Upright Service Manual - Emerson Electric · 2019-09-16 · WAND GUIDE – For XP Models Only...
Transcript of Upright Service Manual - Emerson Electric · 2019-09-16 · WAND GUIDE – For XP Models Only...
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UprightService Manual
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Table of Contents
BAG COVERIndex ...................................................................................................... 2Disassembly ............................................................................................ 3
BAG HOUSINGIndex ...................................................................................................... 4Disassembly ............................................................................................ 5Bag Lockout Switch Replacement ........................................................... 6Hose Cap Collar Repair ........................................................................... 7Quick Release Clip Replacement ............................................................. 8Bag Housing to Motor Housing Assembly ............................................... 9
MOTOR HOUSINGIndex .................................................................................................... 10Disassembly ..................................................................................... 11-14Wand Guide ......................................................................................... 15
ELECTRICALWire Harness Replacement .............................................................. 16-23
MOTORCarbon Brushes .................................................................................... 24
POWER NOZZLEIndex .................................................................................................... 25Assembly .............................................................................................. 26Power Nozzle to Body Assembly ........................................................... 27Hose Sleeve Replacement ..................................................................... 28Pivot Bearing Replacement/Wheel Replacement ................................... 29Detent Spring Replacement .................................................................. 30
HOSE AND POWER CORDIndex .................................................................................................... 31
HANDLEIndex .................................................................................................... 32Assembly ......................................................................................... 33-35Handle/New Power Cord & Strain Relief Replacement .................... 36-37Handle and Power Cord Installation ..................................................... 38Impact Bumper Installation ................................................................... 39
FINAL VACUUMAssembly .............................................................................................. 40
TROUBLESHOOTINGClearing Hose and Wand Obstructions ............................................ 41-42
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ATTENTION
Before servicing any part orproceeding with any repair
procedure on any ProTeam vacuum, ALWAYS disconnect the vacuum
from power source.
View Upright VacuumWiring Schematic
at www.pro-team.com
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Bag Cover
BOTTOM VIEW
XP/HEPA MODEL
Transition Duct/BagCover Upper Seal
Transition DuctBag Cover
Bag CoverNozzle Plate
Bag CoverGasket
PhillipsScrews
Lower TransitionDuct Seal
Bag CoverNozzle Plate
Phillips Screws
Bag CoverLatch Spring
Bag CoverLatch Plate
BagHousingCover
Bag CoverReleaseLatch
ReleaseButtonSprings
BASE/HEPA MODEL
Bag CoverRelease Latch
Release ButtonSprings
Bag HousingCover
Bag CoverLatchSpring
Bag CoverLatch Plate
CrossoverDuctInlet Seal
Duct CrossoverBag Cover
Lower CrossoverDuct/Bag
Cover NozzlePlate Seal
Bag CoverNozzle Plate
Bag CoverGasket
Phillips Screws
Phillips Screws
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Bag Cover
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DISASSEMBLY
Tilt bag cover forward to open. Remove (4) Phillips screws to release from bag cover nozzle plate.
1. To release XP transition duct remove (2) Phillips screws from bag cover nozzle. Base model duct crossover has (4) Phillips screws.
2.
Using a flathead screwdriver pry upward on bag cover latch spring to release.4.
Insert flathead screwdriver beneath bag cover latch plate to release. Make sure rounded points clear holes in bag cover.
5. Using thumb to hold in place, insert flat-head screwdriver into bag cover (near top) to release bag cover release latch.
6.
Lift transition duct/duct crossover from bag cover nozzle plate and remove.3.
To Reassemble. Repeat steps in reverse.
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Bag Housing
Completed Bag Housing
Bag Housing Seal Gasket
Filter Lock-OutCover Switch
Phillips Screw
FilterLock-Out Switch
Bag Housing Assembly with Riveted Hinge andBag Cover Nozzle Plate
HandleNut Plate
Rivet for Bag Housing Assembly
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Bag Housing
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DISASSEMBLY
Remove screw on carry handle. Slide tube away from base. Unplug power cord.1.
Remove switch cover and filter lockout switch.To remove the switch cover, insert a flathead screwdriver under switch lever and gentlypry upward.
3. Remove crimps by pressing locking tab on locked connector.4.
Remove cover screw.2.
To Reassemble. Repeat steps in reverse.
Remove 4 screws located near bottom of bag housing (2 front, 2 back). Remove bag housing.5.
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Bag Housing
BAG LOCKOUT SWITCH REPLACEMENT
Open filter bag housing.Remove filter bag.1.
Remove switch cover and filter lockout switch. To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward.
3. Remove crimps by pressing locking tab on locked connectors. Reverse steps to reassemble.
4.
Remove cover screw.2.
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Bag Housing
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HOSE CAP COLLAR REPAIR – XP Models Only
To inspect the collar, attach the quick release cuff to the bag cover collar. Lift the vacuum by the hose cuff. The collar should support the weight of the vacuum. If not, the collar will fail and separate from the bag cover. The collar will need to be removed from the quick release cuff and re-glued into the bag cover. If this collar test fails, Proceed to Step 2.
1. Clean the quick release cuff and bag cover with rubbing alcohol to ensure a secure grip.
Apply a continuous bead of adhesive* around the entire perimeter of the detached collar. Care should be taken to avoid drips and runs.
2.
Quickly insert collar into bag cover evenly, pressing firmly for 20 seconds to ensure an adequate bond.
3.
IMPORTANT: you have only a few seconds to apply the bead of glue and seat the collar into the bag cover.
*IMPORTANT: use only Loctite adhesive #454.
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QUICK RELEASE CLIP REPLACEMENT
Aligh tabs. Push ends together.1. Snap into place.2.
Bag Housing
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ASSEMBLY(a) Feed bag switch wires through bag housing.
(b) Align duct with opening in bag housing (APPLIES TO XP MODELS ONLY).
(c) Bag housing assembly should fit neatly onto bulkhead.
(d) Insert bag housing screws and tighten.
(e) Attach harness connectors to switch and place switch into position.
(f) Fasten switch cover with screw.
(g) If replacing the bag housing seal, do not let the seal cover the lockout switch cover opening.
NOTE: Make sure the handle nut plate is in place before you replace the bag housing gasket seal.
Switch CoverPhillips Screw
Bag HousingGasket Seal
Filter Lock-OutSwitch Cover
Filter Lock-Out Switch
(a)
Bag HousingAssembly
Left/Right Wand Guide or(both) Duct Assembly
APPLIES TOXP MODELS ONLY
Motor Housing
Bag Housing Cover
Handle Nut Plate(f)
(c)
(d)(d)
(d)
(d)
(b)
Bag Housing to Motor Housing
(e)
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Motor Housing
Bulkhead
Phillips Screw for Wand Guide
MotorHousing
Filter Cartridge Cover D. Power NozzleSwitch Harness
High FiltrationFilter Exhaust
Air DuctAssembly
LowerAir DuctSeal
LowerAir Duct
Phillips Screw
Upper Right WandGuide APPLIES TOXP MODELS ONLY
Upper Left Wand GuideAPPLIES TO XP MODELS ONLY
WandLockoutSwitch
UpperMotorMount
LowerMotor Mount
Motor(Includes
Wires)
Left PanelMotor Housing
Sound Foam
Front PanelMotor Housing
Sound Foam
Rear Panel MotorHousingSound Foam
Rear Wheel
Pivot Bearing
E. PowerNozzleSwitchHarness
A. Main PowerSupply Harness(105754 WireHarness KitIncludes A-D)
C. Bag FullIndicatorSensor
B. JumperHarness
BASE MODEL
APPLIES TOXP MODELS ONLYCompleted
Motor Housing
HEPA MODEL
APPLIES TOXP MODELSONLY
CompletedMotor Housing
HEPA MediaExhaust Filter
Filter Cartridge Cover
MotorHousing
PivotBearing
Rear Wheel
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DISASSEMBLY
(Continued on page 12)
Remove handle and power cord. Open bag housing cover. Remove Intercept Micro® Filter.1.
Remove switch cover and filter lockout switch.To remove the switch cover, insert a flathead screw-driver under switch lever and gently pry upward.
3.
Remove switch cover screw.2.
Remove crimps by pressing locking tab on connector.4.
Motor Housing
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DISASSEMBLY (CONTINUED FROM PAGE 11)
(Continued on page 13)
Remove the bag full indicator tube (tube not pictured) from the bulkhead and lift off the bulkhead.
6.Remove (4) bag housing screws and bag housing.5.
Remove upper motor mount. Lift motor from housing.7. Disconnect motor crimps from motor and from
lower air duct. Remove motor.8.
Motor Housing
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DISASSEMBLY (CONTINUED FROM PAGE 12)
(Continued on page 14)
Turn vacuum over and remove (8) screws.11.
Housing should look like this after the foam and air duct are removed.10.Remove (2) lower air duct screws from inside
motor housing then remove the foam that covers wire harness.
9.
Slide duct flex hose from powerhead.12.
Motor Housing
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DISASSEMBLY (CONTINUED FROM PAGE 13)
To Reassemble. Repeat steps in reverse.
Remove (2) wheel clamp screws on left and right wheels.13. Remove wheels and pivot bearings.
Pull wire harness through body housing.14.
Remove exhaust filter.15.
Motor Housing
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WAND GUIDE – For XP Models Only
Separate left wand guide from right wand guide by inserting two fingers between two guides. Use a flat tip screwdriver with opposite hand to unsnap lock latches and pry open wand guides using your two fingers.
1.
Switch Installation. Seat switch into the left wand guide. Snap lock latches together all the way up both sides of the wand guides.
2.
Unsnap latches closestto fingers first
Left Wand Guide
Lock Latches
Right Wand Guide
Guide Latch
Switch
Latch Hole
Note: Use care in prying open latches withscrewdriver so as not to break tabs.
Motor Housing
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Wire Harness
WIRE HARNESS REPLACEMENT
(Continued on page 17)
Remove handle and power cord. Open bag housing cover. Remove Intercept Micro Filter.1.
Remove switch cover and filter lockout switch. To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward.
3.
Remove switch cover screw.2.
Remove crimps by pressing locking tab on connector.4.
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Wire Harness
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WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 16)
(Continued on page 18)
Remove the bag full indicator tube (tube not pic-tured) from the bulkhead and lift off the bulkhead.6.Remove (4) bag housing screws and remove
bag housing.5.
Remove upper motor mount.7. Disconnect motor crimps from motor and remove motor.8.
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Wire Harness
WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 17)
(Continued on page 19)
Cut lower wire harness between the motor housing and the base assembly. Pull the air duct system, air duct hose and lower wire harness out of the motor housing.
10.Remove (2) lower air duct screws from insidemotor housing then remove the foam that coverswire harness.
9.
Note: Rotate brass fitting so it cannot be trapped by the lower duct.
Insert new power nozzle wire harness inmotor housing, locking brass fitting intoposition as shown.
11.
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Wire Harness
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WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 18)
(Continued on page 20)
Install upper wire harness and connect the vacuum bag full sensor.13.Install lower duct assembly and foam. Tighten (2)
screws. Wire harness should remain behind lower duct assembly. Reinstall foam as shown.
12.
Connect wires as shown – Red to red. White to white.14.Note: The two black wires are threaded up
through the wand guide.
Replace vacuum motor as shown.15.Note: motor must be properly seated. It is
properly seated when the motor can no lon-ger rotate easily. The bulkhead will not fully seat over the motor housing if the motor is not properly installed.
REDWHITE
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Wire Harness
WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 19)
Replace sound foam and install the motor mount.16.
Pull wires up through housing – one on each side.18. Reinstall bag lockout switch.19.
17. Tuck wires below bulkhead, leaving the bag fullindicator tube out to insert into the bulkhead as shown. If the bulkhead does not seat firmly ontothe motor housing, you must adjust the motoruntil the motor is properly installed.
(Continued on page 21)
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Wire Harness
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WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 20)
Remove wire ties. Remove the circuit breaker and power nozzle lockout switch. Do not remove power nozzle motor.*ProCare models do not have a power nozzle lockout switch.
23.Disconnect all wire connections.22.
To replace lower wire harness remove (8)baseplate screws and turn vacuum back over to remove base cover.
21.Attach bag housing. Insert (4) bag housing screws. Upper wire harness replacement now complete.20.
(Continued on page 22)
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Wire Harness
WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 21)
Put the hose sleeve into the other end of the hose and position in the base assembly. Replace the cover, air duct, and screw.
26.
Thread the air duct hose into the motor housing, turning counter clockwise.25.Remove screw that holds the cover and air duct.24.
Connect wires as shown and verify orientation of switches.27.
BLACK
WHITERED
BLUE
(Continued on page 23)
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Wire Harness
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TO PERFORM A FUNCTION TEST:1. Reinstall handle assembly and cord.
2. Install Intercept Micro Filter.
3. Plug in vacuum and turn vacuum on in the number two (II) position.
4. Powerhead motor should be running. Release vacuum from upright locked position.
5. The brush roll motor should stop and the red warning light should light up. Release the switch and thepowerhead should go back to normal operation.
6. Turn the vacuum on in position number one (I). The vacuum motor should be on. Pull out the wand and cover the end of the wand with your hand. This will simulate blockage and the bag full light should come on. Takeyour hand off the end of the wand and the light should turn off. If your vacuum passes these tests, yourvacuum is ready to use.
Attach new blue and black wires.28. Replace base cover and screws.29.
To Reassemble.Reverse Steps 29 through 1 to finish reassembly.
WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 22)
LOCKOUT SWITCH ON XP MODELS ONLY
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Motor
REMOVING CARBON BRUSHES
INSTALLING CARBON BRUSHES
Remove both locking connec-tors with small flat tip screw-driver. Press brass tab (inside bracket) down so it is flush with brush.
2.Disconnect wire from carbon brush.1. Using pliers (or fingers), carefully
grasp tab and remove carbon brush from bracket
3.
Carefully bend brass tab slightly upward with small flat tip screwdriver.
2. Re-connect wire. Replace locking tabs. Bend tabs downward.
3.Insert carbon brush into bracket.1.
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Power Nozzle
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Fully Assembled Power Nozzle
Upright Lock Detent Spring
Power Nozzle Cover
Vacuum Operation Indicator BoardCircuit Breaker
Air Duct CoverBrush RetainerPhillips Screw
Brush Roll Retainer
Motor14" Brush Roll
Air DuctBase Cover Seal
Lower Hose to Air Duct
Rear Wheel Clamp
Phillips ScrewAir Duct Hose Sleeve
Brush Roll Drive Belt
Front RollerAxle Shaft
Motor Vibration Grommet
Motor Phillips Screw
Formed Wire Brace
Vinyl Bumper
Base Cover Phillips Screw
Front Roller
Baseplate
Safety Lockout SwitchXP models only
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Power Nozzle
ASSEMBLY
Install motor, brush roll, and belt. Be careful. Do not attempt to over-tighten screws.2.
Fully assembled power nozzle (bottom view).
Additional components:a) Install sleeve and hose.b) Install duct cover.c) Install electronic components, Vacuum Operation Indicator Board, circuit breaker, and power nozzle lockout
switch (lockout switch XP models only – not pictured).d) Attach jumper wire to Vacuum Operation Indicator Board.e) Make sure components are properly seated in the base.
3.
a
b
d
Insert braces.1.
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Power Nozzle to Body Assembly
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ASSEMBLY
Wheel axles on the motor housing should be placed in the grooves on the power nozzle base. Wheel clamps are then put into place and screwed down. Power nozzle cover will then be placed on top of the base.
2.Place axle sleeve onto motor axle, making sure the shoulder is facing the motor housing. Put wheel onto motor housing axle.
1.
Flip the unit and fasten cover to power nozzle base using (8) screws.3.
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Power Nozzle
HOSE SLEEVE REPLACEMENT
Remove (8) screws from base plate. Turn vacuum over and pull base cover off powerhead.1. Unclip circuit board and move aside.2.
Pull off air duct cover. Pull out hose sleeve.Replace with new sleeve. Sleeve must sit in groove to be properly seated. Reverse steps to reassemble.
4.Unscrew air duct cover.3.
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Power Nozzle
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PIVOT BEARING REPLACEMENT/WHEEL REPLACEMENT
To Reassemble.Repeat steps in reverse.
Remove 8 screws from base plate.1. Turn vacuum over and pull base coveroff powerhead.2.
Remove right and left rear wheel clamps.3. Lift bag housing from powerhead and remove wheel.4.
Remove old pivot bearing. Install new pivot bearing.5.
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Power Nozzle
DETENT SPRING REPLACEMENT
Place vacuum on flat surface in unlocked position exposing detent springs.1. Use needle nose pliers to remove detent
spring if there is adequate spring to grab.2.
If there is not enough detent spring to remove with pliers use a flat head screwdriver to pry out broken spring.
3. Place new detent spring into spring slot in vacuum power head as shown.4.
Push down on detent spring until fully seated.5.
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Hose and Power Cord
Strain Relief Clasp
Wand
Carry Handle with Tool Caddy for Base Model
Handle Assembly Screwfor Base Model
Power Cord with Strain Relief
QuickReleaseHose Cuff
QuickReleaseHose Clip
Hose Assembly with Cuffs
WAND AND HOSE APPLY TOXP MODELS ONLY
Cord Retention Clip
Handle Assembly Screwfor XP Model
Carry Handle with Tool Caddy for XP Model
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On/Off Rocker Switch
Handle Tube with Wire Harness, Rivet Nut and Plug Rivet
Handle with Over Mold and Decal
Cord Wrap Bracket
Handle Bezel with Screws(XP version pictured)
Cord Wrap Phillips Screw
Cord Wrap Bracket Compression Spring Washer
Cord Wrap Bracket Compression Spring
Handle Assembly Phillips Screw
Handle Tube Bushingand Screw
Handle
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HANDLE ASSEMBLY
Feed handle wire harness through new handle and replace screw at the base of the handle (fig. 4).3.
Use a flathead screwdriver (fig. 1) to pry bottom of switch from the handle body. Disconnect all wires from switch posts by depressing locking tab on base of crimps. (fig. 2)1.
fig. 1 fig. 2
Remove screw at base of handle and remove from handle tube (fig. 3).2.
fig. 3 fig. 4
(Continued on page 34)
Handle
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HANDLE ASSEMBLY (CONTINUED FROM PAGE 33)
Feed wires through opening on handle bezel.4. Using the diagram provided above, attach wires to switch. Orient the switch box with the II position on the down side.
a) Attach the first plug on the brown wire to the middle left spade.
b) Attach the first plug on the blue wire to the lowest left spade. Wait to attach the last blue plug.
c) Wrap the second brown plug underneath blue and attach to the middle right spade.
d) Attach the last blue plug to the upper right spade. The bottom right spade will remain unattached.
e) Connect the red wire to the top right spade.
5.
I0II
position II must be on the bottombefore attaching wires to spades
longblue
longbrown
shortbrown
shortblue red
back of switchfront of switch
BLUE BLU
E
BLUE
RED
RED
RED
RED RED
BR
OW
N B
RO
WN
BROWN
BROWN
When finished with steps a) through e) your final wire connection configuration should appearas above.
6. Install the switch into the handle bezel. Place the long BLUE, BROWN, then RED wires between the screw bosses in that order (as shown). BROWN and BLUE wire loops must be positioned above the screw bosses on the handle bezel as shown.
(Continued on page 35)
Handle
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HANDLE ASSEMBLY (CONTINUED FROM PAGE 34)
Lay the long red, brown and blue wires between the circular shoulders and gently place handle bezel into handle.
9.
fig. 5
Slide tab A into handle slot B and press firmly into place at C. Be sure all switch wires are routed between screw bosses to ensure that the wires do not get damaged. Insert screws into bezel (fig. 5).
10.
A
C
Press the switch into place in the handle bezel. The II position should be closest to the front of the bezel.
8.Switch must remain flat to the handle bezel when installed into handle body as shown.7.
Handle
B
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NEW CORD AND STRAIN RELIEF REPLACEMENT
(Continued on page 37)
Use a flathead screwdriver and hammer to push the strain relief towards the handle. Snap off remaining strain relief.
1. Remove screw from carry handle and remove carry handle.2.
Feed new strain relief clasp over the new power cord. Slide strain relief up to the groove on the power cord and snap strain relief clasp into place.
NOTE: Use care when sliding the strain relief clasp over the handle tube bushing so as not to damage bushing.
4.
Handle and Power Cord
Unscrew cord retension clip and set aside. Slide handle tube away from base. Unplug old power cord.
3.
Cord Retension Clip
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NEW CORD AND STRAIN RELIEF REPLACEMENT (CONTINUED FROM PAGE 36)
Slide handle tube through opening in strain relief.Align holes on strain relief and handle tube.Insert new ratchet fastener in hole and push flush.
5. Plug in new cord and slide handle tube into handle sleeve on motor housing. Press firmly down on han-dle to ensure it is fully seated. Install cord retension clip next to power cord. Install screw and tighten.
6.
Use flathead screwdriver to reattach carry handle to handle tube. Ensure proper alignment of carry handle by verifying bag cover closure.
7.
Handle and Power Cord
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Handle and Power Cord
HANDLE INSTALLATION
Insert ratchet fastener into cord clasp opening by pushing with thumb to connect cord to handle.2.Insert the handle tube into the channel on the bag
housing and press downward until it is 2-3 inches inside the channel. It will be correctly inserted when the handle bushing hole in the handle tube aligns with the nut plate hole in the bag housing.
1.
3.
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IMPACT BUMPER INSTALLATION
Using a Phillips Head screwdriver, remove screw from cord wrap bracket. Discard screw only.1. 2.
Insert impact bumper assembly into cord wrap bracket. Note: Screw should be inserted inside spring from original assembly. Do not over tighten.
3.
Place new washer on new screw and insert into impact bumper. Place old washer on end of screw. Note: Make sure spring is installed as shown above.
Old Washer
Handle
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ASSEMBLYInstall all 3 filters:(a) Intercept Micro Filter(b) Motor Intake Filter(c) Exhaust Filter
Install Power Cord and Handle with Over Mold and Decal.Attach with Handle Tube Bushing andCarry Handle with Tool Caddy.
Wrap Power Cord aroundCord Wrap Post.
Hose Assembly with Cuffs
Wand
Carry Handle with
Tool Caddy
Cord Wrap Post
(a)
(b)
(c)
HandleTubeBushing Handle
AssemblyScrew
Cord WrapScrew
Power Cord
QuickReleaseHoseCuff
Handle with Over Mold and Decal
1.
2.
3.
WAND AND HOSE APPLY TO XP MODELS ONLY
Final Vacuum Assembly
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CLEARING HOSE AND WAND OBSTRUCTIONS – XP MODELS
CLEARING THE BRUSH ROLLObstructions such as hair, string, and throw rugs may cause the red brush indi-cator light to be illuminated and the power nozzle to shut off.
Turn off vacuum and unplug power cord from outlet.
On underside of vacuum, pull out, or cut away, obstructions on the brush roll. (Figure A)
Press the reset button on top side of powerhead. Plug-in power cord, and restart motor (Figure A).
CLEARING HOSE & WANDObstructions in hoses and wands may reduce or eliminate suction.
Familiarize yourself with air flow path and possible obstruction locations (Figure B).
To determine obstruction location, remove wand from port. (Figure C). Turn on vacuum and place hand over wand opening to check for proper suction. If no suction exists, blockage is at location A or B (as shown in Figure B) and proceed to Step 3. If there is proper suction, the blockage is at location C or D (as shown in Figure B) and proceed to Step 5.
Open Bag Housing Cover (FIG. 1) and replace Intercept Micro Filter. A full filter will restrict airflow.
Remove hose from the bag housing cover by using the quick release tabs. (FIG. 2). Look into upper hose and wand. Shake or insert broom handle to clear any visible debris. Replace hose and wand on vacuum.
If blockage is not in the wand or upper hose, disconnect the lower air duct hose on the back of the power nozzle (FIG 3). Visually check the lower air duct hose for debris and remove. To check for unobstructed air flow, turn on vacuum and place hand over opening on lower air duct. If you feel proper suction, reconnect lower air duct and resume vacuuming. If blockage is not in lower air duct hose, proceed to step 6.
With bottom air duct hose and upper hose and wand disconnected, carefully insert a broom handle (or any similar item like a short length of hose, pipe, etc) approximately 14 inches into wand guide on top of vacuum housing (Figure D) to dislodge obstruction or debris. Debris should then drop or move into the lower air duct hose where you can then remove it with your hand (FIG 3).
Reconnect the lower air duct hose and upper hose assembly, and turn on the vacuum.
Airflow path and possibleobstruction locations
FIG. 2
FIG. 3
FIG.1
RE
S E T
RE
SET
Figure A
Figure B
Wandport
Wandopening
Figure C
Wand port
Lower air duct
Wandguide
Figure D
Quick release tabs
Lower air duct
1.
2.
3.
4.
5.
6.
1.
2.
3.
7.
Troubleshooting
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Troubleshooting
1.
2.
3.
4.
5.
6.
CLEARING HOSE AND WAND OBSTRUCTIONS – HEPA MODELS
RE
S E T
RE
SET
Figure A
Figure C
Port
Lower air duct
Guide
Figure D
Figure B
1.
2.
3.
CLEARING THE BRUSH ROLL
Obstructions such as hair, string, and throw rugs may cause the red brush indicator light to be illuminated and the power nozzle to shut off.
Turn off vacuum and unplug power cord from outlet.
On underside of vacuum, pull out, or cut away, obstructions on the brush roll. (Figure A).
Press the reset button on top side of powerhead. Plug-in power cord, and restart motor. (Figure A).
CLEARING HOSE & WANDObstructions in hoses and wands may reduce or eliminate suction.
Turn off vacuum and unplug power cord from outlet
Open Bag Housing Cover (Figure B) and replace Intercept Micro Filter. A full filter will restrict airflow.
Disconnect the lower air duct hose on the back of the power nozzle (Figure C). Visually check the lower air duct hose for debris and remove.
To check for unobstructed air flow, turn on vacuum with bag housing cover closed and place hand over opening on lower air duct (Figure C). If you feel prope suction, reconnect lower air duct and resume vacuuming. If blockage is not in lower air duct hose, proceed to step 5.
Carefully insert a broom handle (or any similar item like a short length of hose, pipe, etc ) approximately 14 inches into guide on top of vacuum housing (Figure D) to dislodge obstruction or debris. Debris should then drop or move into the lower air duct where you can then remove it with your hand.
Reconnect the lower air duct and upper hose assembly. Close bag hous-ing cover and power on the vacuum.
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P.O. Box 7385, Boise, Idaho 83707 • 866.888.2168www.pro-team.com
#106243 Revised 12/12