Use or disclosure of the information contained herein is subject to the restrictions on the Cover...

34
Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright 2006 by Lockheed Martin Corporation. CURRENCY NOTICE: A hard copy of this document may not be the document currently in effect. The current version is always the version in the Lockheed Martin Network. Evaluating and Improving Radiated Immunity Test Systems Performance John D. Osburn

Transcript of Use or disclosure of the information contained herein is subject to the restrictions on the Cover...

Page 1: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

1

Copyright 2006 by Lockheed Martin Corporation.

CURRENCY NOTICE: A hard copy of this document may not be the document currently in effect. The current version is always the version in the Lockheed Martin Network.

Evaluating and Improving Radiated Immunity Test Systems Performance

John D. Osburn

Page 2: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

2

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Introduction

Purpose — This presentation is intended to: a.) review basic immunity system design, and

b.) identify serious issues in system design and

c.) suggest possible corrections for these problems.

Scope — The discussion is limited to the test equipment setup. Other problems such as test system interaction with the test environment and monitoring for immunity failures are not discussed.

Page 3: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

3

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Purpose of Immunity or Susceptibility Testing

Determine if EUT responds to incident electromagnetic radiation at a specific level. Failure to respond to specified electromagnetic levels “assures” continued proper operation of the EUT in a hostile electromagnetic ambient environment.

Standard conditions of testing and test equipment performance are required to allow inter-comparison of test results, between labs and over time.

Page 4: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

4

Copyright 2006 by Lockheed Martin Corporation.

CURRENCY NOTICE: A hard copy of this document may not be the document currently in effect. The current version is always the version in the Lockheed Martin Network.

Immunity Test System Design

Page 5: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

5

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

The Immunity Test Equipment Setup

The list of test equipment for immunity testing is straight forward, and can be derived from the requirements of IEC 61000-4-3

The specific list of required equipment is: RF Signal Generator Power Amplifier Linearly Polarized Radiating Antenna Power Level Measurement Device

Optional Equipment Low Pass or Band Pass Filters

Page 6: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

6

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Idealized Immunity Test System Block Diagram

Page 7: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

7

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Idealized E-Field Generation Test System Equipment and Function

Signal Generator - Source of test signal, amplitude to 0 dBm and frequency, 80 - 1000 MHz, 80% AM w/ 1 kHz sinusoid

Amplifier - Increases level of test signal to achieve desired test field values

Forward/Reverse Power Coupler - Samples forward and reflected power to radiating device

Power Meter - Reads power values in forward and reverse channels, allows calculation of net forward power to antenna (radiated power)

Antenna - Generates test field at 3 m Field Meter - Reads generated field levels, provides feedback

loop

Page 8: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

8

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Immunity Test System Design

The basic design equation is:

Note that all values of the design equation are functions of frequency, and linear performance is implied. Cable losses are neglected.

E dB V m SG dB V AG dB TAF dBmout( / ) ( ) ( ) ( ) 1

where:E dB V m( / ) = The E-field test levelSG dB Vout ( ) = The signal generator outputAG dB( ) = Amplifier gainTAF dBm( ) 1 = The transmit antenna factor

TAF dbm G dB d mi( ) ( ) . log[ ( )] 1 2 22 20

Page 9: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

9

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Fundamental Test System Design:Frequency Coverage

Test System operating range is set by the operating range of the components

1 10 100 1000

Boonton 9200A

AR 10W1000

NARDA 3020

HP 8642A

EMCO 7100

Probe Subsystem Response

Power Meter Response

Power CouplerResponse

Amplifier Response

Signal Generator Response

Frequency, MHz

Valid SystemResponse

Page 10: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

10

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Fundamental Immunity System Design RF Power Requirements

DESIRED FIELD= 10 V/m= 140 dB µV/m

TAF=-8.66 dB m-1

Vin = 148.66 dB µV

SGout = 101dB µV = -7 dBm

Summary of Input Power Allowances for Sizing an Amplifier

Factor Allowance (dB)VSWR 2:1 1True Linear operation 1Calibration Distance 2.5Modulation Allowance 5.1TOTAL 9.6

Page 11: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

11

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Idealized Equipment Performance - Signal Generator

Generates basic signal Requires at least 0.X dBm

resolution for amplitude for calibration of test setup

dB µV setting desirable for greater resolution of output

Level at reference point must be within -0, +10% or lower to achieve -0, +6 dB calibration

Must cover frequency range Must provide 80% AM

Page 12: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

12

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Idealized Equipment Performance - Power Amplifier

Wide bandwidth power amplifiers have large ripple values, as much as 4 dB

Rated gain is typically at 0 dBm input (maximum value of input)

Linear gain region is at 1 dB compression

Maximum gain is at saturation (increase in input produces no increase in output)

Should operate in linear region for repeatable results

Page 13: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

13

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Idealized Equipment Performance - Antenna

Two important parameters of antenna, Transmit Antenna Factor, and input VSWR

TAF is evaluated at a specific distance, under specific conditions

VSWR should be 2:1 for optimum results, giving 1 dB error

TAF dBmr

Gi( ) . 1 10 6

Page 14: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

14

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Theoretical Probe System Response

Probe system used diode detector, loses frequency information

Responds to sum of all signals present

Must use calibration factors for adequate accuracy

Page 15: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

15

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Other System Component Constraints

Cables should have transmission and reflection loss measured periodically

Very short cable from the F/R coupler to the antenna, compensate for cable loss in design

Do NOT over tighten RF connectors Antenna mount should be non conducting Cable should be routed straight back from transmit

antenna for 2 m for repeatability Once calibration complete, position of antenna, etc., very

important

Page 16: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

16

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Summary of Fundamental System Design

Fundamental design allows: Definition of equipment requirements Selection of equipment Establishing of basic operating parameters

Many or even most immunity test system designs are felt to be complete at this point

Page 17: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

17

Copyright 2006 by Lockheed Martin Corporation.

CURRENCY NOTICE: A hard copy of this document may not be the document currently in effect. The current version is always the version in the Lockheed Martin Network.

Practical Issues in

Immunity Test System Design

Page 18: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

18

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Technical Issues

Begins with fundamental design complete Addresses:

Non ideal performance of sub-system components Interaction between non-ideal components

Assures test repeatability and meaningful inter-lab comparisons

Page 19: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

19

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Signal Generator Non-Ideal Characteristics

Significant harmonics of the fundamental can be present Transient behavior on switching in amplitude and/or

frequencies Inadequate resolution for precision control during

calibration

Page 20: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

20

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Real Performance - Signal Generator Output

0 200 400 600 800 10000

20

40

60

80

100

Third harmonic = 50.2 dB µV

Second Harmonic = 56.7 dB µV

Output = 102 dB µV

Sig

nal G

ener

ator

Out

put,

dB

µV

X axis title

1st Harmonic is 46 dB down

12 Discernible harmonics present

Page 21: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

21

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Signal Generator Switching Characteristics

12 dB Overshoot

Page 22: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

22

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Power Amplifier Non-Ideal Performance Characteristics

Gain varies over as much as 9 dB range (1 dB compression values)

17 + discernible harmonic signals present Non-saturated output assumed Linear operation assumed

Page 23: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

23

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Amplifier Gain vs Frequency

Page 24: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

24

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Real Performance - Power Amplifier with Some Signal Generator Harmonics present

0 200 400 600 800 1000

40

60

80

100

120

89.4 dB µV

90.6 dB µV

119.1 dB µVV

olta

ge

outp

ut,

dB µ

V

Frequency, MHz

1 st harmonic is -29 dBc

96 dB µV

Page 25: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

25

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Test Signal Generation Antenna Performance

Antenna - free space mismatch is large below 80 MHz

Ideal operation at VSWR 2:1 not possible at frequencies below 120 MHz

Must size amplifier to accommodate VSWR

10 100 10001

10

100

VSW

R, M

odel

314

1Frequency, MHz

2:1

80 MHz

4:1

Page 26: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

26

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Correction for Additional Power Due to Antenna Mismatch

1 100.01

0.1

1

10

100

Ad

ditio

na

l A

pm

lifie

r O

utp

ut

Re

qu

ire

d d

ue t

o m

ism

atc

h,

dB

Load SWR

210

11

1

1log20

SWRSWR

CorrectionSWR

Page 27: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

27

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Actual Probe Response

Probe systems respond to all signals present in the environment

If harmonics are present, their value will be added to the fundamental response

The actual indication from the probe is the Peak Envelope power, computed from

nmVdB

iE

real hmVdBE fund

2

]20/)/([20/10log20)/(

Page 28: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

28

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Actual Probe Response to Harmonic Rich Spectrum

Probe Reading for this Spectrum

= 121.3 dB µV

Actual Level = 119.1 dB µV

200 400 600 8000

20

40

60

80

100

120

Volta

ge o

utp

ut,

dB

µV

Frequency, MHz

Page 29: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

29

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Actual Probe System Response

ENTER HARMONIC AMPLITUDE

2nd 3rd 4th 5th 6th 7th 8th 9th 10th PEP (dBc) Volts/m

0 -100 -100 -100 -100 -100 -100 -100 -100 6.02 20.00-3 -100 -100 -100 -100 -100 -100 -100 -100 4.65 17.08-6 -100 -100 -100 -100 -100 -100 -100 -100 3.53 15.01-10 -100 -100 -100 -100 -100 -100 -100 -100 2.39 13.16-13 -100 -100 -100 -100 -100 -100 -100 -100 1.76 12.24-17 -100 -100 -100 -100 -100 -100 -100 -100 1.15 11.41-20 -100 -100 -100 -100 -100 -100 -100 -100 0.83 11.00-20 -30 -40 -40 -100 -100 -100 -100 -100 1.23 11.52-18 -25 -28 -35 -40 -100 -100 -100 -100 1.94 12.50-13 -20 -18 -30 -29 -100 -100 -100 -100 3.62 15.17-16 -20 -22 -29 -30 -40 -100 -100 -100 3.02 14.15-18 -19 -21 -23 -20 -22 -40 -40 -40 4.12 16.07-20 -20 -20 -20 -20 -20 -20 -20 -20 5.58 19.00-20 -20 -20 -20 -100 -100 -100 -100 -100 2.92 14.00-20 -20 -26 -26 -100 -100 -100 -100 -100 2.28 13.00-20 -20 -30 -30 -40 -40 -100 -100 -100 2.17 12.83-20 -30 -30 -40 -50 -50 -60 -60 -60 1.46 11.83-30 -30 -30 -30 -30 -30 -30 -30 -30 2.18 12.85-40 -40 -40 -40 -40 -40 -40 -40 -40 0.75 10.90-50 -50 -50 -50 -50 -50 -50 -50 -50 0.24 10.28-60 -60 -60 -60 -60 -60 -60 -60 -60 0.08 10.09-20 -20 -20 -20 -100 -100 -100 -100 -100 2.92 14.00-30 -30 -30 -30 -100 -100 -100 -100 -100 1.03 11.27-20 -30 -28 -38 -50 -50 -100 -100 -100 1.51 11.90-20 -100 -100 -100 -100 -100 -100 -100 -100 0.83 11.00-20 -30 -50 -50 -50 -50 -50 -50 -50 1.24 11.54-25 -32 -50 -50 -50 -50 -50 -50 -50 0.86 11.03

Page 30: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

30

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Incorporating Real Equipment Constraints in an Immunity Test Setup

Remember Osburn’s Second Law “Precision is achieved at the cost of complexity.”

Additional subsystem components needed to control equipment problems: Attenuator to control Signal Generator

Switching transients Series of low pass, high power filters to

control harmonic content, improve accuracy, computer switched

Page 31: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

31

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Recommended Test Instrumentation Setup

Signal Generator

Programmable Antenna

Amplifier Switch F/R

0.06-0.12LP

0.12-0.25 LP

0.25 -0.5LP

0.5 -1.OLP

Switch

Power Meter

Page 32: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

32

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Continuous Monitoring of Test System Performance`

Addition of a simple sense antenna, at a convenient location, allows a independent measurement of the existence of the test signal

Will probably not read test level, look for changes from signal received during calibration

Assures no harmonic content in test signal Uses readily available existing equipment

Spectrum Analyzer

Limiter30 dBPad

SenseAntenna

Page 33: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

33

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Recommendations for Better Immunity Test Setups

Control non-ideal behavior of system components Signal Generator

Transients Harmonics

Amplifier Harmonic generation Gain issues Output power requirements

Probe Sum of all signals response

Page 34: Use or disclosure of the information contained herein is subject to the restrictions on the Cover Page Lockheed Martin Aeronautics Company 1 Copyright.

34

Use or disclosure of the information contained herein is subject to the restrictions on the Cover PageLockheed Martin Aeronautics Company

Summary

Have reviewed fundamental immunity test system design Have identified second tier design problems and

proposed solutions Have looked deeper into issues of immunity testing,

hopefully in an organized manner, to address problems that while recognized, might not have been adequately addressed.