UT-101 - Unitech Instrument PDF/Manual/25 UT-101-UNI.pdf · Sales: +91 94273 01436 Website: Email :...
Transcript of UT-101 - Unitech Instrument PDF/Manual/25 UT-101-UNI.pdf · Sales: +91 94273 01436 Website: Email :...
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Model No. : UT-101
Model No. : UT-101
UNIVERSAL PROCESS INDICATOR / CONTROLLER
� OPERATION MANUAL �
M
AL 4AL 3AL 2AL 1
COM
AL-2AL-1
M
Available size : 96x96,96x48(v),48x96(h) Externals box : Ex. Flameproof / M S or S S box
AL-1 AL-3AL-1 AL-2 AL-4
UT 101
AL-1AL-2
UT 101
AL-1 AL-2 AL-3 COM
UT 101
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UNIVERSAL INDICATOR/CONTROLLER
PROGRAMMING FLOW CHART
TECHNICAL SPECIFICATION
FRONT PANEL DESCRIPTION
INTRODUCTION
TERMINAL ARRANGEMENT
INSTALLATION
4
2
1
3
3
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OPERATION 5
ERROR MESSAGE AND TROUBLESHOOTING 8
PANEL CUTOUT 9
9REGISTER ADDRESS FOR MODBUS
Model No. : UT-101
����������
The instrument is available in a panel mounted housing which
requires a cut out as per Panel cutout Dimensions given later .
A variety of power supply options are available for this. The
instrument has low drift precision components for long trouble
free operation. The instrument is a jumper less system. There are
different types of modes such as normal mode, operation mode,
configuration mode, setup mode, and change password mode.
4 keys provided can do any change in the mode.
The instrument can be configured for RTD or Thermocouple or
Linear input by making changes in configuration mode using 4
keys provided. This instrument can operate with full range for all
inputs.
Unitech Instrument’s Universal Indicator is designed to
accept thermo-couple or RTD or Linear Input and displays the
process parameter through a 4 Digit Red LED Display.
INTRODUCTION� �
CONTENTS� �
9CALIBRATION VALUES�
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Model No. : UT-101 PAGE : 1
SR
SR
1
2
4
5
6
3
8
9
10
7
NO
11
NO
DISPLAY
����
KEY
PV
AL1
AL2
AL3
AL4
M
PARTICULAR
FUNCTION(M)
Actual Process Value
Red LED will glow on Relay 1 activation.
Red LED will glow on Relay 2 activation.
Red LED will glow on Relay 3 activation.
Red LED will glow on Relay 4 activation.
PV
ENTER
DESCRIPTION
Seven Segment LED display
DESCRIPTION
Press to access the programmable
Parameter.
(UP)
(PASS)
FRONT PANEL DESCRIPTION� �
Press to change Set point - 1 in Normal
Mode and increase selected digit or value
in Programming Mode.
Press to change digit selection or selected
value in Programming Mode.
Press to change Set point - 2 in Normal
Mode and accept modified digit or
in Programming Mode.
value
SV Set Value
COM
AL 1
����
AL 2 AL 3
M
AL 4
AL 1 ����M
AL 2
1
2
3
4
5
6
7
8
9
10
11
TYPE RANGE RANGETYPE
4 to 20mA -1999 to 9999K-Type T/C -50 to 1200 ºC
0 to 20mA -1999 to 9999J-Type T/C -50 to 750 ºC
0.5 to 2.5V -1999 to 9999R-Type T/C 0 to 1750 ºC
1 to 5V -1999 to 9999S-Type T/C 0 to 1750 ºC
0 to 10VDC -1999 to 9999T-Type T/C 0 to 400 ºC
SPECIAL -1999 to 9999E-Type T/C -50 to 500 ºC
Cu 53 -50 to 250 ºCRTD PT-100 -50 to 400 ºC
Input Type
Input
IndicationIndication
On Off controlControl Mode
Dead Band controls
SSR Output
Retransmition Current & Voltage outputs
Output
Relay Output
Technical Specification
Transmitter power supply 24 V DC @ 30 mA max, isolated from I/p & O/P.
Range limits
Accuracy
Cold junction comp. & Sensor break ind. Software base Automatic.
As per input range Table.
Input impedance >330 K for Voltage ,mV, and T/C, 100 for current.Ω Ω
4 Digit 7 Segment display 0.56”
Status indication
24VDC @ 20 mA ,12VDC @ 20 mA
High and Low Set point for level applications.
Relay / SSR
Comunication
Wireless comunication
Programeble parameter & Connectable number
Modbus RTU RS- 485/RS- 232 communications.
Baud rate , Node, Parity , nodeaddress , stop bit. & 0-256 unit.
GSM/GPRS base mobile(sms) communications.
Programmable
Parameters
Full range as per input selection.
Display resolution -1.999 to 9999 fully configurable for linear input
Other(A) (B)Supply voltage Power consumption V AC, 50/60 Hz 4 watts maximum(A) 110/230 (B)
Operating ambient temperature and humidity
Deadband alarm.F.S. igh & owH L alarm
LEDs for Relay status & Communications
Special on demand :
Voltage 0-5V/1-5V, 0.5 -2.5V/0- DC10 V..
Currant 0 ~ 20mA dc , 4~20mA DC..RTD Pt100, Cu53 ( 2wire & 3 wire)..T/C K, J, R, S, E, N, T.
.
Setpoint / Hysteresis / High scale / Low scale
0~5V, 0~10V, 1~5V DC, fully 3 port isolated0~20/ 4~20 mA,
0~50 °C Below 90%, non condensing
Relay logic
+ L +0.1 % of span for inear & RTD , 0.25 % for T/C
NO - C - NC Contacts , 5A@240 V AC Resistive
Communication Protocol & mathode
Programming of parameters Through 4 tactile keys
Resistence 0-500 Ω , 0-1/5/10 KΩ, 1MΩ..
200 mV 1000- /300V DC
1 / 2 / 3 / 4 Relays / SSR output
(A) (B) (C)Dimensions Panel cutout Mounting (A) (B) (C)96(H) x 96(W) x 100(D) 92 x 92 Panel mounted
0- & 0- /300/V DC,0-75/75/200 mV 1/10V/100
INPUT
� TECHNICAL SPECIFICATION �
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Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551
Model No. : UT-101 PAGE : 2
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Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551
Model No. : UT-101 PAGE : 3
INSTALLATION� �
+-NC
C
NO
6 7 8 9
10 11 12 13 1414
NCCNO NCCNO PNE
24
25
26
27
NC
C
NO
+-
COMMUNICATION
(RS 485-232)
15 16 17 18
19
20
21
22
23
+V
+V
+m
A+
mA
OUTPUT 1
TP
S
24 V DCTEMP.(SELECTABLE) LINEAR
D
D
28
UT-101
RELAY-4
INPUT
POWER SUPPLY
230/110V ACRELAY-1RELAY-2
RELAY-3
OUTPUT 2
� TERMINAL ARRANGEMENT �2
52
4485+
-
13
14
15
C
NO
NC
11
1024 V
+
-
21
OUTPUT
+
-
OUTPUT
SSRRELAY RETRANSMITION RS - 484
10
111
2
23
22
21
28
27
26
Relay : 1 2 3 4
POWER SUPPLY-AC
16
17
18
POWER
230/110V AC
E
N
P 16
17
18
24/12V DC
24 V DC -24 V DC -
24 V DC +24 V DC +
POWER SUPPLY-DC
1
2
3
4
5
6
JUMPER SELECTION
FOR 230/110 VAC
230V 2&3 + 5&6
110V 1&2 + 3&4
1 : 115V (1)
2 : 0V (1)
3 : 115V (2)
4 : 0V (2)
5 : SPARE
6 : SPARE
POWER SELECTION
mA +
86
9
mA -
TPS-
TPS++
-T
mA
76
DC
+
-
+
DC
V
-
J/K/R/S/T/E
RTD PT-100 LINEAR 2-WIRE TRANS.T/C INPUT
A
B
B
INPUT
6-5 : mA DC7-5 : V DCRTD PT-100
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Model No. : UT-101 PAGE : 4
����
*Any New Password
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cted
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cted
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cted
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*
Mode Configuration SetupMode ModeSelection
ChangePassword Mode
CalibrationMode
Default Password will be ����
�)��
���
PROGRAMMING FLOW CHART� �
Protected Parameter Password will be ����
NOTE :
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Model No. : UT-101 PAGE : 5
This Mode is used to change Input , Relay and Communication Operation
Configuration
Parameter Description Range Default Value
CONFIGURATION MODE PARAMETER ����
Password for Parameter SettingValues between
����
����
����
Password for Configuration Parameter
���� to ((((
Input Type���
� ��
Down the type by key or Up by key.
���� : Special Input (RH etc.)
� ��
� �� : PT-100 (RTD)
���* : Linear 1-5 V DC
���� : Linear 0-20 mA DC+��� : Linear 4-20 mA DC� ��.� ��." ��.
. ��, ��.
: ‘T’ Type Thermo-Couple: ‘S’ Type Thermo-Couple: ‘R’ Type Thermo-Couple: ‘K’ Type Thermo-Couple: ‘J’ Type Thermo-Couple
. : Linear 0.5-2.5 V DC� �*
: Linear 0-10 V DC��*
�'�� : CU-53 COPPER SENSOR ��. : ‘E’ Type Thermo-Couple
(As per Reqd.)
+
Scroll the digit by key, increase by key.
Selection of input of the Instrument.
1. CONFIGURATION MODE
Decimal Point Selection : No decimal(1234)��
����
����
Increase digit by key, decrease by key
����
Alarm 1 Relay Action.
: Active in High
����
����
� ��
Change the type by or key.
$ ��
ON
OFF PVSV
ON
OFF PVSV
L ON :: Active in Low� ��
H ON :
Alarm 2 Relay Action.����
����
� ��Change the type by or key.
: One decimal(123.4)����
: Two decimal(12.34)����
: Three decimal(1.234)����
: Active in High$ ��
: Active in Low� ��
Active same as above
Dead Band: Selected� ��
��
��� �
: Not Selected��Change the type by or key.Only one relay get operated in this parameter, relay
get active on set point 1 value and deactive in set
point - 2 value. Used for Level & Fan control.
Display Calculation : Linear Type����
��#�
��#�
Offset Factory set Value.���� ����
Note : Factory set value
Gain Factory set Value�#�� ����*
: Square Root Type�-)
Change the type by or key.
SV-Hyst
SV+Hyst
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Model No. : UT-101 PAGE : 6
This Mode is used to Setting the instrument Parameter. To set zero span
value, alarm set points with hysteresis, offset etc.
2. SETUP MODE
Parameter Description Range Default Value
Parameter Description Range Default Value
SETUP MODE PARAMETER � ��
Password for Parameter Setting� ��
����
����Scroll the digit by key, increase by key.
Zero or Low Display Value..�)�
����Scroll the digit by key, increase by key.
����
Values between���� to ((((
Values between+((( to ((((
Span or High Diaplay Value.��#�
����Scroll the digit by key, increase by key.
����Values between+((( to ((((
Password for Setup Parameter
Display value at low Calibration point.
Display value at high Calibration point.
Set Point # 1���
����
Values from to 030.0999.9000.0Increase digit by key, decrease by key
Activation value for Relay - 1
$%��
����Increase digit by key, decrease by key
Values from to 000.2999.9000.0Hysteresis # 1
Value Difference between Activation and De-
activation of Relay - 1
Set Point # 2���
����
Values from to 050.0999.9000.0Increase digit by key, decrease by key
Activation value for Relay - 2
Parity�)�
���
����
* � : Even Parity
Change the type by or key. ��� : Odd Parity��� : None
Parity check for Communication
Baud Rate&#/�
(���
(���
+��� : Baud rate 4800
Change the Rate by or key.
(��� : Baud rate 9600�(�0 : Baud rate 19200
Node AddressValues between
����
������������ to ���1Increase digit by key, decrease by key
Device address for Communication
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Model No. : UT-101 PAGE : 7
This Mode is used to Calibration of the Instrument.CALIBRATION MODE PARAMETER ���
3. CALIBRATION MODE
Parameter Description Range Default Value
Password for Parameter Setting���
����
����Scroll the digit by key, increase by key.
Calibration Span.����
���� ----
Values between���� to ((((
According to Input type.
Password for Calibration Parameter
Calibration Zero.���!
����----According to Input type.Apply low signal (from input table) input
and press key.
Apply High signal (from input table) input
and press key.
Parameter Description Range Default Value
��
����
Values from to 005.0999.9000.0
Time Set Point Relay 2
Scroll the digit by key, increase by key.
���
����
Values from to 000.0999.9000.0
Offset to Process Value.
Scroll the digit by key, increase by key.
This value Increase OR Decrease the Display PV
Output Low����
����
Increase digit by key, decrease by key
Process Value at 4 mA signal output.
Values from to 000.0999.9000.0
Output High���$
����Increase digit by key, decrease by key
Process Value at 20 mA Signal output.
Values from to 100.0999.9000.0
in Seconds.
��
����
Values from to 005.0999.9000.0
Time Set Point Relay 1
Scroll the digit by key, increase by key.
Relay activation will get delayed till this timein seconds
$%��
����Increase digit by key, decrease by key
Values from to 000.2999.9000.0
Hysteresis # 2
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Model No. : UT-101 PAGE : 8
PASSWORD PROTECTED PARAMETER
Parameter Description Range Default Value
Calibration Output Low.����
� ) Set the output by and key, Press key
to fix the desired output.
----According to output.
Calibration Output High.���$
� ) Set the output by and key, Press key
to fix the desired output.
----According to Output.
Calibration Ambient.����
���� Set the Ambient by and key, Press
key to fix the ambient temp.
----According to Output.
Parameter Description Range Default Value
CHANGE PASSWORD PARAMETER ����
New Password.��������Scroll the digit by key, increase by key. Values between���� to ((((
New Desired Password����
Symptom Probable Solution
-Sensor break error
-Sensor not connected
-Replace sensor
-Check the sensor is connected correctly
Keypad no
function
-Keypads are locked
-Keypads defective
-Check Keypad continuity?
All LED’sand display
not light
-No power to controller
-Control circuit failure
-Check power lines connection
-Check Control Supply Voltages.
-Replace keypads
�� �
ERROR MESSAGE AND TROUBLESHOOTING� �
Old Password.��������Scroll the digit by key, increase by key. Values between���� to ((((
Existing Password����
As reqd.
4. CHANGE PASSWORD MODE
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Model No. : UT-101 PAGE : 9
AL-2 AL-3 AL-4AL-1
COM
M
UT - 96 x 96
PANEL CUTOUT
Model A B DC E96 80 92 9210 120+0.596 92+0.5 96
UT - 48 x 96
UT - 96 x 48
48 120 48 4510 120+0.596 92+0.5 48
96 96 8210 120+0.548 45+0.5 96120
PANEL CUTOUT� �
REGISTER ADDRESS FOR MODBUS RTU PROTOCOL� �
SR NO ANALOG PARAMETERS ABSOLUTE ADDRES ACCESS TYPE
1 PROCESS VALUE 40001 READ ONLY
2 DECIMAL POINT 40002 READ ONLY
3 SETPOINT - 1 40003 READ/WRITE
4 SETPOINT - 2 40004 READ/WRITE
5 RELAY 1 STATUS 40005 READ ONLY
6 RELAY 2 STATUS 40006 READ ONLY
CALIBRATION VALUES� �
INPUT ZERO-VALUE SPAN VALUE
J - T/C 0000-1000 7400-7800
K - T/C 0000-1000 7400-7800
R - T/C 0000-1000 7400-7800
S - T/C 0000-1000 7400-7800
T - T/C 0000-1000 7400-7800
4 - 20 mA 0000-1000 7400-8000
0 - 20 mA 0000-1000 7400-8000
1 - 5 VDC 0000-1000 7000-8000
10 V DC 0000-1000 7000-8000
PT-100 900-1500 2000-3000
E - T/C 0000-1000 7000-8000
*
* Span Calibration at 100ºC
We provide SCADA software (Online and Offline Report / Trend / part lading ) for flow analysis and data logging systems.
We can accept to make customized instruments & trucky systems (hardware and computer software) as per customers needs.
We can provide GSM mobile comm. and modbus RTU 232/485 connectivity with pc software in our entire product range.
We can provide our all instruments in MS or SS panel and also provide in flame proof and weather proof housing.
industrials procces automaton
Total solution provider for Industrials AutomatonPLC and HMI and hi speed communications module.
Servo Motors & Drives & AC drives / inverterSCADA system (standard and customized computer software)
TEMPRETURE+RH FLOW
PRESSURELEVEL
CLEAN ROOM/HVAC /PHARMASCADA SOFTWARE
JUMBO DISPLAY OTHERESSensor
Isolator /convertor
Single channel universal indicator controllerDual channel universal indicator controller
Temp. Sensor and temp.2 wire transmitter
Multy channel temp indicator(4,8,12,16,20)PID and PROFILE controllerTemp. Scanner with software (4,,8,12,16,20)data logger with pc software (4,8,12,16,20)
Temp.+Rh transmitter (sensor)Temp.+Rh indicator cum controllerHumidity sensor/ indicator/ controller
Flow Metering Systems(volume / mass)
Orifice Flow Meter ((NG) gas / steam)
Ultrasonic Flow Meter
Magnetic Flow Meter (water)Thermel Dispenser Air Flow Meter
Flow : Rate/Totlizer/Comuper/Batch
Flow indicator & Totalizers (universal-i/p)Batch indicator cum controllerNatural Gas flow computer (as per AGA3)
Steam flow computer (saturated &superheated)- On line temp.& Pressure compensation)
- On line temp.& Pressure compensation)
Flow indi.& Cont. (4-20 mA & frequency)
Low cost ½”& 1” Air/Gas Flow meter
Steam Flow meterNatural gas & standard gas Flow meter
SCADA software (Online and Offline Report / Trend / part lading ) for flow analysis
High pressurizes tank level indication sys.
Ultrasonic level transmitter & controllerConductivity level transmitter & contr.
Water Level Control systems.Level Switch/Sensor.
Differantial pressure type level indicator.
Single/Dual channel indicator contr.
Pressure & vacuum transmitter
Differantial Pressure transmitterHi accurate digital pressure gauge.Loop power indicator (PT/DP)
I to P / E to P convertor.
Universal input Signal isolator & convertor & multiplexer
Multi channel Signal isolator & convertor & multiplexer
Loop powered Signal isolator & square root extractors
Equations computation modual & Linearization modual
Load cell to mAConvertor
Amp. to mA
MV to mA AC V to mA
DC V to mAOhms to mA/V
Temprature Pressure
VacuumHumidity
Photo sensor
Proxi
Gas
SsrThayrister
Procces value big indicator
Clocks with date and years
Production monitoring systems
-Display size : 2”,4”,6”,8”,12”
RPM/MPM indicator controller
Alarm annunciator(2 to 200 chnl.)
Auto manual station
Manual loaders & celebrators
Vibration sensors indicators
Gas starilizers control systems
Bagging controller (cements)
Control valves and positioners
Synchronized Digital Clocks / masters and slaves
Temp.+humidity transmitter
Temp.+humidity indicator Controller.Temp.+RH +dp clean room indicator with sensor
Conductivity sensor indicator
PH sensor indicator(on line & table top )
We can gives all instruments in SS or flame proof panels and box
FLP temp indicator & contr.
AHU control panel with SCADA
Control valve (on/off & modulating)
FLP temp scanner and data loggers with software
Temp. & pressure & vacuum & magnehelic gauge Diffrancial pressure swich and sensorThis software gives you access to real time processparameters in numeric and graphical form. It is apre-engineered software package that provides allbenefits of on line data logging and trending, thesof tware can in te r face wi th mul t ip le scanners ,indicator.pid,plc,and data acquisitions systems using.multidrop Rs485 communication. With the feature ofhistorical data logging function the entire precess history can berecorded for future analysis or validation.
Manufacturers of process Controls Instruments
Process automaton (PLCs ,HMI , SCADA,servo,drives)
Instruments calibration ( ARC/AMC/validation )Sure for service with hi-end universal technology
Unitech Instruments503/504 Helix Complex.Opp-Surya Hotel,Sayajigunj,
Vadodra-390005,Gujarat ,IndiaPhone.: 0265-6623551/6553555/2361241
E-mail :[email protected],[email protected] :www.unitechinstrument.com
ax.:F
cell no :094273 01436
265-6623551
,
Manufacturers of process Controls InstrumentsFLOW RATE-122.65
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AL-1
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COM
TEMP. PRES. S.F./R.F.
AL-1 AL-3AL-2 AL-4 COM
TEMP. PRES. SF/RF
FLOW RATE-122.65
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CH-1
CH-2
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CH-4
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IT
EC
H
UNITECH
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SMART CLEAN ROOM INDICATOR
CH-1
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