US502 Pluto Safety PLC...

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US502 Pluto Safety PLC Training

Transcript of US502 Pluto Safety PLC...

Page 1: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

US502Pluto Safety PLC Training

Page 2: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 2

Pluto Safety PLCThe Hierarchy of Health and Safety Controls

Page 3: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 3

Pluto Safety PLCThe Best of Conventional and New Technology

Page 4: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 4

Pluto Safety PLC

Pluto can be

used to control

all safety

products in this

picture.

It can also be

used to e.g.

control the

conveyor lines.

Handles Complex Systems with Ease

Page 5: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 5

Pluto Safety PLCFamilies

Page 6: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 6

Pluto Safety PLCModels Available

Page 7: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

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February 19, 2014 | Slide 7

Pluto Safety PLCBasic Function

Page 8: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 8

Pluto Safety PLCBuss Communication - Standard Safety Buss

Page 9: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

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February 19, 2014 | Slide 9

Pluto Safety PLCBuss Communication – Standard Global Data

Page 10: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 10

Pluto Safety PLCBuss Communication – Program Storage

Page 11: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 11

Pluto Safety PLCBuss Communication – Global Data to Gateways

Page 12: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 12

Pluto Safety PLCBuss Communication – User Data to Gateways

Page 13: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 13

Pluto Safety PLCAS-i Safety Buss

Page 14: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 14

Pluto Safety PLCAS-i Global Data

Page 15: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

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February 19, 2014 | Slide 15

Pluto Safety PLCB42 AS-i Global Data

Page 16: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

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February 19, 2014 | Slide 16

Pluto Safety PLCAS-i Ready Components – URAX A1/A1R

Page 17: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 17

Pluto Safety PLCAS-i Ready Components – URAX B1R

Page 18: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 18

Pluto Safety PLCAS-i Ready Components – URAX C1/C1R

Page 19: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 19

Pluto Safety PLCAS-i Ready Components – URAX D1R

Page 20: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 20

Pluto Safety PLCAS-i Ready Components – URAX E1

Page 21: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 21

Pluto Safety PLCAS-i Ready Components – URAX Flex 4A/4B

Page 22: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 22

Pluto Safety PLCAS-i Ready Components – Safe Ball

Page 23: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 23

Pluto Safety PLCAS-i Ready Components – Smile

Page 24: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 24

Pluto Safety PLCAS-i Ready Components – JSHD4

Page 25: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 25

Pluto Safety PLCCommunication to Human Machine Interface

Page 26: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 26

Pluto Safety PLCCommunication - Encoders

Encoders

Single-turn encoder, for speed and position monitoring.

Multi-turn encoder, to keep track of how many turns

the encoder has made as well as speed and position.

Easy to connect to the Pluto by using the CAN bus.

Page 27: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 27

Pluto Safety PLCDynamic Pulse Technology - Example

Page 28: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 28

Pluto Safety PLC

Dual Channel

Two inputs required

per device to reach

the highest safety

level

Can still mask some

faults by

Cycling power

Changing the

unit

Devices can be

jumpered

Dynamic Pulse

Single input and

multiple devices Meet

the highest safety

level

Faults can not be

masked

Devices can not be

jumpered

Cycling power has no

effect on safety

function

Dual Channel vs. Dynamic Pulse Technology

Page 29: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 29

Pluto Safety PLC

A20 Family

20 I/O, 1 to 4,800 dynamic safety devices

B46 Family

46 I/O, 1 to 12,480 dynamic safety devices

AS-i Family

12 I/O, 1 to 2,240 dynamic safety devices

32 to 1,024 AS-I nodes

AS-i B42 Family

36 I/O, 1 to 11,520 dynamic safety devices

32 to 1,024 AS-i Nodes

More Sensors with Less I/O Using Dynamic Pulse

Page 30: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 30

Pluto Safety PLCEden and Tina with Pluto

Page 31: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 31

Pluto Safety PLC

Why Pluto?

All-supervisor system that allows one Pluto in a network to see and act on all of the other Pluto units. Up to 32 units can be connected together which gives a theoretical total of 1472 I/O.

A small system that is profitable even for small machines and applications, but is easy to expand or merge to a larger system, and afterward can be taken apart without change to the hardware.

Easy to connect to each other and to other components such as HMI, encoders and gateways by a two-part CAN bus cable.

A small unit compared to conventional PLC systems, very small compared to other safety PLCs.

Easy to program, with no extra cost for software and license.

Libraries with readymade TÜV approved blocks for easy programming.

Easy to maintain and service.

Highest safety level, PL e according to EN ISO 13849-1 and SIL 3 according to EN IEC 62061.

Pluto Features

Page 32: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 32

Pluto Safety PLC

Pluto AS-i

The AS-i versions of Pluto AS-i v2 and

B42 can work as Master or Monitor.

Combines the AS-i bus with traditional

connections of safety devices.

The Pluto AS-i units also have the Pluto-

bus which means it can act as a sort of

gateway between the two bus systems

creating flexibility and the possibility to

design large AS-i solutions.

AS-i Features

Page 33: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 33

Pluto Safety PLCPluto Programming Software

Page 34: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

© ABB Group

February 19, 2014 | Slide 34

Pluto Safety PLC

Programming

Easy to program by Ladder Logic.

Manuals for all Pluto and Pluto related products included with the software.

Different Block-Libraries for easy programming. The blocks are macros, repeated code enclosed within blocks, with descriptions. The blocks include, among other functions, traditional two-channel solutions (TC1S) and blocks for single-channel solutions (ResetT). The blocks make it easy to understand and program e.g. a gateway (ExtVarBlock) or a pair of encoders (SafeEncoder) being used together with a Pluto.

Arithmetic is supported that makes it possible to make advanced calculations (addition, subtraction, multiplication, division) or comparisons of register values.

Remnant memory support, so that data can be saved over power-off.

Support for sequence programming.

All this make it possible to use the Pluto for not only the safety in an application, it can also be used to control a machine instead of a conventional PLC and at the same time take care of the safety.

Pluto Programming Software Features

Page 35: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only

Vital Solution

Safety Relays

Quick-Guard Safety Fencing

SafeCAD Design Software

Safety Strips

Bumpers & Mats

Smart AnalyzerFocus Light Curtain

Spot Single Beam

Consulting Advice

Pluto Safety PLC

ABB Jokab SafetyComplete Line of Innovative Products

© ABB Inc.

February 19, 2014 | Slide 35

Controlling/Enabling Devices

Switches & Sensors

Page 36: US502 Pluto Safety PLC Trainingtnblnx3.tnb.com/emAlbum/albums/ABB_App_Resources/Pluto_rev0.pdfSupport for sequence programming. All this make it possible to use the Pluto for not only