UNIVERSITY OF PADOVA ING-IND/17 Research Team

UNIVERSITY OF PADOVA

ING-IND/17 Research Team

Alessandro Persona

Full Professor

[email protected]

+39 320 4347366 Daria Battini

Assistant Professor and Researcher

[email protected]

+39.0444 998735

Maurizio Faccio


[email protected]

+39 049 8276796

Fabio Sgarbossa


[email protected]

+39 049 8276796

Giorgia Zanin

Ph. D. student

[email protected]

+39 0444 998756

Mauro Gamberi

Associate Professor

[email protected]

+39 0444 998735

Vicenza

Padova Alessandro Andriolo

Ph. D. student

[email protected]

+39 0444 998756

Umberto Peretti

Ph. D. student

[email protected]

+39 0444 998756

Anna Azzi

[email protected]

mailto:[email protected]









TEACHING ACTIVITY

Ingegneria Meccanica

(Sede Padova)

Laurea Triennale

Impianti meccanici

3°anno

6 u.c.

Impianti Meccanici

3°anno

6 u.c.

Laurea Magistrale

Impianti Industriali

1°anno

6 u.c.

Logistica Industriale

2°anno

6 u.c.

Ingegneria Meccanica

(Sede Vicenza)

Laurea Triennale

Mecc/Mct

Impianti meccanici

3°anno

9 u.c.

Laurea M Innovazione del Prodotto

Logistica del

prodotto

1°anno

9 u.c.

Laurea M Meccatronica

Gestione degli

impianti industr.

2°anno

9 u.c.

Ingegneria Gestionale

(Sede Vicenza)

Laurea Triennale

Impianti meccanici

3°anno

9 u.c.

Laurea Magistrale

Impianti Industriali

1°anno

9 u.c.

Logistica Industriale

2°anno

9 u.c.

Ph.D. School in “Mechatronics and Product Mechanical Innovation Engineering” Head prof. Alessandro Persona

8 scholarships/year

450 students – 208 hrs lectures

24 total CFU


27 total CFU


27 total CFU

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17

Venice (Italy) 12-14September 2012

RESEARCH TOPICS N.1

PRODUCTION SYSTEM DESIGN PRODUCTION & ASSEMBLY

SYSTEM DESIGN

Optimal Centralization/Decentralization

Degree of Component Inventory and

Optimal Feeding System in an Assembly

System



Mixed Model multi feeder assembly line

design and balancing and sequencing

k j

skj

s

smi ILwXF ,,, )(

RESEARCH TOPICS N.1

PRODUCTION SYSTEM DESIGN

Framework for productivity and ergonomics improvement

in assembly system design

ERGONOMIC PRODUCTION

SYSTEM DESIGN



Most downloaded paper

March 2012 IJIE: Battini D., Faccio M., Persona A.,

Sgarbossa F., (2011). New

methodological framework to improve

productivity and ergonomics in

assembly system design. International

Journal of Industrial Ergonomics, Vol.

41, No. 1, pp. 30-42.2011.

Real time ergonomics analysis

through motion capture

system

INNOVATIVE TECHNIQUES

FOR MATERIAL MANAGEMENT

Consignment stock inventory model in

an integrated supply chain Single-vendor multi-buyer



Kanban number optimization procedure

for Supermarket Warehouse

SKU

SSLTCkanban

stockoutoperatorsinventorytot CCCC

Decision Varibles

•N°Operators (LT)

•Service Level

Parameters:

•CV (Mix variation)

•Models diversity index

Inve

nto

ry l

eve

l

time time

buyer

vendor

buyer i

vendorInve

nto

ry l

eve

l

time time

buyer

vendor

buyer i

vendor

VendorVendor BuyerBuyer

qqq

VendorVendor Buyer 1Buyer 1

Buyer iBuyer i

Buyer mBuyer m

qqq

qqqq

a)

b

)

LOGISTICS

Order and batch picking problem

Analytical formulation

Picking in AS/RS systems



SUSTAIABLE SUPPLY NETWORK

DESIGN AND TRANSPORTS

- 200 400 600 800 1,000 1,200

Ansbach-Castiglione dS Ansbach-Collecchio

Bissingen-Castiglione dS Meeder-Bologna

Meeder-Collecchio Meeder-Novara Meeder-Soliera

Meeder-S. M. di Zevio Rudolstadt-S. M. di Zevio

Schesslitz-Collecchio Schrozberg-Castiglione dS

€

Ca

rico

- S

cari

co

Costo Combinato Costo Stradale

Transportation network design. Parametric modelling of freight networks. Internal and

external cost estimation. Intermodality. Sustainability.



Sustainable supply chain network: closed loop with through the complete reprocessing of

the end of life products by manufacturers

0 5 10 15

CLSC

FWSC

€ (mil/year)

Average disposal cost for FWSC

FWSC average cost

CLSC average cost

Traditional company perspective

Social responsability company perspective

Te

rmStandardized Effect

AFGCG

CEGCEEG

BCGBCE

BCEGBE

BEGAC

ACGAG

ACEACEG

AEGBDFDF

EBGAEBDD

BFAGF

BCCB

300250200150100500

2,0Factor

RM/PC %

E C T*%

F PC /V al%

G DISTA NC E

Name

A Ty pe of SC

B REPRO C /TO T %

C DC /V A L%

D

Pareto Chart of the Standardized Effects(response is TOTC, Alpha = ,05, only 30 largest effects shown)

Me

an

of

TO

TC

10

16000000

12000000

8000000

0,80,40,20,10,0 0,50,30,1

0,50,40,3

16000000

12000000

8000000

0,90,70,5 0,650,500,35

21

16000000

12000000

8000000

Ty pe of SC REPRO C /TO T % DC /V A L%

RM/PC % C T*% PC /V al%

DISTA NC E

Main Effects Plot (data means) for TOTC

PACKAGING DESIGN



Roadmap for packaging design studies and research Software packaging

design optimization

Hardware packaging design

optimization: multi stress

simulation system

RESEARCH TOPICS N.1

PRODUCTION SYSTEM DESIGN

Macro Healthcare logistics:

a system dynamics framework

HEALTH CARE LOGISTICS

hospital 1

hospital 2

hospital n

Healthcare

Logistic HUB

Drugs/materials

Suppliers

Area Vasta:

group purchasing

organization

wards beds

•Beds number per ward

•Average beds occupation

•Beds occupation standard deviation

•Average bed daily consumption

(drugs/materials/consumer items)



OPEN button

Warning lightsDrawer

TAG/ BARCODE

Micro Healthcare logistics: automated RF

dispenser for hospital drugs distribution

8:00

15 lug 2010

11:00

15 lug 2010

14:00

15 lug 2010

16:00

15 lug 2010

18:00

15 lug 2010

20:00

15 lug 2010

N° 123456

N° 123456

RESEARCH TOPICS N.1

PRODUCTION SYSTEM DESIGN TRACKING AND TRACING

MES SYSTEMS

Methodological framework to implement tracking and tracing by RF-ID

1. Definition of industrial and management

requirements.

2. Identification of project conditions (PCs).

3. Identification of project variables (PVs).

4. Evaluation of technological alternatives.

5. Sensitivity analysis of different alternatives.

6. Economic evaluation of different alternatives.

7. Strategic evaluation of different alternatives.

8. Choice of the best alternative.



Industrial application: inside plant logistic

Service application: routing optimization in

waste collection

Systemability Approach

Drive-Chain (left) and Gear (right) Reliability: Systemability vs Work Data Set

Spare Parts Management

TOTAL PRODUCTIVE

MAINTENANCE

Innovative Maintenance Concepts: Systemability and Novel Spare Parts Management

Optimal Replacement Policy under Random Environments

In collaboration with prof.

Pham - Rutgers University





RESEARCH TOPICS N.1

PRODUCTION SYSTEM DESIGN AUXILIARY PLANTS

ANALYSIS AND DESIGN

Ray-tracing simulation of ligth

-20 -15 -10 -5 0 5 10 15 20-20

-15

-10

-5

0

5

10

15

20

y

z

rays

target0 0.2 0.4 0.6 0.8 1

0

0.2

0.4

0.6

0.8

1

Clearness index Kh

Diffu

se f

raction Y

Solar radiation estimation

with multi-location models

0.2

0.4

0.6

0.8

1

30

210

60

240

90

270

120

300

150

330

180 0

Ellipsoidal Solar Simulation

TOP 10 PUBBLICATIONS

last 5 years (2007-2012)

XVI Summer School "Francesco Turco“ Impianti Industriali Meccanici

Abano Terme (Padova, Italy) - 14-16 September 2011

Authors Title Journal/Conference Year-Vol-PP. Research

Topic

Azzi, Battini,

Faccio, Persona

Mixed Model Assembly System with Multiple

Secondary Feeder Lines: Layout Design and

Balancing Procedure for ATO Environment

International Journal of

Production Research 2012, IN PRESS. 1

Gamberi , Manzini,

Regattieri

Simulink simulator for building hydronic heating

systems using the Newton–Raphson algorithm. Energy and Buildings

2009, Vol. 41, pp.

848 - 855. 2

Faccio, Persona, Zanin Waste collection multi objective model with real time

traceability data Waste Management

2011, Vol. 31 No.12,

pp. 2391-2405. 3

Battini, Faccio, Persona,

Sgarbossa

New methodological framework to improve

productivity and ergonomics in assembly system

design

International Journal of Industrial

Ergonomics

2011, Vol. 41, No. 1,

pp. 30-42.

4

Azzi, Battini, Faccio,

Persona, Sgarbossa

Innovative Travel Time Model For Dual-Shuttle

Automated Storage/Retrieval

Systems

Computers & Industrial

Engineering

2011, Vol.61, N.3,

pp. 600-607. 5

Battini, Gunasekaran,

Faccio, Persona,

Sgarbossa

Consignment Stock inventory model in an integrated

supply chain


Production Research

2010, Vol. 50, No.5-

8, pp.775-788, 5

Battini, Faccio, Persona,

Sgarbossa

Design of the optimal

feeding policy in an assembly system.


Production Economics

2009, Vol. 121, No.

1, pp.233-254. 5

Azzi, Battini, Persona,

Sgarbossa

Decreasing Network Complexity with Logistics

Outsourcing: An Entropic Approach

International Journal Of

Procurement Management

2010, Vol.3-4, pp.

339-360. 6

Azzi, Battini, Persona,

Sgarbossa

Packaging Design: General Framework and

Research Agenda.

Packaging Technology and

Science

2012, DOI:

10.1002/pts.993. 6

Azzi, Battini,

Faccio, Persona

Variability-oriented assembly system design: a case

study in the construction industry

Assembly Automation

2011, Vol.31, No.4,

pp. 348–357. 7

Research Topics – Ing/Ind-17

1 2 3 4 5 6 7

Production system

analysis and design

Auxiliary plant

analysis and design

Processes and

production

technologies

Ergonomics and safety

of industrial systems

Production system

management

Logistics

Production system

automation

RESEARCH PROJECT

INDUSTRIAL PARTNERS

last 5 years (2007-2012)

GENERALI GROUP (Mogliano V.to)

ARNEG (Padova)

AFV (Vicenza)

POZZOLI (Milano)

TVS (Urbino)

LEGNOPAN (Piovene Rocchette)

EME GROUP (Belluno)

POLO FREDDO (Padova)

STORTI INTERNATIONAL (Verona)

COMEM (Vicenza)

FAVINI (Bassano)

ACC (Pordenone)

ROVAGNATI (Monza)

TONON40 (Oderzo)

COVE (Vicenza)

INTERPORTO DI PADOVA (Padova)

METALSTAMPO (Vicenza)

CAME (Casier-Treviso)

UNO PIU’ (Viterbo)

HAVI LOGISTICS (Bomporto - MO)

FITT GROUP (Vicenza)

GRUPPO VERONESI (Verona)

MARCOLIN (Longarone)

SONEPAR (Padova)

Project Year Area Description

FSU 2011 3

Development of low energetic consumption technologies, employment of low environmental

impact materials and implementation of new systems designed for food safety and product quality

REGIONE

VENETO

2011 6

La tracciabilità e la gestione delle scorte di materiale sanitario nella rete ospedaliera

PRIN 2008 6 Drug distribution process optimization and critical events traceability

UNIPD 2008 6 Logistic package systems design: innovative models and tools

GRUPPO MASTROTTO (Vicenza)

GRUPPO GABRIELLI (Padova)

AERMEC (Bevilacqua VR)

PEDROLLO (San Bonifacio VR)

LINZ (Arcole)

SISMA (Schio)

SACME (Schio)

COMETE gioielli (Vicenza)

ARSS (Venezia)

CEG (Rimini)

ALPEGO (Vicenza)

ACC (Hungary)

RESEARCH INDUSTRIAL PROJECTS: STRUCTURED PARTNERS (2007-2012)

RESEARCH PROJECTS (2007-2012): PUBLIC FUNDING



INDUSTRY REQUIREMENTS TRENDS AND

INNOVATIONS: ACTUAL COLLABORATIONS



Transportation system alert

FCS –FAST CARGO SYSTEM SOLUTION

UNIVERSITY OF PADOVA ING-IND/17 Research Team

Documents

Transcript of UNIVERSITY OF PADOVA ING-IND/17 Research Team