Vacuum Angle Valve (244) with pneumatic actuator

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Installation, Operating & Maintenance Instructions Series 244, DN 63 (I.D. 2 1 / 2 ") VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com 285674EA 2010-09-01 1/14 Vacuum Angle Valve (244) with pneumatic actuator, single acting with closing spring (NC) This manual is valid for the valve ordering number: 244… The fabrication number is indicated on each product as per the label below (or similar): made in Switzerland Fab rication No .: patented . . 24 . . . . . . . . . . . / . . . . A . . . . . . Fabrication number Explanation of symbols: Read declaration carefully before you start any other action! Keep body parts and objects away from the valve opening! Attention! Hot surfaces; do not touch! Product is in conformity with EC guidelines, if applicable! Loaded springs and/or air cushions are potential hazards! Disconnect electrical power and compressed air lines. Do not touch parts under voltage! Wear gloves! Read these «Installation, Operating & Maintenance Instructions» and the enclosed «General Safety Instructions» carefully before you start any other action!

Transcript of Vacuum Angle Valve (244) with pneumatic actuator

Microsoft Word - CONVERT.DOCSeries 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
1/14
Vacuum Angle Valve (244) with pneumatic actuator, single acting with closing spring (NC) This manual is valid for the valve ordering number: 244… The fabrication number is indicated on each product as per the label below (or similar):
made in Sw itzerland Fab rication No .: patented
. .
Keep body parts and objects away from the valve opening!
Attention!
Product is in conformity with EC guidelines, if applicable!
Loaded springs and/or air cushions are potential hazards!
Disconnect electrical power and compressed air lines. Do not touch parts under voltage!
Wear gloves!
Installation, Operating & Maintenance Instructions
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
Website www.vatvalve.com
Email [email protected]
Publisher VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Editor VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Print VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Copyright © VAT Vakuumventile AG 2008 No part of these Instructions may be reproduced in any way (photocopies, microfilms or any
other reproduction processes) nor may it be manipulated with electronic systems, duplicated or distributed without written permission from VAT. Offenders are liable to pay damages.
The original VAT firmware and updated state of the art versions of the VAT firmware are
intended for use with VAT products. The VAT firmware contains a limited, time unlimited user license. The VAT firmware may not be used for purposes other than those intended nor is it permitted to make copies of the VAT firmware. In particular, it is strictly forbidden to give copies of the VAT firmware to other people.
The use of trade names, brand names, trademarks, etc. in these Instructions does not entitle
third parties to consider these names to be unprotected and to use them freely. This is in accordance with the meaning of the laws and acts covering brand names and trademarks.
Installation, Operating & Maintenance Instructions
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
1.1 Technical data.................................................................................................................................................... 4 2 Installation................................................................................................................................................................. 5
4 Trouble shooting ....................................................................................................................................................... 9 5 Maintenance & repairs ............................................................................................................................................ 10
5.1 Replacement of vacuum seals ......................................................................................................................... 10 5.1.1 Dismount "actuator/gate assembly" ....................................................................................................... 10 5.1.2 Replacement of plate seal ..................................................................................................................... 11 5.1.3 Replacement of feedthrough O-ring (15/3) ............................................................................................ 11 5.1.4 Mount "actuator/plate assembly" ........................................................................................................... 11
6 Drawing................................................................................................................................................................... 12 7 Spare parts ............................................................................................................................................................. 13 8 Warranty ................................................................................................................................................................. 14
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
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1 Use of product Use product for clean and dry indoor vacuum applications under the conditions indicated in chapter «Technical data» only! Other applications are only allowed with the written permission of VAT. 1.1 Technical data standard valve Leak rate 1 x 10-9 mbar l / s
Pressure range 1 x 10-7 mbar to 4 bar (abs)
Molecular flow conductance 160 l s-1
Differential pressure: in opening direction ≤ 2 bar in closing direction ≤ 5 bar Differential pressure at opening ≤ 1 bar in either direction
Admissible temperature body 0°C bis 150°C actuator 0°C bis 120°C position indicator 0°C bis 80°C solenoid valve 0°C bis 80°C
Cycles until first service 3 million at T max 80°C
Position indicator power rating Voltage: 50 V AC / DC Current: 0,1 A
Power: 1,0 VA / W
Position indicator cable standard 500 mm, no plug
Solenoid voltage see label on solenoid Technical data for valve with specific options according to «product data sheet». Product data sheet on request.
Installation, Operating & Maintenance Instructions
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
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2 Installation 2.1 Unpacking Before unpacking the valve, make sure that the packaging is in impeccable condition and the valve has not suffered damage. Note! The plastic packing material and/or protective covers may only be removed immediately before the valve is
mounted into the system. Unprotected sealing surfaces must be treated with care and kept clean. 2.2 Installation into the system
DN (nom. I.D.) Axial tensile or compressive force
«FA»
mm inch N lbf Nm lbf . ft
63 2 1/2 200 45 18 13
A combination of both forces «FA» and «M» is prohibited. Please contact VAT.
2.3 Connections 2.3.1 Compressed air connection
Connect compressed air only when - valve is installed into the system - moving parts cannot be touched The valve is closed by a spring at compressed air failure.
Connection: 1/8” ISO/NPT (various adapter as option)
Compressed air pressure (min. - max. overpressure): 4 - 8 bar / 60 - 115 psi
Use clean, dry or slightly oiled air only!
Installation, Operating & Maintenance Instructions
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
Hot surfaces; do not touch!
Connect electrical power only when - valve is installed into the system - moving parts cannot be touched
Make sure that the control voltage is in accordance with the voltage stated on the solenoid! Plug for solenoid is supplied with the valve. Connections:
Solenoid
2
1
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
Lo Position indicator "open" Lagemelder "offen" Indicateur de position "ouvert"
Lg Position indicator "closed" Lagemelder "geschlossen" Indicateur de position "fermé"
1 2
3 4
Lo Position indicator "open" Lagemelder "offen" Indicateur de position "ouvert"
Lg Position indicator "closed" Lagemelder "geschlossen" Indicateur de position "fermé"
1 2
3 4
Lo Position indicator "open" Lagemelder "offen" Indicateur de position "ouvert"
Lg Position indicator "closed" Lagemelder "geschlossen" Indicateur de position "fermé"
6
5
Betriebsspannung max. 50 V DC
4 3
2 1
Lo Position indicator "open" Lagemelder "offen" Indicateur de position "ouvert"
Lg Position indicator "closed" Lagemelder "geschlossen" Indicateur de position "fermé"
31
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
Plug 7 pin (standard wiring) Lo
Position indicator "open" Lagemelder "offen" Indicateur de position "ouvert"
Lg Position indicator "closed" Lagemelder "geschlossen" Indicateur de position "fermé"
MV Coil solenoid valve Spule Steuerventil Bobine de l'électrovanne
6
5
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
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3 Operation 3.1 Normal operation Valve with pneumatic actuator: - valve is closed with a spring - valve is opened pneumatically 3.2 Operation under increased temperature See «1.1 Technical data» 3.3 Behavior in case of compressed air pressure drop Valve closed: valve remains closed and leaktight Valve open: valve closes leaktight 3.4 Behavior in case of power failure Valve equipped with a solenoid valve: Valve is closed leaktight by a spring. Valve without a solenoid valve: Depends on customer installation.
4 Trouble shooting Failure Check Action Valve does not open / close Power available? Connect correct voltage Compressed air available? Connect correct air pressure If you need any further information, please contact one of our service centers. You can find the addresses on our website: http://www.vat.ch
Installation, Operating & Maintenance Instructions
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
10/14
5 Maintenance & repairs Under clean operating conditions, the valve does not require any maintenance during the specified cycle life. Contamination from the process may influence the function and requires more frequent maintenance. Before carrying out any maintenance or repairs, please contact VAT. It has to be individually decided whether the maintenance/repair can be performed by the customer or has to be carried out by VAT. The fabrication number on the valve
made in Switzerland Fabrication No.: patented
. .
Fabrication number
has always to be specified. All supplies (e. g. compressed air, electrical power) must be disconnected for removal/installation of the valve from/into the system and for maintenance work.
Even with disconnected supply, loaded springs and/or air cushions in cylinders can be potential hazards.
Keep fingers and objects away from the valve opening!
Products returned to VAT must be free of harmful substances such as e.g. toxical, caustic or microbiological ones. If products are radioactively contaminated, fill in the VAT form «Contamination and Radiation Report» and send it with the product. The form is available at VAT. The maximum values indicated in the form must not be exceeded. 5.1 Replacement of vacuum seals The item numbers in brackets refer to the drawing on page 12 5.1.1 Dismount "actuator/gate assembly"
• Remove 4 screws (60) uniformly and crosswise
Attention: Loaded spring! • Withdraw "actuator/gate assembly" carefully from body (pneumatic actuator) • Remove bonnet seal (O-ring, 62) from groove
Installation, Operating & Maintenance Instructions
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
5.1.2 Replacement of plate seal Dismount "actuator/gate assembly" (see 5.1.1)
• Pick O-ring (61) with a needle and pull it out of groove
• Attention: Do not damage the sealing surface!
• Check sealing surface and clean it with alcohol
• Put new O-ring (61) on plate groove and press it crosswise into groove at 4 points
Press O-ring uniformly into groove
Mount "actuator/gate assembly" (see 5.1.4)
5.1.3 Replacement of feedthrough O-ring (15/3)
• Dismount "actuator/gate assembly" (see 5.1.1)
• Hold the "actuator/gate assembly" on the plate and turn with a 3mm allen key unticlockwise until the rod is disconnected from the plate.
• Pull the plate (15/2) out of the bushing (15/1).
• Pick the shaft feedthrough o-ring (15/3) with a needle and pull it out of groove
• Attention: Do not damage the sealing surface!
• Check sealing surface and clean it with alcohol
• Use a small amount of VAT vacuum grease to lubricate the o-ring (15/3) and the sliding surface of the
shaft feedtrough
• Put new O-ring (15/3) into the groove and press it crosswise into the groove at 4 points
Press O-ring (15/3) uniformly into the groove
Put 2-3 bits of Loctite 222 on the thread of the rod
• Push the plate (15/2) into the shaft feedthrough and turn on the rod with a 3mm allen key clockwise
until the rod is connected with the plate.
• Mount the actuator assembly (see 5.1.4)
5.1.4 Mount "actuator/plate assembly" • Check and clean sealing surfaces of bonnet flange and valve seat • Put bonnet seal (O-ring, 62) into body • Carefully insert "actuator/plate assembly". Do not cant! • Fasten 4 screws (60) uniformly and crosswise in 2 to 3 steps • Perform function and leak test
Installation, Operating & Maintenance Instructions
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
7 Spare parts
Please specify the fabrication number of the valve (see yellow label on valve) when ordering spare parts. This is to ensure that the appropriate spare parts are supplied.
Extras Item Description
42 Position indicator complete
Solenoid valve Item Description Voltage (±10 %)
12 VDC
24 VDC
48 VDC
110 VDC
Series 244, DN 63 (I.D. 21/2")
VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com
285674EA 2010-09-01
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8 Warranty Each product sold by VAT Vakuumventile AG (VAT) is warranted to be free from the manufacturing defects that adversely affect the normal functioning thereof during the warranty period stated in VAT's «Terms of Sale» immediately following delivery thereof by VAT, provided that the same is properly operated under conditions of normal use and that regular, periodic maintenance and service is performed or replacements made, in accordance with the instructions provided by VAT. The foregoing warranty shall not apply to any product or component that has been repaired or altered by anyone other than an authorized VAT representative or that has been subject to improper installation or abuse, misuse, negligence or accident. VAT shall not be liable for any damage, loss, or expense, whether consequential, special, incidental, direct or otherwise, caused by, arising out of or connected with the manufacture, delivery (including any delay in or failure to deliver), packaging, storage or use of any product sold or delivered by VAT shall fail to conform to the foregoing warranty or to the description thereof contained herein, the purchaser thereof, as its exclusive remedy, shall upon prompt notice to VAT of any such defect or failure and upon the return of the product, part or component in question to VAT at its factory, with transportation charges prepaid, and upon VAT's inspection confirming the existence of any defect inconsistent with said warranty or any such failure, be entitled to have such defect or failure cured at VAT's factory and at no charge therefor, by replacement or repair of said product, as VAT may elect. VAT MAKES NO WARRANTY OR REPRESENTATION OF ANY KIND, EXPRESS OR IMPLIED, (INCLUDING NO WARRANTY OR MERCHANTABILITY), EXCEPT FOR THE FOREGOING WARRANTY AND THE WARRANTY THAT EACH PRODUCT SHALL CONFORM TO THE DESCRIPTION THEREOF CONTAINED HEREIN, and no warranty shall be implied by law. Furthermore, the «Terms of sale» at the back of the price list are applicable.
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