UTILITY WAGON WITH 1000 LB. CAPACITY - Harbor...

ASSEMBLY & OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011Visit our Web Site at www.harborfreight.com

Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this manual orany artwork contained herein may be reproduced in any shape or form without theexpress written consent of Harbor Freight Tools.

For technical questions and replacement parts please call 1-800-444-3353.

®

94908

Due to continuing improvement, actual product may differ slightly from the product described herein.

1000 LB. CAPACITYUTILITY WAGON WITH

SKU 94908 For technical questions please call 1-800-444-3353.

THANK YOU for choosing a HARBOR FREIGHT TOOLS product. For future reference, pleasecomplete the owner’s record below:

Model______________ Serial No._____________ Purchase Date_______________

SAVE THE RECEIPT, WARRANTY AND THESE INSTRUCTIONS. It is important that you read theentire manual to become familiar with the unit BEFORE you begin assembly.

Technical Specifications

Material: Steel mesh, “D” Handle with neoprene non-slip grip, 12” pneumatic, nylon tubed rubber tires with metal hubs

Overall Dimensions: 55-1/4” L X 25” W X 41-15/16” H with handleTool Tray Dimensions: 15-9/16” L X 25” W X 2-1/2” HTires: Rated 375 Lbs. each, 32 Maximum PSIMax. Weight Capacity: 1000 Lbs.Net Weight: 79 Lbs.

Safety Warnings and Precautions

WARNING: When using product, basic safety precautions should always be followed toreduce the risk of personal injury and damage to equipment.

Read all instructions before using this product!

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Keep work area well lighted.

3. Store idle equipment. When not in use, the Utility Wagon must be stored in a safe and cleanlocation. Always lock up products and keep out of reach of children.

4 . Use the right product for the job. There are certain applications for which the Utility Wagonwas designed. Do not modify the Wagon and do not use the Wagon for a purpose for which itwas not intended.

5. Check for damaged parts. Before using any product, any part that appears damaged shouldbe carefully checked to determine that it will operate properly and perform its intended function.Check for any broken or damaged parts and any other conditions that may affect its operation.Replace or repair damaged or worn parts immediately.

6. Replacement parts and accessories. When servicing, use only identical replacement parts.Use of any other parts will void the warranty.

7. Do not operate product if under the influence of alcohol or drugs. Read warning labels onprescriptions to determine if your judgment or reflexes are impaired while taking drugs. If thereis any doubt, do not operate the product.


8. Use eye protection. Always wear ANSI-approved impact safety goggles when assemblingand using this product.

9. Always check tire pressure. Maintain a working tire pressure no higher than 32 PSI.

10. Only use on a flat surface capable of supporting the Utility Wagon and its maximumcapacity load of 1000 Lbs. It is easy to lose control of the Utility Wagon if attempting to pull aload on a sloping or uneven surface.

11. Do not allow children to play on, stand upon or climb on the Utility Wagon. The Wagon isnot for carrying people or animals.

12. Always check hardware and assembled parts after assembling. All connections should betight and hardware tightened.

13. Always distribute objects in the Utility Wagon evenly and do not exceed the maximumload capacity of 1000 Lbs. Uneven weight distribution or excess capacity could cause tipping.Harbor Freight Tools is not responsible for damage to persons or cargo.

14. Be aware of dynamic loading! Suddenly dropping or bouncing a load on the Utility Wagonmay create, for a brief instant, an excess load, which may result in damage to the product and/or personal injury. Do not exceed the maximum weight capacity of 1000 lbs.

Warning: The warnings, cautions, and instructions discussed in this instruction manual cannotcover all possible conditions and situations that may occur. It must be understood bythe operator that common sense and caution are factors which cannot be built intothis product, but must be supplied by the operator.

Unpacking

When unpacking your Utility Wagon, check to make sure the parts listed on page 7 and 8 areincluded. If any parts are missing or broken, please call HARBOR FREIGHT TOOLS at1-800-444-3353.

Assembly

Your Utility Wagon will require complete assembly. It is important that you read the entire manual tobecome familiar with the product BEFORE you assemble and use the Utility Wagon. Beforeassembling and operating the Utility Wagon be sure that you have all parts described in the PartsList and Assembly Diagram pages 7 and 8 of this manual.

Bed (1) crossbar

Rear AxleSupport (10)

Carriage SupportBolt (29), Washer (24)and Nut (25)

Left SupportBrace (11)

Right SupportBrace (12)

Carriage SupportBolt (29), Washer (24)and Nut (25)

Figure 1


2. Attach the Rear Axle Support (10) to the Bed (1). Set the top of the Rear Axle Support (10)(bottom has holes for Axle) up against the cross bar farthest to the rear of the Bed (1).Insert one Carriage Support Bolt (29) down through each end of the Rear Axle Support anddown through the cross bar. Slide on Washers (24) and thread on Lock Nuts (25)-seeFigure 1.

3. Set the Left Support Brace (11) and Right Support Brace (12) onto the correspondingsides of the axle on the Rear Axle Support (10) making certain that the welded spacerbushings are facing outward-see Figure 1. Attach the Left Support Brace (11) andRight Support Brace (12) to the Bed (1) with two Carriage Support Bolts (29), twoWashers (24) and two Lock Nuts (25) as shown in Figure 1.

4. Attach the Steering Link Connecter (16) to the Front Axle Support (13). Set the SteeringLink Connector (16) on top of the connectors on the Front Support Assembly (13)-seeFigures 2 and 3. Secure in place with a Carriage Support Bolt (29) on each side, slide onWasher (24) and secure with Lock Nut (25).

Figure 2-Top View

Steering LinkConnecter (16) Front Axle

Support (13)

Yoke (15)

Figure 3-Bottom View

Center FrontAxle Brace (14)

Pull Handle (18)

1. Cover your work surface with a mat or blanket to protect each part of the Utility Wagonduring assembly. Set the Bed (1) upside down on your work surface.

Rear

Front20

15

13

16

14


5. Connect the Pull Handle Bracket (15) to the Front Axle Support (13). Place the short side ofthe Pull Handle Bracket (15) onto the top of the Front Axle Support (13), and set the longerside so that it goes under the Front Axle Support (13) and rests on the Steering LinkConnecter (16)-see Figures 2 and 3. Secure in place with a Carriage Support Bolt (29), slideon Washer (24) and secure with Lock Nut (25).

6. Connect the Vertical Support (20) onto the center stud of the Front Axle Support (13) over thePull Handle Bracket (15), secure these together using Cotter Pin (32) and Washer (33).Bend the ends of the Cotter Pin out and around the center stud to secure it.

7. Connect the Vertical Support (20), the Center Front Axle Brace (14), the Front Axle Support(13) and Pull Handle Bracket (15) (in that order). Set the Vertical Support (20) so that it sitson the center stud of the Front Axle Support (13), on top of the Pull Handle Bracket (15) andover the Center Front Axle Brace (14)-see Figure 2. Secure together using Long SteeringAssembly Bolt (36), Washer (24) and Lock Nut (25).

Note: All steering hardware should be snug. Do not over tighten. You may need to loosen eachbolt about 1/2 a turn to allow for smooth steering operation.

8. Attach the Tires (7) to the Front Axle Support (13) and Rear Axle Support (10). Place theTire (7) onto the axle with the valve stem facing out. Slide on a Washer (27) and thread onLock Nut (25) to secure in place.

9. Attach the Handle (18) to the Pull Handle Bracket (15). Set the Handle (18) in place betweenthe front openings of the Pull Handle Bracket (15). Insert Column Pin (30) thorugh the holesand secure with Cotter Pin (22).

10. Attach the Lock Handles (23) to the Front Panel (3) and Back Fence Panel (4). Attachthe Lock Handles to the Front Panel (3) and Back Panel (4) as shown in Figure 4. Slide onWashers (24) and thread on Lock Nuts (25) to secure in place. DO NOT FULLY TIGHTENUNTIL AFTER STEP 11.

11. Attach the Side Panels (2), the Back Panel (4) and the Front Panel (3) to the Bed (1).Use the Fence Assembly Bolts (21) and the Lock Pins (22) to attach the panels tothe Bed-see Figure 5.

Lock Handle (23)

Washer (24)and Lock Nut (25)

Figure 4

12. Hang Plant and Tool Tray (35) and Flower and Tool Tray (34) at desired point on Bed (1).

13. Tighten down all hardware. Make certain that the Utility Wagon rolls smoothly with no bindingof parts. Make certain handles and fences adjust and move adequately, and that they locksecurely in place as needed.


FenceAssemblyBolt (21) Lock Pin (22)

Figure 5

Operation

1. Place the load onto the Bed (1). Do not exceed the maximum weight capacity of 1000 Lbs.Make certain the load is evenly distributed on the Utility Wagon.

2. Use two hands to grasp the Pull Handle (18) and move the Wagon with its load.

Caution: Always use two hands when moving the Wagon. This provides supportin case one hand slips.

Note: Some parts are listed and shown for illustration purposes only and are not availableindividually as replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS AREFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION ORWARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCTOR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BYCERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITYARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISINGOUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Note: The two accessory trays, (34 and 35) can be positioned in various ways between theSide Panels (2).


Parts List

Part # Description Quantity Part # Description Quantity1 Bed 1 18 Pull Handle 12 Side Panel 2 20 Vertical Support 13 Front Panel 1 21 Fence Assembly Bolt 84 Back Panel 1 22 Lock Pin 85 Wheel Assembly 1 23 Lock Handle 8mm 46 Inner Hub with two (2 right, 2 left)

Bearings 4 24 Washers 197 Tires 4 25 Lock Nut 198 Tubes 4 26 Wheel Lock Nut 49 Outer Hub 4 27 Washer 410 Rear Axle Support 111 Left Support Brace 1 29 Carriage Support Bolt 1212 Right Support Brace 1 30 Column Pin 113 Front Axle Support 1 31 Column Pin 114 Center Front Axle 32 Cotter Pin 1

Brace 1 33 Washer 115 Pull Handle Bracket 1 34 Flower and Tool Tray 116 Steering Link 35 Plant & Tool Tray 1

Connecter 1 36 Long Steering Bolt 117 Plastic Coupling 1

Parts and Assembly Diagram-1

34

2

4

1518

1716

20

1314

36

7

8

910

11

12

2

1


Parts and Assembly Diagram-2

21

35

22

23

2422

25

29

26

30

2731

36

33

32

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