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I M A G I N G T E C H N O LO G I ES
Unlock the future of printing
Inkjet printing of edible inks: Challenges for food and pharmaceutical applications
November 2018
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I N T R O D U C T I O N
Simon DaplynMarketing ManagerAdam StackProduct Manager
The Objective• Introduction• How can inkjet benefit you?• Challenges• Are you safe?• Sensient Assurance• Summary
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W H Y S E N S I E N T ?
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Experts in digital inks
Regulatory knowledge whatever the application
Food safe, skin safe, environmentally safe…
QualityResponsibleAssured
A strong global partner
75 facilities in 35 countries, 4’000 employees
Unmatched manufacturing capacity and distribution network
Constantly investing to expand capacity
HQ
C O L O R S F L A V O R S F R A G R A N C E S
Valuing
our people,
your people,
the environment
Placeholder – Poll Question:
Would you consider using inkjet printing in your production?
A – YesB – NoC – Maybe
Why inkjet?
Campaign specific/personalized
Country versioning
Traceability
Now thousands of food items
printed every day using
this technology
The Benefits
Efficient use of consumablesEconomic short runsCost per print = for 1, 100, 10,000No time for set-upFaster market responsePrint on demand –Just-in-time customisationRapid introduction of new designsSubstrate agnostic
Changing the distribution model
Print & Distribute Distribute & Print
Mass Production Mass Customization
P R I N T I N G E D I B L E I N K S
The Hurdles
Using fully edible materials
Managing quality for industrial printing
Contamination risks
Complex mixture
Materials control performance
Challenge of consistency
A typical digital ink…
Liquid carrier
Binders/ bulk
matrix
Rheology
modifiers
Functional
materials
Colorants
Surfactants
Adhesion
promoters
Other
additives
Pressure wave created inside ink chamber
Drop “forced” through the nozzle
Drop in flight
Coalescence of drop, small satellite drop
Drop landing on substrate
The Process
Billions of drops produced every minute
Reliable process key
Controlled drop formation and spread
Ink not 100% of the solution
Industrial adoption needs system integration
Contamination introduction points
Optimization for application
Highly irregular
Absorbent vs non-porous
Challenge of color
The substrate
High surface energy
Need for high quality
Approved materials
The challenge of substrate
Wetting behavior on capsule substrate
Initial formulation
+ surfactant
Bleed difference
Pitting/pinholes
Use of ImageXpert
The challenge of capsules
Characterizing impact of non uniform wetting
Placeholder – Poll Question:
Have you bought edible ink or an inkjet printed food/pharmaceutical item?
A – YesB – NoC – Possibly without knowing
Testing
Heavy metals
Micro contamination
AdulterationVery little safety documentation from suppliers
Tested available products used for birthday cakes, cookies and candies, and found heavy metals and micro contamination
Risk of micro-contamination
Printhead
Bottle
Storage
• Protect your customers.
• Protect your brand.
• Protect your business.
Exclusively from Sensient®
Providing assurance
Vendor qualification
Raw materials traceability
Stringent quality testing
Established industry best practices
Providing assurance
Vendor qualification
Raw materials traceability
Stringent quality testing
Established industry best practices
Inkjet growing in edible applications
Product assurance is critical
Jetting has challenges
Sensient can help assure brand protection
Summary
Q U E S T I O N S ?