University of Technology Gothenburg - LNG in Baltic … of Technology Gothenburg ... The atmospheric...
Transcript of University of Technology Gothenburg - LNG in Baltic … of Technology Gothenburg ... The atmospheric...
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University of Technology
Gothenburg
SHIPPING AND MARINE TECHNOLOGY
MARTIME ENVIRONMENT AND ENERGY SYSTEMS
Cecilia Gabrielii Lecturer, PhD
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Agenda
LNG - what is it?
Why LNG as a marine fuel?
Production, storage, transport
Properties, characteristics and behavior
Hazards
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What is LNG?
Natural gas that is converted to liquid for ease of storage/transport
LNG takes up about 1/600th of the volume of natural gas.
Natural gas becomes a liquid (LNG) at approximately -162°C
Transported and stored at around -162°
LNG’s extremely low temperature makes it a cryogenic liquid.
LNG constitutes mostly of methane
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LNG – produced for transportation purposes
Gas market is often far from the natural gas source
LNG offers greater flexibility than pipeline gas
There are challenges with storing / transporting LNG…
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Outside of storage tanks
LNG quickly warms back into natural gas
Volume expansion 600
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Inside storage tanks
LNG eventually warms back into natural gas
so called Boil Off Gas – BOG
Volume expansion 600
Tank pressure increases
20°C
-162°C
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LNG as a marine fuel
A way to reduce air pollution
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Emissions from ships running on fuel oil
SOx - sulphur oxides
NOx - nitrogen oxides
PM - particles
CO2 - carbon dioxide
Negativ impact on the environment and/or health
SOx
PM CO2
NOx
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SOx (sulphur oxides) emissions
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Regulations on SOx emissions from ships
SECA
GLOBAL
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Sulphur emissions control areas (SECAS)
2015: max 0.1% sulphur content in the fuel
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Different ways to comply with SECA 2015
Continue running on high-sulphur fuel oil and install exhaust
gas cleaning equipment - scrubbers
Run on low-sulphur fuel oil with 0,1% sulphur
New types of fuel, LNG or Methanol (no sulphur)
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What about the other emissions?
CO2: Demand for reduction of Green House Gases
EEDI (energy efficiency design index) for new ships
PM: Expecting new regulations
NOX:
SOx
PM CO2
NOx
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Regulations on NOx emissions from new ships
2011: 20% reduction - global
2016: 80% reduction – only in ECA
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Emission controlled areas (today)
Expected future ECA for NOx
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Governing factors for selecting “future” marine fuels
Max 0.1% sulphur fuel in SECA - from 2015
Max 0.5% sulphur fuel globally - from 2020/2025
80% reduction in NOx emissions (from 1 Jan 2016, new ships, ECA)
Demand for reduction of Green House Gases – lowest possible EEDI
Expecting new special limits for PM
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Emissions from LNG fuelled ships - compared to MDO
SOx – practically zero
NOx – 80-90 % reduction
PM – negligible
CO2 – 25-30% reduction
Net reduction of Green House Gases: 15-20%
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Green house gases (GHG)
Methane is a 25 times stronger green house gas than CO2
Due to a small amount of unburned methane in the engine the net
reduction of GHG emissions is ”only” 15-20%
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Exploration/production
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Natural gas reservoirs
Conventional gas - porous reservoir with sufficient permeability to allow
gas to flow to producing well
Unconventional gas - Deposits in relatively impermeable rock formations
artificial pathways have to be created
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What is natural gas?
Crude oil and natural gas constitute of hydrocarbons
Gas from different sources have different chemical composition
Methane is by far the major component, over 80%
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Typical natural gas composition
And impurities such as hydrogen sulphide, water and mercury
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From the natural gas production/exploration plant
Natural gas is transported in pipelines to the processing and liquefaction plant
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Composition before
Composition after
Processing and liquefaction plant
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Processing and liquefaction plant
-162°C
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Processing before liquefaction
Removing of impurities
hydrogen sulphide (H2S) and mercury
Removing components which would freeze at the liquefaction
water vapour and carbon dioxide
Removing heavier hydrocarbons
raw materials to industry or used as fuel at the plant
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Liquefaction
The gas is cooled down in stages until it is liquefied, at -162°C
Nitrogen removal
Nitrogen decreases the energy content in LNG
Nitrogen
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Typical LNG composition
Others:
Ethane < 4%
Propane < 1%
Butane < 0.5%
Nitrogen < 0.5%
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LNG can now be transported wherever needed
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Transport of LNG
By truck
very short distances
specialised, double-skinned tank trucks
By ships
long distances in a special purpose LNG carrier
good insulation and a double hull design
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LNG Carriers – 50 years ago
Methane Princess - the first ship built purposely for transport of LNG
Capacity of 27 000 m3
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LNG Carriers - today
350 carriers - average capacity of 150 000 m3
Specifically designed to contain LNG at or near atmospheric pressure
at a cryogenic temperature of approximately -162°C
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How to keep LNG in its liquid form?
Tank insulation
will not keep the LNG cold enough to remain as a liquid by itself
Auto-refrigeration
LNG stays at near constant temperature if kept at constant pressure.
Achieved if the LNG vapour boil off (BOG) leaves the storage tank
20°C
-162°C
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How to handle the boil-off?
Use it as fuel in the propulsion machinery
Steam turbine propulsion
Dual fuel engines
Re-liquefy and send back to the LNG tanks
Disposal of boil-off gas to atmosphere
Only in an emergency situation
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LNG Carriers – two different tank systems
Spherical
Membrane
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Spherical - self-supporting - tank
Tank shell: 30 mm aluminium or 9% nickel steel
Insulation: 220 mm of e.g. polystyrene foam
Spherical; high degree of safety against fracture or failure
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Membrane tanks
not self-supporting - the inner hull forms the load bearing structure
very thin primary barrier - 0.7 to 1.5 mm stainless steel or nickel alloy
utilize the hull shape more efficiently – larger cargo capacity
must always be provided with a secondary barrier
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Secondary barrier
temporary containment of a leakage of LNG through the primary barrier, and
prevent a too low temperature of the ships structure
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Which type is ”the best”?
Spherical
Simple construction
Independent from the ship's hull
Can be partially pressurised
Membrane
Larger cargo capacity
Less tank weight
Lower windage area
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LNG has arrived at the import terminal!
Onshore terminal or floating (FSRU)
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Feeder vessel to intermediate terminal
Feeder vessel
Regional distribution of LNG
Typical cargo capacity: 7000 - 20000 m3
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At the receiving terminal (import / intermediate)
LNG is either
re-gasified into natural gas
delivered to the gas grid
or LNG is
delivered to a truck or bunker vessel
which deliver it to a LNG fuelled vessel
LNG is re-gasified just before entering the engine
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”Components” at the terminal
Unloading arms
Cryogenic pipelines
Storage tanks
Boil-Off Gas (BOG) compressors and re-condensers
Pumps
Vaporisers (re-gasifiers)
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Onshore terminal storage tanks
Flat bottomed tanks (FBT) - stores LNG under atmospheric pressure
Semi-pressurised tanks - stores LNG under pressure (approx. 10 bar)
withstand cryogenic temperatures
maintain the liquid at low temperature
minimize the amount of evaporation (BOG)
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Example of LNG bunkering terminal
From the atmospheric FBT :
High pressure pump
Regasification
To the natural gas grid
From the semi-pressurised tanks:
To truck or bunker vessel
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Storage tanks – how to prevent leakage of LNG?
LNG tanks have more than one means of containment.
Primary
the tank which holds the LNG, with insulation
Secondary
dikes, impoundment dams around storage tanks, or:
second tank around the primary storage tank
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Atmospheric pressure tanks (FBT tanks)
Large tanks (>10 000 m3)
Built on site on flat-base concrete foundations
A system for BOG is needed
Different ”types”
Double containment
Full containment
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Double containment tank
In case of failure/leakage:
LNG is contained by a concrete bund wall
But…uncontrolled release of LNG vapour to the ambient
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Full containment tank
In case of a failure / leakage
The outer tank - concrete wall - is capable of containing both LNG
and LNG vapour (controlled venting of the vapour)
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Handling of the Boil-off Gas (BOG)
0.05 - 0.1% of the total tank content per day
This gas is captured and
sent to the pipeline (gas grid), or
re-injected into the LNG carrier during the unloading of the ship, or
re-condensed and sent back to the storage tank, or
sent to the flare - only in abnormal or accidental situations
-162°C
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Handling of the Boil-off Gas (BOG)
BOG
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Regasification
LNG is warmed back to natural gas and delivered by pipeline to consumer.
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The atmospheric storage tanks are equipped with submerged
pumps that transfer the LNG towards high-pressure pumps.
Regasification
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The pressurised LNG is then turned back into a gaseous state
in vaporizers (warmed by seawater).
Regasification
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Example of LNG bunkering terminal
From the semi-pressurised tanks:
To truck or bunker/vessel
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Pressurised tanks
Small scale tanks - typically 1000 m3
Cylindrical tanks designed to resist pressures of up to approx. 10 bar.
The BOG can “remain” in the tank
Simple tank arrangement
Two ”types”
Double integry
Full integry
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Double integry pressure tank
In case of a failure/leakage
a pool / collection basin directing any spillages away in a safe location.
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Full integrity pressure tank
In case of a failure/leakage
Both the inner and the outer containment are constructed from
cryogenic steel being able to hold the LNG.
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Example of LNG bunkering terminal
From the semi-pressurised tanks:
To truck or bunker/vessel
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Bunker vessel
Smaller and more manoeuvrable compared to an LNG feeder vessel
Typical cargo capacity: 500- 6000 m3
Bunker vessel bunkering LNG-fuelled ship
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Floating LNG Terminal (FSRU)
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FSRU - Floating Storage and Regasification Unit
170 000m3 membrane tanks
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FRSU
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Bunker vessel loading at FSRU
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Chemical and physical properties
fundamental for understanding and predicting LNG behaviour
distinguish between the properties as a liquid and as a gas/vapour
the properties which make LNG a good source of energy can also
make it hazardous if not adequately contained
properties, characteristics and behaviour of LNG differ significantly
from conventional marine fuels
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Chemical and physical properties
Chemical composition
Boiling point - cryogenic
Density – volume expansion
Flammability
Others
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LNG´s principal hazards result from its
Cryogenic temperature
Flammability characteristics
Vapor dispersion characteristics
If an LNG release occurs, there is an immediate potential for a
range of different outcomes and types of consequences.
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”Typical” chemical composition of LNG
others:
Ethane 4%
Propane <1%
Butane < 0.5%
Nitrogen < 0.5%
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Hydrocarbons in LNG
Name of the hydrocarbon
Number of carbons
Boiling point atm. pressure
Methane
1
-162°C
Ethane
2
-89°C
Propane
3
-42°C
Butane
4
0°C
Nitrogen: -196°C
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Boiling point at atmospheric pressure
Outside of storage tanks LNG quickly warms back into natural gas
water 100°C
LNG -162°C
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GAS
LIQUID
Higher pressure – higher boiling point
Temperature [°C)]
LNG is always stored at its boiling point!
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Density
A liquid has a higher density than a gas/vapour!
Liquid
Gas
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Volumetric expansion
1 m3 LNG corresponds to around 600 m3 natural gas
The reason why natural gas is stored and transported as LNG
A small leakage of LNG results in a large (flammable) gas cloud
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Density – LNG (liquid)
Lower density than water, i.e. LNG floats on water
But becomes a vapour pretty soon…
Water: 1000 kg/m3
LNG: 450 kg/m3
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Density – LNG vapour (natural gas)
At temperature below -110°C: LNG vapour is heavier than air
LNG vapour blankets the ground, the cloud travels with the wind
At temperature above -110°C: LNG vapour is lighter than air
LNG vapour will rise when sufficiently warmed by ambient air
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How to recognize LNG (natural gas)?
colourless and odourless
The white clouds that form at a leakage of LNG is not LNG/natural gas
Cold LNG vapours will make the moisture in the air condense
causing the formation of a white cloud (fog)
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This is not a leakage of LNG…
The cold LNG pipe will make the air moisture to condense
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What about flammability?
Yes, natural gas burns - this is why it can serve as a fuel!
LNG (liquid form) does NOT burn
But, LNG begins vaporising immediately upon its release…
Flammability properties
Flashpoint
Flammability range
Auto ignition temperature
Minimum ignition energy
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The fire triangle
Fuel (flammable vapor)
Air (oxygen)
Heat - source of ignition
e.g. spark, open flame, high temperature surface
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Flash point – flammable vapour
The lowest temperature at which a liquid gives off sufficient vapour to
form a flammable mixture with air above the liquid surface.
Ships using fuels with flashpoint < 60°C must comply with a new
international regulation - IGF Code
LNG MDO & HFO
Flash point -187°C >60°C
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20°C -43°C >60°C
Flashpoint
LNG: -187°C
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Flammability range - mixture with air
LNG MDO, HFO and gasoline
Flammability range Vol% in air
5-15% 1-7%
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LNG flammability range: 5-15%
Above UFL (above 15%): not flammable
In a closed storage tank, the percentage of methan is almost 100%
Below LFL (below 5%): not flammable
A small leakage of LNG from a tank in a well-ventilated area is likely
to rapidly mix and quickly dissipate to lower than 5% in air.
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The fire hazards differs from other fuels due to its vaporisation and dispersion behaviour.
A leakage of LNG evaporates to an elongated gas cloud that spreads
by the wind until it warms and becomes buoyant and rises
A small leakage of LNG will disappear rather quickly
The visible fog is a reasonable indication of the boundaries of the
flammable mixture.
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Engine room fire – oil fuelled ships
80% of all fires in the engine room start with fuel coming in contact
with hot surface as a result of pipe failure
LNG fuelled ships: the risk for engine room fire is SMALLER, why??
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Auto ignition temperature – ignition without flame/spark
The lowest temperature at which the gas will be ignited by a hot surface
LNG has a higher auto-ignition temperature than conventional marine fuels.
not easily ignited by hot surfaces
And, smaller risks for fuel leakage from pipes
Double pipes
LNG HFO, MDO
Auto ignition temperature 540°C 250-400°C
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Minimum ignition energy - ignition by a flame or spark
The minimum ignition energy for LNG is 100 times lower than for HFO
LNG releases are not easily ignited by hot surfaces but low energy
sparks represents a higher risk
Electrical spark, static electricity
LNG HFO/MDO
Minimum ignition energy in air 0.27 mJ 20 mJ
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Flammability properites - summary
LNG MDO/HFO
Flammability range (in air) 5 - 15% 1 - 7.5%
Flashpoint -187°C >60°C
Auto ignition temperature 537°C 250 - 450°C
Minimum ignition energy in air 0.27 mJ 20 mJ
( )
( )
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LNG´s principal hazards result from its
Cryogenic temperature
Flammability characteristics
Vapor dispersion characteristics
If an LNG release occurs, there is an immediate potential for a
range of different outcomes and types of consequences.
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LNG spills – consequences depends on:
Leakage on ground or sea
Atmospheric or pressurised tanks (pipe)
Ignition source or not
Confined or unconfined
Small or large leakage
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LNG spills – on ground or sea
LNG vaporises five times more quickly on water than on land
LNG spill
Sea
Quick evaporation
Ground
Slower evaporation
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Quick evaporation- Rapid Phase Transition
A spill of a large quantity of LNG in a “hot” fluid like the sea
Sudden phase change from liquid to gas
Can result in a damaging physical explosion (pressure pulses)
Like the small explosions when heating cooking oil with small amounts of water inside
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LNG vaporises instantaneously from pressurised tanks
LNG spill - from atmospheric or pressure tanks
LNG spill
From atmospheric tank
Evaporation rate depends on water /
ground
From pressurised tank
Instantaneous evaporation and
larger vapour release
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LNG spill
Flammable LNG vapour
Ignition source:
Fire
No igntion source:
Evaporates and rises until the pool is gone
LNG spill - ignition source or not
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Different types of fire after ignition
Flash fire (vapour cloud fire)
Pool fire
The type of fire depends on
Early or delayed ignition
Atmospheric or pressurised leakage
Jet fire
BLEVE (”fire ball”)
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Pool fire - early ignition of atmospheric LNG spill
A leakage forming a liquid pool on water surface or on ground
Some of the liquid will evaporate quickly
if flammable vapour finds an ignition source there will be a pool fire
High radiant heat
The fire burns until the fuel is consumed
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Flash fire - delayed ignition of the vapour cloud
No ignition source at the place of LNG release
Before the vapours reach -110°C they disperse along the ground
Vapour clouds may ignite at the edge if they meet an ignition source
the smallest spark capable of igniting is not visible in daylight
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Pool fire after vapour cloud fire (flash fire)
The ignited dispersed cloud may “burn backward” to the release point
Ignites the vapour above the pool and generate a pool fire
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Summary - Pool fire and vapour cloud fire (flash fire)
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Some words about fire fighting
Remove the fuel source (i.e. stopping the leak)
Do not extuingish with water
may cause the fire to flare up and intensify
The fires are very hot
Water can be used to
cool surfaces around the fire
divert the vapours away from possible ignition sources
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Ignition – atmospheric or pressurised
LNG spill
Flammable LNG vapour
Flash Fire
(Vapour cloud fire)
Pool fire
Pool fire Jet Fire
“Fire Ball”
Early ignition Delayed ignition High pressure
leakage
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Jet fire - direct ignition, pressurised leakage
burning jets as the results of gas or liquid release from pressurised
systems (pipes, hoses, tanks) that are directly ignited
High velocity and very hot
Local effect
For LNG stored at low pressures as a liquid this type of fire is unlikely.
could occur during unloading or transfer operations when
pressures are increased by pumping
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LNG trapped in piping (bunker lines)
LNG is not, unlike HFO och MDO, a static liquid, which can ”be stored”
(remain) in pipes and flanges
LNG trapped in the piping :
heat ingress will cause a pressure build-up (volume expansion 600)
can cause a pipe burst
Example 70 bar pressure after one hour
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Ignition – atmospheric or pressurised
LNG spill
Flammable LNG vapour
Flash Fire
(Vapour cloud fire)
Pool fire
Pool fire Jet Fire
“Fire Ball”
Early ignition Delayed ignition High pressure
leakage
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BLEVE (”Fire Ball”) - fire outside pressurized tank
BLEVE: Boiling Liquid Expanding Vapour Explosions
A fire close by heats the pressurized tank
LNG will evaporate and raise pressure on the inside.
In the event of a tank rupture:
the boiling liquid simultaneously expands and ignites
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LNG spills – consequences depends on:
Leakage on ground or in water
Atmospheric or pressurised tanks (pipe)
Ignition source or not
Confined or unconfined
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LNG vapours are NOT explosive in open air
the radiant heat of LNG fires is considered the primary hazard
Confined or unconfined LNG spill
Flammable LNG vapour
Fire
Explosion - Flash fire or pool fire
- continue to as a pool fire until the pool is gone.
Evaporates and rise until the pool is gone
Ignition
Confined Unconfined
No ignition
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Environmental consequenses of a spill
Methane is a 25 times stronger green house gas than CO2
Venting LNG (natural gas) to the atmosphere shall always be avoided!
Spill LNG MDO/HFO
Ocean Negligible
Significant impact
Atmosphere Significant impact as greenhouse gas
Volatile organic compound
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LNG (spill) - Cryogenic hazards
Material- brittle fracture
Human – cold burns
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Cryogenic brittle fracture
If LNG spilled on unprotected carbon steel
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Cryogenic burns
LNG in contact with skin will cause “cold burns”
Treating a cold burn on the skin:
Warm with the hand or wollen material.
Place in warm water, at about +42°C for 15-60 minutes.
Or, wrap in blankets and let circulation reestablish naturally.
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Other health aspects
Non-toxic
Non-carcinogenic
Asphyxiate -suffocating
LNG HFO/MGO
On your hands Causes frost bites Can be carcinogenic
Toxic No Yes
Carcinogenic No Yes
Asphyxiate Yes, in closed spaces No
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Oxygen deficiency - asphyxiation
If oxygen is displaced from a space by LNG vapours or inert gases
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Summary: Characteristics that make LNG safer than conventional marine fuels:
Non-toxic
Vapours are lighter than air (>-110 °C)
Storage tanks are thick, double walled
Double pipes
Not explosive in open air
Less flammable
High auto-ignition temperature