UT-101 - Unitech Instrument PDF/Manual/25 UT-101-UNI.pdf · Sales: +91 94273 01436 Website: Email :...

12
+91 94273 01436 Sales: Email : www.unitechinstrument.com Website: “Sure for service with hi-end versal nology” Uni Tech [email protected] Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Model No. : UT-101 Model No. : UT-101 UNIVERSAL PROCESS INDICATOR / CONTROLLER z OPERATION MANUAL z M AL 4 AL 3 AL 2 AL 1 COM AL-2 AL-1 M Available size : 96x96,96x48(v),48x96(h) Externals box : Ex. Flameproof / M S or S S box AL-1 AL-3 AL-1 AL-2 AL-4 UT 101 AL-1 AL-2 UT 101 AL-1 AL-2 AL-3 COM UT 101

Transcript of UT-101 - Unitech Instrument PDF/Manual/25 UT-101-UNI.pdf · Sales: +91 94273 01436 Website: Email :...

+91 94273 01436Sales: Email :www.unitechinstrument.comWebsite:

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Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551

Model No. : UT-101

Model No. : UT-101

UNIVERSAL PROCESS INDICATOR / CONTROLLER

� OPERATION MANUAL �

M

AL 4AL 3AL 2AL 1

COM

AL-2AL-1

M

Available size : 96x96,96x48(v),48x96(h) Externals box : Ex. Flameproof / M S or S S box

AL-1 AL-3AL-1 AL-2 AL-4

UT 101

AL-1AL-2

UT 101

AL-1 AL-2 AL-3 COM

UT 101

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UNIVERSAL INDICATOR/CONTROLLER

PROGRAMMING FLOW CHART

TECHNICAL SPECIFICATION

FRONT PANEL DESCRIPTION

INTRODUCTION

TERMINAL ARRANGEMENT

INSTALLATION

4

2

1

3

3

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OPERATION 5

ERROR MESSAGE AND TROUBLESHOOTING 8

PANEL CUTOUT 9

9REGISTER ADDRESS FOR MODBUS

Model No. : UT-101

����������

The instrument is available in a panel mounted housing which

requires a cut out as per Panel cutout Dimensions given later .

A variety of power supply options are available for this. The

instrument has low drift precision components for long trouble

free operation. The instrument is a jumper less system. There are

different types of modes such as normal mode, operation mode,

configuration mode, setup mode, and change password mode.

4 keys provided can do any change in the mode.

The instrument can be configured for RTD or Thermocouple or

Linear input by making changes in configuration mode using 4

keys provided. This instrument can operate with full range for all

inputs.

Unitech Instrument’s Universal Indicator is designed to

accept thermo-couple or RTD or Linear Input and displays the

process parameter through a 4 Digit Red LED Display.

INTRODUCTION� �

CONTENTS� �

9CALIBRATION VALUES�

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Model No. : UT-101 PAGE : 1

SR

SR

1

2

4

5

6

3

8

9

10

7

NO

11

NO

DISPLAY

����

KEY

PV

AL1

AL2

AL3

AL4

M

PARTICULAR

FUNCTION(M)

Actual Process Value

Red LED will glow on Relay 1 activation.

Red LED will glow on Relay 2 activation.

Red LED will glow on Relay 3 activation.

Red LED will glow on Relay 4 activation.

PV

ENTER

DESCRIPTION

Seven Segment LED display

DESCRIPTION

Press to access the programmable

Parameter.

(UP)

(PASS)

FRONT PANEL DESCRIPTION� �

Press to change Set point - 1 in Normal

Mode and increase selected digit or value

in Programming Mode.

Press to change digit selection or selected

value in Programming Mode.

Press to change Set point - 2 in Normal

Mode and accept modified digit or

in Programming Mode.

value

SV Set Value

COM

AL 1

����

AL 2 AL 3

M

AL 4

AL 1 ����M

AL 2

1

2

3

4

5

6

7

8

9

10

11

TYPE RANGE RANGETYPE

4 to 20mA -1999 to 9999K-Type T/C -50 to 1200 ºC

0 to 20mA -1999 to 9999J-Type T/C -50 to 750 ºC

0.5 to 2.5V -1999 to 9999R-Type T/C 0 to 1750 ºC

1 to 5V -1999 to 9999S-Type T/C 0 to 1750 ºC

0 to 10VDC -1999 to 9999T-Type T/C 0 to 400 ºC

SPECIAL -1999 to 9999E-Type T/C -50 to 500 ºC

Cu 53 -50 to 250 ºCRTD PT-100 -50 to 400 ºC

Input Type

Input

IndicationIndication

On Off controlControl Mode

Dead Band controls

SSR Output

Retransmition Current & Voltage outputs

Output

Relay Output

Technical Specification

Transmitter power supply 24 V DC @ 30 mA max, isolated from I/p & O/P.

Range limits

Accuracy

Cold junction comp. & Sensor break ind. Software base Automatic.

As per input range Table.

Input impedance >330 K for Voltage ,mV, and T/C, 100 for current.Ω Ω

4 Digit 7 Segment display 0.56”

Status indication

24VDC @ 20 mA ,12VDC @ 20 mA

High and Low Set point for level applications.

Relay / SSR

Comunication

Wireless comunication

Programeble parameter & Connectable number

Modbus RTU RS- 485/RS- 232 communications.

Baud rate , Node, Parity , nodeaddress , stop bit. & 0-256 unit.

GSM/GPRS base mobile(sms) communications.

Programmable

Parameters

Full range as per input selection.

Display resolution -1.999 to 9999 fully configurable for linear input

Other(A) (B)Supply voltage Power consumption V AC, 50/60 Hz 4 watts maximum(A) 110/230 (B)

Operating ambient temperature and humidity

Deadband alarm.F.S. igh & owH L alarm

LEDs for Relay status & Communications

Special on demand :

Voltage 0-5V/1-5V, 0.5 -2.5V/0- DC10 V..

Currant 0 ~ 20mA dc , 4~20mA DC..RTD Pt100, Cu53 ( 2wire & 3 wire)..T/C K, J, R, S, E, N, T.

.

Setpoint / Hysteresis / High scale / Low scale

0~5V, 0~10V, 1~5V DC, fully 3 port isolated0~20/ 4~20 mA,

0~50 °C Below 90%, non condensing

Relay logic

+ L +0.1 % of span for inear & RTD , 0.25 % for T/C

NO - C - NC Contacts , 5A@240 V AC Resistive

Communication Protocol & mathode

Programming of parameters Through 4 tactile keys

Resistence 0-500 Ω , 0-1/5/10 KΩ, 1MΩ..

200 mV 1000- /300V DC

1 / 2 / 3 / 4 Relays / SSR output

(A) (B) (C)Dimensions Panel cutout Mounting (A) (B) (C)96(H) x 96(W) x 100(D) 92 x 92 Panel mounted

0- & 0- /300/V DC,0-75/75/200 mV 1/10V/100

INPUT

� TECHNICAL SPECIFICATION �

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Model No. : UT-101 PAGE : 2

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Model No. : UT-101 PAGE : 3

INSTALLATION� �

+-NC

C

NO

6 7 8 9

10 11 12 13 1414

NCCNO NCCNO PNE

24

25

26

27

NC

C

NO

+-

COMMUNICATION

(RS 485-232)

15 16 17 18

19

20

21

22

23

+V

+V

+m

A+

mA

OUTPUT 1

TP

S

24 V DCTEMP.(SELECTABLE) LINEAR

D

D

28

UT-101

RELAY-4

INPUT

POWER SUPPLY

230/110V ACRELAY-1RELAY-2

RELAY-3

OUTPUT 2

� TERMINAL ARRANGEMENT �2

52

4485+

-

13

14

15

C

NO

NC

11

1024 V

+

-

21

OUTPUT

+

-

OUTPUT

SSRRELAY RETRANSMITION RS - 484

10

111

2

23

22

21

28

27

26

Relay : 1 2 3 4

POWER SUPPLY-AC

16

17

18

POWER

230/110V AC

E

N

P 16

17

18

24/12V DC

24 V DC -24 V DC -

24 V DC +24 V DC +

POWER SUPPLY-DC

1

2

3

4

5

6

JUMPER SELECTION

FOR 230/110 VAC

230V 2&3 + 5&6

110V 1&2 + 3&4

1 : 115V (1)

2 : 0V (1)

3 : 115V (2)

4 : 0V (2)

5 : SPARE

6 : SPARE

POWER SELECTION

mA +

86

9

mA -

TPS-

TPS++

-T

mA

76

DC

+

-

+

DC

V

-

J/K/R/S/T/E

RTD PT-100 LINEAR 2-WIRE TRANS.T/C INPUT

A

B

B

INPUT

6-5 : mA DC7-5 : V DCRTD PT-100

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Model No. : UT-101 PAGE : 4

����

*Any New Password

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Pass

wo

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rote

cted

Pass

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Mode Configuration SetupMode ModeSelection

ChangePassword Mode

CalibrationMode

Default Password will be ����

�)��

���

PROGRAMMING FLOW CHART� �

Protected Parameter Password will be ����

NOTE :

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Model No. : UT-101 PAGE : 5

This Mode is used to change Input , Relay and Communication Operation

Configuration

Parameter Description Range Default Value

CONFIGURATION MODE PARAMETER ����

Password for Parameter SettingValues between

����

����

����

Password for Configuration Parameter

���� to ((((

Input Type���

� ��

Down the type by key or Up by key.

���� : Special Input (RH etc.)

� ��

� �� : PT-100 (RTD)

���* : Linear 1-5 V DC

���� : Linear 0-20 mA DC+��� : Linear 4-20 mA DC� ��.� ��." ��.

. ��, ��.

: ‘T’ Type Thermo-Couple: ‘S’ Type Thermo-Couple: ‘R’ Type Thermo-Couple: ‘K’ Type Thermo-Couple: ‘J’ Type Thermo-Couple

. : Linear 0.5-2.5 V DC� �*

: Linear 0-10 V DC��*

�'�� : CU-53 COPPER SENSOR ��. : ‘E’ Type Thermo-Couple

(As per Reqd.)

+

Scroll the digit by key, increase by key.

Selection of input of the Instrument.

1. CONFIGURATION MODE

Decimal Point Selection : No decimal(1234)��

����

����

Increase digit by key, decrease by key

����

Alarm 1 Relay Action.

: Active in High

����

����

� ��

Change the type by or key.

$ ��

ON

OFF PVSV

ON

OFF PVSV

L ON :: Active in Low� ��

H ON :

Alarm 2 Relay Action.����

����

� ��Change the type by or key.

: One decimal(123.4)����

: Two decimal(12.34)����

: Three decimal(1.234)����

: Active in High$ ��

: Active in Low� ��

Active same as above

Dead Band: Selected� ��

��

��� �

: Not Selected��Change the type by or key.Only one relay get operated in this parameter, relay

get active on set point 1 value and deactive in set

point - 2 value. Used for Level & Fan control.

Display Calculation : Linear Type����

��#�

��#�

Offset Factory set Value.���� ����

Note : Factory set value

Gain Factory set Value�#�� ����*

: Square Root Type�-)

Change the type by or key.

SV-Hyst

SV+Hyst

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Model No. : UT-101 PAGE : 6

This Mode is used to Setting the instrument Parameter. To set zero span

value, alarm set points with hysteresis, offset etc.

2. SETUP MODE

Parameter Description Range Default Value

Parameter Description Range Default Value

SETUP MODE PARAMETER � ��

Password for Parameter Setting� ��

����

����Scroll the digit by key, increase by key.

Zero or Low Display Value..�)�

����Scroll the digit by key, increase by key.

����

Values between���� to ((((

Values between+((( to ((((

Span or High Diaplay Value.��#�

����Scroll the digit by key, increase by key.

����Values between+((( to ((((

Password for Setup Parameter

Display value at low Calibration point.

Display value at high Calibration point.

Set Point # 1���

����

Values from to 030.0999.9000.0Increase digit by key, decrease by key

Activation value for Relay - 1

$%��

����Increase digit by key, decrease by key

Values from to 000.2999.9000.0Hysteresis # 1

Value Difference between Activation and De-

activation of Relay - 1

Set Point # 2���

����

Values from to 050.0999.9000.0Increase digit by key, decrease by key

Activation value for Relay - 2

Parity�)�

���

����

* � : Even Parity

Change the type by or key. ��� : Odd Parity��� : None

Parity check for Communication

Baud Rate&#/�

(���

(���

+��� : Baud rate 4800

Change the Rate by or key.

(��� : Baud rate 9600�(�0 : Baud rate 19200

Node AddressValues between

����

������������ to ���1Increase digit by key, decrease by key

Device address for Communication

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Model No. : UT-101 PAGE : 7

This Mode is used to Calibration of the Instrument.CALIBRATION MODE PARAMETER ���

3. CALIBRATION MODE

Parameter Description Range Default Value

Password for Parameter Setting���

����

����Scroll the digit by key, increase by key.

Calibration Span.����

���� ----

Values between���� to ((((

According to Input type.

Password for Calibration Parameter

Calibration Zero.���!

����----According to Input type.Apply low signal (from input table) input

and press key.

Apply High signal (from input table) input

and press key.

Parameter Description Range Default Value

��

����

Values from to 005.0999.9000.0

Time Set Point Relay 2

Scroll the digit by key, increase by key.

���

����

Values from to 000.0999.9000.0

Offset to Process Value.

Scroll the digit by key, increase by key.

This value Increase OR Decrease the Display PV

Output Low����

����

Increase digit by key, decrease by key

Process Value at 4 mA signal output.

Values from to 000.0999.9000.0

Output High���$

����Increase digit by key, decrease by key

Process Value at 20 mA Signal output.

Values from to 100.0999.9000.0

in Seconds.

��

����

Values from to 005.0999.9000.0

Time Set Point Relay 1

Scroll the digit by key, increase by key.

Relay activation will get delayed till this timein seconds

$%��

����Increase digit by key, decrease by key

Values from to 000.2999.9000.0

Hysteresis # 2

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Model No. : UT-101 PAGE : 8

PASSWORD PROTECTED PARAMETER

Parameter Description Range Default Value

Calibration Output Low.����

� ) Set the output by and key, Press key

to fix the desired output.

----According to output.

Calibration Output High.���$

� ) Set the output by and key, Press key

to fix the desired output.

----According to Output.

Calibration Ambient.����

���� Set the Ambient by and key, Press

key to fix the ambient temp.

----According to Output.

Parameter Description Range Default Value

CHANGE PASSWORD PARAMETER ����

New Password.��������Scroll the digit by key, increase by key. Values between���� to ((((

New Desired Password����

Symptom Probable Solution

-Sensor break error

-Sensor not connected

-Replace sensor

-Check the sensor is connected correctly

Keypad no

function

-Keypads are locked

-Keypads defective

-Check Keypad continuity?

All LED’sand display

not light

-No power to controller

-Control circuit failure

-Check power lines connection

-Check Control Supply Voltages.

-Replace keypads

�� �

ERROR MESSAGE AND TROUBLESHOOTING� �

Old Password.��������Scroll the digit by key, increase by key. Values between���� to ((((

Existing Password����

As reqd.

4. CHANGE PASSWORD MODE

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Model No. : UT-101 PAGE : 9

AL-2 AL-3 AL-4AL-1

COM

M

UT - 96 x 96

PANEL CUTOUT

Model A B DC E96 80 92 9210 120+0.596 92+0.5 96

UT - 48 x 96

UT - 96 x 48

48 120 48 4510 120+0.596 92+0.5 48

96 96 8210 120+0.548 45+0.5 96120

PANEL CUTOUT� �

REGISTER ADDRESS FOR MODBUS RTU PROTOCOL� �

SR NO ANALOG PARAMETERS ABSOLUTE ADDRES ACCESS TYPE

1 PROCESS VALUE 40001 READ ONLY

2 DECIMAL POINT 40002 READ ONLY

3 SETPOINT - 1 40003 READ/WRITE

4 SETPOINT - 2 40004 READ/WRITE

5 RELAY 1 STATUS 40005 READ ONLY

6 RELAY 2 STATUS 40006 READ ONLY

CALIBRATION VALUES� �

INPUT ZERO-VALUE SPAN VALUE

J - T/C 0000-1000 7400-7800

K - T/C 0000-1000 7400-7800

R - T/C 0000-1000 7400-7800

S - T/C 0000-1000 7400-7800

T - T/C 0000-1000 7400-7800

4 - 20 mA 0000-1000 7400-8000

0 - 20 mA 0000-1000 7400-8000

1 - 5 VDC 0000-1000 7000-8000

10 V DC 0000-1000 7000-8000

PT-100 900-1500 2000-3000

E - T/C 0000-1000 7000-8000

*

* Span Calibration at 100ºC

We provide SCADA software (Online and Offline Report / Trend / part lading ) for flow analysis and data logging systems.

We can accept to make customized instruments & trucky systems (hardware and computer software) as per customers needs.

We can provide GSM mobile comm. and modbus RTU 232/485 connectivity with pc software in our entire product range.

We can provide our all instruments in MS or SS panel and also provide in flame proof and weather proof housing.

industrials procces automaton

Total solution provider for Industrials AutomatonPLC and HMI and hi speed communications module.

Servo Motors & Drives & AC drives / inverterSCADA system (standard and customized computer software)

TEMPRETURE+RH FLOW

PRESSURELEVEL

CLEAN ROOM/HVAC /PHARMASCADA SOFTWARE

JUMBO DISPLAY OTHERESSensor

Isolator /convertor

Single channel universal indicator controllerDual channel universal indicator controller

Temp. Sensor and temp.2 wire transmitter

Multy channel temp indicator(4,8,12,16,20)PID and PROFILE controllerTemp. Scanner with software (4,,8,12,16,20)data logger with pc software (4,8,12,16,20)

Temp.+Rh transmitter (sensor)Temp.+Rh indicator cum controllerHumidity sensor/ indicator/ controller

Flow Metering Systems(volume / mass)

Orifice Flow Meter ((NG) gas / steam)

Ultrasonic Flow Meter

Magnetic Flow Meter (water)Thermel Dispenser Air Flow Meter

Flow : Rate/Totlizer/Comuper/Batch

Flow indicator & Totalizers (universal-i/p)Batch indicator cum controllerNatural Gas flow computer (as per AGA3)

Steam flow computer (saturated &superheated)- On line temp.& Pressure compensation)

- On line temp.& Pressure compensation)

Flow indi.& Cont. (4-20 mA & frequency)

Low cost ½”& 1” Air/Gas Flow meter

Steam Flow meterNatural gas & standard gas Flow meter

SCADA software (Online and Offline Report / Trend / part lading ) for flow analysis

High pressurizes tank level indication sys.

Ultrasonic level transmitter & controllerConductivity level transmitter & contr.

Water Level Control systems.Level Switch/Sensor.

Differantial pressure type level indicator.

Single/Dual channel indicator contr.

Pressure & vacuum transmitter

Differantial Pressure transmitterHi accurate digital pressure gauge.Loop power indicator (PT/DP)

I to P / E to P convertor.

Universal input Signal isolator & convertor & multiplexer

Multi channel Signal isolator & convertor & multiplexer

Loop powered Signal isolator & square root extractors

Equations computation modual & Linearization modual

Load cell to mAConvertor

Amp. to mA

MV to mA AC V to mA

DC V to mAOhms to mA/V

Temprature Pressure

VacuumHumidity

Photo sensor

Proxi

Gas

SsrThayrister

Procces value big indicator

Clocks with date and years

Production monitoring systems

-Display size : 2”,4”,6”,8”,12”

RPM/MPM indicator controller

Alarm annunciator(2 to 200 chnl.)

Auto manual station

Manual loaders & celebrators

Vibration sensors indicators

Gas starilizers control systems

Bagging controller (cements)

Control valves and positioners

Synchronized Digital Clocks / masters and slaves

Temp.+humidity transmitter

Temp.+humidity indicator Controller.Temp.+RH +dp clean room indicator with sensor

Conductivity sensor indicator

PH sensor indicator(on line & table top )

We can gives all instruments in SS or flame proof panels and box

FLP temp indicator & contr.

AHU control panel with SCADA

Control valve (on/off & modulating)

FLP temp scanner and data loggers with software

Temp. & pressure & vacuum & magnehelic gauge Diffrancial pressure swich and sensorThis software gives you access to real time processparameters in numeric and graphical form. It is apre-engineered software package that provides allbenefits of on line data logging and trending, thesof tware can in te r face wi th mul t ip le scanners ,indicator.pid,plc,and data acquisitions systems using.multidrop Rs485 communication. With the feature ofhistorical data logging function the entire precess history can berecorded for future analysis or validation.

Manufacturers of process Controls Instruments

Process automaton (PLCs ,HMI , SCADA,servo,drives)

Instruments calibration ( ARC/AMC/validation )Sure for service with hi-end universal technology

Unitech Instruments503/504 Helix Complex.Opp-Surya Hotel,Sayajigunj,

Vadodra-390005,Gujarat ,IndiaPhone.: 0265-6623551/6553555/2361241

E-mail :[email protected],[email protected] :www.unitechinstrument.com

ax.:F

cell no :094273 01436

265-6623551

,

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