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    Instruction Manual PowCom 4 1-1

    Power-One. Document Number: 041630.fm Rev. AE

    Instruction Manual PowCom 4

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    1-2 Instruction Manual PowCom 4

    Power-One. Document Number: 041630.fm Rev. AE

    Instruction Manual PowCom 4

    Copyright 1999-2008 Power-One, Inc.

    All Rights Reserved

    Restricted Rights Legend:

    Use, duplication, or disclosure by the Government is subject to restrictions as

    set forth in subparagraph (1)(ii) of the Rights in Technical Data and

    Computer Software clause at DFARS 252.227-7013 or subparagraphs (1)

    and (2) of Commercial Computer Software - Restricted Rights at 48 CFR

    52.227-19, as applicable.

    For Contact Information, please go to http://www.power-one.com/contact/

    Refer to the Power-One License Agreement in this package before installing

    or using this product.

    Unless specifically noted, all addresses, data characters and persons

    referenced herein, and all examples involving names of companies and

    products, are fictitious examples and are designed solely to illustrate the use

    of Power-One products.

    Product names, logos, brands, and other trademarks featured or referred to

    within this product manual are the property of their respective trademark

    holders. These trademark holders are not affiliated with Power-One, Inc. or

    our products. They do not sponsor or endorse our products.

    LIMITATIONS AND AUTHORIZATIONS FOR USE AND PERMITTED

    APPLICATIONS

    Power-One's products are not designed, intended for use in, or authorized for

    use as critical components in, human life support systems/equipment,

    equipment used in hazardous environments, or equipment used in nuclear

    control equipment or systems. Any such use requires the prior express written

    consent of an authorized executive officer of Power-One, Inc., which consent

    may be withheld by Power-One, Inc. in its sole discretion. Users assume all

    risk and liability for, and agree to indemnify and defend Power-One from andagainst any claims for personal injury (including death) or property damage

    resulting from any such use or application which is made in the absence of

    such prior express written consent.

    If you find errors or problems with this documentation, please notify

    Power-One. Power-One does not guarantee that this document is error-free.

    The information in this document is subject to change without notice.

    041630

    June 2008

    http://www.power-one.com/contact/http://www.power-one.com/contact/
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    General Introduction 1-3

    Power-One. Document Number: 041630.fm Rev. AE

    General Introduction

    1.1 General Introduction

    PowCom software is a Windows based program that communicates and

    controls Power-One rectifiers and supervision systems. The software allows a

    user to access the system from a remote location using a graphic user

    interface to perform the same functions that are available on the controller

    (PCS/GMC/PCC).

    Some of these functions include:

    Viewing battery test data.

    Displaying battery discharge curves.

    A database function for saving battery test information.

    Context sensitive help. Pressing the F1 key opens a help menu that is

    sensitive to the current active window.

    Site installation information

    Devices operating status.

    1.1.1 Hardware Requirements

    The PowCom software requires a computer with Microsoft Windows98SE or

    higher with at least one serial port available. A modem/null-modem cable is

    used to connect from the serial port on the computer to the external hardware.

    The modem must be Hayes compatible and communicate on one of the

    following baud rates: 2400, 4800 or 9600. The baud rate must be at least as

    high as the one in the power system.

    PowCom will automatically adjust itself to the baud rate in the power system if

    it is lower than the one in PowCom. Therefore, it is possible to call a system

    that has a modem with the baud rate of 2400, with a 9600 baud modem.

    However, the power system cannot be adjusted to a lower baud rate.

    Therefore, it is impossible to call a system which has a modem with a baudrate of 9600 and which is adjusted to 9600 baud, with a 2400 baud modem.

    NOTE Some functions that are described in this chapter may not beavailable to all systems due to different hardware configurations.

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    1-4 Installation

    Power-One. Document Number: 041630.fm Rev. AE

    Installation

    1.2 Installation

    1. Download PowCom setup file of your choice from

    http://www.power-one.com/products/software_download.html

    After entering a user name and password supplied by your Power-One

    sales associate.

    2. The program downloaded will work in read-only mode until the license

    key has been entered.

    3. Obtain a license key from your Power-One sales associate. Note that

    your company may have a company license with a license number they

    can distribute internally. We recommend that you check this before

    contacting Power-One.

    4. Unzip the file and run setup.exe. (Or double-click setup.exe from withinWinZip).

    5. The program will prompt for an installation directory. Select the directory

    for installation. The default directory is C:\Program Files\Pow.Com.

    Push the Next button after the directory has been entered.

    6. Alarm Central page. Alarm Central simplifies monitoring of more sites

    simultaneously, when the control units connected in the network. The

    Alarm Central application is designed for Central Office monitoring of

    networking sites. For use of PowCom locally on site Alarm Central is not

    needed. If you wish to install Alarm Central check this option. Push the

    Next button.See Figure 1-1 on page 1-5.

    NOTE Administrator rights on Win2000 and XP is required.

    NOTE In most cases warnings are caused by DLL files in the

    WINDOWS/SYSTEM directory being newer than the version on theinstall disk and should not cause a problem with the system.

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    Installation 1-5

    Power-One. Document Number: 041630.fm Rev. AE

    Installation

    Figure 1-1 Alarm Central Installation

    7. If the PowCom version supports more languages, prefered language

    can be selected on language selection page.Figure 1-1.

    Figure 1-2 Language installation

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    1-6 Installation

    Power-One. Document Number: 041630.fm Rev. AE

    Installation

    1.2.1 Compatibility with older PowCom versions

    Data files (phonebook, tests data) from the previous versions of the PowCom

    can be used in this version. Copy these files to the PowCom4 data folder. Thepath to this folder is C:\Documents and Settings\All Users\Application

    Data\PowCom if PowCom run on Windows 2000/Windows XP or subfolder

    Data of the PowCom4 application folder (in default case it is C:\Program

    Files\PowCom\Data) if PowCom run on Windows 98/Windows Me.

    1.2.2 Installation of Modem

    For modem instalation, please consult the system documentation.

    1.2.3 Null-modem Cable

    If a null-modem cable is used to communicate directly to a control unit without

    using modem, select Communication/ Direct communication. The baud

    rate for bothPowCom and the control unit should be the same. If the baud rate

    for PowCom and the control unit is different, it is impossible to get contact.

    The cable shall be connected to the 9-pin plugs as following:

    Figure 1-3 Null-modem cable

    1.2.4 USB Cable

    The ACC controller does not have a DB9 connector for direct communication

    but it has USB connector. Standard USB AM-BM cable can be used for

    connection. Figure 1-4.

    When ACC is connected to the PC, virtual COM port is created and should be

    set as a communicator port in PowCom. For port setting see chapter 1.4.3.1.

    23

    5

    2

    3

    5

    NOTE Pow Com has to be installed before the ACC is connected forthe first time. Otherwise Windows does not recognize the ACC correctly.

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    Installation 1-7

    Power-One. Document Number: 041630.fm Rev. AE

    Installation

    Figure 1-4 USB Cable

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    1-8 Main window

    Power-One. Document Number: 041630.fm Rev. AE

    Main window

    1.3 Main window

    When PowCom is connected to a system, the main window will display various

    information about the system. The information may vary depending on the

    particular system, but the main parameters like system voltage and battery

    current are usually displayed here. The bigger part of main window is occupied

    by a diagram that shows basic information.

    Figure 1-5 Main Window For a PCS-Controlled System

    The information displayed when clicking on the icons will vary according to

    what type of controller the power system has, and also on the power system

    setup.

    1 2 3 4 5 6

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    Main window 1-9

    Power-One. Document Number: 041630.fm Rev. AE

    Main window

    Rectifier Icon

    Displays the current from the rectifier. When clicking on this icon the modules

    information will be displayed in bottom left part of the main window. This is

    further explained in Modules information on page 1-10.

    Breakers Icon

    The Breakers icon displays the system voltage and load current.

    For a PCS controlled system that has individual current measurements:

    When clicking this icon, system specific information can be displayed. On PCS

    system that has distributions with individual current measurement it show

    controll that displays current values and allow setting of individual high current

    alarms. If the limit checkbox is not checked the limit is not active. Setting the

    limit to 0 is the same as deactivating it. On PCU30 system it display distribution

    currents and fuse alarms status.

    Battery Icon

    The battery icon displays the current to the battery (if the current is negative

    the battery is discharged). Clicking this icon will display battery/batteries

    symmetry information if the system is set up to measure it. If installed on the

    system, battery temperature information is also displayed here.

    Symmetry voltage

    NOTE If controller is ACC and energy save mode is on, color of thisicon change to green.

    NOTE If controller is ACC and battery capacity is set (see chap. 1.4.6)the capacity indicator is displayed below battery icon. Because not allinformation from ACC is available for the PowCom software, shownremaining capacity can differ from information shown on ACC display.

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    1-10 Main window

    Power-One. Document Number: 041630.fm Rev. AE

    Main window

    Displays a list of measurements of symmetry voltages. If the battery/batteries

    contain 18 cells, one of the measurements for each battery will be 0.00V.

    If one or more icons have red border, that means appertaining alarm have

    occurred.

    Alarm relay

    The alarm relay icon displays the alarm condition for a specific relay. The

    indication squares are red in case of alarm, otherwise blue. By clicking with the

    mouse on one of the indication squares if the main window is small, a window

    with the alarm texts will be displayed. Otherwise alarm texts are displayed on

    the right part of the main window.

    External Measurements

    On PCS systems this button will be available if there are any external

    measurements on the system. Clicking on this button will open a window with

    external measurements that are system specific, i.e. they are not standard

    measurements. These measurements and the text describing them are

    programmed in the configuration of the system.

    Operation mode

    A text field indicating the charging status of the system. (NORMAL, BOOST,

    TEST, SPARE, etc.)

    Graphic chart

    The Graphic chart on the right bottom part display value history (voltage,

    current or degrees celsius on the y-axis and time on the x-axis) for the selected

    interval, that can be changed by right mouse click on the chart. Which

    parameter is captured can be changed by click on value in the diagram. Right

    button click will change source for blue line, left button click will change source

    for green line. Any value from diagram can be logged into the graph.

    1.3.1 Modules information

    If rectifier icon is clicked, on the left bottom part will be displayed information

    about installed modules.

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    Main window 1-11

    Power-One. Document Number: 041630.fm Rev. AE

    Main window

    Figure 1-6 Main window with displayed modules

    Grey icons indicate modules not installed. Blue icons indicate modules OK.

    Red icons indicate modules in alarm. Orange icon indicates module in energysave mode (ACC).

    If any of module icons are clicked, there will be data displayed about the

    module as it is shown in Figure 1-7.

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    1-12 Main window

    Power-One. Document Number: 041630.fm Rev. AE

    Main window

    Figure 1-7

    Module data

    Displayed information depends on the connected system. However, a scrollbar

    will always be displayed in the bottom part of the window. This scrollbar is used

    to select the module. The number at the left side of the scrollbar shows the

    selected module. The number that is stated as module no. shows the module

    for which the data is displayed. If you select another module with the scrollbar,

    the data for this module will be displayed after approximately 1 second. Click

    on small rectifier icon in bottom left corner, dialog box with more information

    will appear. If system configuration allow it, module can be turned on/off from

    this screen (ACC).

    NOTE Configuration can allow manual or automatic module turning on/off function. If only manual function is allowed, or when automaticfunction is allowed but not turned on (for turning it on PLC function inconfuguration is needed), the module power state can be controlled fromhere. If automatic function is allowed and turned on, it will overridemanual setting.

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    Main menu 1-13

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    1.4 Main menu

    1.4.1 Communication menu

    1.4.1.1 Telephone list

    In the telephone list name, telephone number and baud rate may be entered

    (without limitation of length on name and telephone number). Several

    telephone lists can be used, and these lists may be protected with a password.

    It is also possible to use callback.

    If no baud rate is entered, 9600 will be used. If the modem you want to

    communicate with is adjusted to a lower speed, the program will automatically

    adjust the speed when contact is achieved.

    To call a number, select the actual line in the list and press CALL. If the list

    does not contain the number you want to call, press OTHER NUMBER and

    enter the telephone number, baud rate and callback if wanted, and press OK.

    The telephone list is now sorted alphabetically on name. The sorting happen

    when a number is added to the list. To sort an existing list select changes on

    one of the existing numbers and press OK.

    Quick search

    To find a site in the list start typing its name in the Quick Search field. The first

    matching item in the list will be selected. As more characters are typed the

    selection will move to match the typed name.

    This function depends on the list being sorted. If you have an existing list made

    by earlier versions of PowCom you can force it to be sorted by selecting an

    item in the list. Press Change. Without changing anything press OK in the

    window that pops up. The list will now be sorted. PowCom will always sort the

    list when changes are made.

    Calling

    This window is displayed when the modem is used. Messages from the

    modem will be shown in the text area.

    If the modem dials and does not contact the system, an error message will begenerated. Such as NO CARRIER, BUSY or NO DIAL TONE. In this

    event, PowCom will not hang up. The user will have to press CANCEL CALL

    to hang up.

    Password

    Once connection is made by the modem, the system password will have to be

    entered.

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    1-14 Main menu

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    The password is 1234.Some systems will also require password to accept

    parameter updates.

    Edit telephone list

    To edit the telephone list, highlight a line and select CHANGE. The blank line

    at the bottom of the list should be used to enter new numbers.

    To delete a line in the telephone list, select a line and press DELETE.

    To change telephone list, press NEW PHONE LIST and select a file. To create

    a new list, type a new file name, and the file will be created.

    To change the password for the active telephone list, press NEW

    PASSWORD. Enter your old password. Then, enter the new password twice to

    ensure correct spelling. The password can contain all kinds of letters and

    numbers, and the system will distinguish between small and capital letters.

    Modem initialisation

    To change the initialization string for the modem, press MODEM SET-UP and

    enter the string.

    Examples of suitable intialization strings for some modems:

    1.4.2 Direct communication

    The direct communication selection is used to access a system that isconnected directly to the controller using a null-modem cable. It is important

    that com-port and baud-rate is correctly set before selecting "Direct

    Communication".

    When connection is made the stored installation information on the system is

    shown and the system password have to be entered.

    NOTE Switch data compression off, select direct asynchronouscommunication, set the terminal speed to follow the line speed, select nohand shake. For some modems this is adjusted from the factory.However, for high speed modems the user usually has to switch datacompression off (v42/MNP).

    Description Value

    US Robotics Sportster 14400 AT&K0

    Lasat Unique 14400 AT&Q0&K0

    UCOM Fastlink 14400 AT&Q0

    HIDEM 14400 fax AT%C0\N1

    HANDY 144 CC AT&F&C1|&Q0&K0

    XLINK 28800 AT%C0\N1 (Rockwell chipset)

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    1-16 Main menu

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    1.4.3.1 Com port setup

    Figure 1-8 Com port setup

    The port set-up menu allows the PowCom software to set the PCs

    communication port and the modems baud rate. Only available COM ports

    can be set by default. If you hold mouse pointer over com port name for more

    than one second, additional information about the port is displayed in tooltip

    box. In case that automatic detection of available COM ports failed, all ports

    can be enabled by checking Enable all ports. Select which com-port should be

    used and the communication baud-rate. If an incorrect baud-rate is selected,

    direct communication will not work. The baud-rate should always be the same

    as the controller setting.

    PCU 30.00 9600/4800/2400 baud (Default 9600)

    PCU 6.00 2400 baud

    PBSU 2400 baud

    PCU 3.00 2400/9600 baud (Default 2400)

    PCU 10.00 2400/9600 baud (Default 2400)

    PCS / GMC 2400/9600 baud (Default 9600)

    1.4.3.2 PropertiesMessage timeout

    Message time-out sets the amount of time PowCom will wait for a reply before

    sending a new request. The default value is 1.0. In most cases this is ok, but

    when communicating via mobile phones, or over very long distances, or via

    radio modems or other equipment that cause a delay in the data flow it may be

    necessary to increase this time. In most cases 2.0 will be enough.

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    Main menu 1-17

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    If this time-out is increased it will take longer for PowCom to discover a broken

    connection. The system does not allow values under 1.0.

    Dial up timeout

    This function sets the amount of time that the software will wait for a modem to

    connect to another modem. The default is 60 seconds. In most cases this is

    enough, but it may need to be increased if the remote modem has been set up

    to wait for many rings before answering.

    1.4.4 Supervision menu

    1.4.4.1 Set parameters

    Figure 1-9 Example for ACC

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    1-18 Main menu

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    Figure 1-10

    The Set Parameters menu is located under the Supervision menu and allows

    system parameters to be changed. The functions in this window will be the

    same as those that are on the system controller.

    The number of functions displayed in the set parameters will vary depending

    on the particular system connected. Not all of the functions listed below will be

    available on all systems.

    Some systems have more than one output voltage. In this case the select

    rectifier window will open and limits should be set for the module or module

    group.

    Values for some battery parameters (like for baterry tests) should be setregarding the battery datasheet.

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    Main menu 1-19

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    Select rectifier

    Some systems have several galvanic isolated output voltages and the

    possibility for individual alarm threshold adjustment. Because of this feature

    the rectifier must be selected before the alarm adjustment can be made.However, when one module in a module group is adjusted the others will

    automatically be adjusted correspondingly.

    Select U1 - U4

    Select output mode for the system. U1 is the normal charge voltage. U2 is the

    boost charge voltage. U3 is battery test voltage. U4 is a spare mode that may

    be used for a user-defined purpose.

    U1 - U4

    Voltage reference for the different output modes.

    Battery Current limit

    Gives the possibility to select a maximum current for the system. As battery

    current in amps. (PCS/PCU5/10), or as rectifier current in percent of maximum

    capacity (PCU30).

    Low voltage alarm

    Adjusts the lower limit for voltage before the system gives alarm.

    High voltage alarm

    Adjusts the upper limit for voltage before the system gives alarm.

    Over voltage shutdown

    If the voltage reaches over this limit, the rectifier that delivers the highest

    current will be switched off

    Load/battery disconnection

    If the voltage falls below this limit during mains failure, the load/battery will be

    disconnected.

    Partial load disconnect

    Disconnection of lower prioritised load in order to extend backup time for

    important load. Disconnection is time controlled or voltage controlled.

    Load/battery connection

    If the battery is disconnected, it will be connected again if the voltage is above

    this limit and the mains returned.

    NOTE Some systems do not include this function.

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    1-20 Main menu

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    High load

    Entered in percent of the maximum power from the system. If the load current

    gets higher than this limit, the system will give alarm to signal that there may

    not be enough capacity to charge the battery.

    Temperature limit

    Sets the upper limit for temperature before the system gives alarm.

    Symmetry limit

    If the voltage in one block differs more than this limit, from the average block

    voltage, the systems will give alarm.

    End voltage battery test

    Lower limit for system voltage during test. If the voltage falls below this limit,

    the test will be stopped and an alarm will be reported.

    Battery test time

    Sets the maximum number of minutes a test may last. If this limit is reached

    the test will stop.

    Ah. limit for test

    Sets the energy that may be discharged from the battery during test. If this limit

    is reached the test will stop.

    Time for test

    Sets the time of day (0-23) when automatic test should start. If the user enters

    0, the test starts at 12 AM (midnight) or if the user enters 4, the test starts at

    04:00 AM.

    Number of batteries

    Sets the number of branches on the battery that are equipped with symmetry

    measuring.

    Boost time

    Sets the duration of boost charging.

    Boost interval

    Sets the number of weeks between each boost.

    Boost factor

    Used to set the duration of boost after mains failure. See T1 Limit and T2 Limit.

    T1 limit

    When the voltage reaches below this limit, the system starts counting time.

    When the voltage reaches over this limit again, the counting stops. The

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    Main menu 1-21

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    counted time is used in a function with the boost factor when the voltage

    reaches over T2 LIMIT.

    T2 limit

    When the system reaches over this limit the boost will start. The duration will

    be the time from T1 LIMIT multiplied with the boost factor.

    Auto test

    Sets how many times each year automatic test shall be performed.

    Battery type

    Sets the type of battery that is connected. Indicates how many blocks each

    branch is divided into for symmetry measurements

    Temperature compensation

    Activates the temperature compensation. The charging voltage will be

    adjusted continuously according to the compensation factor.

    Temperature compensation factor

    When the temperature compensation is active the charging voltage will be

    changed according to this factor. The adjusted charging voltage refers to 20

    degrees C. If the temperature rises with 10 degrees, the voltage will be

    reduced according to the adjusted compensation factor. If the temperature

    goes down the voltage will be adjusted correspondingly. The adjustment is

    done continuously, which means that if the temperature is changed with 1

    degree, the voltage will be changed with 1/10 of the compensation factor.

    System specific limits

    This button will open a window with system specific limits. In this window limits

    that are specific for this system can be set. These limits and the text that

    describe them are programmed in the configuration of the controller. If no limits

    have been defined, the button will be grey.

    Short interval battery test (Battery discontinuance test) (only ACC)

    The ACC controller is able to perform automatic battery discontinuance (or

    cessation) test in order to establish if there is a permanent break or interruption

    in the battery string. This test can be enabled or disabled.

    Frequency sets how offen this test will be performed. Value (in days) can beset from 1 to 7.

    Lengthsets duration of the test. Value (in minutes) can be set between 1 and10 minutes.

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    1-22 Main menu

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    Deviationsets allowed battery current deviation for the test. I.e. If the lowestcurrent reading is less than this value of the highest reading, alarm will be

    given. Value ( in %) can be set between 0 and

    1.4.5 Set date and time

    The Set Date and Time menu allows the date and time for the controller to be

    set.

    The menu allows the controller to reset according to the system time of the PC.

    1.4.6 Set installation data

    Figure 1-11 Installation data

    This menu allows system information to be changed. This information will be

    displayed when connecting to the system. The information will not have an

    influence on the function of the system, but is necessary to identify the system.

    The installation date should be set when the system is installed because it is

    used to calculate dates for battery tests. If controller is ACC and remaining

    battery capacity information is needed, battery capacity value has to be set.

    1.4.7 Set system status (only PCU 30.00)

    Control module active

    Controls if the control module is allowed to regulate the output voltage of the

    rectifier modules. Should be active during normal operation. Will automatically

    be set "not active" at e.g. change of EPROM. The procedure is to adjust all

    parameters for voltage, alarms, levels etc. and then activate the control

    module.

    Automatic boost charging

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    Main menu 1-23

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    Sets the automatic boost charging (boost) active. Must be activated only if the

    batteries shall be boost charged.

    Temperature compensating

    Activates the temperature compensation. The charging voltage will be

    adjusted continuously according to the compensation factor.

    Compensation factor

    Is the factor with which the charging voltage will be changed when the

    temperature compensation is active. The adjusted charging voltage refers to

    20 degrees C. If the temperature rises with 10 degrees, the voltage will be

    reduced according to the adjusted compensation factor. If the temperature

    goes down the voltage will be adjusted correspondingly. The adjustment is

    done continuously, which means that if the temperature is changed with 1

    degree, the voltage will be changed with 1/10 of the compensation factor.

    Modules

    Set the modules that are installed in the system. 1-31 are rectifier modules and

    33 is the alarm unit (PAU). Tick off the installed rectifier modules. PAU (33)

    shall always be activated.

    Automatic test (only PCU with lower software versions than 3.20)

    States if an automatic test shall be executed once a year. PCU 30 with V3.20

    or higher have several options for automatic test.

    1.4.8 Transfer test data

    This menu displays the last 10 tests stored in the controller. The tests are

    numbered in time order starting with 0 (being the most recent) and 9 (being the

    oldest). This window allows test data to be viewed; this includes information

    about measurement numbers, end voltage, and maximum symmetry voltage.

    Test data can be saved to file or viewed in the View Test Data window or in a

    spreadsheet format. Selecting Preview will display an example of the test

    curve.

    GMC, PCS and ACC: If there were any batteries with symmetry measuring

    during the test the symmetry voltages may be downloaded by clicking the

    Symmetries button. If the button is grey no data is available. Symmetries may

    be stored as normal battery test files. The files for each battery is savedseparately, with a filename, block numbers 1-4 is added to the name to

    produce the full name. That means that the filename for each battery should

    not be more than 7 characters.

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    1-24 Main menu

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    Main menu

    1.4.9 Get all tests

    Gets all tests stored in the PCU and save them on disk. You can enter the

    name of a file or use the first seven letters in the type description, and 0, 1, 2,will automatically be added to the file names of the belonging tests. The test

    data can thereafter be studied in the VIEW TEST DATA window or a

    spreadsheet. If you do not know what is included in the different tests, this is

    much quicker than getting one and one test from TRANSFER TEST DATA. If

    the filename you enter generates a filename that already exists, the old file will

    automatically be deleted.

    1.4.10 Get battery log (PCS / GMC / ACC)

    Figure 1-12

    Selecting this will open the above window which download the battery log data

    that has been stored in the PCS the first of every month. Press Download to

    collect the data from the PCS, this will take a while, and is indicated by a

    progress bar. Click Save to save the log as a tabulator separated file that can

    be imported in Excel, and other programs.

    1.4.11System logs (ACC only)

    Alarm history is like 1.4.12 but this lists up to the last 1000 events.To

    download data use the Download button.

    Inventory

    Contains modules and units history (installation and removing). Up to 200 last

    events can be recorded.

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    Main menu 1-25

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    Main menu

    Peak load

    Contains the highets load current value for up to the last 30 days together with

    the time it has occured.

    Site data

    The controller has a register of 200 entries where an integer for fuse size and a

    16 byte description for load fuses can be stored. It can be modified through this

    dialog.

    Maintenance and service

    The controller has a register of 50 entries with date and a 16 byte description

    for storing maintenance entries. If register is full, the new entry overwrite the

    oldest one.

    Statistical data

    Contains statistical data about rectifier and load current and battery

    temperature.

    1.4.12 Change password

    Select this menu to change the default password. To change the password for

    the active telnet list, select NEW PASSWORD. The system will prompt for the

    old password, enter this and then enter the new password twice to verify.

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    1-26 Main menu

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    Main menu

    1.4.13 Alarm history

    Figure 1-13 Alarm history

    This window shows a list of the last (up to) 40 alarms. Selecting a time on the

    list displays a list of alarms that where active at that time, and also shows

    changes in the alarm status.

    1.4.14 Alarms informationThe list shows all alarms that are active at the moment.

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    Main menu 1-27

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    Main menu

    1.4.15 Alarm dial back

    Figure 1-14 Dial back control

    If needed the PCU/PCS can be set up to dial back to a certain number in case

    of an alarm. Tick off the alarms that should trigger a dial back. Enter the phone

    number, and enable dial back. Dial back require a modem connected to the

    PCU/PCS. Three modes of dial back are available.

    Server on change, is used together with the PowCom phone server and

    the telephone number must be the number to that server. Note that this

    mode will dial repeatedly until contact has been made with the server,

    so do not use this in any other context.

    Pager on change will dial once each time the alam status change,including when the alarm is deactivated.

    Pager on new alarm will dial once when new alarms occur. To send a

    number to a pager set the phone number to NNNNNNNN@XXXXX ,

    where NNNNNNNN is the number to the pager and XXXXX is the

    number that will be shown on the pager.

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    1-28 Main menu

    Power-One. Document Number: 041630.fm Rev. AE

    Main menu

    1.4.16 Set network address

    New versions of the PCU software allow several control units to be connected

    to one serial port controlled by a PowCom network server, or a PNI(Power-One network interface). For this to work each of the PCU's must be

    given a unique address. The address must be between 2 and 255.

    When a PNI is used the network address should be set to 2.

    1.4.17 TCP/IP settings.

    On systems with built in PNI (Power Network Interface) the IP-address of the

    network board must be set from PowCom before the network interface can

    communicate on the network.

    Enter the IP address, net mask and default gateway to be used.Use a telnet client to log on to the card and do further configuration of the

    network interface. See the PNI documentation.

    1.4.18 Inventory (PCS, PCC, ACC)

    Figure 1-15

    The inventory menu displays a list of all modules and units in a system

    controlled by the PCS. Selecting a module or unit and selecting View Unit/

    Module Info will show more information about the selected item.

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    Utilities menu 1-29

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    Utilities menu

    The Reconfigure button is used when modules or units are permanently

    removed from the system to tell the PCS that all items that are not

    communicating have actually been removed from the system.

    Some systems allow a master reset to be performed when you are connectedwith a direct connection. Some systems also allow the controller to be

    restarted without resetting anything. These buttons are only available when the

    connected system supports them for the user and there is a direct connection.

    Resets are not possible from network or modem connections for security

    reasons.

    1.5 Utilities menu

    1.5.1 Log data

    Figure 1-16

    The Log Data function can be used to log current, and voltage. PowCom must

    be on-line with the system during the log period.

    The files generated by the logger, cannot be displayed in the VIEW TEST

    DATA window, but can be imported to a spreadsheet.

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    1-30 Utilities menu

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    Utilities menu

    1.5.2 View test data

    Figure 1-17

    This window displays test data graphically. Up to four charts can be displayed

    at the same time. Select the file you want to see from the file list. Use the Ctrl.

    key and left mouse button to display several charts at the same time.

    The combo boxes marked with X-axis and Y-axis can be used to change the

    axis values. The voltage as a function of Ah-discharged can be used to

    compare data for different tests to see if the battery voltage falls faster during

    discharging than when the battery was new.

    To delete files use "drag-drop". Click on a file and drag it to the trashcan icon.

    Test data files can be saved by using the built in database function. Drag and

    drop the file in the database icon (file cabinet) to save.

    To open a file in the database, double-click on the database icon, a list ofavailable files will appear. Select the file from the list.

    To cancel the marking of all files in a list: Select only one file, press the Ctrl

    button and click the left button on the mouse over the selected file.

    The list boxes which covers the graphic area can be moved by clicking the

    right button of the mouse and drag the window, or hidden by deselecting

    Legend.

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    Utilities menu 1-31

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    Utilities menu

    Print...

    The Print button allows the file to be sent to a printer. The following options are

    available:

    Full page - Printing the charts in the window in a full-page version. The data

    for each chart is printed at the top of the sheet.

    Half page - Printing the charts in the window on a half page. The data for each

    chart is printed at the top of the sheet.

    U, A, Ah - Only available when one chart is selected. Prints voltage, current

    and ampere-hours as a function of time in three different curves on one sheet.

    Measurements - Prints the values of the test as text.

    Printer set-up - Standard printer set-up picture for selecting printer and paper

    orientation (landscape or portrait).

    Copying to Clipboard - Copies the chart to the clipboard enabling the user to

    paste it into a document in another program, e.g. Word. To paste the chart into

    a Word document, select PASTE SPECIAL in Word and select PICTURE from

    the list. The chart will be pasted in the Word document and can be scaled in

    Word. To paste the information texts about the different charts select PASTE

    SPECIAL once more and select UNFORMATTED TEXT.

    1.5.3 View parameter file

    Files saved by the save command in the SET PARAMETERS window may be

    viewed and edited offline by selecting this command. This allows a parameter

    file to be altered and restored to the system at a later time. The command

    opens a Set Parameter window for the original system type.

    1.5.4 PCS configuration updater (PCS/GMC, PCC, ACC)

    If the configuration of the PCS need to be updated you can get a file from

    Power One that can be used to do that.

    1. Open the PowCom software and choose Update PCS config from the

    Utilities Menu.

    2. Another window will open. Choose Select update file

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    1-32 Utilities menu

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    Utilities menu

    Figure 1-18

    3. Locate the directory that has the update file. Select the file and click

    Ok.

    4. Choose Transfer data to controler button. The transfer process will

    take a few seconds.

    5. Once the transfer is complete, choose Store config in flash.

    6. When the system is done, select close from the Configuration updater

    menu.

    7. To check that the configuration is updated, check the configuration

    number via the PCS miscellaneous-version menu.

    8. If you get a warning that the configuration was not made specifically for

    this system, it means that you are trying to load a general configuration.

    You can do that if you are sure that the configuration suites the system

    you try to load it into. If you are not sure of this then press cancel to

    abort the operation.It is important not to load unsuitable configurations

    since the configuration may change the operation of the system.

    1.5.5 Modify configuration

    Through this dialog default parameters can be modified and alarms relays

    assigning can be changed. This menu item is accessible only if user hasappropriate licence.

    1.5.6 Configuration wizard (PCS/GMC, PCC, ACC)

    Through this wizard is possible to create or modify whole system configuration.

    This menu item is accessible only if user has appropriate licence.

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    Button bar 1-33

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    Button bar

    1.6 Button bar

    For starting the direct communication:

    For starting the phone list for communication via modem:

    For opening network connection window:

    For opening the window for selection of baud-rate and serial port:

    To open the Set parameters window. (Only when communication is

    established.):

    To open the View test data window.

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