7/31/2019 User Manual Forming Machine

1/5

AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in

Electro power EngineeringRAJKOT

Use manual of Roll forming machine

SHREE HARI INDUSTRY. RAJKOT

With Regards,

Mr.Kashyap Pithva | Electro Power Engineering|T +91 9510687577 | +91 281 2230678 |

No:6,Divya Park,Opp:Mavdi fire Station,Mavdi Main Road,Rajkot-360004 | Gujarat | India |

E:power.electro@yahoo.com | www.electropower.in|

7/31/2019 User Manual Forming Machine

2/5

AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in

Components:-

PLC:-

Make: - Delta

Technical specification:- (1) DVP-14SS(8DI/6DO Transistor)

(2) DVP-16 (8DI/8DO)

HMI:

Make: - Kinco

Technical specification:-7Inch color Touch Screen HMI

AC Drive:-

Make: - AC Tech

Technical specification:- (1) 10HP 3 PH 60Hz

(2) 1HP 3 PH 60Hz

AC Servo Motor and Driver:-

Make: - AC Tech

Technical specification:- 750Watt 1Phase 60Hz

Contactor and MCB and OLR:-

Make: - ABB

SMPS:

Make: - Omron

Technical specification:- 24 V @ 4.5Amp

Terminal:-

Make: L max

Technical specification:-2.5sqmm and 5sqmm

Wire:-

Make: Finolex

Technical specification:-0.75sqmm for control

7/31/2019 User Manual Forming Machine

3/5

AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in

Panel fabrication:-

Panel wiring:-

Detail Drawing is attach with this file

M

^

v

SE T

RUN

SET

AC

DRIVE

1HP

M ^ v SET

SERVODRIVE

OLR OLRM

^

v

SE T

RUN

SET

AC

DRIVE

10HP

7/31/2019 User Manual Forming Machine

4/5

AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in

Operating detail of forming panel:-

Whole manual Push button is mounted in front green Push button panel in desk. Touch screen control having Two mode of operation

1. Manual control mode and2. Auto control mode

Process Instruments:-

In This forming machine having control system as describe as below

This forming having

1)

D Coiler motor 1HP with AC Drive.2) Feeder servo motor 750watt for accurate length feeding.3) Compressor motor for operating pneumatic cylinder.4) Pneumatic cylinder control solenoid for punching.5) Loop zone for manage length and continues forming process. having two proxy

sensor for upper limit and lower limit

6) Forming machine motor 10HP with AC Drive

7/31/2019 User Manual Forming Machine

5/5

AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in

7) Having length accuracy we use two limit switch one for slow speed and second forstop of forming process so we get accurate length of you product.8) Having hydraulic cutting for length cutting of bar. Having hydraulic motor and we

use two limit switch for sensing cutting sequence.

Auto cycle description:-

First you have to set frequency and pulse in servo screen before start auto

cycle.

In auto cycle we having two Touch button One for auto/manual and one for

auto cycle start and first for you have to press both then auto cycle start at that

time compressor motor and hydraulic motor start at initially and then D-Coiler and

servo start as per pulse and frequency given after completing length by servo

hydraulic punching jack will down and punch on that after punch up input come

then again D-coiler and servo start and process rapidly up to loop bottom sensor

sensing.

When bottom loop sensor sensing, forming start working and up to upper

loop sensing.As per mounting length sensor for slow speed and final length forming

slow when slow sensor sensing and stop while second end sensor activated and

same time Hydraulic jack down for cutting and that jack having two sensor for

up/down of jack.

In auto this process continues working.