USER, INSTALLATION & MAINTENANCE MANUAL

16
2011 Manitowoc continuing product improvements may necessitate change of specification without notice. EC Declaration of Conformity EC Guideline Electro Magnetic Compatibility 2004/108/EC Machinery Directive 2006/42/EC has been fulfilled. The safety targets regarding the Low Voltage Directive 2006/95/EC according to the following co-ordinated standards have been applied: BSEN 60335-1:2002 +A14:2010 – Refrigeration, Household Safety BSEN 60335-2-89:2003 – Refrigeration, Motors and Pumps Household and Similar Electrical Appliances – Safety (particular requirements for commercial refrigerating appliances with an incorporated or remote refrigerant condensing unit or compressor) BSEN61000-6-3:2001 Electromagnetic emissions compatibility (EMC)- Generic standards. BSEN61000-6-1:2001 Radiated and Immunity compatibility (EMC) – Generic standards. Head Office Manitowoc Beverage Systems Chancel Way, Halesowen West Midlands, B62 8SE, UK Tel: +44.121.501.2566 Fax: +44.121.500.0873 www.manitowocbeverage.com [email protected] USER, INSTALLATION & MAINTENANCE MANUAL VISION Range V21, V34 Water Cooled & Integral Remote Cooler PRODUCT CODE 01-38 XX-XX 01-39 XX-XX MANUAL PART No. P156908 MANUAL REVISION: Rev 2 DATE: 24/10/11

Transcript of USER, INSTALLATION & MAINTENANCE MANUAL

Page 1: USER, INSTALLATION & MAINTENANCE MANUAL

2011

Man

itow

occo

ntin

uing

pro

duct

impr

ovem

ents

may

nec

essi

tate

cha

nge

of s

peci

fi cat

ion

with

out n

otic

e.

EC D

ecla

rati

on o

f Con

form

ity

EC G

uide

line

Elec

tro

Mag

netic

Com

patib

ility

200

4/10

8/EC

Mac

hine

ry D

irect

ive

2006

/42/

EC h

as b

een

fulfi

lled.

The

safe

ty ta

rget

s re

gard

ing

the

Low

Vol

tage

Dire

ctiv

e 20

06/9

5/EC

acc

ordi

ng to

the

fo

llow

ing

co-o

rdin

ated

sta

ndar

ds h

ave

been

app

lied:

BSEN

603

35-1

:200

2 +A

14:2

010

– Re

frig

erat

ion,

Hou

seho

ld S

afet

y BS

EN 6

0335

-2-8

9:20

03 –

Ref

riger

atio

n, M

otor

s an

d Pu

mps

Hou

seho

ld a

nd S

imila

r Ele

ctric

al A

pplia

nces

– S

afet

y (p

artic

ular

requ

irem

ents

for

com

mer

cial

refr

iger

atin

g ap

plia

nces

with

an

inco

rpor

ated

or r

emot

e re

frig

eran

t co

nden

sing

uni

t or c

ompr

esso

r)

BSEN

6100

0-6-

3:20

01 E

lect

rom

agne

tic e

mis

sion

s co

mpa

tibili

ty (E

MC)

- Gen

eric

sta

ndar

ds.

BSEN

6100

0-6-

1:20

01 R

adia

ted

and

Imm

unity

com

patib

ility

(EM

C) –

Gen

eric

sta

ndar

ds.

Hea

d O

ffi ce

Man

itow

oc B

ever

age

Syst

ems

Chan

cel W

ay, H

ales

owen

Wes

t Mid

land

s, B6

2 8S

E, U

K

Tel:

+44.

121.

501.

2566

Fax:

+44

.121

.500

.087

3w

ww

.man

itow

ocbe

vera

ge.c

omm

bs.u

k@m

anito

woc

.com

USE

R, IN

STA

LLAT

ION

&

MA

INTE

NA

NCE

MA

NU

AL

VISI

ON

Ran

geV2

1, V

34W

ater

Coo

led

& In

tegr

al R

emot

e Co

oler

PRO

DU

CT

COD

E 01

-38

XX-X

X

01

-39

XX-X

X

MA

NU

AL

PART

No.

P1

5690

8M

AN

UA

L RE

VISI

ON

: Re

v 2

DAT

E: 2

4/10

/11

Page 2: USER, INSTALLATION & MAINTENANCE MANUAL

2

Dea

r Cus

tom

er

Plea

se re

ad th

ese

oper

atin

g in

stru

ctio

ns c

aref

ully

! Ex

amin

e th

e eq

uipm

ent i

mm

edia

tely

aft

er s

uppl

y fo

r tra

nspo

rt d

amag

es. C

onta

ct th

e m

anuf

actu

rer a

nd/o

rca

rrie

r if n

eces

sary

. Dam

age,

whi

ch a

rises

by

inap

prop

riate

trea

tmen

t or o

pera

tion,

is n

ot s

ubje

ct o

f gua

rant

ee.

Man

itow

oc B

ever

age

Syst

ems

cons

tant

ly d

evel

op th

e pr

oduc

ts fu

rthe

r acc

ordi

ng to

thei

r pol

icie

s.M

anito

woc

Bev

erag

e Sy

stem

s re

serv

e th

eref

ore

the

right

, to

mod

ify a

nd to

impr

ove

the

prod

ucts

des

crib

edin

this

doc

umen

tatio

n w

ithou

t pre

viou

s an

noun

cem

ent.

© 2

009

Man

itow

oc B

ever

age

Syst

ems.

All

right

s re

serv

ed.

Repr

oduc

tion

of a

ny k

ind

with

out p

revi

ousl

y w

ritte

n pe

rmis

sion

of M

anito

woc

Bev

erag

e is

not

allo

wed

.

Vi

sion

is a

bra

nd o

f Man

itow

oc B

ever

age

Syst

ems.

All

othe

r bra

nd n

ames

spe

cifi e

d in

this

doc

umen

tatio

n re

fer t

o th

e ap

prop

riate

com

pani

es o

r the

ir pr

oduc

ts

Man

itow

oc B

ever

age

syst

ems

are

not t

he o

wne

r of t

hose

bra

nd n

ames

.

Plea

se re

ad th

e op

erat

ing

inst

ruct

ions

car

eful

ly b

efor

e op

erat

ing

this

uni

t.

SECT

ION

1

V21

& V

34 S

ervi

ce G

uide

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. . 3

SECT

ION

2

G

ener

al In

stal

lati

on G

uide

Inst

alla

tion

Gui

de .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .4

-5

Hea

t dum

p in

stal

latio

ns g

uide

& g

lyco

l con

cent

ratio

ns .

. .

. .

. .

. .

. .

. .

. .

. .

. 5-

13

Ope

ratio

n of

the

equi

pmen

t and

dis

man

tling

/dec

omm

issi

onin

g pr

oced

ure

. .

. 1

3-14

SECT

ION

3

FOR

QU

ALI

FIED

EN

GIN

EERS

ON

LY

Adj

ustm

ent M

aint

enan

ce R

equi

rem

ents

Ad

just

men

t mai

nten

ance

requ

irem

ents

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. 15

El

ectr

onic

con

trol

set

ting

proc

edur

e .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. . 1

6-17

SECT

ION

4

FOR

QU

ALI

FIED

EN

GIN

EERS

ON

LY

Met

hods

of c

lean

ing

- san

itizi

ng .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

18

SECT

ION

5

FOR

QU

ALI

FIED

EN

GIN

EERS

ON

LY

Tech

nica

l Spe

cifi c

atio

ns .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

19-2

1

SECT

ION

6

FOR

QU

ALI

FIED

EN

GIN

EERS

ON

LY

Ice

bank

Cap

acity

Cha

rt .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

22

Sy

stem

Sch

emat

ic -t

ypic

al la

yout

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. 2

3

SECT

ION

7

FOR

QU

ALI

FIED

EN

GIN

EERS

ON

LY

Wiri

ng D

iagr

ams.

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. 2

4-25

SECT

ION

8

FOR

QU

ALI

FIED

EN

GIN

EERS

ON

LY

Faul

t Dia

gnos

is F

low

Cha

rts

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

26-2

9

SECT

ION

9

FOR

QU

ALI

FIED

EN

GIN

EERS

ON

LY

Spar

e Pa

rts

Iden

tifi c

atio

n Sh

eet

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. . 3

0-31

BACK

PA

GE

- EU

DEC

LARA

TIO

N O

F CO

NFO

RMIT

Y Ta

ble

of C

onte

nts

31

Sect

ion

9

PU72

046-

01BA

SE M

OU

NTE

DG

LYCO

L/W

ATER

PUM

P

PU72

046-

01BA

SE M

OU

NTE

DG

LYCO

L/W

ATER

PUM

P

MO

4668

8H

EAT

DU

MP

FAN

MO

TOR

24 V

OLT

M04

6688

HEA

T D

UM

P FA

NM

OTO

R 24

VO

LT

V34

P151

518

ELEC

TRO

NIC

CON

TRO

L

P151

518

ELEC

TRO

NIC

CON

TRO

L

P142

544

90 V

ATR

AN

SFO

RMER

P142

544

90 V

ATR

AN

SFO

RMER

PI48

354

HEA

T D

UM

P FA

NBL

AD

E 10

”PI

TCH

31º

SUCK

ER

PI48

354

HEA

T D

UM

P FA

NBL

AD

E 10

”PI

TCH

31º

SUCK

ER

V21

SPA

RE P

ART

S ID

ENTI

FICA

TIO

N S

HEE

T

Page 3: USER, INSTALLATION & MAINTENANCE MANUAL

30

Sect

ion

9

SPA

RE P

ART

S ID

ENTI

FICA

TIO

N S

HEE

T

CM73

505

21C

CCO

MPR

ESSO

RCM

464

50 3

4CC

COM

PRES

SOR

MO

4669

0CO

ND

ENSE

R FA

NM

OTO

R 24

0 VO

LT

MO

4669

0CO

ND

ENSE

R FA

NM

OTO

R 24

0 VO

LT

V34

OP7

1381

FA

NBL

AD

E 10

”PI

TCH

31º

SUCK

ER

OP7

1381

FA

NBL

AD

E 10

”PI

TCH

31º

SUCK

ER

PU73

944

SPC

422

STAG

E LI

DM

OU

NTE

D W

ATER

PUM

P(A

LTER

NAT

IVES

ARE

AVA

ILA

BLE)

PU42

641

SPC

4343

3 S

TAG

E LI

DM

OU

NTE

D W

ATER

PUM

P(A

LTER

AN

ATIV

ESA

RE A

VAIL

ABL

E)

V21

3

Sect

ion

1

Visi

on V

21 &

V34

Ser

vice

Pro

gram

me

The

Visi

on ra

nge

of re

mot

e co

oler

s ha

ve b

een

desi

gned

to c

ombi

ne in

one

uni

t a c

oole

r tha

t ca

n be

use

d as

a s

tand

ard

ice

bank

coo

ler,

with

th

e op

tions

of m

odify

ing

the

prog

ram

mab

le

cont

rol t

o en

able

the

use

as a

gly

col c

oole

r.

This

coo

ler u

nder

wen

t a n

umbe

r of t

horo

ugh

qual

ity c

heck

s be

fore

leav

ing

the

fact

ory

to e

nsur

e th

e m

inim

um n

umbe

r of f

aults

occ

ur d

urin

g its

lif

e. H

owev

er, t

o en

sure

this

coo

ler c

an m

eet t

he

dem

ands

it h

as b

een

desi

gned

for i

t mus

t be

inst

alle

d an

d m

aint

aine

d in

acc

orda

nce

with

the

man

ufac

ture

r’s g

uide

lines

. The

se c

an b

e fo

und

in

this

boo

klet

, whi

ch m

ust r

emai

n w

ith th

e un

it at

al

l tim

es.

Page 4: USER, INSTALLATION & MAINTENANCE MANUAL

4Sect

ion

2

INST

ALL

ATIO

N G

UID

E

On

inst

alla

tion,

a n

umbe

r of i

mpo

rtan

t rul

es

mus

t be

obse

rved

to b

e su

re th

e co

oler

ope

rate

s co

rrec

tly. T

hese

will

be

foun

d un

der t

he h

eadi

ng

(INST

ALL

ATIO

N G

UID

E) w

hich

cov

ers

both

wat

er

cool

ed a

nd in

tegr

al m

odel

s.

Gen

eral

Unp

ack

the

unit

from

its

tran

spor

tatio

n pa

ckin

g an

d vi

sual

ly c

heck

for a

ny s

igns

of d

amag

e. S

ite

the

unit

in a

con

veni

ent l

ocat

ion

as c

lose

to th

e po

int o

f dis

pens

e as

pos

sibl

e m

akin

g su

re th

at a

M

ains

Ele

ctric

ity S

uppl

y is

with

in 2

met

res

and

allo

ws

easy

acc

ess

at a

ll tim

es. T

he a

rea

shou

ld

also

allo

w fr

ee c

ircul

atio

n of

air

arou

nd th

e un

it.

The

unit

shou

ld b

e fi t

ted

with

a c

orre

ctly

fuse

d an

d w

ired

13 a

mp

plug

fi tt

ed w

ith a

10

amp

fuse

or

alte

rnat

ivel

y a

stan

dard

Eur

o Pl

ug to

IE

C83:

197

5.

INTE

GRA

L U

NIT

S

1. E

nsur

e th

e co

oler

is in

stal

led

in a

wel

l ven

tilat

ed

lo

catio

n w

ith n

o ob

stru

ctio

ns to

the

cond

ense

r

or s

ide

and

rear

pan

el v

entil

atio

n sl

ots

. The

uni

t

m

ust n

ot b

e in

stal

led

in a

n ar

ea w

here

it w

ill b

e

e

xpos

ed to

tem

pera

ture

s w

hich

are

like

ly to

cau

se fr

eezi

ng, (

i.e. b

elow

0 ºC

) or

are

in

e

xces

s of

32º

C.

2. E

nsur

e th

e un

it is

inst

alle

d on

a le

vel

s

urfa

ce a

nd is

fi lle

d to

the

over

fl ow

, with

col

d w

ater

bel

ow 2

4ºC.

Idea

lly ic

e sh

ould

be

used

to re

duce

the

wat

er b

ath

tem

pera

ture

t

o as

low

as

poss

ible

, be

fore

sw

itchi

ng th

e

uni

t on.

The

wat

er le

vel m

ust b

e re

gula

rly

c

heck

ed a

nd m

aint

aine

d.

3. D

ose

wat

er ta

nk w

ith a

n ap

prop

riate

bio

cide

fol

low

ing

the

man

ufac

ture

rs in

stru

ctio

ns a

nd

tak

ing

note

of h

ealth

and

saf

ety

requ

irem

ents

.

4. E

nsur

e al

l tub

ing

conn

ectio

ns to

the

prod

uct

coi

ls a

nd re

-circ

ulat

ion

pum

p co

nnec

ted

to

th

e co

oler

cor

rect

ly a

nd a

re w

ell i

nsul

ated

with

Arm

afl e

x ty

pe in

sula

tion

to

p

reve

nt c

onde

nsat

ion.

5. E

nsur

e th

at th

e py

thon

run

is n

ot e

xces

sive

, and

is ro

uted

aw

ay fr

om e

xter

nal h

eat s

ourc

es.

M

axim

um li

ft is

10m

, Max

imum

run

50m

.

WAT

ER C

OO

LED

UN

ITS

1. E

nsur

e th

e co

oler

bas

e is

inst

alle

d in

a w

ell

ven

tilat

ed lo

catio

n w

ith n

o ob

stru

ctio

ns to

the

side

and

rear

pan

el v

entil

atio

n sl

ots.

The

un

it m

ust n

ot b

e in

stal

led

in a

n ar

ea w

here

it

w

ill b

e ex

pose

d to

tem

pera

ture

s w

hich

are

likel

y to

cau

se fr

eezi

ng, (

i.e. b

e- lo

w 0

ºC )

or

ar

e in

exc

ess

of 3

2ºC.

2. E

nsur

e th

e un

it is

inst

alle

d on

a le

vel

s

urfa

ce a

nd is

fi lle

d to

the

over

fl ow

, with

col

d w

ater

bel

ow 2

4ºC.

The

wat

er le

vel m

ust

b

e ch

ecke

d an

d to

pped

up

once

the

pyth

on

li

nes

have

bee

n pr

imed

.

3. E

nsur

e th

at th

e he

ader

tank

is fi

lled

to it

s

max

imum

leve

l with

the

corr

ect r

atio

of

w

ater

/ gly

col c

oola

nt m

ix (3

0%) t

o pr

even

t

fr

eezi

ng o

f the

tube

s co

nnec

ting

the

heat

dum

p to

the

base

uni

t, w

hich

can

be

expo

sed

to

sub

zer

o te

mpe

ratu

res.

(See

Gly

col

Re

quir

emen

t Cha

rt).

4. B

efor

e sw

itchi

ng o

n th

e un

it, tu

rn th

e

com

pres

sor i

sola

te s

witc

h to

the

off p

ositi

on

to

ena

ble

the

glyc

ol li

nes

to b

e fu

lly p

rimed

.

O

nce

this

is c

ompl

ete,

turn

the

switc

h to

the

on

pos

ition

.

29

Sect

ion

8

FAU

LT D

IAG

NO

SIS

FLO

W C

HA

RTH

EAT

DU

MP

Re s

ite

heat

dum

p

Is th

e he

at d

ump

site

din

full

sunl

ight

or n

ear

othe

r hea

t sou

rces

wit

hout

ade

quat

eve

ntila

tion

Repl

ace

fan

mot

or

Chec

k fo

r 24v

supp

ly a

t hea

tdu

mp

Clea

n ra

diat

orm

atri

x

Plug

hea

t dum

pco

nnec

tion

into

sock

et

Is h

eat d

ump

conn

ecte

d to

uni

t

Is ra

diat

orm

atri

x bl

ocke

dre

stri

ctin

gai

r flow

Chec

k fo

r 24v

supp

ly a

t hea

ddu

mp

sock

et

Chec

k fo

r 24v

outp

ut a

ttr

ansf

orm

er

Inte

rnal

w

irin

gfa

ult

Chec

kFu

ses

Repl

ace

Tran

sfor

mer

Faul

ty w

ire

betw

een

unit

&he

at d

umpNo

Yes

Is h

eat d

ump

fan

runn

ing

Yes

No

No

Yes

Yes

Yes

Yes

Yes

Yes

No

No

Ok

Page 5: USER, INSTALLATION & MAINTENANCE MANUAL

28Sect

ion

8

FAU

LT D

IAG

NO

SIS

FLO

W C

HA

RTG

LYCO

L PU

MP

No

Yes

Doe

s th

epu

mp

run

Is p

ump

plug

ged

into

it’s

mat

ing

conn

ecti

on

Chec

k fo

r24

0v s

uppl

y at

con

nect

ion

Yes

Yes

No

Plug

pum

p in

toco

nnec

tion

Faul

ty p

ump

mot

orIn

tern

al w

irin

gfa

ult

Is h

eade

rta

nk g

lyco

l lev

elbe

twee

n m

ax -

min

mar

ks

Top

up to

max

imum

leve

lan

d ch

eck

for

leak

s

Go

toD

iagn

osti

cch

art 4

Is th

egl

ycol

mix

ture

reci

rcul

atin

g

Are

the

J.G

uest

shu

t off

valv

es o

pen

onpu

mp

Ope

n sh

ut

off v

alve

sH

ave

the

glyc

ol li

nes

colla

psed

been

rest

rict

ed,

bloc

ked

or s

ecur

edto

geth

erIs

gly

col m

ixtu

rere

circ

ulat

ing

Faul

ty

pum

p

Clea

r blo

ckag

ere

stri

ctio

nEn

sure

tubi

ng is

the

corr

ect

type

and

ens

ure

pipe

s ar

e no

t sec

ured

toge

ther

and

are

aw

ay fr

omhe

at s

ourc

es.

No

No

Yes

Yes

Yes

No

No

No

No

Yes

Yes

5

Sect

ion

2

5. E

nsur

e th

at th

e co

olan

t re-

circ

ulat

ion

pum

p

and

tubi

ng c

onne

ctin

g to

the

heat

dum

p

is p

rimed

with

coo

lant

, tha

t the

re a

re n

o ai

r

lock

s or

rest

rictio

ns a

nd th

at c

oola

nt is

free

ly re

turn

ing

into

the

head

er ta

nk. T

op

u

p th

e he

ader

tank

to m

axim

um le

vel

a

fter

prim

ing.

6. T

he h

eade

r tan

k le

vel m

ust b

e re

gula

rly

c

heck

ed a

nd m

aint

aine

d w

ith th

e co

rrec

t

ratio

of w

ater

/gly

col m

ix (7

0%/3

0%)

7. E

nsur

e al

l tub

ing

conn

ectio

ns to

the

p

rodu

ct c

oils

and

re-c

ircul

atio

n pu

mp

are

c

onne

cted

to th

e co

oler

cor

rect

ly a

nd

a

re w

ell i

nsul

ated

with

Arm

afl e

x.

8. E

nsur

e th

at th

e py

thon

run

is n

ot e

xces

sive

,

and

is ro

uted

aw

ay fr

om e

xter

nal h

eat

s

ourc

es. M

axim

um li

ft is

10m

, Max

imum

run

50m

.

9. A

ll w

ater

coo

led

units

are

fi tt

ing

with

a

a

uto

rese

t the

rmal

sw

itch

to p

rote

ct th

e

com

pres

sor s

houl

d th

e gl

ycol

leve

l

dro

p, th

e he

at d

ump

beco

me

bloc

ked,

or

th

e gl

ycol

pum

p fa

il.

HEA

T D

UM

P - G

ENER

AL

GU

IDEL

INES

1. It

is im

port

ant t

hat t

he h

eat d

ump

is s

ited

c

orre

ctly

to e

nabl

e it

to w

ork

effi c

ient

ly.

T

he g

uide

lines

bel

ow s

houl

d be

adh

ered

to

w

here

ver p

ossi

ble.

2. E

nsur

e th

e un

it is

site

d on

an

outs

ide

wal

l

(pre

fera

bly

non

sout

h fa

cing

) in

the

corr

ect

o

rient

atio

n ou

t of d

irect

sun

light

.

3. E

nsur

e th

ere

are

no o

ther

hea

t sou

rces

, i.e

.

a c

onde

nsin

g un

it or

ano

ther

hea

t dum

p, in

t

he im

med

iate

vic

inity

, whe

re h

ot a

ir m

ay

b

e re

-circ

ulat

ing.

4. U

se th

e re

com

men

ded

tubi

ng (1

5mm

O/D

,

1

0mm

I/D

Spe

cial

EVA

) to

conn

ect t

he b

ase

u

nit t

o th

e he

at d

ump.

Do

not u

se P

VC

b

raid

ed tu

be, a

s th

is is

not

com

patib

le w

ith

gly

col a

nd w

ill d

egra

de o

ver a

per

iod

of ti

me.

5. D

o no

t exc

eed

the

reco

mm

ende

d di

stan

ce

a

nd li

ft fr

om th

e ba

se u

nit t

o th

e he

at d

ump

o

f 10M

Lift

/ 50

M R

un.

6. P

ower

to th

e he

at d

ump

mus

t be

conn

ecte

d

usi

ng a

min

imum

of 1

.5m

m2 tw

o co

re c

able

.

If a

sm

alle

r cab

le is

use

d, a

vol

tage

dro

p w

ill

o

ccur

whi

ch m

ay c

ause

the

fan

mot

or to

run

a

t a re

duce

d sp

eed.

7. If

the

unit

is to

be

inst

alle

d in

side

a b

uild

ing

o

r roo

m, e

nsur

e th

at th

ere

is a

dequ

ate

v

entil

atio

n w

ithin

the

room

to e

nabl

e th

e

hea

t to

be d

issi

pate

d eff

ect

ivel

y. Te

mpe

ratu

res

w

ithin

the

room

sho

uld

not e

xcee

d 32

ºC

8. D

o no

t kin

k th

e fl o

w a

nd re

turn

tube

s w

hich

w

ould

rest

rict t

he c

oola

nt fl

ow.

9. D

o no

t ins

ulat

e th

e fl o

w a

nd re

turn

line

s.

10. T

he fl

ow a

nd re

turn

line

s m

ust n

ot b

e

st

rapp

ed to

geth

er, a

s he

at tr

ansf

er b

etw

een

the

two

will

eff e

ct th

e sy

stem

per

form

ance

.

11. E

nsur

e th

at th

e he

at e

xcha

nger

mat

rix o

f

th

e he

at d

ump

is k

ept c

lean

and

free

fr

om o

bstr

uctio

ns. I

t is

reco

mm

ende

d

th

at it

sho

uld

be c

lean

ed w

ith a

sof

t bru

sh

at r

egul

ar in

terv

als

(see

mai

nten

ance

s

ched

ule

1a).

12. T

o en

able

the

heat

dum

p to

be

mou

nted

on

a fl

at s

urfa

ce, a

fl oo

r sta

ndin

g

m

ount

ing

kit i

s av

aila

ble

as a

n op

tion.

(O

rder

par

t num

ber 0

9-02

03-0

1)

Page 6: USER, INSTALLATION & MAINTENANCE MANUAL

6Sect

ion

2

HEA

T D

UM

P IN

STA

LLAT

ION

IN

STRU

CTI

ON

S

NO

TE: T

he u

nit s

houl

d be

inst

alle

d an

d se

rvic

ed b

y a

suita

bly

trai

ned

pers

on.

Inst

alla

tion

Gui

de

Unp

ack

the

unit

from

its

tran

spor

tatio

n pa

ckag

ing

and

visu

ally

insp

ect f

or s

igns

of

dam

age.

Site

the

dum

p in

a c

onve

nien

t loc

atio

n,

pref

erab

ly in

a n

on-h

eat s

ensi

tive

and

shad

ed a

rea

on th

e ou

tsid

e of

the

build

ing.

If it

can

not b

e in

stal

led

outs

ide,

ens

ure

that

the

area

is fr

ee

from

oth

er h

eat s

ourc

es a

nd is

ade

quat

ely

vent

ilate

d to

pre

vent

hea

t bui

ld u

p fr

omth

e ho

t exh

aust

air

from

the

heat

dum

p.In

eith

er s

ituat

ion

the

heat

dum

p sh

ould

be s

ited

to a

llow

free

circ

ulat

ion

of a

ir.Th

e m

axim

um re

com

men

ded

heig

ht

of th

e he

at d

ump

abov

e th

e co

oler

is

10

met

ers.

Wit

h co

ver a

ssem

by

fully

ope

n, li

ft o

ff

Rem

ovab

le W

all

Mou

ntin

g Br

acke

t

Cove

r Ass

embl

yFi

xing

Scr

ews

With

refe

renc

e to

the

atta

ched

dra

win

g dr

ill th

e su

rfac

e on

to w

hich

the

heat

dum

p is

to b

e fi t

ted

at th

e st

ated

mou

ntin

g ho

le c

entr

es e

nsur

ing

that

ad

equa

te c

lear

ance

is a

llow

ed a

roun

d th

e he

at

dum

p to

allo

w fu

ture

acc

ess

for c

lean

ing.

Not

e - t

he w

all m

ount

ing

brac

ket c

an b

e us

ed a

s a

guid

e fo

r mar

king

its

hole

cen

tres

. Ens

ure

that

th

e w

all m

ount

ing

brac

ket i

s m

ount

ed s

quar

ely

to

ensu

re le

vel m

ovem

ent o

f the

con

dens

er m

atrix

w

hen

fi tte

d.

Eith

er m

ark

the

posi

tion

of th

e th

ird m

ount

ing

scre

w a

t the

tim

e of

mar

king

the

wal

l mou

ntin

g br

acke

t pos

ition

, or a

fter

fi tt

ing

the

wal

l m

ount

ing

brac

ket h

ang

the

cond

ense

r mat

rix o

n,

clos

e ag

ains

t the

mou

ntin

g su

rfac

e an

d m

ark

the

fi xin

g po

sitio

n.

Not

e - t

he th

ird fi

xing

scr

ew w

ill p

ass

thro

ugh

the

hole

in th

e co

nden

ser m

atrix

. The

reta

inin

g cl

amp

is fi

tted

ove

r the

scr

ew, w

hich

can

then

be

tigh

tene

d to

reta

in th

e co

nden

ser m

atrix

.

Fitt

ing

Rem

ove

the

wal

l mou

ntin

g br

acke

t fro

m th

e as

sem

bly,

(mou

nted

on

lift o

ff hi

nges

).Sl

acke

n th

e tw

o fi x

ing

scre

ws

secu

ring

the

cove

r/fa

n as

sem

bly

to th

e co

nden

ser m

atrix

,sw

ing

the

cove

r ope

n an

d lif

t off

the

asse

mbl

y.

27

Sect

ion

8

FAU

LT D

IAG

NO

SIS

FLO

W C

HA

RT 2

COM

PRES

SOR

Is c

ompr

esso

ris

olat

e sw

itch

off

Is th

e un

it in

a

high

am

bien

t tem

p(4

0˚c+

)N

oYe

sYe

sN

o

No

Yes

Yes

No

Yes

No

Yes

No

Swit

ch c

ompr

esso

ris

olat

e sw

itch

to o

nRe

site

uni

t

Is c

ompr

esso

rru

nnin

g

Has

ther

ebe

en e

xces

sive

prod

uct d

raw

Chan

ge

capi

cito

r and

star

t rel

ayEn

dEn

d

Is c

ompr

esso

rru

nnin

g

Faul

tyco

mpr

esso

r

Chec

k fo

rre

frig

eran

tle

aks

Is th

e py

thon

leng

thex

cess

ive

or e

xpos

edto

hig

h te

mpe

ratu

res

Leav

e un

it to

reco

ver

Re -

rout

e py

thon

and

resi

te u

nit c

lose

r to

disp

ense

poi

nt

Is th

e co

mpr

esso

rru

nnin

g?

No

Yes

Page 7: USER, INSTALLATION & MAINTENANCE MANUAL

26Sect

ion

8

Is li

ne c

lean

swit

ch o

n?

Is th

e un

it’s

bat

hte

mpe

ratu

re a

tit

s se

t poi

nt?

No

Yes

Yes

No

Is th

e un

it in

ahi

gh a

mbi

ent

tem

p (+

32˚C

)?

Swit

ch li

ne

clea

n off

Re-s

ite

Uni

t

Has

ther

e be

enex

cess

ive

prod

uct d

raw

?

No

Yes

Chan

ge c

apac

itor

and

star

t rel

ayEn

d

No

Is th

e co

mpr

esso

rru

nnin

g?

No

Yes

No

Faul

tyCo

mpr

esso

rCh

eck

for

refr

iger

ant l

eaks

Re-r

oute

pyt

hon

and

resi

te u

nit

clos

er to

dis

pens

epo

int

Leav

e un

it to

reco

ver

Is th

ere

a pr

obe

faul

t rea

ding

on

Stat

No

Yes

Is th

e co

mpr

esso

rru

nnin

g?

No

Yes

Is th

e py

thon

leng

th e

xces

sive

or e

xpos

ed to

hig

hte

mpe

ratu

res?

FAU

LT D

IAG

NO

SIS

FLO

W C

HA

RT 1

COM

PRES

SOR

7

Sect

ion

2

Conn

ect t

he fl

ow a

nd re

turn

pip

ewor

k fr

om th

e ba

se u

nit t

o th

e fi t

tings

on

the

heat

dum

p la

belle

d “F

LOW

” and

“RE

TURN

” an

d se

cure

the

pipe

s to

the

mou

ntin

g su

rfac

e so

that

the

wei

ght o

f th

e pi

pes

is n

ot b

eing

car

ried

on th

e he

at

dum

p fi t

tings

.

Not

e - D

o no

t kin

k th

e pi

pew

ork

as th

is w

ill

rest

rict c

oola

nt fl

ow.

Do

not i

nsul

ate

the

pipe

wor

k. (P

ipew

ork

mou

nted

on

an

exte

rior s

urfa

ce m

ay b

e in

sula

ted

if it

is fe

lt th

at d

ue to

ext

rem

e co

nditi

ons

free

zing

m

ay o

ccur

).D

o no

t str

ap th

e fl o

w a

nd re

turn

pip

es to

geth

er

as h

eat t

rans

fer b

etw

een

the

two

will

eff e

ct th

e sy

stem

s pe

rfor

man

ce.

Rout

e a

twin

cor

e 24

vol

t sup

ply

cabl

e th

roug

h th

e lo

wer

gui

de tu

be a

nd th

en th

roug

h th

e st

rain

relie

f gr

omm

et p

ositi

oned

bel

ow th

e tw

o w

ay te

rmin

al

bloc

k on

the

cond

ense

r mat

rix.

Not

e - T

he w

ires

are

not p

olar

ised

and

may

be

fi tt

ed e

ither

way

roun

d.

Ensu

re th

at th

e am

ount

of c

able

ent

erin

g th

roug

h th

e m

ain

cove

r is

not e

xces

sive

and

ca

nnot

bec

ome

enta

ngle

d in

the

fan

blad

e.

Tigh

ten

the

stra

in re

lief g

rom

met

to

supp

ort t

he c

able

. Thi

s sh

ould

not

be

the

only

mea

ns o

f sup

port

for t

he c

able

, th

eref

ore

fi x b

ack

to th

e m

ount

ing

surf

ace

at re

gula

r int

erva

ls a

long

the

cabl

e le

ngth

.

Fit C

onde

nser

Mat

rix

to W

all M

ount

ing

Brac

ket

Clos

e Co

nden

ser M

atri

x A

gain

st M

ount

ing

Surf

ace

and

Mar

k Fi

xing

H

ole

Posi

tion

Reta

inin

g Cl

amp

Page 8: USER, INSTALLATION & MAINTENANCE MANUAL

8Sect

ion

2

Aft

er th

e co

nden

ser m

atrix

is fu

lly fi

tted

to th

e m

ount

ing

surf

ace,

han

g th

e co

ver/

fan

asse

mbl

y on

to

its h

inge

s. W

ith th

e co

ver/

fan

asse

mbl

y op

en, c

onne

ct th

e w

ires

from

the

fan

to th

e te

rmin

al b

lock

.

Not

e - E

nsur

e th

at th

e w

iring

from

the

fan

is ro

uted

thro

ugh

the

plas

tic c

lip p

rovi

ded

to p

reve

nt th

e po

ssib

ility

of t

he w

ires

beco

min

g en

tang

led

in th

e fa

n bl

ade.

Rout

e 24

V S

uppl

y Ca

ble

Thro

ugh

Low

er g

uide

Tub

eIn

Con

dens

er M

atri

x

Fix

24V

Sup

ply

Cabl

eTo

Mou

ntin

g Su

rfac

e A

tRe

gula

r Int

erva

ls

Ensu

re T

hat F

anW

irin

g is

rout

ed

thro

ugh

Reta

inin

g Cl

ip

Conn

ect t

he w

iring

and

the

Pipe

wor

k to

the

cool

er fo

llow

ing

the

inst

ruct

ions

sup

plie

d w

ith

the

cool

er.

25

Sect

ion

7

Mai

ns n

eutr

alN

eutr

al to

agi

tato

r soc

ket

Neu

tral

to m

ains

on

neon

Neu

tral

to c

ompr

esso

r on

neon

Neu

tral

to c

ompr

esso

rN

eutr

al to

fan

mot

or

Mai

ns li

veLi

ve to

agi

tato

r soc

ket

Live

to m

ains

on

neon

Swit

ched

live

to c

ompr

esso

r on

neon

Swit

ched

live

to c

ompr

esso

rSw

itch

ed li

ve to

fan

mot

or

D54

639

MEC

HA

NIC

AL

CON

TRO

L

SW LIVE

LIVE

NEUTRAL

Red

Brow

n

Blue

Blue

Blue

Brow

nBr

own

Red

Red

V21

INTE

GRA

L

Mai

ns n

eutr

alN

eutr

al to

agi

tato

r soc

ket

Neu

tral

to m

ains

on

neon

Neu

tral

to c

ompr

esso

r on

neon

Neu

tral

to c

ompr

esso

rN

eutr

al to

fan

mot

or

Mai

ns li

veLi

ve to

agi

tato

r soc

ket

Live

to m

ains

on

neon

Swit

ched

live

to c

ompr

esso

r on

neon

Swit

ched

live

to c

ompr

esso

rSw

itch

ed li

ve to

fan

mot

or

Swit

ched

live

to tr

ansf

orm

erSw

itch

ed li

ve to

bas

e pu

mp

Neu

tral

to b

ase

pum

p

Neu

tral

to tr

ansf

orm

er

MEC

HA

NIC

AL

CON

TRO

LRe

d

Brow

n

D54

640

SW LIVE

LIVE

NEUTRAL

Blue

Blue

Blue

Blue

Blue

Brow

nBr

own

Brow

nBr

own

Red

Blac

k

Blac

k

THER

MA

LSW

ITCH

V21

WAT

ER-C

OO

LED

Page 9: USER, INSTALLATION & MAINTENANCE MANUAL

24Sect

ion

7

ELEC

TRO

NIC

CO

NTR

OL

12

34

511

12

Prob

e

D54

318

Blue

Brow

n

Red

Red

Brow

n

Brow

nBr

own

Blue

CON

TRO

LBY

PASS

SWIT

CH

SW LIVE

LIVE

NEUTRAL

Blue

Blue

Blue

Brow

n

Brow

n

Blac

k

Red

PRES

SURE

SWIT

CH

Mai

ns n

eutr

alN

eutr

al to

agi

tato

r soc

ket

Neu

tral

to m

ains

on

neon

Neu

tral

to c

ompr

esso

r on

neon

Neu

tral

to c

ompr

esso

rN

eutr

al to

fan

mot

or

Mai

ns li

ve

Live

to a

gita

tor s

ocke

tLi

ve to

mai

ns o

n ne

on

Swit

ched

live

to c

ompr

esso

r on

neon

Swit

ched

live

to c

ompr

esso

rSw

itch

ed li

ve to

fan

mot

or

V34

/ V

21 E

C

V34

/ V

21 E

C

ELEC

TRO

NIC

CO

NTR

OL

12

34

511

12

CON

TRO

LBY

PASS

SWIT

CH

Prob

e

Blue

Brow

n

D54

317

Red

Red

Brow

n

COM

PRES

SOR

ISO

LATE

SWIT

CH

PRES

SURE

SWIT

CH

NEUTRAL

LIVE

SW LIVE

Brow

nBr

own

Blue

Blue

Blue

Blue

Blue

Blue

Brow

n

Brow

n

Brow

n

Blac

k

Red

Red

Red

Mai

ns n

eutr

alN

eutr

al to

agi

tato

r soc

ket

Neu

tral

to m

ains

on

neon

Neu

tral

to c

ompr

esso

r on

neon

Neu

tral

to tr

ansf

orm

er

Neu

tral

to c

ompr

esso

rN

eutr

al to

fan

mot

orN

eutr

al to

bas

e pu

mp

Mai

ns li

ve

Live

to a

gita

tor s

ocke

tLi

ve to

mai

ns o

n ne

on

Swit

ched

live

to tr

ansf

orm

er

Swit

ched

live

to c

ompr

esso

r on

neon

Swit

ched

live

to c

ompr

esso

rSw

itch

ed li

ve to

fan

mot

orSw

itch

ed li

ve to

bas

e pu

mp

9

Sect

ion

2

Reco

mm

ende

d m

ater

ials

for h

eat d

ump

to c

oole

r con

nect

ions

.

Pipe

wor

k - 1

5mm

OD

x 1

0mm

ID C

OBR

ACO

L tu

bing

.Ca

ble

- 1.5

mm

sq.

, 2 c

ore

whi

te P

VC c

over

ed (n

o ea

rth)

Insu

lati

on tu

bing

- 3/

8” o

r 1/2

” ID

Min

imum

dis

tanc

es fo

r mou

ntin

g th

e H

eat D

ump

from

ver

tica

l and

ho

rizo

ntal

sur

face

s

30.0

0cm

Fro

m W

all

13.00cm From Ceiling

2.50

cm30

.00c

m F

rom

Wal

l

Mou

ntin

g H

oles

250.00cm From Floor

7.00cm 250.00cm

57.0

0cm

Dri

lling

pos

itio

ns fo

r mou

ntin

g ho

les

Page 10: USER, INSTALLATION & MAINTENANCE MANUAL

10Sect

ion

2

Reco

mm

ende

d G

uide

-Lin

es F

or th

e O

pera

tion

Of T

his

Equi

pmen

t

This

uni

t is

inte

nded

for u

se in

con

junc

tion

with

coo

ling

units

man

ufac

ture

d by

Man

itow

oc

Beve

rage

Sys

tem

s Lt

d. It

is d

esig

ned

to b

e co

nnec

ted

at th

e en

d of

the

wat

er/g

lyco

l re

circ

ulat

ion

lines

as

a m

eans

of r

emov

ing

heat

from

the

cool

ing

syst

em.

Ther

e ar

e N

O o

ther

reco

mm

ende

d us

es fo

r th

is u

nit.

DIS

MA

NTL

ING

DEC

OM

MIS

SIO

NIN

G

PRO

CED

URE

a. Is

olat

e th

e un

it fr

om th

e Ba

se c

oole

r

ele

ctric

ity S

uppl

y.b.

Dis

conn

ect t

he re

circ

ulat

ing

cool

ant

i

nlet

and

Out

let p

ipes

.

CORR

ECT

SAFE

HA

ND

LIN

G

Han

dlin

g of

this

uni

t off e

rs n

o sp

ecifi

c ha

zard

.U

nit w

eigh

t 9kg

(20l

bs) d

ry.

Prev

enti

on o

f Fre

ezin

g / A

ctio

n re

quir

ed if

Fr

eezi

ng o

ccur

s.

It is

reco

mm

ende

d th

at a

ll ex

terio

r Pip

ewor

k to

the

unit

is in

sula

ted

to p

reve

nt fr

eezi

ng. I

nth

e ev

ent o

f fre

ezin

g up

occ

urrin

g, th

efo

llow

ing

actio

n is

reco

mm

ende

d :

a. Is

olat

e th

e un

it fr

om B

ase

Cool

ers

E

lect

ricity

Sup

ply.

b. A

pply

gen

tle w

arm

th to

the

gene

ral a

rea

of

t

he u

nit a

nd it

s Pi

pew

ork,

taki

ng c

are

not

t

o sc

orch

/ bu

rn th

e in

sula

tion

tubi

ng

s

urro

undi

ng th

e pi

pes.

c. C

heck

for o

bvio

us le

aks.

d. R

econ

nect

the

base

coo

ler m

ains

ele

ctric

ity s

uppl

y.e.

Obs

erve

the

unit

runn

ing

for a

sho

rt ti

me

w

atch

ing

out f

or le

aks,

stra

nge

nois

es o

r

any

form

of m

alfu

nctio

n. If

no

prob

lem

s

are

obs

erve

d, th

e no

rmal

ope

ratio

n of

the

u

nit m

ay b

e re

sum

ed.

Max

/ M

in A

mbi

ent t

empe

ratu

res

(rec

omm

ende

d)

Min

imum

-5°C

. (N

B. 3

0% g

lyco

l/wat

er m

ix)

Max

imum

32°

C

TH

IS U

NIT

CA

N C

ON

TRIB

UTE

TO

TH

E A

MBI

ENT

TEM

PERA

TURE

War

ning

Add

itio

nal O

pera

tion

pre

caut

ions

THIS

APP

LIA

NCE

IS N

OT

INTE

ND

ED F

OR

USE

BY

PER

SON

S (IN

CLU

DIN

G C

HIL

DRE

N) W

ITH

RE

DU

CED

PH

YSIC

AL,

SEN

SORY

OR

MEN

TAL

CAPA

BILI

TIES

, OR

LACK

OF

EXPE

RIEN

CE A

ND

KN

OW

LED

GE,

UN

LESS

TH

EY H

AVE

BEEN

GIV

EN

SUPE

RVIS

ION

OR

INST

RUC

TIO

N

CON

CERN

ING

USE

OF

THE

APP

LIA

NCE

BY

A

PERS

ON

RES

PON

SIBL

E FO

R TH

EIR

SAFE

TY.

CHIL

DRE

N S

HO

ULD

BE

SUPE

RVIS

ED T

O

ENSU

RE T

HAT

TH

EY D

O N

OT

PLAY

WIT

H

THE

APP

LIA

NCE

.

War

ning

23

Sect

ion

6

PROD

UC

T OU

T

PRODUCT OUT

PRODUCT IN

PRODUCTKEGS

24 VOLTS AC SUPPLY FROM VISION 3 BASE UNIT

HEAT DUMP

WATER/GLYCOLRECIRCULATION LINES10mm IDx15mm OD TUBING‘COBRACOL’ RECOMMENDED

SYSTEM SCHEMATIC - TYPICAL LAYOUT

Page 11: USER, INSTALLATION & MAINTENANCE MANUAL

22Sect

ion

6

ICE

BAN

K CA

PACI

TY

PRO

DU

CT T

HRO

UG

HPU

T ( L

ITRE

S )

ICE BANK WT ( KG’S )

35 30 25 20 15 10 5 00

1020

3040

5060

7080

9010

0

DEL

TA T

- 7º

C

DEL

TA T

- 12

º C

DEL

TA T

- 18

º C

DEL

TA T

- 25

º C

DEL

TA T

- 32

º C

ICE

USE

D P

ER H

OU

R (k

g) P

ER M

ETRE

OF

PYTH

ON

ICE WEIGHT USED PER HOUR (kg)

6

5.5

4.5

3.5 3

2.5 2

1.55 4 1

0.5 0

510

1520

2530

3540

4550

5560

0

11

Sect

ion

2

AD

JUST

MEN

T / M

AIN

TEN

AN

CE

REQ

UIR

EMEN

TS

It is

not

reco

mm

ende

d th

at th

e en

d us

er m

akes

an

y ad

just

men

ts o

r car

ries

out a

ny m

aint

enan

ce

othe

r tha

n:

a. C

heck

the

mai

ns le

ad a

nd p

lug

v

isua

lly fo

r con

ditio

n.b.

Che

ck th

e un

it an

d its

pip

ewor

k fo

r

any

evi

denc

e of

leak

s vi

sual

ly.

c. If

ther

e is

any

acc

iden

tal s

pilla

ge

o

f liq

uid

onto

the

unit

isol

ate

the

B

ase

Cool

ers

mai

ns e

lect

ricity

sup

ply

befo

re c

lean

ing

up /

re

mov

ing

the

spill

age.

NO

TE: T

HER

E A

RE N

O U

SER

SERV

ICEA

BLE

PART

S.

POW

ER IS

OLA

TIO

N M

ETH

OD

a. S

witc

h off

the

soc

ket t

hat t

he b

ase

c

oole

r uni

t is

inst

alle

d in

to.

b. R

emov

e th

e pl

ug fr

om th

e so

cket

.

MET

HO

DS

OF

CLEA

NIN

G

NO

TE: D

O N

OT

USE

A W

ATER

OR

STEA

M

HO

SE T

O C

LEA

N T

HE

UN

IT W

HIL

ST

STIL

L IN

STA

LLED

.

NO

TE: I

T IS

IMPO

RTA

NT

THAT

ALL

TH

E VE

NTS

A

ND

GRI

LLS

ARE

KEP

T CL

EAR

(Incl

udin

g Co

nden

ser g

rills

whe

re a

pplic

able

).

NO

TE: P

ERSO

NA

L PR

OTE

CTI

VE E

QU

IPM

ENT

SHO

ULD

ALW

AYS

BE U

SED

.

Twic

e A

nnua

lly:

By a

com

pete

nt S

ervi

ce

Mai

nten

ance

Eng

inee

r:

a. Is

olat

e th

e un

it fr

om th

e Ba

se C

oole

r

ele

ctric

ity s

uppl

y.

b. O

pen

the

unit

to a

cces

s bo

th s

ides

of

t

he c

onde

nser

mat

rix a

nd re

mov

e an

y

ext

rane

ous

debr

is fr

om th

e un

it or

its

c

asin

g pr

efer

ably

usi

ng a

vac

uum

cle

aner

or b

rush

.

c. C

heck

uni

t for

ele

ctric

al s

afet

y

Page 12: USER, INSTALLATION & MAINTENANCE MANUAL

12Sect

ion

2

GLY

COL

CON

CEN

TRAT

ION

S

Food

gra

de m

ono

prop

ylen

e gl

ycol

sho

uld

only

be

used

with

this

uni

t. T

he fr

eeze

poi

nt

of g

lyco

l dep

ends

on

the

conc

entr

atio

n of

gl

ycol

to c

lean

wat

er m

ixtu

re.

If in

suffi

cien

t co

ncen

trat

ions

of g

lyco

l are

use

d, th

e sy

stem

m

ay fr

eeze

.

Gly

col C

once

ntra

tion

for G

lyco

l Bat

h

It is

reco

mm

ende

d th

at a

50%

gly

col /

50%

cl

ean

wat

er m

ix is

use

d fo

r the

gly

col b

ath.

Thi

s w

ill p

rote

ct a

sys

tem

dow

n to

–15

°C a

nd b

elow

.

Gly

col C

once

ntra

tion

for H

eat D

umps

A 3

0% g

lyco

l / 7

0% c

lean

wat

er m

ix w

ill p

rote

ct

the

syst

em d

own

to –

13˚C

.

The

amou

nt o

f gly

col r

equi

red

for t

he h

eat

dum

p, A

dd 2

.5 p

ints

(1.4

Litr

es) f

or th

e gl

ycol

ta

nk to

the

leng

th o

f pip

e w

ork

as s

how

n in

the

follo

win

g ta

ble:

INST

ALL

ATIO

N P

REC

AU

TIO

NS

NO

TE:

The

unit

shou

ld b

e in

stal

led

and

serv

iced

by

a su

itabl

y tr

aine

d pe

rson

.

NO

TE:

Seal

ed p

lugs

may

be

fi tte

d to

new

uni

ts.

Gly

col Q

uant

itie

s fo

r Hea

t Dum

p Pi

pe W

ork

Leng

th (F

low

and

retu

rn)*

Feet

1020

3040

5060

7080

9010

011

012

013

014

017

019

0

Pint

s0.

51.

01.

52.

02.

53.

03.

54.

04.

55.

05.

56.

06.

57.

07.

58.

0

Met

res

36

912

1518

2124

2730

3336

3942

4548

Litr

es0.

30.

60.

91.

21.

51.

82.

12.

42.

73.

03.

33.

63.

94.

24.

54.

8

* ba

sed

on th

e us

e of

the

corr

ectly

spe

cifi e

d tu

be w

ith a

n in

tern

al b

ore

of 1

0mm

21

Sect

ion

5

Unit Type Vision V34 Water Vision V34 Integral Cooled Remote Cooler Remote CoolerProduct Code

WeightLid 12kgBase 52kgHeat Dump 9kgTotal Shipping Weight 75kgTotal Operating Weight 124kg 121kg

Power RequirementsMains Supply 220v - 240v 50HzProtection Must be installed using RCDPower Consumption 1543 Watts 1100 WattsFuse Requirements 13 Amps

Transformer (Water Cooled only)Input Voltage 220v - 240v ACOutput Voltage 24 V ACVA Rating 90 V ACPrimary Fusing 1 AmpSecondary Fusing 6.25 Amp

Product CoilsLength VariousDiameter 3/8” OD (10mm)Material 316 GradeNumber of. 14 Max.

RefrigerantType R134a (HFC) R134a (HFC)Amount 475grams 400 grams

Heat Dump ( Water Cooled)Fan Motor 10 Watt 24v ACFan Blade 10” x 31º PitchCover ABSWater Connections 15mm Cooper tube for John Guest FittingsWeight 8.6kgsHeight 360mmDepth 310mmWidth 600mmFlat Roof Mounting Bracket Option for floor standing operation

Kleencare Kit3 x 50ml Bottles One kit supplied with each unitApplication Label

Electronic Control SpecificationDimensions H x W x D 35 mm x 76mm x 56mmVoltage 220 v - 240 v 50-60 HzSwitch Capacity 14 AConstruction 30 A for 4s 0.2 VA IP 54 from front + /- 0.05ºC (-1ºC to -18ºC temperature range)

VISION V34 Water Cooled & Integral Remote Coolers

Unit Type Vision V34 Water Vision V34 Integral Cooled Remote Cooler Remote CoolerProduct Code

Compressor Totally Sealed HermeticCubic Capacity 34ccRefrigeration Capacity ice bank 1128 watts per hour @ -10°CStarting Current 1320 watts per hour @ -6°CRun Current 32 Amps 7.6 Amps 6.8 Amps

Water Pump Totton3 Stage Top MountedLift 18.3 metres OrFlow Rate 16 Litres Per MinuteMotor Output 80 WattsIP Rating IP 52Motor Speed 1475 RPMElectrical Connection Euro Plug/Socket (Dura Plug in lead)Water Connection 15mm Plain Tails for John Guest

Glycol Pump (Water Cooled) Totton 2 Stage Base MountedDrive Magnetically CoupledMotor Output 80 WattsMotor Speed 1475 RPMIP Rating IP 52Lift 12.7 metres OrFlow Rate 17.4 Litres Per Minute

ControlsIce Bank ElectronicProbe Type ThermisterSwitching capacity starting 25 Amps for 4 seconds Switching capacity running 16 amp running

Switches/IndicatorsMains On Red neon indicatorCompressor On Green neon indicator Priming Switch (Water Cooled) Single pole switch mounted inside electrical box

Condenser/Compressor Fan MotorMotor Output 10 WattsMotor Speed 1400 RPMIP Rating IP 22

FanDiameter 10” (250mm)Pitch 31ºMaterial AluminiumRotation Counter clockwise (back to front)

Water BathMaterial ABSInsulation CFC free PU foam ES65 low densityCapacity 60 Litres (13 Gallons)

Glycol Tank (Water Cooled)Material Medium density polyethylene (Natural)Capacity 2 litres (9 Pints - See Glycol Requirement Chart)

Heat Exchanger (Water Cooled)Type 20 PlateMaterial Stainless SteelBrazed Joints 99% Copper

Overall DimensionsHeight 950mmDepth 660mmWidth 540mm

Page 13: USER, INSTALLATION & MAINTENANCE MANUAL

20Sect

ion

5

Vi

sion

V21

Wat

er

Visi

on V

21 In

tegr

al

Co

oled

Rem

ote

Cool

er

Rem

ote

Cool

er

Ove

rall

Dim

ensi

ons

Hei

ght

950m

mD

epth

66

0mm

Wid

th

540m

m

Wei

ght

Lid

12kg

Base

47

kgH

eat D

ump

8.

6kg

Tota

l Shi

ppin

g W

eigh

t

69

kgTo

tal O

pera

ting

Wei

ght

122k

g

11

9kg

Pow

er R

equi

rem

ents

Mai

ns S

uppl

y

220v

- 24

0v 5

0Hz

Prot

ectio

n

Mus

t be

inst

alle

d us

ing

RCD

Pow

er C

onsu

mpt

ion

1300

Wat

ts

Fuse

Req

uire

men

ts

13 A

mps

Tran

sfor

mer

(Wat

er C

oole

d on

ly)

Inpu

t Vol

tage

220v

- 24

0v A

CO

utpu

t Vol

tage

24 V

AC

VA R

atin

g

90 V

AC

Prim

ary

Fusi

ng

1

Am

pSe

cond

ary

Fusi

ng

6.25

Am

p

Prod

uct C

oils

Leng

th

Vario

usD

iam

eter

3/8”

OD

(10m

m)

Mat

eria

l

316

Gra

deN

umbe

r of.

14

Max

.

Refr

iger

ant

R1

34a

(HFC

)Ty

pe

Dan

foss

Tech

umse

h

Dan

foss

Tec

hum

seh

Am

ount

280g

30

0g

450g

5

10g

Hea

t Dum

p ( W

ater

Coo

led)

Fan

Mot

or

10

Wat

t 24v

AC

Fan

Blad

e

10” x

31º

Pitc

hCo

ver

ABS

Wat

er C

onne

ctio

ns

15m

m C

oope

r tub

e fo

r Joh

n G

uest

Fitt

ings

Wei

ght

8.6k

gsH

eigh

t

36

0mm

Dep

th

310m

mW

idth

60

0mm

Flat

Roo

f Mou

ntin

g Br

acke

t

Opt

ion

for fl

oor s

tand

ing

oper

atio

n

Klee

ncar

e Ki

t3

x 50

ml B

ottle

s

One

kit

supp

lied

with

eat

uni

tA

pplic

atio

n La

bel

Elec

tron

ic C

ontr

ol S

peci

ficat

ion

Dim

ensi

ons

H x

W x

D

35 m

m x

76m

m x

56m

mVo

ltage

220

v - 2

40 v

50-

60 H

zSw

itch

Capa

city

14 A

Cons

truc

tion

30

A fo

r 4s

0.

2 VA

IP

54

from

fron

t

+ /-

0.0

5ºC

( -1º

C to

-18º

C te

mpe

ratu

re ra

nge)

13

Sect

ion

2

RECO

MM

END

ED G

UID

E-LI

NES

FO

R TH

E O

PER

ATIO

N O

F TH

IS E

QU

IPM

ENT

If th

e fr

idge

uni

t is

oper

ated

whi

lst t

he

inst

alla

tion

is b

eing

com

plet

ed, fi

t a

shor

t lo

op to

the

reci

rcul

atio

n pu

mp

lines

and

ha

ve th

e pu

mps

runn

ing.

Way

s th

e Eq

uipm

ent s

houl

d be

use

d.

This

uni

t is

inte

nded

for u

se a

s a

Cool

ing

unit

to c

ool B

eers

, Lag

ers

and

Cide

rs to

the

corr

ect

serv

ing

tem

pera

ture

. It i

s de

sign

ed to

be

inst

alle

d in

the

syst

em b

etw

een

the

bulk

st

orag

e fa

cilit

y an

d th

e D

ispe

nse

Hea

d w

ith

the

prod

uct(

s) p

assi

ng th

roug

h th

e co

olin

g co

ils(s

) of t

he u

nit.

Ther

e ar

e N

O o

ther

reco

mm

ende

d us

es fo

r th

is E

quip

men

t.

Corr

ect S

afe

Han

dlin

g

The

wei

ght o

f thi

s un

it is

suc

h th

at o

ther

than

m

ovin

g it

acro

ss fl

at g

roun

d (w

hich

is fa

cilit

ated

by

inte

gral

Cas

tors

/ W

heel

s) o

r lift

ing

to a

re

lativ

ely

safe

hei

ght o

f 12”

util

isin

g tw

o pe

ople

, a M

echa

nica

l Lift

ing

Dev

ice

shou

ld

be u

sed.

Max

imum

and

Min

imum

A

mbi

ent T

empe

ratu

res

Min

imum

5

˚CM

axim

um 3

2 ˚C

Prev

enti

on o

f Fre

ezin

g / A

ctio

n re

quir

ed

if Fr

eezi

ng o

ccur

s.

It is

reco

mm

ende

d th

at th

e un

it is

site

d in

suc

h a

way

as

not t

o ex

pose

it to

tem

pera

ture

s lik

ely

to

caus

e fr

eezi

ng i.

e. b

elow

0°C

. If t

he U

nit i

s to

be

site

d in

an

unhe

ated

are

a th

en it

wou

ld b

e w

ise

to

insu

late

all

pipe

wor

k an

d pr

ovid

e so

me

form

of

Emer

genc

y H

eatin

g w

hich

sho

uld

be c

ontr

olle

d by

a F

rost

Sta

t, an

d si

ted

in th

e cl

ose

prox

imity

to

the

Uni

t.

In th

e ev

ent o

f Fre

ezin

g U

p oc

curr

ing,

the

follo

win

g ac

tion

is re

com

men

ded:

-

• Iso

late

the

unit

from

Mai

ns E

lect

ricity

Sup

ply.

• Iso

late

Pro

duct

Sup

ply

from

uni

t.• A

pply

gen

tle w

arm

th to

the

gene

ral a

rea

of

the

uni

t and

its

Pipe

wor

k.• C

heck

for o

bvio

us le

aks.

• Tur

n w

ater

sup

ply

on w

hils

t con

tinua

lly

w

atch

ing

for l

eaks

.• R

econ

nect

pro

duct

sup

ply.

• Rec

onne

ct M

ains

Ele

ctric

ity s

uppl

y.

Obs

erve

uni

t run

ning

for a

sho

rt p

erio

d w

atch

ing

out f

or L

eaks

, Str

ange

noi

ses

or a

ny

othe

r for

m o

f mal

func

tion,

if n

o pr

oble

ms

are

obse

rved

then

nor

mal

ope

ratio

n of

the

unit

may

be

resu

med

.

TH

IS E

QU

IPM

ENT

CAN

CO

NTR

IBU

TE T

O T

HE

AM

BIEN

T T

EMPE

RATU

RE.

War

ning

Page 14: USER, INSTALLATION & MAINTENANCE MANUAL

14Sect

ion

2

DIS

MA

NTL

ING

/ D

ECO

MM

ISSI

ON

ING

PR

OCE

DU

RE

Isol

ate

the

unit

from

Mai

ns W

ater

Sup

ply.

Isol

ate

unit

from

coo

lant

line

s.Si

phon

or p

ump

out w

ater

from

bat

h.

FAIL

URE

TO

REM

OVE

ALL

WAT

ER C

OU

LD

RESU

LT IN

SU

BSTA

NTI

AL

AM

OU

NTS

OF

WAT

ER B

EIN

G R

ELEA

SED

FRO

M T

HE

UN

IT

WH

ICH

MAY

BE

DET

RIM

ENTA

L TO

TH

E U

NIT

A

ND

/OR

ITS

SURR

OU

ND

ING

S A

ND

INCR

EASE

TH

E M

AXI

MU

M W

EIG

HT

OF

THE

UN

IT.

War

ning

19

Sect

ion

5

VIS

ION

V21

Wat

er C

oole

d &

Inte

gral

Rem

ote

Cool

ers

Uni

t Typ

e

Vi

sion

V21

Wat

er

Visi

on V

21 In

tegr

al

Co

oled

Rem

ote

Cool

er

Rem

ote

Cool

erPr

oduc

t Cod

e

Com

pres

sor

Tota

lly S

eale

d H

erm

etic

Cubi

c Ca

paci

ty

21cc

Refr

iger

atio

n Ca

paci

ty ic

e ba

nk

78

0 w

atts

per

hou

r @ -1

0°C

Star

ting

Curr

ent

32 A

mps

Run

Curr

ent

5.5

Am

ps

Wat

er P

ump

Vari

ous,

e.g

. Tot

ton3

Sta

ge T

op M

ount

edLi

ft

18.3

met

res

O

rFl

ow R

ate

16

Litr

es p

er m

inut

eM

otor

Out

put

80 W

atts

IP R

atin

g

IP 5

2M

otor

Spe

ed

1475

RPM

Elec

tric

al C

onne

ctio

n

Euro

Plu

g/So

cket

(Dur

a Pl

ug in

lead

)W

ater

Con

nect

ion

15

mm

Pla

in T

ails

for J

ohn

Gue

st

Gly

col P

ump

(Wat

er C

oole

d)

Va

riou

s, e

.g.T

otto

n 2

Stag

e Ba

se M

ount

edD

rive

Mag

netic

ally

Cou

pled

Mot

or O

utpu

t

80

Wat

tsM

otor

Spe

ed

1475

RPM

IP R

atin

g

IP 5

2Li

ft

12.7

met

res

Or

Flow

Rat

e

17.4

Litr

es p

er m

inut

e

Cont

rols

Ice

Bank

Elec

tron

icPr

obe

Type

Th

erm

iste

rSw

itchi

ng c

apac

ity s

tart

ing

25 A

mps

for 4

sec

onds

Sw

itchi

ng c

apac

ity ru

nnin

g

16

am

p ru

nnin

g O

RIc

e Ba

nk

M

echa

nica

lPr

obe

Type

Ca

pilla

ry tu

be

Swit

ches

/Indi

cato

rsM

ains

On

Re

d ne

on in

dica

tor

Com

pres

sor O

n

Gre

en n

eon

indi

cato

r Pr

imin

g Sw

itch

(Wat

er C

oole

d)

Si

ngle

pol

e sw

itch

Mou

nted

insi

de e

lect

rical

box

Cond

ense

r/Co

mpr

esso

r Fan

Mot

orM

otor

Out

put

10 W

atts

Mot

or S

peed

14

00 R

PMIP

Rat

ing

IP

22

Fan

Dia

met

er

10

” (25

0mm

)Pi

tch

31º

Mat

eria

l

Alu

min

ium

Rota

tion

Co

unte

r clo

ckw

ise

Wat

er B

ath

Mat

eria

l

ABS

Insu

latio

n

CFC

free

PU

foam

ES6

5 lo

w d

ensi

tyCa

paci

ty

60

Litr

es (

13 G

allo

ns)

Gly

col T

ank

(Wat

er C

oole

d)M

ater

ial

M

ediu

m d

ensi

ty p

olye

thyl

ene

(Nat

ural

)Ca

paci

ty

2

litre

s (9

Pin

ts -

See

Gly

col R

equi

rem

ent C

hart

)

Hea

t Exc

hang

er (W

ater

Coo

led)

Type

14 P

late

Mat

eria

l

Stai

nles

s St

eel

Braz

ed Jo

ints

99

% C

oppe

r

Page 15: USER, INSTALLATION & MAINTENANCE MANUAL

18Sect

ion

4

MET

HO

DS

OF

CLEA

NIN

G

• Per

sons

per

form

ing

Clea

nsin

g /S

aniti

zing

o

pera

tions

MU

ST b

e co

mpe

tent

and

fully

t

rain

ed in

saf

e m

etho

ds o

f use

of C

lean

sing

/

S

aniti

zing

Age

nts

and

thei

r app

licat

ions

.

• PER

SON

AL

PRO

TEC

TIVE

EQ

UIP

MEN

T S

HO

ULD

ALW

AYS

BE U

SED

• DO

NO

T U

SE A

WAT

ER O

R ST

EAM

HO

SE T

O

CLE

AN

TH

E U

NIT

WH

ILST

STI

LL IN

STA

LLED

• IT

IS IM

PORT

AN

T TH

AT A

LL T

HE

VEN

TS

AN

D G

RILL

S A

RE K

EPT

CLEA

R (

incl

udin

g Co

nden

ser g

rills

whe

re

app

licab

le)

WEE

KLY:

BY

END

USE

R

1. Is

olat

e un

it fr

om M

ains

Ele

ctric

ity S

uppl

y.

2. C

lean

ext

erna

l sur

face

of c

onde

nser

with

a v

acuu

m c

lean

er o

r sof

t bru

sh. W

ipe

unit

o

ver t

o re

mov

e an

y su

bsta

nces

from

the

e

xter

nal p

anel

s.3.

Rec

onne

ct m

ains

pow

er s

uppl

y an

d tu

rn

o

n th

e m

ains

pow

ers

supp

ly.

AD

DIT

ION

AL

REQ

UIR

EMEN

TS F

OR

GYL

COL

COO

LER:

LIN

E CL

EAN

PRO

CED

URE

FO

R BO

TH C

OO

LER

WIT

H P

ROD

UC

T CO

ILS

AN

D C

OO

LER

BEIN

G

USE

D A

S LO

OP

CHIL

LERS

.

1. 1

to 2

hou

rs b

efor

e lin

e cl

ean

is d

ue to

sta

rt s

witc

h th

e lin

e cl

ean

switc

h lo

cate

d

on

the

fron

t of t

he c

oole

r to

the

ON

pos

ition

.

2. A

fter

1 to

2 h

ours

line

cle

an m

ay c

omm

ence

.

3. A

fter

the

full

line

clea

n pr

oced

ure

has

b

een

com

plet

ed a

nd b

eer h

as b

een

pulle

d

thr

ough

from

the

stor

age

area

to th

e di

spen

se

tap

the

line

clea

n sw

itch

shou

ld b

e sw

itche

d

to

OFF

pos

ition

.

4. T

he u

nit s

houl

d be

allo

wed

to p

ull d

own

t

o its

nor

mal

ope

ratin

g te

mpe

ratu

re

b

efor

e no

rmal

ope

ratio

n is

resu

med

.

NO

TE: T

HE

MID

DLE

PO

SITI

ON

ON

TH

E LI

NE

CLEA

N S

WIT

CH S

HO

ULD

NO

T BE

USE

D, A

S TH

IS

WIL

L PR

EVEN

T TH

E CO

MPR

ESSO

R FR

OM

RU

NN

ING

.

AN

NU

ALL

Y: B

Y A

CO

MPE

TEN

T SE

RVIC

E / M

AIN

TEN

AN

CE E

NG

INEE

R

1. Is

olat

e un

it fr

om M

ains

Ele

ctric

ity S

uppl

y.

2. R

emov

e an

y ex

tran

eous

deb

ris fr

om th

e un

it

or i

ts c

asin

g pr

efer

ably

usi

ng a

Vac

uum

cle

aner

or b

rush

.

3. C

heck

uni

t for

ele

ctric

al s

afet

y.

DU

E TO

TH

E SU

B-ZE

RO T

EMPE

RATU

RE O

F TH

E G

LYCO

L/W

ATER

MIX

TURE

WIT

HIN

TH

E W

ATER

BA

TH IF

TH

E FO

LLO

WIN

G L

INE

CLEA

N

PRO

CED

URE

IS N

OT

FOLL

OW

ED T

HE

LIN

E CL

EAN

WAT

ER /

SOLU

TIO

N W

ILL

FREE

ZE IN

TH

E BE

ER L

INES

AN

D P

YTH

ON

.

War

ning

15

Sect

ion

3

AD

JUST

MEN

T / M

AIN

TEN

AN

CE

REQ

UIR

EMEN

TS

It is

not

reco

mm

ende

d th

at th

e En

d U

ser m

akes

an

y ad

just

men

ts o

r car

ries

out a

ny M

aint

enan

ce

othe

r tha

n:

• Che

ck th

e m

ains

lead

and

plu

g Vi

sual

ly

fo

r con

ditio

n.• C

heck

the

unit

and

its p

ipe

wor

k fo

r evi

denc

e o

f lea

ks v

isua

lly.

• Che

ck th

at th

e co

nden

ser g

rill a

nd v

ents

are

not c

hoke

d or

obs

cure

d.

NO

TE: T

HER

E A

RE N

O U

SER

SERV

ICEA

BLE

PART

S M

anua

l res

et h

igh

pres

sure

cut

-out

The

unit

is fi

tted

with

a h

igh

pres

sure

cut

-out

, the

fu

nctio

n of

whi

ch is

to p

rote

ct th

e re

frig

erat

ion

syst

em in

the

unlik

ely

even

t of a

faul

t in

the

glyc

ol/h

eat d

ump

syst

em. T

he c

ut-o

ut w

ill

isol

ate

the

pow

er s

uppl

y to

the

com

pres

sor.

Onc

e op

erat

ed, m

anua

l res

ettin

g of

the

cut-

out i

s re

quire

d be

fore

the

syst

em w

ill

rest

art.

It is

reco

mm

ende

d th

at re

sett

ing

is

only

und

erta

ken

by a

sui

tabl

y tr

aine

d pe

rson

w

ho c

an th

en id

entif

y th

e po

ssib

le c

ause

of

the

initi

al c

ut-o

ut o

pera

tion.

POW

ER IS

OLA

TIO

N M

ETH

OD

The

unit

is fi

tted

with

a s

ingl

e ph

ase

3 pi

n 13

am

p pl

ug fi

tted

with

a 1

0 am

p fu

se o

r alte

rnat

ivel

y a

stan

dard

Eur

o Pl

ug to

IEC8

3: 1

975.

1. S

witc

h off

the

soc

ket t

hat t

he p

lug

is

p

lugg

ed in

to.

2. R

emov

e th

e pl

ug fr

om th

e so

cket

.

The

Wire

s in

this

Mai

ns L

ead

are

Colo

ured

in

acco

rdan

ce w

ith th

e fo

llow

ing

Code

:

Gre

en a

nd Y

ello

w ...

......

......

......

.. Ea

rth

Blue

......

......

......

......

......

......

......

......

. Neu

tral

Br

own.

......

......

......

......

......

......

......

.. Li

ve

As

the

Colo

urs

of th

e W

ires

in th

e M

ains

Lea

d of

this

App

lianc

e m

ay n

ot c

orre

spon

d w

ith th

e Co

lour

ed M

arki

ngs

iden

tifyi

ng th

e Te

rmin

als

in th

e Pl

ug to

be

fi tte

d pr

ocee

d as

follo

ws:

a) T

he w

ire w

hich

is c

olou

red

Gre

en a

nd Y

ello

w

MU

ST b

e co

nnec

ted

to th

e te

rmin

al in

the

Plug

th

at is

mar

ked

with

the

lett

er‚ E

™ o

r by

the

eart

h sy

mbo

l col

oure

d G

reen

or G

reen

and

Yel

low

.

b) T

he w

ire w

hich

is c

olou

red

Blue

MU

ST b

e co

nnec

ted

to th

e Te

rmin

al in

the

Plug

that

is

mar

ked

with

the

lett

er‚ N

™ o

r col

oure

d Bl

ack.

c) T

he w

ire w

hich

is c

olou

red

Brow

n M

UST

be

conn

ecte

d to

the

Term

inal

in th

e Pl

ug th

at s

m

arke

d w

ith th

e le

tter

‚ L™

or c

olou

red

Red.

REPL

ACE

MEN

T O

F EL

ECTR

ICA

L PA

RTS

INCL

UD

ING

TH

E M

AIN

S LE

AD

FIT

TED

TO

TH

IS

EQU

IPM

ENT

MU

ST O

NLY

BE

UN

DER

TAKE

N B

Y A

FU

LLY

TRA

INED

EN

GIN

EER.

War

ning

THIS

EQ

UIP

MEN

T M

UST

BE

EART

HED

.

War

ning

Page 16: USER, INSTALLATION & MAINTENANCE MANUAL

16Sect

ion

3

ELEC

TRO

NIC

CO

NTR

OL

SETT

ING

PR

OCE

DU

RE.

NO

TE: T

he c

ontr

ol is

fact

ory

set f

or ic

e-ba

nk

oper

atio

n fo

r V34

and

V21

.

The

elec

tron

ic c

ontr

ol is

inte

nded

to b

e us

ed

to c

ontr

ol th

e te

mpe

ratu

re w

ithin

the

wat

er/g

lyco

l bat

h. T

here

are

no

othe

r re

com

men

ded

uses

for t

his

elec

tron

ic c

ontr

ol.

Th

e co

ntro

l is

fi tte

d w

ith a

del

ayed

sta

rt a

nd

the

com

pres

sor w

ill s

tart

with

in 4

min

utes

of

the

unit

bein

g tu

rned

on.

Adj

ustm

ent &

Mai

nten

ance

Req

uire

men

ts

The

elec

tron

ic c

ontr

ol h

as n

o se

rvic

eabl

e pa

rts

and

requ

ires

no m

aint

enan

ce. I

t is

not

reco

mm

ende

d th

at th

e en

d us

er m

ake

any

adju

stm

ents

to th

e el

ectr

onic

con

trol

as

this

m

ay c

hang

e th

e fu

nctio

n /o

pera

tion

of

the

cont

rol.

Elec

tron

ic C

ontr

ol S

etti

ng P

roce

dure

This

uni

t has

bee

n su

pplie

d w

ith a

n el

ectr

onic

co

ntro

l the

rmos

tat.

The

ele

ctro

nic

cont

rol i

s of

th

e EL

REH

A ty

pe a

nd is

pre

set t

o cu

t-ou

t at a

te

mpe

ratu

re o

f –2°

C. T

he c

ontr

ol is

fact

ory

set

and

a fu

lly tr

aine

d en

gine

er s

houl

d on

ly

unde

rtak

e an

y ad

just

men

ts. I

f a lo

wer

tem

pera

ture

set

ting

is re

quire

d ad

just

men

t of

the

elec

tron

ic th

erm

osta

t is

as fo

llow

s:

• With

the

unit

switc

hed

on, p

ress

but

ton

‘P’

and

the

disp

lay

will

sho

w ‘P

01’.

• Usi

ng th

e ‘U

P’ a

rrow

key

, pre

ss in

sin

gle

op

erat

ions

unt

il ‘P

09’ i

s di

spla

yed.

• Pre

ss b

utto

n ‘P

’ to

disp

lay

the

pres

et c

ode

‘00’

a

nd s

crol

l usi

ng th

e ar

row

key

s un

til ’2

1’

is

disp

laye

d.

• Pre

ss b

utto

n ‘P

’ to

ente

r the

pro

gram

min

g m

ode

and

then

scr

oll b

ack

to ‘P

02’ u

sing

the

arr

ow k

eys

and

pres

s bu

tton

‘P’ a

gain

.

• The

pre

set t

empe

ratu

re w

ill n

ow b

e sh

own

and

usi

ng th

e ar

row

key

s, ad

just

the

disp

lay

to

the

requ

ired

tem

pera

ture

.

• Pre

ss b

utto

n ‘P

’ to

confi

rm th

e te

mpe

ratu

re

and

eith

er w

ait f

or a

ppro

xim

atel

y 1

min

ute

or t

urn

the

unit

off /

on to

reve

rt th

e di

spla

y b

ack

to s

how

ing

the

bath

tem

pera

ture

.

Elre

ha E

lect

roni

c Co

ntro

l

17

Sect

ion

3

AD

DIT

ION

AL

AD

JUST

MEN

T A

ND

M

AIN

TEN

AN

CE P

REC

AU

TIO

NS

NO

TE: T

HE

CON

TRO

L IS

FA

CTO

RY S

ET

AN

Y A

DJU

STM

ENTS

SH

OU

LD O

NLY

BE

UN

DER

TAKE

N B

Y A

FU

LLY

TRA

INED

EN

GIN

EER.

AD

JUST

MEN

TS T

O T

HE

OPE

RATI

NG

PA

RAM

ETER

S O

F TH

E CO

NTR

OL

WIL

L EF

FEC

T TH

E O

PERA

TIO

N O

F TH

E U

NIT

.

IT IS

REC

OM

MEN

DED

TH

AT T

HE

MIN

IMU

M

SET

CUT

OU

T TE

MPE

RATU

RE IS

–2

°C.

AD

JUST

MEN

T BE

LOW

-2°C

SH

OU

LD O

NLY

BE

CA

RRIE

D O

UT

IN C

ON

JUN

CTI

ON

WIT

H

AN

ASS

ESSM

ENT

OF

THE

“CA

SUA

L” D

RIN

K TE

MPE

RATU

RE T

O E

NSU

RE T

HAT

PRO

DU

CT

FREE

ZIN

G D

OES

NO

T O

CCU

R. F

OR

FREE

ZIN

G O

F FO

UN

TS, T

HE

MA

IN B

ATH

TE

MPE

RATU

RE S

OU

LD B

E BE

TWEE

N –

5

AN

D –

9°C

, DEP

END

ING

UPO

N

INST

ALL

ATIO

N C

ON

DIT

ION

S.

War

ning

Para

met

er L

ist f

or E

lreh

a TA

RN11

79 K

004

No.

D

escr

iptio

n

Code

Def

ault

Rang

e

Se

ttin

g

P01

Actu

al s

enso

r tem

pera

ture

in ºC

-

-

-4

0ºC.

.. 11

0ºC

(d

ispl

ay o

nly)

P02

Cont

rol s

et p

oint

can

be

chan

ged

at

-

-2

.0ºC

P0

4...P

05

any

time

with

in th

e lim

its s

et b

y P0

4 an

d P0

5 P0

3 Sw

itchi

ng d

iffer

entia

l (hy

ster

esis

) of c

ontr

ol

21

1.

7K (V

xx)

0.2K

...10

K

cont

rol s

et p

oint

0.

2K (G

lyk)

P0

4 H

ighe

st a

djus

tabl

e se

t poi

nt

21

5.

0ºC

-3

5ºC.

..100

ºCP0

5 Lo

wes

t adj

usta

ble

set p

oint

21

-10º

C

-35º

C...P

04P0

6 Se

nsor

Cor

rect

ion

21

3

min

0...9

9 m

inP0

7 M

inim

um ru

n tim

e of

refr

iger

atio

n

21

3 m

in

0.

..99

min

P08

Min

imum

run

time

of re

frig

erat

ion

21

3m

in

0.

..99m

inP0

9 Ac

cess

cod

e

-

0

100.

..100