User Manual and Parts Book K w e Kwekerijweg 8 3709JA ... · This user manual lists many...

User Manual and Parts Book Verti-Top Model 1200/1800 Serial number: Translation of the original User Manual

KweKwekerijweg 8 3709JA Zeist The Netherlands T: (31)306933227 F: (31)306933228 E: [email protected] www.redexim.com

ATTENTION: IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY PRIOR TO USING THE VERTI-TOP IN ORDER TO USE THE MACHINE SAFELY AND TO OBTAIN THE BEST RESULTS.

1704 English 953.120.000

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FOREWORD Congratulations on your Verti-Top purchase! For safe and long-lasting operation of this Verti-Top, it is necessary to read and to understand this user manual. It is impossible to work safely with this machine without complete knowledge of the content of the user manual. The Verti-Top is not a machine that works independently. It is the user’s responsibility to use the correct tractor. The user must also check the tractor/Verti-Top combination on safety aspects such as noise level, user instructions and risk analysis. The following pages deal initially with the general safety instructions. Every user should know these safety instructions and apply them. At the end of this page, a registration card is inserted. This registration card should be returned to enable us to deal with potential future claims This user manual lists many instructions that are numbered in sequence. You should follow

this sequence. A is an indication of a safety instruction. A means a tip and/or note. All information and technical specifications provided at the moment that this document is published are the most recent ones. Design specifications may be changed without prior notice. This document is a translation of the original operating instructions. Upon request, the original operating instructions are available in Dutch.

WARRANTY CONDITIONS WITH DELIVERY THIS VERTI-TOP IS GUARANTEED AGAINST MATERIAL DEFECTS. THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE. VERTI-TOP WARRANTIES ARE SUBJECT TO THE ‘GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188’ THAT ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE.

REGISTRATION CARD For your own information, fill in the table below:

Serial number of the machine

Dealer name

Date of purchase

Remarks

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! SAFETY INSTRUCTIONS !

Figure 1

The Verti-Top is designed for safe use. This can only be achieved if you completely follow the safety instructions described in this manual. Read and understand (Figure 1) the manual before you start using the Verti-Top. If the machine is not used as described in this manual, this can result in injuries and/or damage to the Verti-Top.

1. The user must be an expert in using the machine. The machine should be professionally adjusted for cultivating the subsoil.

The manufacturer will not accept any liability for unprofessional use and its resulting damage. All risks occurring with this are entirely at the expense of the user. Following the use, maintenance and repair instructions prescribed by the manufacturer is also considered professional use of this machine.

Inspect the area to be treated before using the Verti-Top. Remove loose obstacles and avoid irregularities.

2. The Verti-Top is manufactured according to the latest technical understanding

and is safe to use.

When unskilled people use, maintain or repair the machine, this could result in injuries to the user and to third parties. This must be avoided!

Always use the Verti-Top in combination with the correct tractor as described in the technical data.

3. All persons assigned to operate, maintain and repair the Verti-Top by the

owner must completely read and understand the operation manual and in particular the chapter of Safety Instructions.

The user is responsible for a safe Tractor / Verti-Top combination. This entire combination must be tested for noise, safety, risk and user friendliness. User instructions should also be drafted.

4. The user is obliged to check the Verti-Top for visible damage and defects

before using the Verti-Top. Modifications to the Verti-Top (including its operations) that have a negative impact on safety must be rectified immediately. For safety reasons it is in principle not permitted to make changes or adjustments to the Verti-Top (except those approved by the manufacturer).

If modifications to the Verti-Top have been made, then the current CE marking is cancelled. The person that has made these modifications has to apply for a new CE marking himself.

4

Check the Verti-Top for loose bolts, nuts and components before every operation.

NEVER use the Verti-Top in the absence of protective guards and safety stickers.

The inspection hatch MUST be closed when using the Verti-Top. (Figure 2).

Figure 2

Figure 3

BE CAREFUL not to get any parts of your body jammed! (Figure 3).

NEVER crawl under the Verti-Top. If necessary, tilt the Verti-Top.

NEVER step off the tractor while the motor is running.

In case of maintenance, adjusting and repairs, it is necessary to block the Verti-Top in order to prevent sinking away, driving off and/or sliding off.

Always switch off the tractor motor, take the tractor’s key out off the ignition and disconnect the PTO in case of maintenance, adjusting and repairs. (Figure 4)

Figure 4

With regards to the safety of the machine and the user, use only original Verti-Top parts for maintenance and repairs.

Only authorised technical personnel may carry out repairs to the Verti-Top.

Keep a record of the repair activities.

5. The general applicable health & safety (Dutch: ARBO) regulations must also

be followed in addition to the instructions in this user manual.

Relevant traffic regulations also apply in case of using public roads.

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Transporting persons is not permitted!

Do not use the Verti-Top in the dark, in heavy rain/storm or on slopes with an angle larger than 20 degrees.

6. All persons that are going to operate the Verti-Top must be familiar with all the

functions and control elements of the Verti-Top before starting any work activities. Attach the Verti-Top to the towing vehicle according to the regulations. (Danger of injuries!) Check whether you have a clear field of vision – both close by and far away – before you depart.

Safety stickers (Figure 2, 3, 4, 5 and 6) with an identical meaning are attached to the sideboard and to the rear cover (Figure 7) of the Verti-Top. These safety stickers must always be clearly visible and legible and must be replaced if they have become damaged.

During operation, NO persons without the proper protection gear are allowed within the danger zone of the Verti-Top, because there is danger of physical injuries caused by flying particles or substances. (Figure 5).

Figure 5

Figure 6

Keep a distance of minimum 4 metres! (Figure 6).

Pay attention to the permitted lifting capacity of the towing vehicle.

Dress appropriately. Wear sturdy shoes with steel toecaps, long trousers and tie up long hair. Do not wear loose clothing.

Use the proper personal protection gear according to the applicable health & safety (Dutch acronym: ARBO) and safety regulations.

Used oil/grease is harmful to the environment. Dispose of these substances according to the regulations that apply in your location.

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7. Location of the Verti-Top 1200 safety stickers (Figure 7a) Location of the Verti-Top 1800 safety stickers (Figure 7b)

VT 1200 Figure 7a

VT 1800 Figure 7b

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EU DECLARATION We – Redexim BV, Utrechtseweg 127, 3702 AC Zeist, Holland – declare entirely under our own responsibility that the product: VERTI-TOP WITH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND INDICATED IN THIS MANUAL to which this declaration refers, complies with stipulation of the 2006/42/EC machine directive and is in conformity with the following standards: NEN-EN-ISO 12100 : 2010 NEN-EN-ISO 13857 : 2008 Zeist, 14.03.12

A.C. BosManager Operations & Logistics Redexim Holland

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TABLE OF CONTENTS

FOREWORD .............................................................................................................. 2

WARRANTY CONDITIONS ....................................................................................... 2

REGISTRATION CARD ............................................................................................. 2

! SAFETY INSTRUCTIONS ! .................................................................................. 3

EU DECLARATION ................................................................................................... 7

1.0 TECHNICAL DATA ......................................................................................... 9

2.0 GENERAL DESCRIPTION .............................................................................. 9

3.0 FIRST INSTALLATION – TAKING THE MACHINE OFF THE PALLET ........10

4.0 ATTACHING THE MACHINE TO THE TRACTOR ........................................11

5.0 THE PTO ........................................................................................................12

5.1 LENGTH OF THE PTO ...................................................................................12

5.2 USING THE PTO ............................................................................................13

6.0 ADJUSTING THE WORKING DEPTH OF THE BRUSH ...............................14

6.1 ADJUSTING THE WORKING DEPTH OF RAKE ..........................................15

6.2 ADJUSTING THE WORKING DEPTH OF THE REAR BRUSH ....................16

7.0 ADJUSTING THE ANGLE OF THE JIGGING SIEVE ....................................17

8.0 TRANSPORTING THE VERTI-TOP ...............................................................18

9.0 USING THE VERTI-TOP ................................................................................18

10.0 START/STOP PROCEDURE .........................................................................18

11.0 DETACHING THE VERTI-TOP ......................................................................19

12.0 TROUBLE SHOOTING (PROBLEM ANALYSIS) ..........................................20

13.0 MAINTENANCE .............................................................................................21

13.1 ADJUSTING THE TENSION OF THE V-BELTS ............................................22

13.2 CHANGING THE JIGGING SIEVE .................................................................23

14.0 ADJUSTING THE SUCTION FORCE ............................................................24

15.0 CLEANING THE EXHAUST HOOD ...............................................................24

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1.0 TECHNICAL DATA

1200 1800

Working width 1.2m (47.2”) 1.8m (70.9”) Working depth Up to 26mm (1.02”) Up to 26mm (1.02”) Speed Maximum 12 km/h (7.5 mph) Maximum 12 km/h (7.5 mph) Working speed The working speed depends on

the conditions and the required result. It is maximum 5km/h (1.8 mph).

The working speed depends on the conditions and the required result. It is maximum 5km/h (1.8 mph).

Weight in kg 360 Kg (794lbs) 440 Kg (970lbs) Recommended tractor 25 HP with minimum lifting

capacity of 400 kg 25 HP with minimum lifting capacity of 480 kg

Content of the receptacle

2x 27 litres (0.95 cu.ft.) 3x 27 litres (0.95 cu.ft.)

Maximum capacity (Theoretical at maximum speed of 5 km/h [1.8mph])

6000m² (64583ft²) 9000m² (96875ft²)

Mesh width of jigging sieve (supplied standard)

5 mm x 5 mm (0.2” x 0.2”) 5 mm x 5 mm (0.2” x 0.2”)

Three-point connection

Cat. 1 Cat. 1, Cat. 2

Oil gearbox SAE 90 SAE 90

Grease EP 2 EP 2

PTO revs 540 rpm 540 rpm

Standard items - Easy to change and adjust the jigging sieve 5 mm x 5 mm (0.2” x 0.2”)

- Sliding brush

- Integrated adjustable rake

- 2 waste receptacles

- PTO axle

- Easy to change and adjust the jigging sieve 5 mm x 5 mm (0.2” x 0.2”)

- Sliding brush

- Integrated adjustable rake

- 3 waste receptacles

- PTO axle

Optional Jigging sieves: - 3.2mm x 3.2mm

(0.13” x 0.13”) - 4mm x 4mm (0.16”

x 0.16”) - 5 mm x 5 mm (0.2”

x 0.2”) - 5.5mm x 5.5mm

(0.22” x 0.22”) - 6mm x 6mm (0.24”

x 0.24”)

Jigging sieves: - 3.2mm x 3.2mm

(0.13” x 0.13”) - 4mm x 4mm (0.16” x

0.16”) - 5 mm x 5 mm (0.2” x

0.2”) - 5.5mm x 5.5mm

(0.22” x 0.22”) - 6mm x 6mm (0.24” x

0.24”)

2.0 GENERAL DESCRIPTION The Verti-Top is a machine for treating artificial grass fields by removing, cleaning and redistributing rubber.

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3.0 FIRST INSTALLATION – TAKING THE MACHINE OFF THE PALLET

Shown version: VT 1200 (The same principle applies to the VT 1800.) Figure 8

The machine is placed vertically on the pallet. To remove the pallet and to place the machine horizontally on the ground, take the following steps (see Figure 8):

!! NEVER CRAWL UNDER THE MACHINE !!

1. Attach a cable to the lifting eyes on both sides of the machine.

Make sure that the cable/crane/lift can hoist minimum twice the weight of the machine. (See Chapter 1.0 Technical Data for the weights.)

2. Lift the machine including the pallet of approx. 50 mm (2”) off the ground. 3. Make sure that the machine is standing on the edge of the pallet. 4. Lower the machine controlled and calmly until it stands completely on the ground.

!! CAREFUL: THE MACHINE CAN SLIDE !!

5. Remove the pallet by removing the top rods and then lower the pallet. 6. Attach the machine to a tractor. (See Chapter 4.0 for instructions about attaching to the

tractor.)

Use the proper tractor (please refer to the specifications).

Turn off the tractor and secure the tractor/Verti-Top combination against driving off and/or sliding off.

7. Fit the PTO to the Verti-Top/tractor combination (please refer to Chapter 5.0).

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4.0 ATTACHING THE MACHINE TO THE TRACTOR Checking procedure before starting to attach the Verti-Top:

Check the Verti-Top for visually discernable damage and repair this if safe operation of the machine is no longer guaranteed.

Check whether all the nuts and bolts are tight. Check whether all safety stickers are present on the machine and are not damaged.

NEVER use the machine without these items.


The Verti-Top can be attached to the tractor by means of the 3-point attachment. The procedure is as follows: (Figure 9)

1. Drive the tractor carefully backwards so that the lower connecting arms can be attached to the frame.

!! Make sure that the tractor is blocked well and cannot move on its own accord !!

!! Switch off the tractor before descending !!

2. Connect the lower connecting arms to the 3-point pins and secure these with the supplied locking pins.

3. Set the stabilizer of the tractor to 100 mm lateral stroke. 4. Mount the top rod of your tractor and turn it outward until it reaches the same

height as the 3-point stop connection (3) (transport position) of the Verti-Top. 5. Connect the top rod to the frame with the pin; secure the pin with the supplied

locking pin. 6. Twist the top rod into it until the top rod is just under pressure. 7. Mount the PTO to the PTO axle of the tractor and the Verti-Top.

!! Make sure that all the securing pins are locked !!

8. Start the tractor and lift the Verti-Top off the subsoil.

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5.0 THE PTO The PTO is a very important component that takes care of the drive from the tractor. It also takes care of safe use of the machine, provided it is installed and maintained in the correct manner. The PTO has its own CE certification. Read the PTO manual. This manual is located on the PTO.


5.1 LENGTH OF THE PTO The length of the PTO is very important. If it is too long, it can damage the drive of the tractor and/or the Verti-Top. If the overlapping length of the cylinders becomes less than 150 mm (6”) at any time, it can damage the PTO.

The length changes when the machine is lifted or when a different tractor is used.

In order to set the PTO on the correct length, when a new one has been purchased or when a different tractor is used, follow these steps: (Figure 10) 1. Measure the distance between the PTO’s connection to the tractor and to the Verti-

Top, from groove to groove (Figure 10, A), when the machine is connected to the tractor and positioned on the ground at the right angle.

2. Measure the distance (Figure 10, B) of the PTO in its shortest position from the locking pin to the locking bolt.

3. Divide the PTO in two parts and remove the protection cap at both ends. 4. The ends of the cylinders and the ends of the protection caps must be made shorter: (B-

A) + 75 mm (3”). 5. Smooth off all components, use some grease, and then assemble all components. 6. Mount the PTO with the slip coupling at the Verti-Top side.

The torque of the locking bolt must be 80 Nm (700 lb.in.) and should be checked every 40 hours.

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7. Attach the other end of the PTO to the tractor. 8. Check the overlap of the cylinders.

Never use the machine if it has a damaged PTO protection cap. First replace any damaged parts!

5.2 Using the PTO The following items must be checked for correct use of the PTO:

1. While working the angle of the pivot pins may not exceed 30 degrees. 2. The pivot pins must always be aligned. 3. The overlap of the cylinders must always be minimum 150 mm. 4. Never use the machine if it has a damaged PTO protection cap. 5. For lubrication, please refer to Chapter 12.0 ‘Maintenance’.

5.3 PTO INFORMATION AND MAINTENANCE Concise maintenance schedule of the PTO Scheduled maintenance:

Grease the grease points every 100 hours of operation or after the PTO has been standing still for a long time.

Check the PTO for damage to the protection caps and replace these caps if they are not satisfactory.

Check whether the safety stickers on the PTO are still present and intact. Annual maintenance:

Disconnect the PTO from the machine. Inspect all the components of the PTO. All the damaged components should be replaced. Lay down all the components and look at them meticulously. If components are damaged or worn out, replace them. Clean all interlocking components. Reassemble all components. Grease both cylinders and reassemble both PTO parts. Assemble the PTO and mount it on the machine.

Please refer to the manual supplied with the PTO for further information about maintenance and disassembly of the PTO.

If the PTO is shortened incorrectly or if another tractor is used, the gearbox may be overloaded. This can damage the tractor and the Verti-Top!

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6.0 ADJUSTING THE WORKING DEPTH OF THE BRUSH The working depth of the brush can be adjusted by adjusting the wheels by turning the spindles at the front side of the machine.


The start procedure is as follows:

!! Make sure that the tractor/Verti-Top is blocked well and cannot move on its own accord !!


1. Turn the spindles until the correct height is achieved (Figure 11, A). 2. Set both sides of the machine at the same height so that it is

possible to clean the field evenly. For this purpose, use the indication stickers (Figure 11, B).

NEVER adjust the machine in such a way that it could damage the subsoil.

! IMPORTANT !

First check the working depth on the subsoil statically before using the machine!

Experience shows that the machine adjustment for top-layer cleaning is best if the brush hairs just don’t touch the grass fibres.

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6.1 ADJUSTING THE WORKING DEPTH OF RAKE The working depth of the rake can be adjusted by turning the spindles at the front side of the machine.



!! Make sure that the tractor / Verti-Top is blocked well and cannot move on its own accord !!


1. Turn the spindles until the correct height is achieved (Figure 12, A). 2. At both sides of the machine, adjust the rake at the same

height. For this purpose, use the indication stickers (Figure 12, B). NEVER adjust the machine in such a way that it could damage the subsoil.

! IMPORTANT !


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6.2 ADJUSTING THE WORKING DEPTH OF THE REAR BRUSH The working depth of the brush at the rear of the machine can be adjusted by sliding the fastening plate at the side of the machine up or down,





1. At both sides of the machine, unscrew the bolts (Figure 13, A) a few turns.

A set of keys is supplied with the machine; these are located in the toolbox (Figure 13, C).

2. At both sides of the machine, adjust the brush at the same height. For this

purpose, use the indication stickers (Figure 13, B). 3. Screw the bolts on both sides of the machine tight.


! IMPORTANT !


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7.0 ADJUSTING THE ANGLE OF THE JIGGING SIEVE If material (rubber) does not pass the sieve and falls into the receptacle, you can prevent this by adjusting the angle of the sieve. You can adjust the angle of the sieve by sliding the handle at the side of the machine up or down.





1. At both sides of the machine, unscrew the bolts (Figure 14, A) a few turns.

A set of keys is supplied with the machine; these are located in the toolbox (Figure 13, C).

2. Adjust the angle of the sieve equally at both sides of the machine. For this

purpose, use the indication stickers (Figure 14, B). 3. Screw the bolts on both sides of the machine tight.


! IMPORTANT !


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8.0 TRANSPORTING THE VERTI-TOP The user is responsible for transporting the Verti-Top in back of the tractor over public roads. Verify the national legislation regarding the regulations. On open fields while the machine is raised and if circumstances allow this, the maximum permitted speed is 12 km/h (7.5 mph) due to the weight of the Verti-Top. A higher speed can be dangerous for the driver and/or the public and can even damage the machine.

Ensure that the top rod is attached and under pressure.

When the machine is raised off the ground, the front axle of the tractor has to support minimum 20% of its weight.

The machine must be attached while it us in the ‘transport’ position (Figure 14, C).

9.0 USING THE VERTI-TOP Before using the Verti-Top in a location, you should check the following items:

1. Are there loose objects in the field? First remove these objects. 2. Are there slopes? The maximum slope is 20 degrees for this machine. 3. Always go from top to bottom. 4. Is there danger of flying objects (e.g., balls) that distract the attention of

the driver? If so, the Verti-Top CANNOT be used. 5. Is there danger of sinking/sliding away? If so, postpone the processing

until conditions improve. 6. If the soil is wet, postpone the activities until conditions improve. 7. If the machine vibrates too severely, reduce the PTO speed. 8. Do not make sharp bends and preferably, drive in straight lines; otherwise you

might damage the subsoil.

10.0 START/STOP PROCEDURE The start procedure is VERY important. If this procedure is not executed as described below, it might result in serious damage to the machine. The start procedure is as follows: 1. Check the Verti-Top for loose components and look whether all components function

properly. Check whether the locking pins (Figure 14, D) are in the correct position so that the wheels are secure.

!! If loose components are observed or components do not function properly, the problems must be solved before using the Verti-Top !!

2. Drive to the spot where the processing should take place. 3. Carefully drop the Verti-Top to the subsoil. 4. Set the working depth of the machine statically as described in Chapter 6.

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!! Switch off the tractor before descending !! 5. If required, the top rod can be placed in the terrain-following operating position. For that purpose,

place the top rod in the slotted hole (Figure 14, D). 6. Raise the Verti-Top slightly and drive to the starting point. 7. Let the machine drop until the machine hovers above the ground at approx. 50mm. 8. Engage the tractor in the correct gear. 9. Switch on the PTO with a low number of motor revolutions. 10. Raise the number of PTO revolutions to approx. 300 rpm. 11. Set the tractor in forward motion and let the Verti-Top sink onto the pre-adjusted wheels with a

smooth movement. 12. Drive forwards and increase the rotational speed until the PTO rotational speed of 540 rpm is

achieved.

!! The rotational speed may not exceed 540 rpm. More rotations per minute can severely damage the machine !!

Stopping occurs as follows: 1. While driving, raise the machine until it hovers above the ground at approx. 50mm 2. Stop the PTO and raise the machine even further. 3. Drive to the next location and start the operation as described above.

11.0 DETACHING THE VERTI-TOP The machine can be detached from the tractor in the following manner (See Figure 12):

1. Drive the Verti-Top to a parking area with a firm/flat surface.



2. Adjust the height of the wheels so that the rake and brushes stand free from the ground (see Chapter 6.0).

3. Lower the machine onto the ground. 4. Make sure that the machine cannot move on its own accord by blocking the wheels. 5. Remove the top rod. 6. Disconnect the PTO. 7. Disconnect the lower connecting arms of the tractor.

!! Make sure that the Verti-Top stands stable and cannot roll away and/or slide off !!

8. Start the tractor and drive off.

Optional:

1. Remove the locking pins (Figure 14, E) so that the wheels can swing around. 2. Push the Verti-Top to a parking area.

When putting away the machine, it is advised not to have the brush touch the subsoil or any other objects in order to prevent the risk of bending the brush hairs.

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12.0 TROUBLE SHOOTING (PROBLEM ANALYSIS)

Problem Possible cause Solution The waste receptacle has collected too much material that needs to be cleaned

Too high PTO rpm. Jigging sieve is adjusted too flat Working depth is adjusted too deep Jigging sieve is clogged Driving speed is too low Surroundings are too wet

Lower the PTO rpm. Adjust the jigging sieve more under an angle. (see Ch. 7.0) Adjust the machine to less depth. Open the jigging sieve. Increase the driving speed. Wait till surroundings are dried up. Use a sieve with a larger mesh.

Too little cleaning Working depth is adjusted too shallow. Driving speed is too high. Sieve with too large a mesh Brush is worn out. PTO speed is too low. Outlet opening of the brush is blocked. V-belts are slipping.

Adjust the machine to more depth. Lower the driving speed. Replace sieve with a smaller meshed sieve. Replace brush. Increase PTO speed. (Maximum 540 rpm) Remove blockage. Tighten the V-belts (see Ch. 16.1)

Sloppy image of the field after processing

Machine is adjusted too deep. Sliding brush is not properly adjusted. Sliding brush is damaged.

Adjust the machine to less depth. Adjust the sliding brush correctly. Replace or repair the sliding brush.

Squeaking noises during the machine’s operation

Bearings need greasing or are worn out.

Grease the bearings with EP2 grease or replace them.

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13.0 MAINTENANCE Time schedule Check / Grease point Method

Before every use Check for loose bolts / nuts.

Presence and readability of the safety stickers (Figure 5)

Tighten loose bolts / nuts with the correct tightening moment. Replace these if not present or damaged.

After the first 20 working hours (new or repaired)

Check for loose bolts / nuts. Check the tension of the V-belts

Tighten loose bolts / nuts with the correct tightening moment. If necessary, adjust the tension of the V-belts (see Section 16.1)

After every 50 working hours or annually

Check the roller bearings and the driveline. Check the gearbox for oil leakage Check the oil level in the gearbox Check for loose bolts / nuts. Check the tension of the V-belts / wear & tear Check the wear of the brushes Check and grease the PTO axle

Use EP2 grease Replace or repair If necessary, top it up until the edge of the filling opening Tighten loose bolts / nuts with the correct tightening moment. Adjust the tension of the V-belts (see Ch. 16.1) or – if required – replace the V-belts Rotating brush: If necessary, replace the brush. Sliding brush: If necessary, replace or repair See the PTO manual

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13.1 ADJUSTING THE TENSION OF THE V-BELTS The Verti-Top is standard equipped with adjustable tension pulleys that keep the V-belts taut. Depending on the intensity of using the machine, the driveline could be affected by wear and tear. This can result in slipping of the V-belts; they should then be tightened.


The tensioning procedure is as follows:

!! Make sure that the Verti-Top is blocked well and cannot move on its own accord !!

!! Make sure that the PTO axle is detached from the Verti-Top !!

1. Remove the safety caps (Figure 16, A). 2. The upper tensioner (Figure 16, B): Loosen the nut in the roll and tension the V-belt.

Check the tension by pushing the centre of the V-belt with a force of 5 kg (11 lbs). The stretch should be 2.5mm (0.10”).

3. The upper tensioner (Figure 16, C): Loosen the nut in the roll and tension the V-belt by turning the spanning nuts. Check the tension by pushing the centre of the V-belt with a force of 5 kg (11 lbs). The stretch should be 4.3mm (0.17”).

4. The bottom tensioner (Figure 16, B): Loosen the nut in the roll and tension the V-belt. Check the tension by pushing the centre of the V-belt with a force of 5 kg (11 lbs). The stretch should be 2.8mm (0.11”).

5. Place the safety caps back.

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13.2 CHANGING THE JIGGING SIEVE The Verti-Top is standard equipped with a jigging sieve that has a mesh of 5mm x 5mm. Different circumstances may require sieves with a different mesh.


Changing the sieve is done as follows:



1. Open the hatch and remove the receptacles. 2. Turn the clips a quarter of a turn. This will allow the sieve to slide out of the machine. 3. Change the sieve and close the clips. 4. Return the receptacles and close the hatch.

Optionally, there are several types of sieves available:

- 3.2mm x 3.2mm (0.13” x 0.13”) - 4mm x 4mm (0.16” x 0.16”) - 5mm x 5mm (0.2” x 0.2”) - 5.5mm x 5.5mm (0.22” x 0.22”) - 6mm x 6mm (0.24” x 0.24”)

Please refer to the spare parts manual for the article numbers.

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14.0 ADJUSTING THE SUCTION FORCE

The suction force of the Verti-Top can be adjusted to meet the various circumstances.


Adjusting the suction force is done as follows:



1. Open the hatch. 2. Loosen the bolts (Figure 18, A). 3. Slide the adjustment strip Figure 18, B) in the required position.

(Larger opening = less suction force) 4. Tighten the nuts. 5. Close the hatch.

15.0 CLEANING THE EXHAUST HOOD In the course of time, dirt can accumulate in the exhaust hood. Then it should be cleaned. Cleaning the exhaust hood is done as follows:



1. Open the hatch. 2. Loosen the bolts (Figure 18, D) and remove the inspection covers (Figure 18, D). 3. Look through the window and remove any dirt. 4. Return the inspection covers and tighten the nuts. 5. Close the hatch.

Parts manual

Decalls Page 17

TM

Redexim CodePageVerti-Top 1200 & 1800 01 1210

147P003-PP01

Page 14

Page 15

Page 02 & 03

Page 04 & 05

Page 06

Page 07 & 08

Page 09

Page 10

Page 11

Page 12 & 13

Page 16

6 10 22 1

TOOLSET

4 12 11

2

135

23

19

208

219

157

18

163

14

Verti-Top 1200(Older machines)

Verti-Top 1800

2324

17

27

24

7

18

7 7

25

26

Check on machine for correct lower 3-point pins


TM

147P003-PP02

ITEM PART NUMBER DESCRIPTION REMARKSQUA

VT 1200

QUA VT

18001 830.080.080 Self Lock Nut M8 - ISO 10511 6 92 804.120.200 Bolt M12 x 20 - ISO 4017 4 43 830.120.120 Self Lock Nut M12 - ISO 10511 4 44 822.120.360 Lifting Eye Nut M12 - DIN 582 2 25 468.040.652 Triangular bracket 2 26 804.080.200 Bolt M8 x 20 - ISO 4017 6 97 523.051.000 R-clip Round 5, DIN 11024 3 38 472.151.500 Stud L=150 4 49 830.100.100 Self Lock Nut M10 - ISO 10511 4 410 446.035.980 Rubber strip L=598 2 311 866.100.020 Spring Washer M10 - DIN 127 2 212 804.100.350 Bolt M10 x 35 - ISO 4017 2 213 414.209.120 Reinforcement Bar Ø20 L=1192 Verti-Top 1200 1 0

414.209.180 Reinforcement Bar Ø20 L=1792 Verti-Top 1800 0 114 802.120.900 Bolt M12 x 90 - ISO 4014 2 215 468.101.502 Top 3-point plate Ø20 2 216 406.120.500 Distance bush Ø12/Ø30 L=50 2 217 494.124.121 Main frame VT1200 Verti-Top 1200 1 0

494.131.180 Main frame VT 1800 Verti-Top 1800 0 118 521.191.120 Top Link Pin Verti-Top 1200 1 0

521.191.600 Top link pin os Verti-Top 1800 0 119 444.803.100 Toolbox Complete 1 120 804.080.250 Bolt M8 x 25 - ISO 4017 2 221 468.025.250 Safety cover 1 122 464.035.800 Clamp strip L=580 2 323 523.030.750 R-Clip Round 3, DIN 11024 Verti-Top 1200 2 024 521.221.120 Pin for 3-point Verti-Top 1200 2 0

521.221.600 3-point pin Verti-Top 1800 0 225 830.220.220 Self Lock Nut M22 Verti-Top 1200 (older machine) 2 026 2490881 Bottom 3-Point Pin Verti-Top 1200 (older machine) 2 027 468.083.060 Toolset 1 1


147P003-PP02

1334

TM

Redexim CodePageVerti-Top 1200 & 1800 03

147P003-PP03

11

9

2

3

1

4

1

135

76

8

2

10

11

12

1


147P003-PP03


VT 1200

QUA VT

18001 830.080.080 Self Lock Nut M8 - ISO 10511 20 232 804.080.160 Bolt M8 x 16 - ISO 4017 10 133 468.031.350 Material divider 2 24 804.080.200 Bolt M8 x 20 - ISO 4017 6 65 446.029.110 Rubber strip L=1140 Verti-Top 1200 1 0

446.029.170 Rubber strip L=1740 Verti-Top 1800 0 16 444.080.800 Fill plate 2 27 816.060.200 Bolt M6 x 20 - DIN 7991 8 88 830.060.060 Self Lock Nut M6 - ISO 10511 8 89 571.183.250 Gas strut L=325/stroke=105 F=350N 2 210 590.650.000 Rubber lock assy 2 211 804.050.120 Bolt M5 x 12 - ISO 4017 4 412 830.050.050 Self Lock Nut M5 - ISO 10511 4 413 464.035.800 Clamp strip L=580 2 3

29

1

2017

21

1819

221

27

14

3

4

5

6

16

15

12

1

13

TM

Redexim CodePageVert-Top 1200 & 1800 04 1208

147P003-PP04

11

27

84

910

28

2423

26

1

25


VT 1200

QUA VT

1800

1 830.100.100 Self Lock Nut M10 - ISO 10511 16 162 472.151.560 Stud L=156 3 33 804.060.200 Bolt M6 x 20 - ISO 4017 8 84 866.060.020 Spring Washer M6 - DIN 127 14 14

5 464.041.602 Clamp strip 2 2

6 458.301.170 Vacuum outlet protection 1 1

7 468.024.450 Safety cover 1 1

8 804.060.160 Bolt M6 x 16 - ISO 4017 6 69 458.022.150 Intake protection 1 1

10 468.012.150 Flange 1 1

11 472.152.050 Stud wl=173 3 312 870.020.120 Circlip d=20 - DIN 471 1 1

13 884.060.320 Key 6x6x32 - DIN 6885 1 1

14 472.201.300 Pulley axle 1 1

15 713.200.120 Bearing 6004 2RS 2 2

16 466.351.000 Bearing support 1 1

17 472.120.480 Weld assy flange 1 1

18 470.100.280 Impeller wheel ZWR-04 1 1

19 804.080.200 Bolt M8 x 20 - ISO 4017 6 620 830.080.080 Self Lock Nut M8 - ISO 10511 6 621 804.060.160 Bolt M6 x 16 - ISO 4017 1 122 470.055.460 Fan case 1 123 830.050.050 Self Lock Nut M5 - ISO 10511 4 424 895.060.600 Cup hook M6 2 2

25 830.060.060 Self Lock Nut M6 - ISO 10511 2 226 590.650.000 Rubber lock assy 2 2

27 804.050.120 Bolt M5 x 12 - ISO 4017 4 428 592.295.048 Dust bag Verti-Top 1200 1 0

592.957.100 Dust bag Verti-Top 1800 0 1

29 872.042.180 Circlip D=42 - DIN 472 2 2

1208Redexim CodePageVert-Top 1200 & 1800 04

147P003-PP04

15

12 24

14

17

181

2 71

3

4

5

616

1

13

1334PageRedexim CodeVert-Top 1200 & 1800 04

TM

147P003-PP04

2211

19

84

910

23

20

25

21

?


VT 1200

QUA VT

18001 830.100.100 Self Lock Nut M10 - ISO 10511 16 162 472.151.560 Stud L=156 3 33 804.060.200 Bolt M6 x 20 - ISO 4017 8 84 866.060.020 Spring Washer M6 - DIN 127 14 145 464.041.602 Clamp strip 2 26 458.301.170 Vacuum outlet protection 1 17 468.024.450 Safety cover 1 18 804.060.160 Bolt M6 x 16 - ISO 4017 6 69 458.022.150 Intake protection 1 110 468.012.150 Flange 1 111 472.152.050 Stud wl=173 4 312 870.020.120 Circlip d=20 - DIN 471 1 113 884.060.320 Key 6x6x32 - DIN 6885 1 114 472.201.300 Pulley axle 1 115 713.200.120 Bearing 6004 2RS 2 216 466.351.000 Bearing support 1 117 147.150.006-

SA001 Impeller assembly 1 118 470.055.460 Fan case 1 119 830.050.050 Self Lock Nut M5 - ISO 10511 4 420 895.060.600 Cup hook M6 2 221 830.060.060 Self Lock Nut M6 - ISO 10511 2 222 804.050.120 Bolt M5 x 12 - ISO 4017 4 423 592.295.048 Dust bag Verti-Top 1200 1 0

592.957.100 Dust bag Verti-Top 1800 0 124 872.042.180 Circlip D=42 - DIN 472 2 225 590.650.000 Rubber lock assy 2 2

04 Code 1334Redexim PageVert-Top 1200 & 1800

147P003-PP04

TM


147P003-PP05

3

17

196

18

61

8

1211 15 14

1

16

13

9

21

2

Connection to main frame

204

5

7

10


VT 1200

QUA VT

1800

1 830.080.080 Self Lock Nut M8 - ISO 10511 4 42 804.080.160 Bolt M8 x 16 - ISO 4017 4 43 830.060.060 Self Lock Nut M6 - ISO 10511 4 44 864.100.031 Large washer M10 - DIN 9021 2 2

5 802.101.300 Bolt M10 x 130 - ISO 4014 2 26 864.080.024 Large washer M8 - DIN 9021 4 47 864.080.024 Large washer M8 - DIN 9021 4 4

8 446.103.030 Selfadhesive foamrubber 20x10 L=303mm 2 29 446.105.950 Selfadhesive foamrubber 20x10 L=595mm Verti-Top 1200 2 0

446.108.950 Selfadhesive foamrubber 20x10 L=895mm Verti-Top 1800 0 210 547.130.600 Hose clamp Ø165 2 2

11 444.151.250 Handle 1 112 814.080.200 Bolt M8 x 20 - DIN 912 2 213 446.046.100 Rubber U-seal 4x10 L=610 Verti-Top 1200 2 0

446.049.100 Rubber U-seal 4x10 L=910 Verti-Top 1800 0 214 464.040.900 Latch 50 deg. angle 2 2

15 804.060.160 Bolt M6 x 16 - ISO 4017 4 416 470.026.300 Cover vacuum box Verti-Top 1200 1 0

470.029.300 Lid vacuum box Verti-Top 1800 0 1

17 494.042.067 Vacuum box Verti-Top 1200 1 0

494.042.097 Vacuum box Verti-Top 1800 0 118 402.080.130 Rocker wheel bearing 2 2

19 804.080.300 Bolt M8 x 30 - ISO 4017 2 220 555.165.100 Vacuum hose Ø165x2.5 L=1000mm 1 121 866.080.020 Spring Washer M8 - DIN 127 4 6

05 1208Redexim CodePageVerti-Top 1200 & 1800

147P003-PP05

CodePageVerti-Top 1200 & 1800 06 1208

TM

Redexim

147P003-PP06

11

18

16

2

10

8

1

14

9

7

6

6

1

12

1

17

19

21

1

13

15

20

1

2


31 4 5


147P003-PP06


VT 1200

QUA VT

18001 830.080.080 Self Lock Nut M8 - ISO 10511 31 382 830.060.060 Self Lock Nut M6 - ISO 10511 8 83 864.160.030 Washer M16 - ISO 7089 2 24 406.080.200 Distance bush 2 25 802.080.350 Bolt M8 x 35 - ISO 4014 2 26 804.080.160 Bolt M8 x 16 - ISO 4017 16 187 804.100.250 Bolt M6 x 12 - ISO 4017 4 48 446.049.120 Rubber U-seal 4x10 L=1180 Verti-Top 1200 0 1

446.049.180 Rubber U-seal 4x10 L=1780 Verti-Top 1800 1 0

9 464.041.000 Latch for rubber lock 2 210 494.051.119 Bonnet Verti-Top 1200 1 0

494.058.179 Bonnet Verti-Top 1800 0 1

11 464.030.502 Bracket 2 212 478.163.330 Intake vacuum mouth 1 113 468.023.200 Inspection cover 2 3

14 446.047.750 Selfadhesive foam rubber 4x10 L=775mm 2 315 464.049.104 Vacuum adjustment strip Verti-Top 1200 1 0

464.049.164 Vacuum adjustment strip Verti-Top 1800 0 1

16 864.080.030 Washer M8 - ISO 7089 3 417 446.049.350 Selfadhesive foam rubber 4x10 L=935mm 1 118 470.029.100 Vacuum mouth Verti-Top 1200 1 0

470.029.162 Vacuum mouth Verti-Top 1800 0 1

19 804.060.160 Bolt M6 x 16 - ISO 4017 4 420 444.151.250 Handle 1 121 814.080.200 Bolt M8 x 20 - DIN 912 2 2

1209CodePage 07Verti-Top 1200 & 1800Redexim

TM

147P003-PP07

23

22

21

6

87

56

16

27

3010

26

17

20

8

67

155

618

19

10

25

28

32

1034

29

35

14

13

12

11

9

3

33

31

3

2

4

1

2410


VT 1200

QUA VT

18001 494.062.118 Frame shaking sieve Verti-Top 1200 1 0

494.062.179 Frame shaking sieve Verti-Top 1800 0 1

2 444.065.300 Lock Plug 3 5

3 830.060.060 Self Lock Nut M6 - ISO 10511 6 104 802.060.400 Bolt M6 x 40 - ISO 4014 3 55 464.151.200 Strip short 4 4

6 732.240.080 Bearing bush Ø27/Ø24 L=7 16 16

7 404.090.220 Bush 4 48 816.080.350 Bolt M8 x 35 - DIN 7991 4 49 464.030.500 Lock strip 3 5

10 830.080.080 Self Lock Nut M8 - ISO 10511 20 2311 864.060.031 Large washer M6 - DIN 9021 3 5

12 576.020.250 Compression spring 3 5

13 864.060.030 Washer M6 - ISO 7089 3 514 802.060.450 Bolt M6 x 45 - ISO 4014 3 515 406.100.190 Distance Bush Ø24/Ø10 L=19.2 2 216 404.102.740 Distance bush 2 217 464.085.200 Connecting strip 2 2

18 864.100.031 Large washer M10 - DIN 9021 2 2

19 830.100.100 Self Lock Nut M10 - ISO 10511 2 220 816.100.400 Bolt M10 x 40 - DIN 7991 2 221 468.025.702 Rubber deflector 2 222 864.080.024 Large washer M8 - DIN 9021 6 6

23 804.080.160 Bolt M8 x 16 - ISO 4017 6 624 444.200.500 Excenter guide 2 2

25 804.080.350 Bolt M8 x 35 - ISO 4017 2 226 816.080.300 Bolt M8 x 30 - DIN 7991 2 227 804.080.250 Bolt M8 x 25 - ISO 4017 2 228 446.029.107 Rubber strip 180x2 L=1070 Verti-Top 1200 1 0

446.029.172 Rubber strip 180x2 L=1670 Verti-Top 1800 0 1

29 804.080.200 Bolt M8 x 20 - ISO 4017 6 930 575.021.450 Tension Spring 2 2

31 444.300.500 Rubber deflector block left 1 132 444.300.502 Rubber deflector block right 1 1

33 804.060.160 Bolt M6 x 16 - ISO 4017 4 434 464.035.150 Clamp strip L=515 2 3

35 458.069.110 Sieve Mesh 5x5 L=1120 Verti-Top 1200 (standard) 1 0

458.069.111 Sieve Mesh 3.2x3.2 L=1120 Verti-Top 1200 (optional) - -

458.069.112 Sieve Mesh 4x4 L=1120 Verti-Top 1200 (optional) - -



458.069.170 Sieve Mesh 5x5 L=1720 Verti-Top 1800 (standard) 0 1





PageRedexim Code07 1209Verti-Top 1200 & 1800

147P003-PP07

1334

TM

Redexim Page Code08Verti-Top 1200 & 1800

147P003-PP08

11 6

7


1516

12

10

17 15 18 4 16 9

5

811332

14


147P003-PP08


VT 1200

QUA VT

18001 444.450.400 Excenter 2 22 713.400.180 Bearing 62082RS 2 23 870.040.180 Circlip d=40 - DIN 471 4 44 402.100.102 Bush Ø16/Ø10 L=10 2 25 406.200.330 Distance bush Ø20.5/Ø30 L=33 2 26 472.209.130 Excenter shaft L=1310 Verti-Top 1200 1 0

472.209.190 Excenter shaft L=1910 Verti-Top 1800 0 17 744.200.230 Bearing PCSLT20 2 28 802.060.500 Bolt M6 x 50 - ISO 4014 2 29 802.100.450 Bolt M10 x 45 - ISO 4014 2 210 804.100.300 Bolt M10 x 30 - ISO 4017 2 211 820.080.200 MH Bolt M8 x 20 ISO 8677 4 412 820.100.300 MH Bolt M10 x 30 ISO 8677 2 213 830.060.060 Self Lock Nut M6 - ISO 10511 2 214 830.080.080 Self Lock Nut M8 - ISO 10511 4 415 830.100.100 Self Lock Nut M10 - ISO 10511 4 416 864.100.031 Large washer M10 - DIN 9021 4 417 892.100.380 Plastic Ball Knob Din 319 M10 2 218 464.021.400 Angle gauge 2 2

Verti-Top 1200 & 1800 09 1209

TM

Redexim CodePage

147P003-PP09

4

4

5

7

6

3

2

1

Verti-Top 1200 2x

Verti-Top 1800 3x

ITEM PART NUMBER DESCRIPTION REMARKS QUA

1 470.015.900 Hopper 1

2 444.151.250 Handle 23 814.080.200 Bolt M8 x 20 - DIN 912 44 830.080.080 Self Lock Nut M8 - ISO 10511 105 464.040.752 Bracket hopper 26 864.080.024 Large washer M8 - DIN 9021 4

7 804.080.160 Bolt M8 x 16 - ISO 4017 6

1209Redexim CodePageVerti-Top 1200 & 1800 09

147P003-PP09

10

TM

1209PageRedexim CodeVerti-Top 1200 & 1800

147P003-PP10

10

7

3

11

22

4

18

14

17

13

2

16

89 6 12

10

7

20

19

21

1

5

15

Verti-Top 1800

Connection to frame

Verti-Top 1200

103 8


1 460.506.020 Jack caster wheels 12 864.300.032 Washer M30x1.5 13 878.080.400 Roll Pin 8 x 40 - ISO 8752 14 424.151.280 Lock pin 1

5 470.052.750 Caster wheel bracket 1

6 511.325.135 Wheel AGRI 31 - 13x5.00-6 1

7 404.200.390 Distance bush Ø30/Ø20,2 L=39,3 28 416.201.680 Wheel shaft 19 424.060.480 Lock Pin 110 732.300.160 Bearing bush Ø30/Ø34 h=16 211 864.100.031 Large washer M10 - DIN 9021 1

12 804.100.250 Bolt M10 x 25 - ISO 4017 113 464.080.300 Distance Block 114 464.042.800 Height Indicator Strip, L= 280 1

15 900.260.414 Decall Ruler 116 830.060.060 Self Lock Nut M6 - ISO 10511 217 464.040.602 Lock guide 1

18 802.060.650 Bolt M6 x 65 - ISO 4014 219 468.121.350 Mounting Plate Square 135 1

20 802.120.900 Bolt M12 x 90 - ISO 4014 421 830.120.120 Self Lock Nut M12 - ISO 10511 422 523.051.000 R-clip Round 6, DIN 11024 1

1209PageRedexim CodeVerti-Top 1200 & 1800 10

147P003-PP10

11

13 8

14

75

123

15

11 1209

TM

Redexim CodePageVerti-Top 1200 & 1800

147P003-PP11

16

17

2

Verti-Top 1800


Verti-Top 1200


2

16

17

1 96 410


VT 1200

QUA VT

1800

1 830.080.080 Self Lock Nut M8 - ISO 10511 40 602 830.100.100 Self Lock Nut M10 - ISO 10511 8 83 830.060.060 Self Lock Nut M6 - ISO 10511 4 44 820.080.200 MH Bolt M8 x 20 ISO 8677 40 605 830.100.100 Self Lock Nut M10 - ISO 10511 2 26 864.080.024 Large washer M8 - DIN 9021 40 60

7 802.060.750 Bolt M6 x 75 - ISO 4014 4 48 470.049.120 Rake beam L=1200 Verti-Top 1200 1 0

470.049.180 Rake beam L=1800 Verti-Top 1800 0 1

9 361.103.157 Tine for rake VT 40 6010 899.080.200 Rope Ø8 L=2150 Cut excess 2 2

11 900.260.414 Decall Ruler 2 212 464.080.300 Distance Block 4 413 464.042.800 Height Indicator Strip, L= 280 2 2

14 802.100.600 Bolt M10 x 60 - ISO 4014 2 215 460.505.500 Jack Rake 2 216 464.050.854 Clamp strip 4 4

17 802.100.750 Bolt M10 x 75 - ISO 4014 8 8


147P003-PP11

36

19

36

30

20

28

22

24

21

2611

108

9

30

32

29

20

18

23

27

25

31

34

53

72

3335

4

6

15

4

16

14

3335

13

53

11235

4 53

2

33 35

17

12 1209

TM


147P003-PP12


147P003-PP12


VT 1200

QUA VT

1800

1 826.120.120 Nut M12 - DIN 934 2 22 646.102.100 Strip for idler 2 2

3 404.300.390 Idler distance shaft va2 3 34 428.450.300 Idler pulley 3 3

5 713.200.120 Bearing 6004 2RS 6 6

6 820.120.650 MH Bolt M12 x 65 ISO 8677 1 17 864.120.031 Large washer M12 - DIN 9021 3 3

8 804.100.350 Bolt M10 x 35 - ISO 4017 2 29 864.100.031 Large washer M10 - DIN 9021 8 8

10 646.010.801 SPA 80-1 T1210 1 111 648.201.210 Taperlock 1210 - 20mm 1 1

12 468.061.700 Spanner plate 1 1

13 822.121.400 Eye Bolt M12x140 DIN 444LB (full thread) 1 1

14 864.180.030 Washer M18 - ISO 7089 1 115 820.120.900 MH Bolt M12 x 90 ISO 8677 1 116 406.120.154 Distance bush Ø25/Ø12.5 h=15 1 117 820.120.550 MH Bolt M12 x 55 ISO 8677 1 118 406.110.154 Distance bush Ø25/Ø11 L=15 4 419 642.130.882 V-Belt XPA 882 1 120 642.131.120 V-Belt XPA 1120 2 221 642.131.257 V-Belt XPA 1257 1 122 646.010.802 Pulley SPA 80-2 T1210 1 1

23 646.011.001 Pulley SPA 100-1 T1610 1 1

24 646.011.002 Pulley SPA 100-2 T1610 1 1

25 646.011.501 Pulley SPA 150-1 T1610 1 1

26 646.013.151 SPA 315-1 T2012 1 127 648.201.610 Taperlock 1610 - 20mm 1 1

28 648.251.210 Taperlock 1210 - 25mm 1 1

29 648.252.012 Taperlock 2012 - 25mm 1 1

30 648.301.610 Taperlock 1610 - 30mm 2 2

31 802.100.400 Bolt M10 x 40 - ISO 4014 2 232 802.100.500 Bolt M10 x 50 - ISO 4014 4 433 830.120.120 Self Lock Nut M12 - ISO 10511 3 334 864.100.030 Washer M10 - ISO 7089 6 635 864.120.030 Washer M12 - ISO 7089 5 536 866.100.020 Spring Washer M10 - DIN 127 6 6

15

Verti-Top 1200 & 1800 13 1209

TM

Redexim CodePage

147P003-PP16

8

7

13

3

5

2

14

2

1

6

11

14

2 12 109

4


147P003-PP16


VT 1200

QUA VT

18001 830.080.080 Self Lock Nut M8 - ISO 10511 2 22 804.080.160 Bolt M8 x 16 - ISO 4017 8 83 830.100.100 Self Lock Nut M10 - ISO 10511 4 44 884.080.600 Key 8x7x60 - DIN 6885 1 1

5 468.024.500 Protection cover Verti-Top 1200 1 0

468.027.500 Protection cover Verti-Top 1800 0 1

6 864.100.031 Large washer M10 - DIN 9021 4 4

7 420.255.450 Main drive shaft Verti-Top 1200 1 0

420.258.450 Main drive shaft Verti-Top 1800 0 1

8 802.101.300 Bolt M10 x 130 - ISO 4014 4 49 804.160.400 Bolt M16 x 40 - ISO 4017 2 210 830.160.160 Self Lock Nut M16 - ISO 10511 2 211 470.031.202 Cover Bracket 1 112 742.250.360 Bearing UCFL 205 1 1

13 622.105.352 Gearbox Comer T-281A 1:1.46 (281.001) 1 114 866.080.020 Spring Washer M8 - DIN 127 6 6

15 613.805.100 PTO Complete 1 1


8 9 4 6 57

2

3

1


TM

147P003-PP13


VT 1200

QUA VT

18001 486.249.180 Brush complete Ø240 L=1800 0 1 486.249.120 Brush complete Ø240 L=1200 1 02 830.080.080 Self Lock Nut M8 - ISO 10511 2 23 802.080.800 Bolt M8 x 80 - ISO 4014 2 24 406.310.150 Distance bush Ø40/Ø31 L=14.5 2 25 884.080.500 Key 8x7x50 - DIN 6885 1 16 804.160.400 Bolt M16 x 40 - ISO 4017 4 47 830.160.160 Self Lock Nut M16 - ISO 10511 4 48 742.300.400 Bearing UCFL206 2 29 468.021.490 Cover Plate 2 2


147P003-PP13

11

10

2

5 7 8

1

64

93


TM

147P003-PP14

PageVerti-Top 1200 & 1800 15 1209Redexim Code

147P003-PP14


VT 1200

QUA VT

18001 830.120.120 Self Lock Nut M12 - ISO 10511 6 62 804.120.250 Bolt M12 x 25 - ISO 4017 6 63 494.030.120 Rear wheel chassis 1 0

494.030.180 Rear wheel chassis 0 14 511.325.135 Wheel AGRI 31 - 13x5.00-6 4 45 404.200.390 Distance bush Ø30/Ø20,2 L=39,3 4 46 404.200.840 Inner Bush 2 27 416.203.260 Wheel shaft 2 28 424.060.480 Lock Pin 2 29 864.100.031 Large washer M10 - DIN 9021 2 2

10 866.100.020 Spring Washer M10 - DIN 127 2 2

11 804.100.250 Bolt M10 x 25 - ISO 4017 2 2

7 6 5

342

8 9 10 11

1

TM

CodePageVerti-Top 1200 & 1800 120916Redexim

147P003-PP15


VT 1200

QUA VT

18001 494.011.125 Brush holder Verti-Top 1200 1 0

494.011.185 Brush holder Verti-Top 1800 0 1

2 486.080.600 Brush WL=80 L=600 2 33 830.060.060 Self Lock Nut M6 - ISO 10511 6 94 802.060.750 Bolt M6 x 75 - ISO 4014 6 95 830.100.100 Self Lock Nut M10 - ISO 10511 4 46 468.051.802 Brush adjuster 2 2

7 804.100.250 Bolt M10 x 25 - ISO 4017 4 48 804.120.550 Bolt M12 x 55 - ISO 4017 4 49 464.020.800 Gauge strip 2 2

10 864.120.030 Washer M12 - ISO 7089 4 411 406.120.210 Distance bush Ø12.5/Ø30 L=21 4 4

Code 1209Redexim 16Verti-Top 1200 & 1800 Page

147P003-PP15

6

7 1 543

5

2

The placement of decalls is the same for the VT 1200 and the VT 1800.

17 1211

TM


147P003-PP17

3

4

12

5


1 900.260.403 Logo Label Rev.B 22 947.260.402 Label Verti-Top 2

3 947.260.200 Decall Verti-Art 24 933.280.402 Safety decall Rink Verti-Top 2

5 911.280.404 Decall close cover 36 911.340.410 Safety decall noise 1

7 900.260.422 Decall PTO 350 540 1


147P003-PP17

User Manual and Parts Book K w e Kwekerijweg 8 3709JA ... · This user manual lists many...

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Transcript of User Manual and Parts Book K w e Kwekerijweg 8 3709JA ... · This user manual lists many...