USER INSTRUCTIONS - Flowserve · with protective packaging (foam, bubble wrap, etc.) in the box...

USER INSTRUCTIONS

IPS Wireless™ ELD-102 Installation

Operation

Maintenance Single Sensor Input and Wireless Transmitting Unit

PCN = 26999994 06-15 (E) Original Instructions

These instructions must be read prior to installing, operating, using and maintaining this equipment.

701-2001-01^

IPS WIRELESS ELD-102 ENGLISH 26999994 06-15

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CONTENTS

1 INTRODUCTION AND SAFETY .......................... 3

1.1 GENERAL ...................................................... 3 1.2 CE MARKING AND APPROVALS ........................ 3 1.3 DISCLAIMER ................................................... 3 1.4 COPYRIGHT ................................................... 3 1.5 DUTY CONDITIONS ......................................... 3 1.6 SAFETY ......................................................... 4 1.7 SPECIFIC MACHINE PERFORMANCE ................. 4 1.8 SPECIFICATIONS ............................................ 4

2 TRANSPORT AND STORAGE ............................ 5

2.1 CONSIGNMENT RECEIPT AND UNPACKING ......... 5 2.2 HANDLING ..................................................... 5 2.3 STORAGE ...................................................... 5 2.4 RECYCLING AND END OF PRODUCT LIFE ........... 5 2.5 DISPOSAL INSTRUCTIONS ............................... 6

3 DESCRIPTION ..................................................... 6

3.1 OPTIONS AND MODEL NUMBERS ...................... 7 3.2 DEFAULT CONFIGURATION ............................. 8 3.3 PERFORMANCE AND OPERATION LIMITS ........... 8

4 MAINTENANCE .................................................... 8

4.1 TOOLS REQUIRED .......................................... 8 4.2 TURNING UNIT ON/OFF .................................... 8 4.3 BATTERY REPLACEMENT ................................ 8

5 CUSTOM CONFIGURATION PROGRAMMING .. 9

6 INSTALLATION .................................................. 10

6.1 TOOLS REQUIRED ........................................ 10 6.2 PRELIMINARY OPERATIONAL CHECK .............. 10 6.3 MOUNTING .................................................. 10 6.4 CONNECTING SENSORS AND POWER-UP ........ 12

7 PARTS LIST AND DRAWINGS .......................... 12

8 CERTIFICATION ................................................ 15

9 TROUBLE-SHOOTING GUIDE .......................... 15

9.1 LOSS OF COMMUNICATIONS .......................... 15 9.2 INACCURATE OR MISSING DATA ..................... 16

10 DECLARATION OF CONFORMITY (TYPICAL)17


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1 INTRODUCTION AND SAFETY

1.1 General

These instructions must always be kept close to the product's operating location or directly with the product. Flowserve products are designed, developed and manufactured with state-of-the-art technologies in modern facilities. The unit is produced with great care and commitment to continuous quality control, utilizing sophisticated quality techniques, and safety requirements. Flowserve is committed to continuous quality improvement and being at your service for any further information about the product in its installation and operation or about its support products, repair and diagnostic services. These instructions are intended to facilitate familiarization with the product and its permitted use. Operating the product in compliance with these instructions is important to help ensure reliability in service and avoid risks. The instructions may not take into account local regulations; ensure such regulations are observed by all, including those installing the product. Always coordinate repair activity with operations personnel, and follow all plant safety requirements and applicable safety and health laws/regulations.

These instructions must be read prior to installing, operating, using and maintaining the equipment in any region worldwide. The equipment must not be put into service until all the conditions relating to safety, noted in the instructions, have been met. Failure to follow and apply the present user instructions is considered to be misuse. Personal injury, product damage, delay or failure caused by misuse are not covered by the Flowserve warranty.

1.2 CE Marking and approvals It is a legal requirement that machinery and equipment put into service within certain regions of the world shall conform with the applicable CE Marking Directives covering Machinery and, where applicable, Low Voltage Equipment, Electromagnetic Compatibility (EMC), Pressure Equipment Directive (PED) and Equipment for Potentially Explosive Atmospheres (ATEX).

Where applicable, the Directives and any additional Approvals, cover important safety aspects relating to machinery and equipment and the satisfactory provision of technical documents and safety instructions. Where applicable this document incorporates information relevant to these Directives and Approvals. To confirm the Approvals applying and if the product is CE marked, check the serial number plate markings and the Certification. (See section 8 CERTIFICATION.)

1.3 Disclaimer Information in these User Instructions is believed to be complete and reliable. However, in spite of all of the efforts of Flowserve Corporation to provide comprehensive instructions, good engineering and safety practice should always be used. Flowserve manufactures products to exacting International Quality Management System Standards as certified and audited by external Quality Assurance organizations. Genuine parts and accessories have been designed, tested and incorporated into the products to help ensure their continued product quality and performance in use. As Flowserve cannot test parts and accessories sourced from other vendors the incorrect incorporation of such parts and accessories may adversely affect the performance and safety features of the products. The failure to properly select, install or use authorized Flowserve parts and accessories is considered to be misuse. Damage or failure caused by misuse is not covered by the Flowserve warranty. In addition, any modification of Flowserve products or removal of original components may impair the safety of these products in their use.

1.4 Copyright All rights reserved. No part of these instructions may be reproduced, stored in a retrieval system or transmitted in any form or by any means without prior permission of Flowserve.

1.5 Duty conditions This product has been selected to meet the specifications of your purchase order. The acknowledgement of these conditions has been sent separately to the Purchaser. A copy should be kept with these instructions.

The product must not be operated beyond the parameters specified for the application. If


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there is any doubt as to the suitability of the product for the application intended, contact Flowserve for advice. If the conditions of service on your purchase order are going to be changed (for example: liquid pumped, temperature or duty) it is requested that the user seeks the written agreement of Flowserve before start up.

1.6 Safety 1.6.1 Summary of safety markings These User Instructions contain specific safety markings where non-observance of an instruction would cause hazards. The specific safety markings are:

This symbol indicates electrical safety instructions where non-compliance will involve a high risk to personal safety or the loss of life.

This symbol indicates safety instructions where non-compliance would affect personal safety and could result in loss of life.

This symbol indicates “hazardous and toxic fluid” safety instructions where non-compliance would affect personal safety and could result in loss of life.

This symbol indicates safety instructions where non-compliance will involve some risk to safe operation and personal safety and would damage the equipment or property.

This symbol indicates explosive atmosphere zone marking according to ATEX. It is used in safety instructions where non-compliance in the hazardous area would cause the risk of an explosion.

This symbol is used in safety instructions to remind not to rub non-metallic surfaces with a dry cloth; ensure the cloth is damp. It is used in safety instructions where non-compliance in the hazardous area would cause the risk of an explosion.

This sign is not a safety symbol but indicates an important instruction in the assembly process. 1.6.2 Personnel qualification and training

All personnel involved in the operation, installation, inspection and maintenance of the unit must be

qualified to carry out the work involved. If the personnel in question do not already possess the necessary knowledge and skill, appropriate training and instruction must be provided. If required the operator may commission the manufacturer/supplier to provide applicable training. Always coordinate repair activity with operations and health and safety personnel, and follow all plant safety requirements and applicable safety and health laws and regulations. 1.6.3 Safety action This is a summary of conditions and actions to help prevent injury to personnel and damage to the environment and to equipment. For products used in potentially explosive atmospheres section 1.6.4 also applies.

NEVER DO MAINTENANCE WORK WHEN THE UNIT IS CONNECTED TO POWER (Lock out.)

HANDLING COMPONENTS Many precision parts have sharp corners and the wearing of appropriate safety gloves and equipment is required when handling these components. To lift heavy pieces above 25 kg (55 lb.) use a crane appropriate for the mass and in accordance with current local regulations. 1.6.4 Products used in potentially explosive atmospheres

Measures are required to:

Avoid excess temperature

Prevent buildup of explosive mixtures

Prevent the generation of sparks

1.7 Specific machine performance For performance parameters see section 1.5 Duty conditions. Where performance data has been supplied separately to the purchaser these should be obtained and retained with these User Instructions if required.

1.8 Specifications 1.8.1 ELD-102 unit specifications Operating frequency: 868 MHz or 900 MHz Channels: (External) 1-Sensor Channels: (Internal) 1-Battery Voltage, 1-Onboard Temperature


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Transmission rates: 5 seconds or higher

Operating temperature: -20°C to +60°C (-40°F to

+185°F)

Humidity: 0-95% noncondensing

Power requirement: 3.6 VDC Battery Pack

(S1-1047)

Base: 316LSS

Base Mounting: Magnetic base, ½” NPT male. ¼

x 28 stud mount, flange mount or clamp mount

1.8.2 Built-In sensor specifications RTD: 1000 or 100 Ohm (Platinum, 2 wire)

Thermocouple: Type: J, K, N, T, etc. (+ Cold

Reference and Polynomial)

Pressure: Vacuum to 10Kpsi (Specific sensor for

each range)

Vibration (Velocity): Single Axis or Tri Axis 0-25

mm/sec (0-1 ips)

Vibration: (Acceleration): 0 - 10G Peak

Discrete: Dry Contact Only

Gas: See test sheet for details

2 TRANSPORT AND STORAGE

Make sure that hazardous substances are disposed of safely and that the correct personal protective equipment is used. The safety specifications must be in accordance with the current local regulations at all times.

2.1 Consignment receipt and unpacking Immediately after receipt of the equipment it must be checked against the delivery/shipping documents for its completeness and that there has been no damage in transportation. Any shortage and/or damage must be reported immediately to Flowserve and must be received in writing within ten days of receipt of the equipment. Later claims cannot be accepted. Check any crate, boxes or wrappings for any accessories or spare parts that may be packed separately with the equipment or attached to side walls of the box or equipment.

Each product has a unique serial number Check that this number corresponds with that advised and always quote this number in correspondence as well as when ordering spare parts or further accessories.

2.1.1 Unpacking

Carefully open package received from factory and remove protective wrapping from ELD-102 units and accessories. Inspect all hardware for damage. Report any damage to shipping carrier immediately. Ensure you have received the correct sensors and mounting accessories for your application. Cross-check hardware received versus packing slip and purchase order. Record unit serial numbers for future reference. 2.1.2 Electrostatic Discharge (ESD) Handling Procedure

The ELD-102 contains sensitive electronic components that may be damaged by static electricity present in work environments. The following precautions are recommended to reduce the risk of damage due to electrostatic discharge:

Only wipe exterior of unit with a damp cloth

Use of a grounding wrist strap when removing outer plastic cover is recommended

2.2 Handling Boxes, crates, pallets or cartons may be unloaded using fork lift vehicles or slings dependent on their size and construction.

2.3 Storage

Store the equipment in a clean, dry location. The ELD-102 unit should be powered-down prior to storage (see section 4 Maintenance for how to power down unit) to preserve battery life.

2.3.1 Storage and packaging All ELD-102 units must be carefully packaged for transport. Each unit should be boxed individually with protective packaging (foam, bubble wrap, etc.) in the box surrounding the ELD-102. After unpacking, protection will be the responsibility of the user.

2.4 Recycling and end of product life At the end of the service life of the product or its parts, the relevant materials and parts should be recycled or disposed of using an environmentally acceptable method and in accordance with local regulations. If the product contains substances that


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are harmful to the environment, these should be removed and disposed of in accordance with current local regulations.

2.5 Disposal instructions

At the end of the product’s life, do not dispose of any electronic component or instrument in the domestic waste. Disposal should be done in accordance with applicable regulations, which vary from state to state and country to country. Battery Disposal Instructions: Disposal should be done in accordance with applicable regulations, which vary from country to country. Batteries should not be incinerated, unless suitable procedures are followed and qualified handlers have taken appropriate precautions. Exposure of these cells to high temperatures or fire can cause the cells to vent and/or rupture. These cells do not contain dangerous substances. The reaction products are inorganic and do not represent environmental hazards, once the decomposition or neutralization process has terminated. Disposal in Europe Batteries for disposal should not be transported by air. For road transport of dangerous goods ADR special provision 636 and packing instruction 903a apply. Disposal in US Hazardous waste of spent batteries can be disposed after they are first neutralized through an approved secondary treatment prior to disposal. Disposal of spent batteries should be performed by authorized, professional disposal company, which has the knowledge in the requirements of the Federal, the State and the Local authorities regarding hazardous materials, transportation and waste disposal. In any case it is recommended to contact the local EPA office. Proper shipping name: Waste lithium Batteries UN Number: 3090 Label requirements: Miscellaneous, Hazardous Waste Disposal Code: D003

3 DESCRIPTION The ELD-102-X (102, where “X” designates a specific hardware configuration per order) model is a wireless transmitting unit designed to monitor a single sensor input and wirelessly transmit the data to a receiver. The ELD-102 is a self-powered unit that can either have a built-in sensor or interface to an external sensor (configuration options are detailed in the Options section). The ELD-102 includes an encapsulated battery pack, main board and transmitter card housed inside an RPVC tube and SS base assembly. Each unit also has a single diagnostics port (on the top of the main board inside the unit) for programming and troubleshooting the unit.

Figure 1: Bottom of ELD-102 unit The ELD-102 model has a built-in omni-directional wireless antenna, allowing for reliable signal transmission. Each unit is configured to wirelessly transmit data over one of the 900MHz or 868MHz spread spectrum frequencies (frequency is factory set). Data transmittal can occur at a customizable time interval, ranging from every 5 seconds to once a day (this time interval is usually pre-configured at the factory). Transmission rates can also be varied according to sensor signal values (see section 5 CUSTOM CONFIGURATION PROGRAMMING), thereby prolonging battery life. The ELD-102 unit has a maximum data transmittal range of ¾ mile (1.2km) under ideal conditions, but its effective transmission range can be extended using a network of repeaters. Each ELD-102 is a part of a larger wireless monitoring network. As such, each unit comes with a calibration sheet from the factory which contains unit-specific configuration information describing the sensor(s) and wireless network the unit is configured for (parameters such as the wireless system number, unit transmitter number, data transmittal/check-in interval, scale factor and offset

Sensor Process Input Connection

Magnet Set Screw

http://www.clker.com/clipart-28635.html


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to use with specific sensors). As long as your specific application has been communicated to the factory, the ELD-102 unit should come pre-configured for your specific use from the factory.

3.1 Options and model numbers The ELD-102 is available with the following sensors built-in to the transmitter: 1. Vibration & Temperature (RTD) Combination

Sensor

2. Vibration Sensor

3. Temperature Sensor (RTD)

4. Temperature Sensor (Thermocouple)

5. 4-20mA Analog Input Sensor

6. General Pulse Input Sensor

7. Tachometer (TTL)

8. Pressure Sensor (P) 9. Differential Pressure Sensor (DP) 10. Pressure & Temperature (RTD) Combination

Sensor

11. Discrete Sensor

12. Oil/Water Sensor

13. Gas Sensor 14. CO2 Level Detection Sensor measures current

parts per million level of CO2 (CO2) 15. CO Level Detection Sensor measures current

parts per million level of CO (CO) 16. H2S Level Detection Sensor measures current

parts per million level of H2S (H2S) 17. O2 Level Detection & Temperature (RTD type)

Combination Sensor measures current parts per million level of O2 & temperature (O2-TRTD)

Additionally, the ELD-102 has the following options available: Table 1: Optional parts for ELD-102 unit

Part Number Description

M1-0010 Stainless Steel Mounting Pad Base for Vibration Sensor

M1-0045 Magnetic Mounting Base, Two -pole, 70 lbs. with removable ¼-28 stud. 2.12 in diameter.

201-2025 Programming cable for ELD-102 Unit: Serial Port- RS-485 connection.

PSP Configuration Software Utility

Figure 2: Row of various ELD-102 configurations (l to r: temperature probe, 4-20 input, NPT pressure port, vibration mounting pad, vibration magnetic mount, gas sensor with shield, differential pressure sensor with flanged connections) A complete list of the different sensors that can be built-in to each ELD-102 is shown below (along with the appropriate model number): Table 2: Board Numbers

Board Number

Sensor Type

4/20-BP 4-20mA Analog Input Sensor

CO2 CO2 Level Detection Sensor measures current parts per

million level of CO2

CO CO Level Detection Sensor measures current parts per

million level of CO

H2S H2S Level Detection Sensor measures current parts per

million level of H2S

O2-TRTD

O2 Level Detection & Temperature (RTD type)

Combination Sensor measures current parts per million level of

O2 & temperature

P Pressure Sensor

DP Differential Pressure Sensor

SW-BP Discrete Sensor monitors dry contact closure

TC-* Temperature (Thermocouple) Sensor with * defining the type of

thermocouple

TRTD Temperature (1000 Ohm Platinum RTD type) Sensor

VA Vibration Sensor measures acceleration

VV Vibration Sensor measures velocity

VV-TRTD

Vibration & Temperature (RTD type) Combination Sensor

measures velocity & temperature


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3.2 Default Configuration The ELD-102 is configured to the following parameters by default, unless otherwise specified. Table 3: Parameter default configuration values for ELD-102 unit

Parameter Name

Parameter Description

Default Value

Normal Measurement Interval

How often data is read from each of the sensors by the ELD-102 unit

5 minutes

3.3 Performance and operation limits This product has been selected to meet the specification of your purchase order. The following data is included as additional information to help with your installation. This is typical information and if required, a definitive statement for your application can be obtained from Flowserve.

ELD-102 material compatibility is the responsibility of the end user. 3.3.1 Sensor specifications Refer to section Error! Reference source not ound. for available sensor specifications. 3.3.2 Battery

Power is provided by a user-replaceable lithium battery pack S1-1047, located in the inner portion of the transmitter housing. Battery life is dependent upon data transmittal intervals. Battery voltage should normally be between 2.8 and 3.6 VDC. If it is lower than this, the battery will need to be replaced. The battery voltage can be read at the receiver or through the PSP software when connected directly to the ELD-102 unit (refer to PSP software user instructions for details on how to do this). See table below for approximate battery life times for the ELD-102.

The battery pack is NOT re-chargeable and shall only be replaced by contacting your local sales representative (Battery pack part number: S1-1047).

Table 4: ELD-102 approximate battery life at various measurement intervals under ideal conditions Measurement Interval Estimated Battery Life

5 seconds 4 months

10 seconds 8 months

30 seconds 2 years

1 minute 4 years

2 minutes 8 years

5 minutes 8 years

10 minutes 8 years

Note: the battery life of the ELD-102 is dependent on the type of sensor installed in the unit.

4 MAINTENANCE The only field maintenance required on the ELD-102 unit is replacement of the battery. The ELD-102 can also be turned off when not in use for extended periods of time to conserve battery life.

4.1 Tools required Allen Wrenches 1/8” and 3/16”.

Tools required to install the various mounting configurations are conditional based on the type of mounting and location

Phillips head torque screw driver

4.2 Turning unit on/off Note that certain sensor configurations (usually only vibration sensors) will not have a magnetic set screw at the base to power on/off the unit.

To power up the ELD-102 unit, simply install the magnetic set screw at the bottom of the base. This will activate sensor readings and data transmission at the pre-configured intervals. To power off ELD-102 unit remove the magnetic set screw at the bottom of the base. This will stop sensor readings and data transmission.

Figure 3: Magnetic set screw at bottom of ELD-102

4.3 Battery replacement

EXPLOSION HAZARD: The unit must be powered OFF during the battery installation & must

Magnetic Set Screw


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be in a General Purpose Classified Area to prevent the possible ignition of a hazardous atmosphere.

WARNING STATIC HAZARD: Wipe only with a damp cloth due to electrostatic discharge hazard.

The substitution of components may impair intrinsic safety. Power is provided by a lithium battery pack (S1-1047), located in the inner portion of the transmitter housing. Battery life is dependent upon data transmittal intervals. Battery voltage should normally be between 2.8 and 3.6 VDC. If it is lower than this, the battery will need to be replaced. The battery voltage can be read at the receiver or through the PSP software when connected directly to the ELD-102 unit (refer to PSP software user instructions for details on how to do this).

The battery pack is NOT re-chargeable and shall only be replaced by contacting your local sales representative (Battery pack part number S1-1047). Perform the following steps to replace the battery: 1. Power down unit by removing the magnetic set

screw located at the bottom of the base. 2. Remove sensor cable(s). 3. Take unit to non-classified area before

performing next step. 4. Loosen the set screw in the side of the tube

and gently unscrew the external housing (tube) from the transmitter assembly.

Figure 4: ELD-102 unit set screw

5. The battery pack should be visible on the lower

end of the transmitter assembly. Carefully disconnect the battery pack connector. Remove the nuts holding the battery in place and remove the battery pack.

Figure 5: ELD-102 unit battery (with unit external housing removed)

Figure 6: ELD-102 unit battery nuts holding battery in place

6. Install new battery pack (part number S1-

1047). Reinstall battery mounting nuts, reconnect battery pack connector.

7. Install tube back onto unit and tighten set screw to no more than 0.9 Nm (8 lb.-in US).

8. Reinstall ELD-102 unit in the field. 9. Reconnect sensor cable(s). 10. Install magnetic set screw into the base of the

unit. 11. Dispose of battery pack in accordance with

instructions in section 2.5 Disposal instructions.

5 CUSTOM CONFIGURATION PROGRAMMING

This section is optional. As long as your specific application was communicated to the

Battery wires

Nuts holding battery


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factory prior to shipment, the ELD-102 unit is pre-configured for your specific use.

Errors in programming configuration can render the SELD-103 unit inoperable, proceed with caution. Flowserve is not liable for any damage caused by user configuration errors. For instructions on how to change software configuration options on the ELD-102 unit, refer to the PSP software user instructions. The list below provides an overview of the functions that can be performed using this software utility:

- Reading & saving ELD-102 configuration - View & modify ELD-102 transmission

intervals - Setting the time on the ELD-102 - Calibration of individual sensors on ELD-

102 unit - Read live data from sensors on the ELD-

102 unit - Turn specific ELD-102 sensor channels on

or off

6 INSTALLATION

Always wear appropriate personal protective equipment during the installation of ELD-102 units.

6.1 Tools required Allen Wrenches 1/8” and 3/16”.

Tools required to install the various mounting configurations are conditional based on the type of mounting and location

Phillips head torque screw driver

6.2 Preliminary operational check After unpacking and before field installation, perform the following operational check on the unit: 1. Ensure the magnetic set screw (at the bottom

of the base) is removed. This keeps the unit powered down during the installation process.

2. Place ELD-102 unit in vertical position with a clear line of sight to and close to (<10ft) the receiver.

3. Install the magnetic set screw (in the bottom of the base) to power up the unit.

4. Ensure the receiver is receiving data from the unit.

5. Remove magnetic set screw (bottom of base) to power down unit.

In case of issues with powering up the unit, refer to section 9 Trouble-Shooting Guide.

6.3 Mounting Each unit should be clear of physical obstructions to the receiver and/or repeater(s) in order to maintain consistent communications. The ELD-102 is designed to be mounted in a vertical position and should only be mounted in a horizontal position with approval from the factory. Ensure the ELD-102 is not subjected to excessive vibration unless a routine maintenance program includes verification of associated connections. When installing a pressure sensor ELD-102 unit, it is recommended that a block and bleed valve assembly be used for ease of maintenance. Attach any sensors before mounting and securing the ELD-102 (separately if required). Depending on the sensor built-in to each ELD-102 unit, the unit may be limited to only one possible mounting configuration.

6.3.1 Stud mounting option With this option the ELD-102 unit can be mounted to any surface using a ¼-28 stud. Note that this mounting option will not have a magnetic set screw at the base to power on/off the unit. This mounting configuration is used for built-in vibration or vibration/temperature sensors. In the case of a vibration/temperature sensor, the temperature sensor end will be flush against the bottom of the ELD-102 unit base to measure

temperature of the surface it is in contact with.

Figure 7: Stud mounting option

The ELD-102 unit may also have a mounting pad attached to the stud. This mounting pad can then be attached to any surface using epoxy.


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Figure 8: bottom of ELD-102 unit with mounting pad attached 6.3.2 Magnetic mount option Note that this mounting option will not have a magnetic set screw at the base to power on/off the unit. Insert set screw into bottom of ELD-102 unit and tighten.

Figure 9: Magnetic mounting option set screw location Next, take magnetic mounting base and thread onto the exposed set screw from the bottom of the ELD-102 unit. The magnetic mounting base (with the ELD-102 unit attached) can now be attached to any metal structure in a vertical position.

Figure 10: ELD-102 unit with magnetic

mounting base installed 6.3.3 NPT mount option This option is usually used for pressure and temperature sensors. The base of the ELD-102 unit has a ½” MNPT connection that allows it to be mounted to any ½” female NPT connection.

Figure 11: Bottom of ELD-102 unit with MNPT port The pressure sensor allows for measuring the pressure of any fluid flowing into the NPT port. The temperature sensor can have a couple of options:

1. Flush against the end of the NPT port to measure the temperature of whatever surface it is in contact with

2. Probe protruding from the end of the NPT port to measure the temperature of whatever surface/fluid the prove comes in contact with

3. Thermocouple wires protruding from the end of the NPT port to measure temperature

Figure 12: ELD-102 unit with temperature probe protruding from NPT connection

Magnetic mount set screw installation location


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6.3.4 Flange mount option Only used with differential pressure sensors, this configuration has a modified base which has two flange connections on either side of the ELD-102 base. These allow for bolting to flanged connections in the process line to hold the ELD-102 in place and provide standard instrument connections on either side to allow measurement of the process fluid.

Figure 13: ELD-102 unit with flange mount option on base (process connections showing) 6.3.5 Clamp mount option Generally used with a gas sensor shield or flexible sensor cable protruding from the base of the ELD-102 unit. In this configuration the ELD-102 unit base can be clamped to a support structure for mounting.

Figure 14: Sample ELD-102 unit with gas sensor shield at bottom and clamp mounted to unistrut 6.3.6 Junction Box mount option

Figure 15: ELD-102 unit with junction box at the bottom

The ELD-102 unit will normally ship with the internal wiring already complete. Wires from the thermocouple will then need to be routed and connected into the junction box.

Figure 16: Inside view of junction box showing wiring to ELD-102 already completed

6.4 Connecting sensors and power-up If not already completed, install sensor on equipment to be monitored. If applicable, follow the sensor specific connection instructions shown in the table below. Table 5: Specific Sensor Connection Instructions

Sensor Type Connection Instructions

4-20mA This device is polarity sensitive. The red wire must connect to the MOST positive power of the loop. Reversed polarity will result in damage to the device.

Discrete Wiring carries no voltage but will detect a contact closure. Change of state on the contacts will determine the state of the signal transmitted. The ELD-102 unit will send supervisory information at a pre-determined interval, telling the receiver that the ELD-102 is online and functional.

Thermocouple This device is polarity sensitive. The red thermocouple wire must connect to the negative in the head and the other colored wire connects to positive.

If available, install the magnetic set screw (in the bottom of the base) to power up the ELD-102 unit.

7 PARTS LIST AND DRAWINGS 7.1 Spare parts Available spare parts for the ELD-102 unit are shown below. No spare parts are needed during

Standard instrument line processing connections

Bolt holes for mounting


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start-up. Recommended quantities of 2-year operational spares are listed below. Table 6: S ELD-102 Spare Parts Part Number Description Recommend Quantity for

2-Year Operational Spares

S1-1047 Replacement Lithium Battery Pack

1 (dependent on transmit interval selected)

K2-0008 Replacement Outer Tube. Red PVC tube with groove on top and o-ring inside, dwg# 100-2007

0


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7.2 Drawings

Figure 17: Example drawing for ELD-102-VA


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8 CERTIFICATION The following certifications are applicable to the ELD-102: Table 7: Model ELD-102 certifications

9 TROUBLE-SHOOTING GUIDE

EXPLOSION HAZARD: The unit must be powered OFF during the battery installation & must be in a General Purpose Classified Area before removing outer plastic tube to prevent the possible ignition of a hazardous atmosphere.

9.1 Loss of communications Loss of communications with ELD-102 unit may occur for several reasons:

Unit not powered up

Unit not configured correctly

Unit out of range of receiver

Receiver not configured correctly

See solutions below to each of the possible causes: 9.1.1 Unit not powered up VERIFY SET SCREW IS INSTALLED AT BASE OF ELD-102 UNIT (SEE SECTION 1. 4 MAINTENANCE on how to turn on unit). If

this solves the communication problem, skip remaining steps.

2. Ensure ELD-102 is in a non-classified area before performing next step.

3. Read battery level using PSP software. If the

battery level is above 2.8V, skip to step 8. If

you are able to successfully read the battery

voltage on this screen but the level is below

2.8V, replace the battery according to

instructions in section 4 MAINTENANCE.

4. If communications are still not successful,

power down unit by removing the magnetic set

screw located at the bottom of the base.

5. Remove configuration cable.

6. Loosen the set screw in the side of the tube

and gently unscrew the external housing (tube)

from the transmitter assembly.

7. The battery pack should be visible on the lower

end of the transmitter assembly. Carefully

disconnect the battery pack.

8. Use a voltmeter to read battery voltage across pins with red and black wires on connector to battery pack. If the voltage level is below 2.8V, replace the battery according to instructions in

section 4 MAINTENANCE.

Figure 18: Measuring battery level on ELD-102 unit (external housing removed) using a voltmeter

Figure 19: Detail view of voltmeter connection to battery pack cables.

9.1.2 Unit not configured correctly To perform the diagnostic steps for this issue, the ELD-102 unit will need all sensors connected to it. Refer to PSP software instructions to reload the original configuration into the SELD-103 unit.

9.1.3 Unit out of range of receiver If communications from the ELD-102 unit to the receiver are still not successful, physically move


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the ELD-102 unit next to and with a clear line of sight to the receiver.

If data is being read from this location, then ensure that the repeater network is appropriately located and functional. 9.1.4 Receiver not configured correctly Check receiver configuration to ensure it is set up to receive data from this particular ELD-102 unit (refer to receiver instruction and operations manual).

If none of the above solutions are successful in getting data reception at the receiver, contact the factory for additional support.

9.2 Inaccurate or missing data If the data being read from the ELD-102 unit is either inaccurate or missing, this could have several causes:

Loose cable connections

Unit configuration incorrect

Inaccurate sensor calibration

Incorrect receiver configuration

9.2.1 Loose cable connections If present, ensure sensor cables and sensors ports on the ELD-102 unit are free from dust and debris. Use compressed moisture free air to blow out any debris if needed.

Reconnect all sensor cables to the ELD-102 unit to ensure tight connections.

9.2.2 Unit configuration incorrect If the inaccurate/missing data problem is across all sensors, reload the original configuration for the ELD-102 unit (see PSP user instructions). 9.2.3 Inaccurate sensor calibration If the data received on certain channels/sensors is not accurate, recalibrate those sensors (see PSP user instructions). 9.2.4 Incorrect receiver configuration Refer to receiver instructions to confirm correct configuration. If necessary, contact factory to reload receiver configuration settings. If none of the above solutions are successful in getting data reception at the receiver, contact the factory for additional support.


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10 DECLARATION OF CONFORMITY (TYPICAL)

We, Flowserve Corporation

10920 West Sam Houston Parkway North

Suite 950

Houston, Texas 77064

USA

Declare in sole responsibility that the equipment:

ELD-102-X Single Point Transmitters

SELD-103-X Smart Point Transmitters

ELD-FA-403-Receiver, AO/DO and Serial Modbus

S-EGI-NB-4/20-AC/SP, Smart RTU

ELD-FA-525-AC/SP, Intelligent Repeater

Including all options and versions of the base model numbers to which this Declaration refers are in compliance

with the Directives and Norms specified herein.

10.1 EMC Directive 2004/108/EC

Basis for compliance:

The equipment has been assessed using the following standards and is supported by the following

technical documents:

EN 61326-1 2006 Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 1: General Requirements

EN 55011 2009 Industrial, scientific and medical equipment. Radio-frequency disturbance characteristics. Limits and methods of measurement Class A, Group 1

EN 61000-3-2, EN 61000-3-3, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-8, EN 61000-4-11

Series, Electromagnetic compatibility (EMC).

Under these environmental and use conditions: Industrial Applications, Pollution Degree 2

Technical File Reference Number: 701-5000

Installation and use of this equipment shall comply with the relevant installation and use instructions.

10.2 Low Voltage Directive 2006/95/EC

Basis for compliance:

The Single point transmitters are fully-enclosed, intrinsically-safe apparatus and are considered to meet the requirements as set forth in the standard below without further consideration:

EN 61010-1 2002 Safety requirements for electrical equipment for measurement, control and laboratory use. Part 1 General requirements


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Under these environmental and use conditions: Industrial Applications, Pollution Degree 2

Declaration of Conformity

10.3 ATEX Directive 94/9/EC + all amendments Basis for compliance:

The equipment has been assessed using the following standards and is supported by the following technical documents:

EN 60079-0 2006 (+ corr. 1)

Electrical apparatus for explosive gas atmospheres Part 0 General requirements

EN 60079-11 EN 60079-26

2007 2007

Explosive atmospheres Part 11 Equip protection by intrinsic safety i Explosive Atmospheres- Part 26: Equipment with equipment protection level (ELP) Ga

EN 61241-0 2006 Elec App for use in presence of combustible dust Part 0 Gen requirements

EN 61241-1 2004 (+ Corr. 1 & 2)

Elec app for use in presence of combustible dust Part1 Protection by enclosures tD

EN 61241-11 2005 Elec app for use in presence of combustible dust Part11 Protection by intrinsic safety iD

Certificate Number: Sira 10ATEX2013

Notified Body: Sira Certification Services, 0518

Report Number: R20441A

Markings:

Notified Body: CSA International

Report Number: 1005105

Markings:


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The technical documentation required to demonstrate that the product meets the requirements of the Directives

has been compiled by the signatory below and is available for inspection by the relevant enforcement

authorities.

Signed: _____________________________________________ Date: _______________________

Authorized Person, Rick Lawson

General Manager


Your Flowserve factory contacts: Flowserve Corporation 10920 W Sam Houston Parkway N, Suite 950 Houston, TX 77064 USA Phone: +1 832 375 0807

Your Flowserve sales contact: Go To: www.flowserve.com Equipment Monitoring and Control Products

FLOWSERVE REGIONAL SALES OFFICES:

USA and Canada

Flowserve Corporation

Pump

5215 North O’Connor Blvd.,

Suite 2300

Irving, Texas 75039-5421 USA

Telephone: 1 972 443 6500

Europe, Middle East, Africa


Parallelweg 13

4878 AH Etten-leur

The Netherlands

Telephone: +31 76 502 8100

Latin America


Martin Rodriguez 4460

B1644CGN-Victoria-San Fernando

Buenos Aires, Argentina

Telephone: +54 11 4006 8700

Telefax: +54 11 4714 1610

Asia Pacific

Flowserve Pte. Ltd

10 Tuas Loop

Singapore 637345

Telephone: +65 6771 1600

Telefax: +65 6862 2329

http://www.flowserve.com/

USER INSTRUCTIONS - Flowserve · with protective packaging (foam, bubble wrap, etc.) in the box...

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