User Defined Elements in ANSYS for Multiphysics Modeling of Superconducting Devices · 2019. 8....
Transcript of User Defined Elements in ANSYS for Multiphysics Modeling of Superconducting Devices · 2019. 8....
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Lucas Brouwer
US Magnet Development Program
Lawrence Berkeley National Laboratory
User Defined Elements in ANSYS for Multiphysics
Modeling of Superconducting Devices
July 10th 2019
CHATS-AS, Szczecin, Poland
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Outline
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A multiphysics approach in ANSYS for multi-filamentary conductor magnets
• adding equivalent magnetization, quench, and material property fits at the
point of element matrix generation (user compiled ANSYS)
• coupling across electromagnetic, thermal, and circuit domains
• Ex. 1: simulating IFCC induced quench back in Nb3Sn undulators
• Ex. 2: simulating CLIQ for a Nb3Sn dipole (validation with STEAM/COMSOL)
Implementing the E-J power law in ANSYS (initial verification studies)
• field trapping in bulk cylinder (axisymmetric)
• round filament magnetization (plane)
Our initial effort to share these elements with the community
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We have two approaches in ANSYS based on uniform (stranded) or computed current density (power law)
A-V formulation with E-J power law
• conductive paths resolved by mesh
• current distribution follows from DOF solution
• use for bulk devices, filament magnetization, etc.
A-curr-emf (stranded)
• quench and current sharing is implemented
with loss term based on Jc(T,B)
• equivalent magnetization used for coupling
currents (a priori current path)
• optional resistive/inductive coupling to
external circuit
• use for conductor regions of NbTi, Nb3Sn
magnet models
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User Defined Elements can Extend the Capability of
ANSYS to Include Superconducting Specific Behavior
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o modeler, mesher, post-processor
o transient electromagnetic and thermal solvers
o eddy currents in structure
o external circuit coupling
o yoke saturation
Keep all features of standard ANSYS…
... and add what is missing with user elements
New 2D elements created by
o writing code which generates FEM matrices
o compiling a custom version of ANSYS
o equivalent magnetization for interfilament coupling currents
o current sharing + quench loss
o coupling to thermal model with full (T,B) mat. prop.
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Material Property Fits are Internally Programmed for
Simulations with Nb-Ti, Nb3Sn, and Bi2212
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Example format: NIST rhocu(T, RRR, B)*User chooses materials and fits using
element key options and real const.
Heat capacity, resistivity, thermal conductivity, critical current, etc.
*”Review of ROXIE’s material property database for quench simulation”,
G. Manfreda, CERN EDMS Nr: 1178007, 2011.
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Interfilament coupling currents (IFCC) can be modeled
using an equivalent magnetization formulation
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Heat deposition (which can drive coil to quench)
For a transverse field (2D magnet) this leads to (from Wilson, etc.)
mechanism for CLIQ*
Instead of modeling currents themselves (A-V), assume the induced
current path is known and use an equivalent magnetization
*E. Ravaioli. CLIQ: A New Protection Technology for Superconducting Magnets, PhD Thesis, Univ. Twente
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The simplest example: magnetization of a
single strand in a changing background field
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strand meshed with user elementsB.C. on edges of air used to
apply constant ramp of
background field, set IFCC time
constant as constant 1.5 ms
Magnetic field inside the strand Heating inside the strand
validated with analytic
validated with analytic
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A fully coupled magnet simulation uses independently
meshed electromagnetic and thermal domains, each
with their own user element
Inductive and voltage coupling with quench
resistance included (two additional DOF)
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Iterative coupling across domains is achieved
using the multi-field solver
Total time is broken up into “stagger” loops which iterate until loads converge
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Example 1: Superconducting Nb3Sn Undulators
for Free Electron Lasers
Interaction of electron beam with alternating fields produces light in a FEL
e-
+-+-
+- -+
B
Fe core
4-5 T field on the
conductor field
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Example of a fully coupled quench back simulation of
a Nb3Sn undulator in a dump resistor circuit
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Extreme current densities require advanced quench protection + modeling (Nb3Sn at low field)
• 5100 A/mm^2 in Cu post quench -> energy has to be extracted quickly to avoid burning
• accurate prediction of peak temperatures and current decay are critical
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Quench Protection with a Dump Resistor Requires
Balancing Hotspot Temperature and Peak Voltage
SC undulator L(I)
Cold
+-
R
Vpeak = I0R
Adiabatic hotspot temp is proportional to quench integral
න𝑡0
𝑡𝑓
𝐼2 𝑑𝑡
Choose the smallest dump resistor possible to
keep hotspot temp reasonable (this limits voltage)
=> to do this it is critical to accurately simulate the
current decay profile including quench back
Example 300 K limit on
integral at 4.5 T
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The user elements replicate quench back for a
short undulator prototype tested at Berkeley
~ 34% less quench integral at high current allows us to reduce dump resistor (terminal voltage)
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Long benchmarking and verification study complete with
CERN/STEAM: B. Auchmann, L. Bortot, E. Stubberud
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Includes CLIQ comparison
for a Nb3Sn block dipole
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Comparison of coil and CLIQ currents to COMSOL
(w/CERN) shows agreement
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Comparison of coil resistance and hotspot
temperature for CLIQ simulation to COMSOL (w/CERN)
shows agreement
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We have two approaches in ANSYS based on uniform (stranded) or computed current density (power law)
A-V formulation with E-J power law
• conductive paths resolved by mesh
• current distribution follows from DOF solution
A-curr-emf (stranded)
• quench and current sharing is implemented
with loss term based on Jc(T,B)
• equivalent magnetization used for coupling
currents (a priori current path)
• optional resistive/inductive coupling to
external circuit
use for bulk devices, filament magnetization, etc.
use for conductor regions of
NbTi, Nb3Sn magnet models
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Verification #1: HTS modeling benchmark for
bulk magnetization
http://www.htsmodelling.com/?page_id=2
Bulk cylinder of constant Jc is magnetized using vertical field profile as a function of time
𝐸 = −𝜕𝑡𝐴𝑧 − 𝛻𝑉
ρ 𝐸 = ρ0 +𝐸𝑐1/𝑛
𝐽𝑐𝐸(𝑛−1)/𝑛
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Current Density at Profile End
ANSYS (n=5)Comsol Benchmark
ANSYS (n=20)
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Trapped field at profile end is converging
towards benchmark
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Verification #2: magnetization of a round
filament of fixed Jc = 3x10^8
increasing Bext up to 0.09 T
*model is slightly different than analytic based on how fields are applied
analytic*ANSYS
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It is our goal to make these element available
to those interested within the community
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FEM approach is geometry and material independent
• accelerator magnets, solenoids, persistent switches, quench
heaters, etc…
• Nb-Ti, Nb3Sn, Bi2212 (or mixed/hybrid)
• very little additional knowledge beyond ANSYS needed
We have a first package with examples and documentation to
share with the community (see http://usmdp.lbl.gov/scpack-code/
or contact me at [email protected])
Initial publication: https://doi.org/10.1088/1361-6668/ab2e63
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Summary
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A multiphysics approach in ANSYS for multi-filamentary conductor magnets
• adding equivalent magnetization, quench, and material property fits at the
point of element matrix generation (user compiled ANSYS)
• coupling across electromagnetic, thermal, and circuit domains
• Ex. 1: simulating IFCC induced quench back in Nb3Sn undulators
• Ex. 2: simulating CLIQ for a Nb3Sn dipole (validation with STEAM/COMSOL)
Implementing the E-J power law in ANSYS (initial verification studies)
• field trapping in bulk cylinder (axisymmetric)
• round filament magnetization (plane)
Our initial effort to share these elements with the community