Update on the ULCOS program - Employers Resource...
Transcript of Update on the ULCOS program - Employers Resource...
![Page 1: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/1.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 1
Update on the ULCOS program
Jean-Pierre Birat, ArcelorMittal, European Coordinator
of the ULCOS program
Ultra Low CO2 Steelmaking
www.ulcos.org
![Page 2: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/2.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 2
Outline
• timeline and perspective
• the ULCOS process solutions
• ULCOS-BF
• HIsarna
• ULCORED
• ULCOwin & ULCOlysis
• conclusions
![Page 3: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/3.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 3
Outline
• timeline and perspective
• the ULCOS process solutions
• ULCOS-BF
• HIsarna
• ULCORED
• ULCOwin & ULCOlysis
• conclusions
![Page 4: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/4.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 4
Timeline
Rio
Kyoto
ETS in EU
2013
2020
2050
1st papers
from Steel
IISI
working groups
ULCOS II
ULCOS II pilotsULCOS II deployment
ULCOS
worldsteel CO2 BP
ULCOS II demonstrators
![Page 5: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/5.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 5
Outline
• timeline and perspective
• the ULCOS process solutions
• ULCOS-BF
• HIsarna
• ULCORED
• ULCOwin & ULCOlysis
• conclusions
![Page 6: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/6.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 6
ULCOS process solutions…
Coal & sustainable biomass Natural gas Electricity
Revamped BF Greenfield Revamped DR Greenfield
ULCOS-BF HIsarna ULCORED ULCOWIN
ULCOLYSIS
Pilot tests (1.5 t/h)
Demonstration
under way
Pilot plant (8 t/h)
start-up 2010
Pilot plant (1 t/h)
to be erected in
2011 ?
Laboratory
![Page 7: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/7.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 7
ULCOS-BF with >> 50% reduction
0,00
0,10
0,20
0,30
0,40
0,50
0,60
0,70
0,80
0,90
1,00
1,10
ULCOS-
BF
sinter
plant
reheating
furnace
steel
plant
hot
stoves
lime kiln coke
ovens
compared to ULCOS-BF Mill
emissions
compared to emissions of the
benchmark Mill
Rate of CO2 capture (each bar means
adding one more plant to the Steel Mill)Cumulated
capture rate100%
capture
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"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 8
Virgin & recycling routes…
0
500
1000
1500
2000
2500
3000
2010 2050 trend 2050 LC
Steel production (Mt/yr)
CO2 generation (Mt/yr)
today
2050
BAU trendMt/yr 2050
low-carbon
economy
socio-economic projections
![Page 9: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/9.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 9
Energy (GJ/tHRC)
0,0
5,0
10,0
15,0
20,0
25,0
BBF
BBF+C
CS(P
P)
TGR-B
F V4
HIS
ARNA
HIS
ARNA+C
CS
HIS
ARNA+E
AF
HIS
ARNA+C
CS+E
AF
MID
REX
MID
REX+C
CS
ULC
ORED
ULC
OW
IN
ULC
OLY
SIS
GJ/t
HR
C
Coals, oil and other C-rich sources Natural gas and biomass gas Electricity and energy vectors (steam, H2)
![Page 10: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/10.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 10
CO2 reduction (tCO2/tHRC)
-2,0
-1,5
-1,0
-0,5
0,0
0,5
1,0
1,5
2,0
BBF
BBF+C
CS(P
P)
TGR-B
F V4
HIS
ARNA
HIS
ARNA+C
CS
HIS
ARNA+E
AF
HIS
ARNA+C
CS+E
AF
MID
REX
MID
REX+C
CS
ULC
ORED
ULC
OW
IN
ULC
OLY
SIS
t C
O2/t
HR
C
Scope 1 Scope 2 CO2 captured
![Page 11: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/11.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 11
Operating costs (index)
0
20
40
60
80
100
120
140
BB
F
BB
F+
CC
S(P
P)
TG
RB
F V
4
HIS
AR
NA
HIS
AR
NA
+E
AF
HIS
AR
NA
+C
CS
HIS
AR
NA
+C
CS
+E
AF
ULC
OR
ED
MID
RE
X
MID
RE
X +
CC
S
ULC
OW
IN
ULC
OLY
SIS
CO2 release
Raw material and energy
Fix
![Page 12: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/12.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 12
Cost of avoided CO2
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
80,0
90,0
100,0
BB
F
BB
F+
CC
S(P
P)
TG
R-B
F V
4
HIS
AR
NA
HIS
AR
NA
+C
CS
HIS
AR
NA
+EA
F
HIS
+C
CS+
EA
F
MID
REX
MID
REX+
CC
S
ULC
OR
ED
ULC
OW
IN
ULC
OLYSIS
2010
index
![Page 13: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/13.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 13
Productivity
• all ULCOS solutions expected to operate
at higher productivity than the
conventional process they substitute for,
e.g. 30% for ULCOS-BF
![Page 14: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/14.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 14
ULCOS II consortium
MoU stage
![Page 15: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/15.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 15
Outline
• timeline and perspective
• the ULCOS process solutions
• ULCOS-BF
• HIsarna
• ULCORED
• ULCOwin & ULCOlysis
• conclusions
![Page 16: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/16.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 16
ULCOS-BF
CO2
COO2
Underground
storage of CO2
0.8 t/tsteel
-100 kg coke/tsteel
CO2 emissions of the steel plant: - 60%
![Page 17: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/17.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 17
ULCOS-BF project
CO2 storage
ULCOS I3 projets RFCS + 1 FP
Eisenhüttenstadt-EHS
Florange
![Page 18: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/18.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 18
CO2 storage
Storage in a deep saline aquifer, with pipe
transport of dense CO2 from capture site.
![Page 19: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/19.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 19
ULCOS-BF: key figuresTimeline:
• Eisenhüttenstadt project approved December 2010
• NER-300 proposal filed in Paris on 9 February 2011, to cover the Florange demonstrator
• Consortium Agreement under final stage of negotiation among members
• start up 2013 in Germany and 2014 (BF) - 2015 (Storage) in France. 10 years of operation in France planned for 2016-2025
• permitting process launched for storage; FEED studies for the BF
Important milestones
• exploration permit approved
• start of site geophysical
exploration
• FEED studies for BF & pipeline
• filing of NER-300 in Brussels
• answer from the EU, etc.
Targets (demonstrator):
• 700,000 t/yr stored for 10 years
• 94% capture rate
Budgets:
• still a regret solution…
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"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 20
Outline
• timeline and perspective
• the ULCOS process solutions
• ULCOS-BF
• HIsarna (pilot: 2011-2014)
• ULCORED
• ULCOwin & ULCOlysis
• conclusions
![Page 21: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/21.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 21
iron
Iron ore
Coal
Oxygen
Oxygen
CCF cyclone
(CORUS)
Smelter
(HIsmelt)
HIsarnaCCS
![Page 22: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/22.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 22
HIsarna
![Page 23: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/23.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 23
Outline
• timeline and perspective
• the ULCOS process solutions
• ULCOS-BF
• HIsarna
• ULCORED
• ULCOwin & ULCOlysis
• conclusions
![Page 24: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/24.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 24
ULCORED
• EDRP* planned by LKAB in Luleå
(1 t/hr)
• ULCORED features implemented
within an RFCS project to be
proposed in 2012 at the earliest
* Experimental Direct Reduction Pilot
![Page 25: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/25.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 25
Outline
• timeline and perspective
• the ULCOS process solutions
• ULCOS-BF
• HIsarna
• ULCORED
• ULCOwin & ULCOlysis
• conclusions
![Page 26: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/26.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 26
ULCOwin
electrowinning cell • 4 kg samples
• pure Fe + O2 evolution
• 110 °C (=room temperature
electroreduction)
• water alkaline electrolyte
![Page 27: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/27.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 27
ULCOlysis
• 1 g samples
• pure Fe + O2 evolution
• 1550 °C = pyroelectrolysis
• slag electrolyte
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"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 28
Outline
• timeline and perspective
• the ULCOS process solutions
• ULCOS-BF
• HIsarna
• ULCORED
• ULCOwin & ULCOlysis
• conclusions
![Page 29: Update on the ULCOS program - Employers Resource Centreerc-online.eu/wp-content/uploads/2014/04/2011-00612-E.pdf · Update on the ULCOS program Jean-Pierre Birat, ArcelorMittal, European](https://reader033.fdocuments.in/reader033/viewer/2022060212/5f04fbe57e708231d410ae17/html5/thumbnails/29.jpg)
"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 29
Conclusion: innovation & risks
• if the demonstrators are successful…
• …and if the economic conditions for implementing the ULCOS routes are right…
• … then deployment should follow up for most of the Steel Mills in Europe, and, eventually in the world, for the Steel Industry to meet its post-Kyoto targets
• however, ULCOS was a research initiative, has turned into a demonstration initiative but it IS NOT a plan for reducing the emissions of the Steel sector!
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"How will employment and labor markets develop in the context
of a transition towards a low-carbon economy?", Brussels, 1 March 2011 30
Thank you!