User Manual - Entec USAentec-usa.com/docs/LBS_User_Manual-USA_v1.pdf · User Manual Date: June 2018...
Transcript of User Manual - Entec USAentec-usa.com/docs/LBS_User_Manual-USA_v1.pdf · User Manual Date: June 2018...
www.Entec-USA.com
User Manual www.Entec-USA.com
Date: June 2018
25.8kV Solid Dielectric Load Break
With SEL-751 Patent Pending Control Technology
Version 1.0
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ENTEC ELECTRIC & ELECTRONIC CO., LTD.
Table of Contents
1. General Information Page 3
2. Ratings Page 3
3. Characteristics Page 4
4. Construction Page 4
5. Operation Page 6
6. Maintenance Page 9
7. Precautions Page 11
8. Installation Drawings and Phasing Notes Page 13
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1.0 General Information
Pole mount Solid Insulated Load Break Switch (LBS) is rated up to 25.8kV suitable
for most power distribution grids in the United States. The LBS features Vacuum
Interrupters securely encapsulated with molecular-composite polymer and,
a Stainless-Steel tank containing the operating mechanism. The LBS
provides superb feeder management and fault isolation.
The LBS must be installed and applied within manufactured ratings.
CAUTION: Read name plate ratings to assure equipment application
conforms with system characteristics. DO NOT exceed LBS ratings on
name plate.
2.0 Ratings
2.1 Voltage Ratings (kV) USA Standard
Description 12 kV 25.8 kV
Maximum Voltage 12 kV 25.8 kV
Basic Impulse Level 75 kV 150 kV
2.2 Current Ratings (Amperes)
Description 12 kV 25.8 kV
Continuous Current 630 A 630 A
Short Circuit, Symmetrical RMS 20 kA 12.5 kA
Making Current, Asymmetrical Peak 50 kA 32.5 kA
2.3 Mechanical Duty Ratings
Description 12 kV 25.8 kV
No-Load Operations: Open/Close 5000 5000
Ops @5% of Cont. Rated Amps 200 200
Ops @100% of Cont. Rated Amps 20 20
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3.0 Characteristics
3.1 Capability
Polymer encapsulated vacuum interrupters provide a superior maintenance-free
alternative to SF6 technology. The LBS is optimized for power distribution
application.
3.2 Simple Operation
The LBS features a secure handle-lock mechanism to safeguard personnel and
equipment. The handle lock is operated via hot stick. Remote Open/Close
operation is possible from the pole-mounted control, and manual Open/Close is
simply performed with a hot stick.
3.3 Mechanical Integrity
Vacuum technology and molded polymer insulation provide years of superior
operation without high maintenance of SF6 gas. A stainless-steel tank houses
the primary operating mechanism with maximum protection from the elements.
LBS is a quality product conforming to IEC 62227-103 standards.
3.4 Safety
LBS provides safe and dependable switching for power grids. Three phase
radial sectionalizing and loop switching are possible with local control via central
Scada dispatch.
4.0 Construction
4.1 Tank
LBS tank is fabricated with durable stainless-steel and sealed for maximum
weather protection.
4.2 Handle Lock
A mechanical locking mechanism is provided to secure the LBS in Open position
while workmen are present. The lock maintains Open position and blocks
accidental Closing. Operators can easily view and/or operate the Yellow handle
from ground level.
4.3 Superb Arc Extinguishing Interrupters
LBS utilizes high-grade vacuum interrupters for superior arc suppression and long-
life operation.
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4.4 Moisture-Guard
"Zeolite" is used inside the LBS tank to maintain low humidity for the operating
mechanism even in harsh and humid locations.
4.5 Operation Mechanism
At the heart of every LBS is a spring-charged mechanism to Quick-CLOSE and
Quick-OPEN the mechanism. The operation is performed manually via hot-stick or
by motor control. Automated applications using the modernized smart-control
make the LBS an excellent choice for radial sectionalizing and distribution
automation.
4.6 Molded Epoxy Bushings
Molded polymer bushings are now state of the industry and standard for the LBS.
Entec utilizes a custom molding process to yield high-quality bushings, and all
bushings meet stringent quality standards.
4.7 Painting
Each LBS receives two coats of epoxy-grade industrial paint to assure the unit
weather protected for years of operation even in harsh environmental conditions.
Figure 1. Insulated Load Break Switch
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Figure 2. NEMA 4X Control Cabinet
5.0 Operation
5.1 Manual Operation
CLOSE Switch: Pull downward on the right-side rocker Handle. Internal spring
resistance is normal before mechanism “snaps” over center and operates the
switch. Visual indicator will show ON (Switch is CLOSED).
OPEN Switch: Pull downward on the left-side rocker Handle. Internal spring
resistance is normal before the mechanism “snaps” over center and operates the
switch. Visual indicator will show OFF (Switch is OPENED).
5.2 Handle Lock Operation
With the switch OPEN or CLOSED, use a hot stick to pull down the Yellow ring to
deploy a locking pin that blocks the rocker handle. Rocker handle will not travel in
either direction with Handle Lock applied, and all switch operations (Manual, Local
Control and Remote Automation) are all blocked with Handle Lock applied.
Unlock: Use hot stick and push upward raising the ring.
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5.3 SEL-751 Electronic Control Operation
The 751 control is housed in a NEMA 4X cabinet suited for harsh environments
and reliable operation. As with all electronic smart controllers, electric power is
required. The cabinet contains a 24V DC industrial power supply and charge
system that maintains continuous control during powerline blinks, and the 16Ah
battery provides ten-hours reserve to manage longer outages.
The LBS includes a custom SEL-751 sectionalizer control with innovative smart-
logic and patent pending technology. Known as LBS-751, this new unit
modernizes traditional applications for enhanced power system protection. Simply
input three basic setpoints, and factory programming does the rest. See “Quick
Start Guide” for step-by-step setup instructions.
1) Installation
• Secure cabinet to pole with thru-bolts and bond to equipment ground.
• AC and DC disconnects are located on top DIN rail. Confirm switches
are open.
• Inspect batteries and battery box for damage. Replace with like-kind if
damage is detected. (Enersys XE16)
• Fasten battery connector to apply 24V DC.
• Install Scada device if desired using 24V DC customer terminals
provided (Fig.4). Use knockout in bottom of cabinet for surge protection
and coax.
• Secure LBS control cable to cabinet. Tighten until solid “click” is felt
indicating cable is properly connected.
• Remove knockout in bottom of cabinet, install raceway for 120-240V AC
power, pull 12AWG wire and connect power to ACH and ACN terminals.
Bond AC Ground to GND terminal. (Fig.4)
• Check AC terminals with meter to verify proper voltage.
• Check AC and DC voltage at respective disconnect switches. Close
disconnects when ready.
• 751 will power-up for operation.
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2) Front Panel
Figure 3. SEL-751 Front Panel
LOCKOUT
ENABLED
HANDLE LOCK
DIAG FAIL
BATT FAIL
AC PWR FAIL
PB
01
PB
02
PB
03
PB
04
SECTIONALIZERCONTROL
A
B
C
D
NORMAL OPERATING LIGHTS
A. SECTIONALIZER ENABLED LED ON
B.
C. BLOCK CLOSE LED INDICATES PUSH BUTTONS LOCKED.
UNLOCK TO ENABLE CLOSE BUTTON.
D. RED LED ON = SECTIONALIZER SWITCH CLOSED
PUSH BUTTONS LOCK & BLOCK CLOSE LED’S ON (DISABLES
CLOSE BUTTON; TRIP BUTTON STILL LIVE)
Patent Pending
Technology
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Figure 4. Customer Connections, Fuses and Terminal Blocks
6.0 Maintenance
6.1 LBS
LBS is designed for industrial use in harsh environments and years of maintenance
free operation. For optimum results follow professional installation standards such
as REA specs, utility framing standards or similar guidelines maintaining safe
clearances, wildlife precautions and sound operating procedures. Inspect all
connections, clearances and grounding prior to energizing LBS. Periodical follow-
up inspections should be performed at regular intervals per Owner’s preventive
maintenance schedule. Manufacturer recommended inspections should be
performed annually to assure the LBS installation is in safe working condition.
Thoroughly examine all connections, clearances, grounding and control cabinet.
6.2 Control Cabinet
1) Battery System
The 751 control incorporates an industrial charger with diagnostic alarms. The
following conditions are monitored continuously:
• Battery Fail – UPS measures voltage and automatically disconnects the
battery if voltage decreases below 22V DC. If battery voltage is below 21V
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DC the Battery Fail LED will turn RED on front panel. This condition is
mapped in ModBus registers for Scada viewing.
MobBus 02h Read Coil: 306 (Battery Fail)
Modbus 03h Holding Register: 169 Bit-2 (Battery Fail)
• AC Power Fail - the power supply detects AC Power Fail. LED alarm
appears on the 751, and pre-assigned ModBus user table.
MobBus 02h Read Coil: 305 (AC Power Fail)
Modbus 03h Holding Register: 169 Bit-1 (AC Power Fail)
WARNING LBS will not operate correctly with Battery Fail.
WARNING
Battery will deplete and control will shut down after ten-hours. LBS will not operate past ten hours without AC power.
2) Fuses (Fig.4)
• FNM-5A 24V Power Supply for 751, Scada and Digital Inputs
• FNM-20A 24V Battery for LBS Switching Motor
2) Recommended Maintenance
• Install Telemetry Scada provides remote monitoring and the earliest
and most dependable alarm detection. Technicians will have more response
time to assure LBS-751 remains healthy and operating properly. Use Scada
host software to log alarms and alert technicians for Battery Fail and AC
Power Fail. Scada surveillance will assure LBS-751 is healthy and
dependable.
Perform 3-year site inspections. Inspect fuses, batteries, charge system and
751 status lights. Test door latch and close cabinet securely. Examine high
voltage clearances near LBS and poleline hardware. Inspect AC control
power connections, drip loop conductors and disconnect enclosure. Finally,
inspect all bonding connections and pole ground integrity.
• Without Telemetry Manufacturer recommends performing annual
inspections for units without Scada. Check fuses, batteries, charge system
and 751 status lights. Test door latch and close cabinet securely. Examine
high voltage clearances near LBS and poleline hardware. Inspect AC control
power connections, drip loop conductors and disconnect enclosure. Finally,
inspect all bonding connections and pole ground integrity.
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7.0 Precautions
7.1 General
LBS is designed and manufactured to specific ratings and compliance-tested to
meet IEC standards. Manufacturer performs strict production tests to assure
equipment will operate safely within ratings displayed on the permanent equipment
label. Refer to 2.0 Ratings on page 3.
WARNING
Equipment will perform to design ratings only when properly installed, properly
maintained and properly operated. The LBS should be installed, maintained and
operated by Qualified Personnel only. Failure to install or operate the LBS within
design ratings may result in serious equipment failure and serious injury or death.
WARNING
LBS is not rated to open continuous current exceeding rated design. LBS WILL
NOT CLEAR FAULT CURRENT. DO NOT ATTEMPT TO BREAK FAULT
CURRENT EXCEEDING CONTNUOUS CURRENT RATING. Explosion, serious
equipment failure and serious injury or death may result.
WARNING
Hazardous Voltage. Contact with voltage may cause burns, shock, serious injury
or death. DO NOT rely on visual indicators including but not limited to: Rocker
Handle, Visual Position Indicator, Handle Lock, Control Lights and/or Scada
Signals. To safely remove voltage Qualified Personnel must provide “visual
opening” such as removing Hot-line connections, opening mechanical disconnects,
etc and verify the circuit is de-energized using appropriate test equipment and safe
testing procedures. Failure to de-energize voltage may result in contact with
voltage causing burns, shock, serious injury or death.
WARNING
Securely bond equipment to ground. LBS bushings contain internal voltage
measurement sensors which terminate to tank ground. DO NOT disconnect
equipment ground while energized. High voltage may result on ungrounded
equipment connection while energized. Contact with ungrounded equipment may
result in contact with voltage causing burns, shock, serious injury or death.
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7.2 Inspection
1) Unpack LBS, control and accessories. Inspect items for damage during
transit, and report damage to supplier.
2) Inspect LBS mounting frame for mechanical integrity. Verify all bolts are
present and torqued.
3) Operate LBS several times manually (CLOSE & OPEN). Verify spring
resistance, free travel and proper movement.
7.3 Equipment Handling
1) Unpacking
Exercise care while unpacking LBS, control and accessories. Control cabinet
is equipped with sealed battery for stand-by operation. Use caution while lifting
control cabinet. Inspect battery for secure installation. Use caution storing
cabinet on back or bottom (normal upright position). Cabinet should not be
placed face down, sideways or upside down.
2) Installation
a) After inspecting mounting frame and frame bolts, use lifting lugs to move
LBS. Unit weights approximately 300 lbs.
b) Electrician: Securely bond equipment ground before energizing.
c) Control cable connections contain index grooves. Use care to locate
matching grooves before mating connectors.
SEL ® is a registered trademark of Schweitzer Engineering Laboratories, Inc. (SEL)
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A
PHASE ORIENTATION
BC
Figure 2. Typical Installation
DRAWING NO. REV
LBS-250111R1 0
25.8 KV SOLID DIELECTRIC LOAD BREAK SWITCH
SEL-751 SECTIONALIZER CONTROL
DATE
MAY-2018
NOTES
1. MOLDED DIELCTRIC BUSHINGS
2. ENCAPSULATED VOLTAGE AND CURRENT
SENSORS
CTR 1000:1 +/- 1% ACCURACY
RVD 3300:1 +/- 2% ACCURACY
3. SEL-751 SECTIONALIZER CONTROL
4. 24V DC BATTERY
5. 120V AC CONTROL VOLTAGE
6. STAINLESS STEAL TANK – ANSI GRAY
7. MANUAL OPERATING HANDLE
8. VISUAL POSITION INDICATOR
9. MECHANICAL LOCKING DEVICE
10. ALL-WEATHER CONTROL CABLE
11. GALVENIZED CENTER-MOUNT BRACKET WITH
LIFTING EYES
12. ARRESTER PROVISIONS
13. BIRD GUARDS INCLUDED
14. LUG OPTIONS – 2 HOLE, 4 HOLE, CLAMP
A B C
SOURCE
CT
1000:1
V VV
RVD
3300:1V VV
LOAD
A B C
SPECS
RATED VOLTAGE KV25.8
RATED CONTINUOUS CURRENT, RMS A630
BASIC IMPULSE LEVEL KV150
FREQUENCY HZ50/60
SHORT TIME CURRENT, RMS 1 SEC. KA12.5
SWITCH WEIGHT LBS300
SHIPPING WEIGHT LBS650
CBA
SOURCE
LOAD
SOURCE
LOAD
A
B
C
A
B
C
C AB
SOURCE
LOAD
PHASING