Ra < 0.80 μm. Used with TCU series 3100 and 3300.

Mounting• Mounting in a VARIVENT flange with a VARIVENT

DN50 clamp (Ø68, not included).• Minimum distance to surroundings: 30 mm.• On a horizontal pipe, mount to the side of the pipe

and make sure no air bubbles occur at the installation point.

• Design the piping in self-draining manner.

Hygienic mounting• Mounting in an EHEDG approved process connec-

tion. • Inside diameter of pipes at installation position must

be 3” or more.

Technical data

Materials Sensor: PTFE, silicone rubber and steel W 1.4404 (AISI 316L)

Pressure 12 bar at 150 °C

Cell constant1.0 ± 0.5 % (electrically adjusted).

Calibrated in a VARIVENT DN50 in-line access unit.

Reproduceability ±2 %

Linearity From 200 000 to 20 μS/cm ± 2 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2, screened

standard length 3 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.5 kg

dimensions in mm

143 19 67

ø84

ø68

25°

min. 75

(R=6.5)

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Val

met

Cor

pora

tion,

D08

311

V1.

0 EN

06/

2016

min. 75

143 19 67

ø84

ø68

25°

25

30

min. 60

(R=6.5)

Pharmaceutical sanitary open type

Sanitary Sensor 4154s

4-electrode conductivity sensor with external electrodes. Surface roughness of all wet parts Ra < 0.80 μm. Used with TCU series 3100 and 3300.

Technical data

Materials Sensor: PTFE, silicone rubber and steel W 1.4404 (AISI 316L)

Pressure 12 bar at 150 °C

Cell constant1.0 ± 0.5 % (electrically adjusted).

Calibrated in a VARIVENT DN50 in-line access unit.

Reproduceability ±2 %

Linearity From 20 000 to 0.2 μS/cm ± 2 % per decade; below 5 μS/cm + 0.01 μS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2, screened

standard length 3 m

option: 5 m cable; measuring below 0.5 μS/cm with this cable length is not recommended

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.5 kg

Mounting• Mounting in a VARIVENT flange with a VARI-

VENT DN50 clamp (Ø68, not included).• Minimum distance to surroundings: 30 mm.• On a horizontal pipe, mount to the side of the pipe

and make sure no air bubbles occur at the installa-tion point.

• Design the piping in self-draining manner.

Hygienic mounting• Mounting in an EHEDG approved process connec-

tion. • Inside diameter of pipes at installation position

must be 3” or more.

dimensions in mm

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Val

met

Cor

pora

tion,

D07

738

V1.

0 EN

04/

2015

302

8891

60ø10

54 40 63 14 1843 6.4

ø50.

5ø2

4

23

35

ø24

ø25

20°

UP54

ø38

40.5 21.5

ø44

ø50

41818805

9 31

Sanitary closed type

Sanitary Sensor 4181

4-electrode conductivity sensor with internal electrodes. Used with TCU series 3100 and 3300.

MountingSensor mounting with a 1.5” ISO 2852 clamp (not included). When mounting on a horizontal pipe, mount to the side of the pipe and in a place where no air bubbles occur. The flow opening should be parallel to the direction of the flow. Construct the piping in a self-draining manner.

Technical dataMaterials PVDF, EPDM, silicone rubber and

steel W 1.4404 (AISI 316L).

Temperature sensor coated with PFA

Pressure max. 10 bar at 130 °C

(150 °C < 1h)

Cell constant 1.0 ± 0.5 % (electrically adjusted)

Calibrated in SS pipe.

Reproduceability ± 2 %

Linearity In SS pipe from 1 μS/cm to 10.000 μS/cm ± 2 % per decade;

from 10.00 μS/cm to 200.000 μS/cm error + 5 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

Standard length 5 m.

Sensor can optionally be mount-ed with 3 m or 15 m of cable.

Measuring below 0.2 μS/cm with 3 m cable is not recommended.

Do not measure below 5 μS/cm with 15 m cable.

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.0 kg

Typical mounting

dimensions in mm

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Val

met

Cor

pora

tion,

D07

739

V1.

1 EN

06/

2016

NAV 1-1

1 ½” ISO

L=85

37

4 10

147

For ISO clamp 1 ½”

85

6.435R=37

ø50.

5

ø24

Sanitary open type for tank mounting

Sanitary Sensor 4183

4-electrode conductivity sensor with external electrodes. Surface roughness of all wet parts Ra < 0.80 μm. Used with TCU series 3100 and 3300.

Mounting• Mounting with a 1 ½” ISO 2852 clamp (not included).• Mount in a place where no air bubbles or sedimenta-

tion occur. • Calibrated in a measuring pipe with inside Ø180

mm. If mounted to a pipe smaller than Ø100 mm, recalibration is required.

Hygienic mounting• Mounting in an EHEDG approved process connec-

tion. • Inside diameter of pipes at installation position must

be 3” or more.

Technical dataMaterials PTFE and steel W 1.4404 (AISI

316L).

Flange and cable connection: steel W 1.4404 (AISI 316L).

Inside pressure gasket: SIL

Pressure max. 12 bar at 150 °C

Cell constant 1.0 ± 0.7 % (electrically adjusted)

Calibrated in a 180 mm pipe.

Reproduceability 2 %

Linearity From 200 000 to 20 μS/cm ± 2 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

Standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.0 kg

Typical mounting

dimensions in mm

NA connect 38 mounting

Standard ISO 1 ½”clamp mounting

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Val

met

Cor

pora

tion,

D08

070

V1.

1 EN

06/

2016

Pharmaceutical sanitary open type for ultra-pure injection water

Sanitary Sensor 4183s

4-electrode conductivity sensor with external electrodes. Surface roughness of all wet parts Ra < 0.80 μm. Used with TCU series 3100 and 3300.

Mounting• Mounting with a 1 ½” ISO 2852 clamp (not included). • Minimum distance to surroundings is 24.3 mm,• On a horizontal pipe, mount to the side of the pipe

and make sure no air bubbles occur at the installation point. Construct the piping in self-draining manner.

Hygienic mounting• Mounting in an EHEDG approved process connec-

tion. • Inside diameter of pipes at installation position must

be 3” or more.

Technical dataMaterials PTFE, silicone rubber and steel W

1.4404 (AISI 316L)

Pressure max. 12 bar at 150 °C

Cell constant 1.0 ± 0.5 % (electrically adjusted)

Calibrated in a Ø51 mm SS pipe.

Ø63 mm SS pipe gives an error of approx. -6 %.

Ø63 mm plastic pipe gives an er-ror of approx. 20–30 %

Reproduceability ± 2 %

Linearity From 20 000 to 0.2 μS/cm ± 2 % per decade

Below 5 μS/cm + 0.01 μS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

Standard length 3 m.

Option: mounting with 5 m cable; measuring below 0.5 μS/cm with this cable length is not recom-mended.

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 0.6 kg

dimensions in mm

For ISO clamp 1½”

72 160

ø50.

5

ø24

6.4

24.3

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Val

met

Cor

pora

tion,

D07

740

V1.

0 EN

04/

2015

NAV 1-1 L=150

1 ½” ISO

37

104

For ISO clamp 1 ½”

R=37

150 34 63 14 186.435

ø50.

5

ø24

Sanitary open type for tank mounting

Sanitary Sensor 4185

4-electrode conductivity sensor with external electrodes. Wet steel parts of sensor polished to Ra<0.8 μm, PTFE part to Ra<1.2 μm. Used with TCU series 3100 and 3300.

MountingSensor mounting with a 1 ½” ISO 2852 clamp (not included). Mount in a place where no air bubbles or sedimentation occur. The sensor has been calibrated in a measuring pipe with inside Ø180 mm. If the sensor will be mounted to a pipe smaller than Ø100 mm, recalibration is required.

Technical dataMaterials PTFE and steel W 1.4404 (AISI

316L).

Flange and cable connection: steel W 1.4404 (AISI 316L).

Inside pressure gasket: SIL

Pressure max. 12 bar at 150 °C

Cell constant 1.0 ± 0.7 % (electrically adjusted)

Calibrated in a 180 mm pipe.

Reproduceability ± 2 %

Linearity From 200 000 to 20 μS/cm ± 2 % per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

Standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.2 kg

Typical mounting

dimensions in mm

NA connect 38 mounting

Standard ISO 1 ½”clamp mounting

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67 17 145

4

29.4

29

83

diam

. 3

diam

. 30

Industrial open compact type sensor

Industrial Sensor 4214

4-electrode conductivity sensor with external electrodes. Used with TCU series 3100 and 3300.

Technical dataLength 83 mm

Materials, sensor PTFE, silicone rubber and steel W 1.4404 (AISI 316L)

Pressure max. 12 bar at 150 °C

Cell constant1.0 ± 0.5% (electrically adjusted); calibrated in a diam. 76.1 x 1.6 mm pipe.

Reproduceability ± 2 %

Linearity From 200.000 to 20 μS/cm ± 2 % per decade. Below 5 μS/cm +0.01 μS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.0 kg

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Val

met

Cor

pora

tion,

D07

439

V1.

0 EN

04/

2015

SMSslip-on�ange

D 8464-28464-1

Type8265826682678267

SMS51

63.576.1

101.6

D658093

127

Type84648465846684678468

DN4051657580

D56

68.586

93.7100.0

DIN 11851

D Plastic pipesD63: Meas. error approx. -5%D75: Meas. error approx. -3%D90: Ref. diameter (0%)

DIN 11851, DN40

8464

36.5

8903

8911

ID Steel pipesID49: Meas. error approx. +9%ID66: Meas. error approx. +3%ID73: Ref. diameter (0%)

75

88038901

8901

60

8901

8935

diam. 84

Guidepin

8931

8930

8903

8921

8903

Use threadgasket

Tube must beplaced onchamferedinside.

Packing onTOP SIDE ofunion nut!

Accessories

Slip-on flanges types 826x, 846x

Typical mounting

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Val

met

Cor

pora

tion,

D07

440

V1.

0 EN

04/

2015

67 17 145

4

29.4

29

83

diam

. 3

diam

. 30

8904

89778980

Strap to lockadjustableimmersion depth

ID Steel pipesID49: Meas. error approx. +9%ID66: Meas. error approx. +3%ID73: Ref. diameter (0%)

L=0.5m

Industrial open compact type sensor

Industrial Sensor 4215

4-electrode conductivity sensor with external electrodes. Used with TCU series 3100 and 3300.

Technical data

Length 0.25 m or extended to 0.5 / 1.0 / 1.5 / 2.0 / 2.5 m

Materials, sensor PTFE, silicone rubber and steel W 1.4404 (AISI 316L)

Pressure max. 12 bar at 150 °C

Cell constant1.0 ± 0.5% (electrically adjusted); calibrated in a diam. 76.1 x 1.6 mm pipe.

Reproduceability ± 2 %

Linearity From 200.000 to 20 μS/cm ± 2 % per decade. Below 5 μS/cm +0.01 μS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.2 kg

Typical mounting

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Val

met

Cor

pora

tion,

D07

710

V1.

0 EN

04/

2015

149

302

67

4618

103

NV41

NV55

BSP 1.5”NPT 1.5”

R=37

ø29

ø48

max. 7548115

180

BSP 1 ½”Dismount outer joint of

ball valve before welding.

Open type sensor for sluice chamber

Industrial Sensor 4216

4-electrode conductivity sensor with external electrodes. Used with TCU series 3100 and 3300.

Technical data

Materials Sensor: PTFE, silicone rubber and W 1.4404 (AISI 316L) steel

Sensor packing: O-ring EPDM

Sluice valve packing: PTFE

Pressuremax. 12 bar at 150 °C; during

withdrawal max. 5 bar

Cell constant 1.0 ± 0.5 % (electrically adjusted)

Reproduceability ± 2 %

Linearity From 200 000 to 20 μS/cm ±2% per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight Sensor 2.9 kg

Sluice chamber 3.0 kg

Sluice chamber 8299 Typical mounting1.5” ball valve for mounting of sensor 4216 4216 and 8299

dimensions in millimeters

Page 53: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

L=12529.4

Ø3

Ø30 Ø25

136

75

Ø25

Standard 11-pole stripdimensions in millimeters

Durable industrial sensor

Industrial Sensor 4221

4-electrode conductivity sensor with internal electrodes. Used with TCU series 3100 and 3300.

Technical dataLength 125 mm

Materials PTFE and steel W 1.4404 (AISI 316L)

Pressure 25 bar at 210 °C

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 1.5%, min. ± 8 nS/cm

Linearity 2000 000 to 0.2 μS/cm ±1% per decade + 8 nS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 20 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 3 m, 5 m ~ 1 μS/cm, 15 m ~ 5 μS/cm

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 0.7 kg

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Val

met

Cor

pora

tion,

D07

552

V1.

0 EN

04/

2015

Typical mounting

70

Withoutguide pin Ø6.5

Flow assemblyType 71 Ø6Type 72 Ø10

1050

24.5

128

8903Ø

Ø

49.5

Up

Weld tee

8933 Ø388934 Ø42.48935 Ø44.5**

Guide pin8901

Up

Weld tee8935

8901

Guide pin8936 Ø48.38937 Ø54**8938 Ø60.3

Withoutguide pin 8901

8909

Up

1 ¼” BSP

1 ¼” Tee

8903

8911Ø33.6

Withoutguide pin

min

. 80*

*

7645

4

min

. 80*

*

7636

15Guide pin

89018935

8915Ø44

Page 55: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

L=12529.4

Ø3

Ø30 Ø25

136

75

Ø25

Standard 11-pole stripdimensions in millimeters

Industrial closed sensor for small pipes

Industrial Sensor 4221PE

4-electrode conductivity sensor with internal electrodes. Used with TCU series 3100 and 3300.

Technical dataLength 125 mm

Materials PTFE and steel W 1.4404 (AISI 316L)

Pressure 20 bar at 80 °C

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 1.5%, min. ± 8 nS/cm

Linearity 200 000 to 0.2 μS/cm ±1% per decade.

Below 5 μS/cm + 8 nS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 20 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.22 mm2 type 70635 screened

standard length 3 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 0.7 kg

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Val

met

Cor

pora

tion,

D07

575

V1.

0 EN

04/

2015

Typical mounting

70

Withoutguide pin Ø6.5

Flow assemblyType 71 Ø6Type 72 Ø10

1050

24.5

128

8903Ø

Ø

49.5

Up

Weld tee

8933 Ø388934 Ø42.48935 Ø44.5**

Guide pin8901

Up

Weld tee8935

8901

Guide pin8936 Ø48.38937 Ø54**8938 Ø60.3

Withoutguide pin 8901

8909

Up

1 ¼” BSP

1 ¼” Tee

8903

8911Ø33.6

Withoutguide pin

min

. 80*

*

7645

4

min

. 80*

*

7636

15Guide pin

89018935

8915Ø44

Page 57: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

L = 0.25m ... 2.5 m 29.4

Ø3

Ø30 Ø25

136

75

Ø25

Standard 11-pole stripdimensions in millimeters

Durable industrial sensor

Industrial Sensor 4222

4-electrode conductivity sensor with internal electrodes. Used with TCU series 3100 and 3300.

Technical data

Length 0.25 m or extended to required length, max. 2.5 m

Materials, sensor PTFE and steel W 1.4404 (AISI 316L)

Pressure 25 bar at 210 °C

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 1.5%, min. ± 8 nS/cm

Linearity 2000 000 to 0.2 μS/cm ±1% per decade + 8 nS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 20 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 3 m, 5 m ~ 1 μS/cm, 15 m ~ 5 μS/cm

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight min. 1.0 kg (0.25 m)

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Val

met

Cor

pora

tion,

D07

560

V1.

0 EN

04/

2015

Typical mounting

Up

Weld tee

8933 Ø388934 Ø42.48935 Ø44.5**

Guide pin8901

Up

Weld tee8935

8901

Guide pin8936 Ø48.38937 Ø54**8938 Ø60.3

Withoutguide pin 8901

8909

Up

1 ¼” BSP

1 ¼” Tee

Page 59: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

Durable industrial sensor for sluice chamber

Industrial Sensor 4223

4-electrode conductivity sensor with internal electrodes. Used with TCU series 3100 and 3300.

Technical data

Materials sensor: PTFE and steel W 1.4404 (AISI 316L)

packings: PTFE

Pressure max. 15 bar at 150 °C; during withdrawal max. 5 bar

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 1.5%

Linearity 2000 000 to 0.2 μS/cm ±1% per decade + 8 nS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 20 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 3 m; cable extension 5 m ~ 1 μS/cm, 15 m ~ 5 μS/cm

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight sensor 3.0 kg

sluice chamber 3.5 kg

136 88.5440.5

109

75

NV4

1

NV5

5

Ø29

.6

Ø24

dimensions in millimeters

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Val

met

Cor

pora

tion,

D07

576

V1.

0 EN

04/

2015

8834

8940

75

4

min. 84 Ø1048837

7550 75

50

D8939 for D=848940 for D=88.98941 for D=105

240

Ø48

115

180

26

115

50 75

1½ “

BSP

1 ½“

0 for D=448937 for D=548938 for D=60.3

Typical mounting- Dismount the outer joint of ball valve before welding!

269 sluice valve chamberwith 1.5” ball valve 170.29 weld connection

Page 61: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

29.4

47 71

4

4

136

L=195

diam

.25

min. 73

diam

.3

diam

.30

Durable industrial sensor

Industrial Sensor 4224

4-electrode conductivity sensor with external electrodes. Used with TCU series 3100 and 3300.

Technical dataLength 195 mm

Materials Sensor of PTFE and steel W 1.4404 (AISI 316L)

Pressure 25 bar at 210 °C

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 1.5%

Linearity 200 000 to 20 μS/cm ±1% per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 25 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.1 kg

dimensions in millimeters

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Val

met

Cor

pora

tion,

D07

441

V1.

1 EN

06/

2015

4224

8939

89018934

8942

DN32

8903

8912

470

150

8911

8903

4224

Cable bend 8930

Use thread gasket89038931

8921

Tube must beplaced onchamferedinside.

42248903

Packing onTOP SIDE ofunion nut!

Typical mounting

Alternative 1 Alternative 2

Alternative 3 Alternative 4

Page 63: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

dimensions in millimeters

29.4

47 71

4

4

136

L

diam

.25

min. 73

diam

.3

diam

.30

Durable industrial sensor

Industrial Sensor 4225

4-electrode conductivity sensor with external electrodes. Used with TCU series 3100 and 3300.

Technical data

Length 0.25 m or extended to required length, max. 2.5 m

Materials, sensor Sensor of PTFE and steel W 1.4404 (AISI 316L)

Pressure 25 bar at 210 °C

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 1.5%, min. ± 8 nS/cm

Linearity 200 000 to 20 μS/cm ±1% per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 25 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight min. 1.1 kg (0.25 m)

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Val

met

Cor

pora

tion,

D07

442

V1.

1 EN

06/

2015

4225L=0.5

89048980

8977

Strap to lockadjustableimmersion depth

L=350

225 4 4225

8919

89138903

4225L=0.5

Typical mounting– Codes in bold = parts needed for each installation

Alternative 1 Alternative 2

Alternative 3

Page 65: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

115

180

358

ø48

8919

Type 270

Type 270

Type 270

136 88.5572

134

ø24

ø29.

6

NV

41

NV

55

45min.75

Durable industrial sensor for sluice chamber

Industrial Sensor 4226

4-electrode conductivity sensor with external electrodes. Used with TCU series 3100 and 3300.

Technical data

Materials Sensor: PTFE and steel W 1.4404 (AISI 316L)

Sensor & sluice valve packings: PTFE

PressureMax. 15 bar at 150 °C.

During withdrawal max. 5 bar

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 1.5%

Linearity 2000 000 to 20 μS/cm ±2% per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 25 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight Sensor 3.0 kg

Sluice chamber 3.5 kg

Max. pressure / temperature

- at 15 bar 150 °C

- at 5 bar 200 °C

- at 216 lb 300 °F

- at 70 lb 390 °F

dimensions in millimeters

270 sluice chamber with 1.5” ball valve

Typical installation

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Val

met

Cor

pora

tion,

D07

725

V1.

0 EN

04/

2015

180

115240

ø48

195

Type 269

34

b

D

d1

L2

d2

d4K

390 243.5

L2 min. 75 45

269 sluice valve with 1.5” ball valve Flanged sluice chambers

Typical installation

Max. pressure during withdrawal 5 bar

Non-standard item

dimensions in millimeters

Sluice chamber L2 D b k d1 d2 d4Type 271 DIN DN40, PN 40 79 150 18 110 44.5 18 88

Type 272 ANSI 1.5”, 300 lb 102.3 155.6 20.6 114.3 48.3 22.2 73

Type 273 DIN DN50, PN40 79 165 18 125 57 18 102

Type 274 ANSI 2”, 150 lb 102.5 152.4 19.1 102.6 60.5 19.1 91.9

Page 67: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

29.4

44 28 144

35

72

23 4

ø3

ø25

ø30

Closed compact type sensor for small pipes

Industrial Sensor 4241

4-electrode conductivity sensor with internal electrodes. Used with TCU series 3100 and 3300.

MountingFlow opening must be parallel to the flow direction. An arrow on sensor indicates the position of the temperature sensor.

Technical data

Materials, sensor PVDF, EPDM, silicone rubber and steel W 1.4404 (AISI 316L).

Flange & cable con-nection Steel W 1.4404 (AISI 316L)

Temperature sensor Coated with PFA

Pressure10 bar at 130 °C

(150 °C < 1 h)

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 2 %

Linearity 200 000 to 1 μS/cm ±2% per decade

Below 5 μS/cm +0.01 μS/cm

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 9 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

Standard length 5 m.

Sensor can optionally be mount-ed with 3 or 15 m of cable.

Measuring below 0.2 μS/cm with 3 m of cable is not recom-mended.

Do not measure below 5 μS/cm with 15 m of cable.

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.0 kg

dimensions in millimeters

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Val

met

Cor

pora

tion,

D07

731

V1.

0 EN

04/

2015

dimensions in millimeters

DIN 11851, DN40

4241

8464 22

38 27 15

Od10Guide pin

8901

8934

4241

42.1

6 2.77

Guide pin8901

4241

40

26 44 26

40

5057

8801

PVC Tee NV40/40

Guide pin4241

89018933

44

16

40

40

55

40

Guide pin4241

8901

8935

44.5

25

8901 4241

8909

90

1 ¼” Tee

1¼” B

SP

Page 69: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

dimensions in millimeters

34

165 53 106

Ø24

Ø53

2.85

76

Ø64

min

. 75 20º

8931 + 8866 + 8874

Kit 8869FlangeDN100

8862PVDF

8861PVDF

4337

8811

81724337

43368820

DN150/80

DN150/50

8823

8835

DN150/50

DN150/50

DN50

4336

20mm spacer

Ø50

Ø40

20º

Ø25

.3

452.85

60º

Ø31

.5Ø

642

Type8172clamp

ring

4336 with tantalum electrodes, 4337 with platinum electrodes

Sensors for strong acids 4336 & 4337

4-electrode conductivity sensor with external electrodes. Used with TCU series 3300.

Technical dataMaterials PTFE and W 1.4404 (AISI 316L)

Pressure 12 bar at 120 °C

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 1%

Linearity 5000 000 to 20 μS/cm ±1% per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 90 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.8 kg

Typical mounting

Type 8811 PVDF nipple Type 8812 PP, PVC or PEH nipple

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Val

met

Cor

pora

tion,

D07

561

V1.

1 EN

08/

2015

Ø54

d

h

D K

Ø

9

8931 + 8866 + 8874

Flange min. DN100 or ANSI 4”

Kit 8868 of PVDF

Flange 8862 PVDF +(8867 AISI 316L inside)

8861 PVDF

Sensor

Mounting of 4336 sensor with mounting kit 8868

Material: Polyvinyldifluoride PVDF, max. 120 °C.Note: 8867 inside sensor top extension only for temp. >70 °C

PTFE intermediate flangesType Ø DN ANSI

8822 63.525 1¼”

32 1½”

8823 8840

2”50

DIN slip-on flangesType DN D K h d8831 kt 90 75 14 10.5

8832 25 115 85 14 14

8833 32 140 100 16 18

8834 40 150 110 16 18

8835 50 165 125 16 18

ANSI slip-on flangesClass Type ANSI D K h d

300

8842 1¼” 133.3 98.4 17.4 19.0

8843 1½” 155.6 114.3 20.6 22.2

8844 2” 165.1 127.0 22.2 19.0

150

8846 1¼” 117.5 88.9 15.9 15.9

8847 1½” 127.0 98.4 17.5 15.9

8848 2” 152.4 120.6 19.0 19.0

Page 71: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

dimensions in millimeters

48

165Ø

24

Ø6420º

Ø53

2.85 53 106

4338

8883¼”

¼”

4338

2¼”

88348823

88334338

8822

DN40

DN25

DN25

DN40/32

PVDFTee 50/50

4338

81728811

81728811

4338

PVDFTee 50/50

PVDFReducer50/32

PVDFReducer50/32

4338

88358823

3”

3”

2”

4338 with tantalum electrodes, 4339 with platinum electrodes

Sensors for strong acids 4338 & 4339

4-electrode conductivity sensor with internal electrodes. Used with TCU series 3300.

Technical dataMaterials PTFE and W 1.4404 (AISI 316L)

Pressure 12 bar at 120 °C

Cell constant 1.0 ± 0.5% (electrically adjusted)

Reproduceability ± 1%

Linearity 5000 000 to 20 μS/cm ±1% per decade

Temp. sensor Pt 1000 (IEC 751 class A)

Time delay T90, 110 sec.

Protection IP65 splash-proof (DIN 40 050)

Sensor cable PVC 12 x 0.25 mm2 screened

standard length 5 m

max. temp. 70 °C

Connection 11-pole strip connector with MF20 cable adapter

Weight 1.8 kg

Typical uses

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Val

met

Cor

pora

tion,

D07

562

V1.

0 EN

04/

2015

PTFE intermediate flangesType Ø DN ANSI

8822 63.525 1¼”

32 1½”

8823 8840

2”50

DIN slip-on flangesType DN D K h d8831 kt 90 75 14 10.5

8832 25 115 85 14 14

8833 32 140 100 16 18

8834 40 150 110 16 18

8835 50 165 125 16 18

ANSI slip-on flangesClass Type ANSI D K h d

300

8842 1¼” 133.3 98.4 17.4 19.0

8843 1½” 155.6 114.3 20.6 22.2

8844 2” 165.1 127.0 22.2 19.0

150

8846 1¼” 117.5 88.9 15.9 15.9

8847 1½” 127.0 98.4 17.5 15.9

8848 2” 152.4 120.6 19.0 19.0

Ø54

d

h

D K

Ø

50Ø

40

20º

Ø25

.3

452.85

60º

Ø31

.5Ø

642

Type8172clamp

ring

4338

88118172

165

TeeDN50/DN25

88338822

165

Tee1¼”

165

88234338

88341½”

1½”

8811

TeeDN50/DN25

1658172

4338

Type 8811 PVDF nipple Type 8812 PP, PVC or PEH nipple

Mountings with service valves

Page 73: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

EN FR FI ES SV PT DE IT NL PL RU

EU

DECLARATION OF CONFORMITY VAATIMUSTENMUKAISUUSVAKUUTUS KONFORMITETSDEKLARATION KONFORMITÄTSERKLÄRUNG CONFORMITEITSVERKLARING ДЕКЛАРАЦИЯ СООТВЕТСТВИЯ

DECLARATION DE CONFORMITE DECLARACION DE CONFORMIDAD DECLARAÇÃO DO CONFORMIDADE DICHIARAZIONE DI CONFORMITA DEKLARACJA ZGODNOŚCI

Manufacturer – Valmistaja – Fabrikant – Hersteller – Fabrikant – Производитель – Fabricant – Fabricante – Fabricante – Fabriccante – Producent

Valmet Automation Oy Kehräämöntie 3 / P.O.Box 177 87101 Kajaani, FINLAND

Device – Laite – Enheten – Gerät – Apparaat – Устройство – Artifice – Dispositivo – Dispositivo – Dispositivo – Urządzenie

Valmet Conductivity Measurements

Series 2822 Conductivity Measurements

Series 3000 Portable Conductivity Measurements

Series 3100 Conductivity Measurements

Series 3200 Dual Conductivity Measurements

Series 3300 Concentration Measurements

Series 3500 Causticizing Measurements

with corresponding sensors

This product is in conformity with the requirements of the following directives, and with standards and national legislation implementing these directives:

Tuote täyttää seuraavien säännösten asettamat vaatimukset sekä nämä voimaansaattavat kansalliset päätökset:

Denna produkt uppfyller kraven i följande direktiv och standarder samt nationell lagstiftning som inför dessa direktiv:

Dieses Produkt erfüllt die folgenden Richtlinien und Normen und die nationalen Gesetze, die die Anwendung der obigen Richtlinien durchsetzen:

Dit product is in overeenstemming met de eisen van de volgende richtlijnen en met normen en nationale wetgeving ter uitvoering van deze richtlijnen: Данное изделие соответствует требованиям следующих директив, а также стандартам и национальным законодательным актам, вводящим в действие данные директивы:

Le produit est conforme aux directives et normes suivantes, et les dispositions nationales portant mise en œuvre desdites directives:

Este producto es conforme a los requisitos de las siguientes directivas y normas y legislación nacional de aplicación de estas directivas:

Este produto obedece aos requisitos das directivas e normas abaixo mencionadas e legislação nacional que transpõe as referidas directivas para o direito interno:

Questo prodotto è conforme ai requisiti delle seguenti direttive, norme e standard e legislazione nazionale implementata sulla base di queste direttive:

Ten produkt jest zgodny z wymaganiami następujących dyrektyw oraz ze standardami i przepisami krajowymi dotyczącymi wdrożenia tych dyrektyw:

Loop-powered models: 2014/30/EU (EMC Directive) 2002/95/EC (RoHS Directive) 2012/19/EU (WEEE Directive)

Line-powered models:

2014/30/EU (EMC Directive) 2014/35/EC (Low Voltage Directive) 2002/95/EC (RoHS Directive) 2012/19/EU (WEEE Directive)

Juha Koistinen Vice President

Valmet Automation Oy Control & Measurement Systems

Signature – Allekirjoitus – Underskrift – Unterschrift – Handtekening – Подпись – Signature – Firma –

Firma – Assinatura – Podpis

Clarification of signature, position – Nimenselvennys, asema – Namnförtydligande, befattning – Unterschrift in Maschinenschrift, Position – Verduidelijking van handtekening, positie –

Расшифровка подписи, должность – Nom en toutes letters, fonction – Nombre y cargo – Nome en função do assinante – Firma in stampatello, mansione – Imię i nazwisko, stanowisko

Page 74: Valmet Concentration Measurement Series 3300 · 2017. 2. 7. · Concentration TCU series 3300 3 Installation & operating manual K15484 V1.1 EN Recycling and disposal When sorted by

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