Using Material Flow Optimization in Design Suite · reports, an aterial Flow a full‐fledge...
Transcript of Using Material Flow Optimization in Design Suite · reports, an aterial Flow a full‐fledge...
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aterial Flow a full‐fledgesituations a
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ntroduronment andy layouts ansed to popu
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ory Usry Design Utilitlow, Analysis, Ldefault Factor
three palettes 1), the Materiahare the browsThe browsers c
m the applicatio
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rial Flow paletthe definitions o
: The palettes
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ser Inteies user interfaLearn about Fary working env
associated witl Flow Browseser area and cacan be docked on frame.
des access to tcomponents te architectural nd so on.
e provides accof these factory
can be docked
Flow: Using M
erfaceace is located oactory, and Comvironment.
th the Factory r (2), and the Pan be adjusted in different po
the installed ashat, together, features, equi
cess to definedy objects. Cont
d, anchored or
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on the Factory mmunity. A ble
Design UtilitieProperties browusing standardositions or left
ssets, user assemake up the cpment for mat
stations, prodtext menus pro
chosen to Aut
Optimization in
y tab and laid oend of Factory
s: the Asset wser (3). The d resizing floating if pull
ets, and cloud content of a terial handling
ducts, and routovide access to
o‐hide based o
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out with panelsy and standard
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actory Design
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ory Suols provide themanufactured iprocesses occ
s an area whermaterial or a ctation propertcost to the statparticipate in ing drawing gedepending on y
can be a singlean be nested w(Lg1) and a sta
epresent the tnes with arrowof flow the prodistances for a
rt tool allowsto factory layon in spreads
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uite Laye means to defin the facility, tur, and the rou
re a manufactucomponent to ies provide a mtion setup and the analysis reeometry and cayour preferenc
e component owithin other prndalone produ
ransportation heads spanninduct takes betanalysis purpos
s you to bringyout. The Expsheet format.
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youtsfine products tthe stations utes between t
uring process igenerate a means of operation. esults. A statioan be simple oce.
or assembly tharoducts. For exuct. Products d
between mang the distanceween stations ses.
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that
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at is produced xample, a sub‐ado not have a g
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eet data genevides a mean
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as the output assembly (Sa1)geometric repr
tions. The roution connectorshysical path. T
erating variabs of storing a
n Autodesk Fa
of the manufa) can be part oresentation on
tes between sts. The arrowheThe routing line
ble related infnd sharing la
actory Design
acturing proceof a larger final n the drawing.
tations display eads denote thes provide
formation yout variable
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ss.
as he
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Factory SysAutoCAD cordinarily ifactory lay
Typically, ypush the la(Factory Suthose two
have a layout yf the results caets your requirwith 3D assets
kflow
stem assets arcan be populatinvolved in mayout.
you would havayout to Inventuite Standard).different perso
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you can analyzn be producedrements, the las.
e available in 2ed in the 3D laaking an assem
e one of two dtor (Factory Su. Either type oonas.
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e the transpord so that multipayout can be se
2D for AutoCADayout without ybly. It is easy a
different users.uite Premium af user can use
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rtation costs, aple scenarios cent to Inventor
D and 3D for Inyou having to pand reduces th
. Those that peand Ultimate) athe Asset Libra
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nd machine utan be comparer where it beco
nventor. Assetperform the enhe effort of pul
erform the entand those thatary to make su
n Autodesk Fa
tilization and ped and documomes a 2D ove
s placed in a 2ntire pick and ling together a
tire 2D/3D layot only perform ure the conten
actory Design
power consumented. Once a erlay that is
D factory layoplace steps a 3D version of
out work who the 2D layout t is identical to
n Suite
5
ption.
ut in
f a
would work o
CreaSelect stattext you w
To create aA new stat
1. Resi
2. O3. In4. Sp
di5. O
in The geome
ate Station geometry a
want to use. It c
a new station ftion node is cre
eview the geommple shape upn the Factory tn the graphics dpecify the Statistances represptionally, in thncluded.
etry for the Sta
Factory Su
Go with the F
tions and specify a scan also include
from within theeated and high
metry that willp to a detailed tab, in the Matdisplay, select ion connectorsent an averaghe Factory Obje
ation can be th
uite Authored A
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station connecte factory asset
e browser, righhlighted so you
l make up the sstation layoutterial Flow panthe geometry . We recommege. The station ect Properties
hat of a Factory
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tor. Station gets from your lib
ht click in emptu can immediat
station definiti. nel, click Statiomaking up theend a point neais created andpanel, modify
y Asset or can b
rary (above); S
Optimization in
ometry can incbrary.
ty browser spately enter the s
ion. The geom
on. e station. arest the cented default propethe station pro
be simplistic b
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n Autodesk Fa
clude any draw
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etry can includ
er of the statioerties assignedoperties. Some
lock reference
oCAD Blocks (b
actory Design
wing geometry
tte and click C
de anything fro
on so routing . e default value
es as well.
elow)
n Suite
6
y and
reate.
om a
es are
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ate Proct is the item bally in the Mate
n the Factory troduct tab andptionally, chaname.
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product within
n the Material Fpecify a name
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oducts being manufacerial Flow Brow
tab, in the Matd a new producnge the name o
ct browser nodrnatively, rightthe product p
d any products
another produ
Flow Browser, for the produc
Individual P
Flow: Using M
tured. You canwser.
terial Flow panct entry. of the Product
de selected, in t‐click the prodroperty. to be manufac
uct, do the foll
on the Producct either during
Product
Material Flow O
n nest products
nel, click Produ
by slow‐clickin
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ctured in the fa
owing:
ct tab, right clicg this process o
Optimization in
s within each o
uct. The Mater
ng in the produ
ab > Factory paclick Propertie
actory.
ck an existing por when conve
N
n Autodesk Fa
other. These ar
ial Flow Brows
uct name text.
anel, click Toolses. The Factory
product node aenient. A defau
Nested
actory Design
re represented
ser displays the
Enter your pro
s and then clicy Object Prope
and click Add.ult name is pro
n Suite
7
d
e
oduct
k rties
vided.
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1. Och
2. Sem
3. Sese
4. If After the
Notes abo• R• R
• Ran
ate Rout routing disphe end produuct. The orderuring. If statio
On the Factoryhanges to theelect the prodmanufacturingelect the statequence or inneeded, rear
Routing has b
out Routings –outings cannooutings can b
outes are expn average or
Go with the F
utings lays the flow uct of a routinr of the statioons are selec
y tab, in the Me Products tabduct to be rog the producttions used to ndependent orrange route
been created
– ot be copied be overlapped
plicit, productadjust amoun
Flow: Using M
of the manufng is a Job noons should proted out of ord
Material Flowb and you areuted. Next, y. manufactureof their procebrowser nod
it can be mo
for nearly ided over each o
ts cannot rounts according
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facturing prode with a list operly defineder, it is poss
w panel, click Re prompted toou are promp
the product.ss sequence. es using drag
dified throug
entical Producther only dur
te from two ogly to get accu
Optimization in
ocess for the gof assorted s
e the flow of tsible to reorde
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. You can sele
g and drop.
gh the Factory
cts/Jobs ring analysis
or more statiurate results f
n Autodesk Fa
given productstations used the product ter them.
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ect them in th
y palettes.
ons into the sfrom the ana
actory Design
t through the to manufacthrough
w Browser
used in
heir process
same station,lysis.
n Suite
8
e ure
, use
AnalYou can anre‐analyze product, aanalysis animproveme
To analyze
1. ORo
2. A3. Th
pringucocaon
4. ToThpr
5. Re
yze Trnalyze your facin order to opnd routings to nd note the iments
e transportatio
n the Factory toutings tab witll jobs are immhe Transportatrovide additionntensity, a meauide you to theonnection linesan be used as in the transporo perform a dishen, in the Maress <Enter>. eposition the s
Go with the F
ranspotory layouts foptimize the factmatch your cuprovements. It
n costs:
tab, in the Anath the list of Jo
mediately analytion and Total nal feedback. Nasure of how me regions whers colored in redndicators of retation cost. screte analysisterial Flow Bro
stations, using
Flow: Using M
ortationor transportatiotory layout. Yourrent processet is also possib
alysis panel, clicobs. yzed and the reCost indicatorsNumbered red much material fre changes cand or green. Reegions in the n
s of one or morowser select on
click and drag,
Material Flow O
n on costs and mou can open exes. Then, analyle to generate
ck Transportat
esults presentes display the anflags appear nflows through have the greaed indicates a hetwork of stat
re jobs, right cne or more job
, to see modify
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machine utilizatisting factory lyze the layout,before and aft
tion. The Mate
ed. nalysis results.next to the statthat station. Tatest impact. Bhigh intensity oions and jobs t
lick the analysbs to analyze. A
y the impact.
n Autodesk Fa
tion. Then, moayouts and ass make modificter reports to d
erial Flow Brow
. Flags and contions. The flagsThe numbered Between the stor high materiathat can have t
is indicator andAfter selecting
actory Design
odify the layousign station, cations based odocument the
wser displays th
nnection lines s indicate Statiflags can be ustations are al flow path. Ththe greatest im
d click Select Jthe jobs to an
n Suite
9
t and
on the
he
ion sed to
hese mpact
ob. alyze,
Transporta 1 Tra2 Tot
Cos3 Dis4 Dis
Moving the
Moving the
ation Indicator
ansportation Cotal Cost = Transst play the Total plays the Tota
e Stations arou
e Sensitivity ca
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rs
ost = Travel Timsportation Cos
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und will dynam
an more clearly
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me x Cost Ratest + Machining
ce
the indicator seettings help to
Quantity
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sport Cost c
nsity Ratio Ac
mically adjust th
y identify bottl
Material Flow O
e
ettings by clicko identify areas
Relative to the
Relative to thesegment adjus
Relative to theconnected to a
Adjusts the nucolor bar.
he indicators t
enecks in the R
Optimization in
king in thes where transp
e number of pa
e number of pasted for the len
e transportatioa station.
umber of statio
o reflect the ch
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n Autodesk Fa
e Transportatioportation costs
arts moving alo
arts moving alongth of the seg
on costs of each
ons that are fla
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actory Design
on Cost Indicatare likely to b
ong the path.
ong a path gment.
h segment
gged with the
n Suite
10
tor. e higher.
AnalTo analyze On the Fac
1. Th2. A3. Th
stan
4. 4.Thpr
5. 5.ut
6. Toda
7. Toga
yze Mae machine utiliz
ctory tab, in thhe Material Floll jobs are immhe Power Constation. The flagnd red = over u
. To perform a hen, in the Maress <Enter>. . To view the utilization valueo add a stationashboard. You
o remove a gauauge to be rem
Go with the F
achinezation and pow
e Analysis panow Browser dismediately analysumption indicg color is basedutilized.
discrete analyterial Flow Bro
utilization for ae for that specifn gauge to the u can add multi
uge from the dmoved.
Flow: Using M
e Utilizwer consumpti
el, click Machisplays the Rouyzed and the recator displays td upon the Util
ysis of one or mowser select on
specific statiofic station. display, right‐ciple gauges to
dashboard, righ
Material Flow O
ation aon:
ne. tings tab with esults presentethe analysis reslization Setting
more jobs, rightne or more job
n, pause the c
click the statiothe dashboard
ht‐click the gau
Optimization in
and Po
the list of Jobsed. sults. Flags dispgs. Yellow = un
t click the analbs to analyze. A
ursor over the
n flag and in Od.
uge and in Clos
n Autodesk Fa
ower
s.
play the utilizader‐utilized, gr
lysis indicator aAfter selecting
e station flag. A
Optimization cl
se Indicator, c
actory Design
ation status forreen = well uti
and click Selecthe jobs to an
A gauge display
lick Add meter
lick the name o
n Suite
11
r each lized,
ct Job. alyze,
ys the
r to
of the
Pausing ththe percenindicators,
e cursor over antage of up tim right click on t
Go with the F
a utilization flame based on thethe flag as prev
Flow: Using M
Dispin
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ag displays the e facts mentioviously mentio
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plays power con the indicator
k the tool buttspecify the ma
Ma
plays the overaThis value rela
ce the cursor ovet the minimums will change co
individual statned above. Tooned.
Optimization in
Power Consu
nsumption fordisplay is the t
includeIndica
ton to access tximum power
achine Utilizat
all machine utates to the sta
Adjustinver one of the m and maximuolors based on
s
tion utilization o add the indic
n Autodesk Fa
umption Indica
r the analyzed total power coed in analysis ator Setting
he indicator selevel you wan
tion Indicator S
ilization in termtion property
ng the Settings indicator armum percent thr the stations usetting.
indicator. Thecator to the da
actory Design
ator
selection set. onsumption of
ettings. In the nt to analyze ag
Settings
ms of percentaUptime Percen
s and click draresholds. The usage relative t
e indicator dispshboard of oth
n Suite
12
The value all jobs
edit field gainst.
age used. ntage
g the arm utilization to the new
plays her
ImpoSince the Afrom the LRoutings, P
The ImportAutoCAD.
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ort andAsset Library dibrary, it may bProducts, and S
t/Export methThe data actu
xport and Impoxport a complepen the Factor
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ort Station informo save alreadyng only the actu
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y template usincrosoft.com to
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mation added ty assigned inforual geometry t
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o it when it is rmation aboutto be defined.
dure inside Excel.
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actory Design
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wn by
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djust any valuepen an empty he spreadsheetased on the or
lace new statioext to denote oedefine Station
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es of data in thFactory Layout will import inriginal export.
on definitions ton screen the dns to new Geo
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he spreadsheett and import tnto the Factory
that represent different statiometry if neces
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t and save it tohe Excel spreay palettes and g
the asset insteons. sary by right c
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o a secure locatadsheet (FACT_generic footpr
ead of simplifie
licking on the s
n Autodesk Fa
tion as a temp_IMPORTDATAint blocks will
ed blocks. At t
station and ch
actory Design
plate referenceA). All the databe placed onsc
the very least u
oosing Redefin
n Suite
14
e a from creen
use
ne.
MateAnother grwhat if sceequipmentdata in somReport of yGenerate Rthe Analys
Here we hashift timeshelp automThe most igarbage in
erial Flreat aspect of Menarios to see tt, new personnme easy to reayour findings fReport button is Panel of the
ave adjusted t and conveyanmate the line. mportant facto you will get ga
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ow ReMaterial Flow the best coursenel, more or led communicabrom Material Flocated in the Factory Tab.
he uptime pernce methods beWe can run mor for looking aarbage out.
Flow: Using M
eportsis to check mue of action to ass shifts and geble reports. ToFlow, use the expanded sec
centages for oetween machiore scenarios tat any of these
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ultiple add new et that o run a
tion of
ur machines bnes from Humto see what ince reports or ind
Optimization in
based on labor man to Fork Trucreasing our ddicators is if it
n Autodesk Fa
statistics as weuck as well as aaily output woactually makes
actory Design
ell as adjustingdding conveyoould entail as ws sense. If you
n Suite
15
g the ors to well. u put
SumMaterial Flline has a wthe experiethat want t
The AutoCscenarios awith variou
The easy toscenarios mand web colaying dow
mary low analyzed twealth of advaence with overthe ultimate co
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o change settinmakes for a veonferences to wn cardboard in
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hrough Transpantages for detrly complex deosting solution
ow capabilitienning diagramstakeholders in
ngs and machiry dynamic tooaid in a visual n the plant or u
Flow: Using M
portation Cost termining plantails. Conversn in the Autode
s are best utilims used during n the project.
ne locations fool during plannlayout as compusing rudiment
Material Flow O
and Machine Uning for new aely, this simpliesk product.
zed in what if communicatio
or these ning meetings pared to simpltary visual aids
Optimization in
Utilization in thassets or labor city can also b
on
y s.
n Autodesk Fa
he Factory Deswhile not over
be said to be a d
actory Design
sign Suite prodrly bogging dowdownside to th
n Suite
16
duct wn hose
AppeTo reduce the Factorydefaults arhow the As
Object Sele
Top Downsecond clicBottom Upstation. Send to Inv
You can authe box nesubsequenbrowser no
Transporta
endix: redundancy iny Utilities for Are stored in thesset Browser b
ection Preferen
: Sets the selecck, on an objecp: Sets the sele
ventor
utomatically poext to the labelntly update it yode and click U
ation Defaults
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Settinn the process oAutoCAD Archite Application Obrings in and re
nce: Establishe
ction preferenct grip, selects ection preferen
opulate a 2D D. The default isyou can updateUpdate.
Flow: Using M
ng Defaof setting up netecture or AutoOptions of the eferences new
es the preferre
ce to stations. the individual nce to objects.
WG overlay ws unchecked. Ie the overlay fr
Material Flow O
aults ew Material FlooCAD Mechanproduct on theassets as they
ed method for
All objects in tobject within tThe first click
hen you use thf you have autrom within Inve
Optimization in
ow layouts, coical. In either e Factory Tab. y are created o
selecting facto
the station arethe station. Thselects a single
he Send to Invetomatically popentor. In Inven
n Autodesk Fa
nsidering adjuproduct the se The Factory Ar downloaded
ory objects.
e selected withhis is the defaue object. A sec
entor commanpulated a DWGntor, right‐click
actory Design
sting the defauettings for the Assets tab contfrom Autodes
h the initial cliclt setting. cond click selec
nd. To do so, chG overlay, and k the overlay
n Suite
17
ults of
trols sk.
k. A
cts the
heck
Operation
Station De
Shift Defau
Job Defaul
Defaults
faults
ults – These va
ts
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lues can only b
Flow: Using M
be adjusted he
Material Flow O
ere in the Appli
Optimization in
ication Options
n Autodesk Fa
s for the overa
actory Design
all drawing.
n Suite
18
AppeStations
The follow
• RedefinRight‐c
• Reposit• Copy: C
as the c• Renam• Delete:• Propert
The follow
• Name: • Identifi• Setup C
operati• Process• Uptime• Energy
endix:
wing commands
ne: Removes thlick the backgrtion ConnectoCopies the selecopy host statie: Highlights th: Deletes the seties: Displays t
wing adjustmen
Read‐only fieier: An asset tCost Rate (/hr)on. sing Cost Rate e Percent: AssiConsumption
Go with the F
Gloss
s are accessible
he geometry frround to end thr: Select the neected station geon. Use the stahe station namelected stationthe Factory Ob
nts can be mad
eld displaying tag value used t): Assigns the h
(/hr): Assignsgns the amoun Cost Rate (/h
Flow: Using M
sary of
e from the con
rom the stationhe selection prew location foeometry, propandard Move cme allowing youn. ject Properties
e on the Facto
he station namto identify thehourly cost for
s the hourly cont of time the ar): Assigns the
Material Flow O
Terms
ntext menu in t
n. Select the gerocess. r the connectoerties, and concommand to reu to immediate
s palette with t
ory Object Prop
me. station. It canr preparing the
st for running asset is expecte hourly cost fo
Optimization in
s
the Material Fl
eometry that i
or. nnector. The nelocate the staely enter a new
the selected st
perties:
n be a corporate station resou
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n Autodesk Fa
low Browser:
s to be include
ew station is ination. w name.
tation properti
te asset tag or rce for use in a
g operations oe or available fuired to operat
actory Design
ed in the statio
n the same loc
ies.
departmental.a manufacturin
n the station. for immediate e the asset.
n Suite
19
on.
cation
. ng
use.
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