Universal Wing Kit - Amazon Web Services manuals/UTE drawers manual.pdf · to install the Universal...
Transcript of Universal Wing Kit - Amazon Web Services manuals/UTE drawers manual.pdf · to install the Universal...
Universal Wing KitUSER MANUAL
Please read and understand this manual completely
before installing the Universal Wing Kit.
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Warning & Safety Information:• Take care when handling and installing the Drawers & Wing Kit, some of the edges may be sharp. • This kit is not intended to be installed by people (including children) with reduced physical or
mental capabilities, or those who are under the influence of drugs or alcohol. • Always use safe lifting techniques when moving and installing the kit.• Always use a template to ensure your measurements, cuts and holes are correct, before making
permanent modifications to the wings.
COMPONENTS: • 2x Short Lengths of Plywood • 2x Short Lengths of Carpet • 2x Long Lengths of Plywood • 2x Long Lengths of Carpet • 2x Pre-carpeted brackets• 2x ‘Thin’ Brackets• 2x ‘Thick’ Brackets • 4x Locking Tabs• 2x Locking Screw Assembly• 18x Dome Headed • 12x Screws • 8x Counter Sunk Screw • 12x Nylon-Insert Lock Nut• 12x Flat Washers • 12x Split Washer• 1x Allen Key
x12
x3
x6
x3 x3
x18 x8 x12 x12 x12 x2
REQUIRED TOOLS: • Marker • Adhesive• Drill• Small Diameter Drill Bit
(Eg. 2.5mm)• 6.5mm Drill Bit
• 51mm Hole Saw• Saw (for straight cuts
& curved cuts)• Knife or Scissors • Phillips Screw Driver • 10mm Spanner/Socket • Optional – Centre Punch
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x2
x2
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INSTALLATION INSTRUCTIONS1. If Titan Drawers are already installed into
the vehicle, they will need to be taken out
to install the Universal Wing Kit.
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1. With the drawers out of the vehicle,
remove the tops by unscrewing all bolts.
(1pictured, pointing to all points).
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1. Flip the drawers onto their side and grab all
of the brackets.
You’ll notice the brackets are designed to
suit left and right sides.
• The carpeted bracket will sit at the front
of the drawers (opening), ensure that the
carpeted front faces forward.
• The bracket with the two threaded inserts
and two slots is positioned in the middle
of the drawers with the slots facing toward
the opening of the drawers.
• The bracket with only two threaded
inserts, sits flush at the back of the
drawers. The pre-existing holes should
provide clearance for the hex-headed bolt.
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1. With the tops off, remove the tubs. If your
drawers were already installed into your
vehicle, you will need to first remove the
stoppers on the tubs - You should be left
with just a frame.
Note: If the drawers are new, the stoppers
will not yet be fitted and the tubs will slide
straight out.
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1. Align the brackets with the pre-cut holes
in your drawers and ensure they are
sitting square and flush with the top of
the drawer unit.
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1. With a marker, mark the locations of the
drilling holes on the ‘thin’ and ‘thick’
brackets. There should be three holes for
each bracket.
6
4
1. Using a small diameter drill bit, drill a pilot
hole for each mark. You can use this pilot
hole to double-check that all your holes
align with drawer’s pre-cut holes. (We
suggest using a punch to indent each hole
which will stop the drill from slipping)
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1. Flip the drawers over and repeat steps 5
through 8 for the remaining brackets. 9
1. With the help of at least one other person, lift
the drawers into the back of your vehicle.
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1. Bolt on all 6 of the brackets. The carpeted
brackets require 3x dome headed bolts. The
“thin” and “thick” brackets require a dome
headed bolt, a flat washer, split washer and
nylon locking nut.
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1. Install drawer frame as per included Titan
Rear Drawers instructions. Fasten to vehicle
and then add tubs, stoppers and tops.
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1. Measure to the two holes on the “thick”
middle bracket.
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1. If you’re happy with the alignment, use a
6.5mm to drill out the holes. 8
1. Using the 4 lengths of plywood (2 short
and 2 long), cut out 4 cardboard templates
to match the 4 pieces of plywood.
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1. Using the cardboard templates, align them
with their respective brackets and trim
them down so they fit against the side of
your ute tub. Repeat this for both sides.
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1. Once you’re happy with the shape of the
back templates, measure the distance
from the back end of the “thin” bracket to
the pre-cut holes. And the measurement
from the edge of the draw top to both
holes (see diagram)
Note: Factor in the carpet thickness when
marking your holes.
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5
1. Once you have all the measurements for
the back wing completed. Factor in the
thickness of the carpet, on both sides of
the wing, as well as the front and back;
adjusting measurements to account for the
increase in width.
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1. Using an adhesive, glue the carpets onto
the top of the plywood boards. Making
sure it fits firmly to the top and sides of
the board.
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1. Mark the position of the slots on the
middle bracket, along with the hole
on the front bracket. Do not move the
template during this process to ensure
correct positioning.
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1. While the glue is drying move onto the
two front wings.
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1. Using the front templates, place them
onto the middle & front brackets. Trim
them to the shape of your tub, taking into
account the thickness of the carpet and
making sure they are centred.
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1. Transfer the dimensions and cut them to
shape using a saw. Then, mark and drill
holes onto the plywood.
Note: The bottom of the plywood is
pre-carpeted and top is exposed timber.
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Top
Bottom
6
1. Transfer this shape, the slots and hole
onto the plywood.
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1. Using an adhesive, glue the carpet onto
the plywood and allow it to dry.
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1. With the front brackets, position the tabs
onto the marked slot lines. Fasten the
tabs with 1 screw, test fitting them onto
the middle bracket.
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1. Slot the wing’s tabs into the bracket
and then screw the plug into the front
bracket. Repeat for both sides.
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1. Screw in the back wings using the
counter-sunk bolts.
311. If they fit well, screw in the remaining
screws into each tab.
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1. Once the glue has dried on all four
wings, trim off the excess carpet and cut
out the holes for the bolts.
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1. Insert the screw plug mount
into the plywood.
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1. Using the marking for the front bracket
hole, drill a 51mm hole for the locking
screw assembly.
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WARRANTY PERIOD:Full 12 month warranty from date of purchase against all manufacturing defects.
WHAT DOES THE WARRANTY COVER?
Under normal usage conditions, this warranty covers:
a. Any defect in design or manufacture which results in the product failing to perform substantially as described in authorised advertising or literature.
b. We will either repair or replace the product at our discretion providing that the fault is found to have been caused by a design or manufacturing defect and not misuse or tampering.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The benefits provided to you as the nconsumer by this warranty are in addition to other rights and remedies available to you under the law.
THE WARRANTY DOES NOT COVER:
a. Any damage resulting from improper use
b. Faulty installation or modification made during installation
c. The cost of removing and reinstalling the product
d. Travel and /or other expenses due to customer’s remote location
e. Transport charges and damage in transit. It is your responsibility to deliver and pick up your product, including any costs associated with the postage of your repair or replacement product. If you do freight your product we recommend that you insure against loss or damage.
f. Any loss directly or indirectly associated with the product failing to operate.
g. Damage caused by mould, insects, animals, misuse, incorrect operation, adverse weather, accidents and fair wear and tear
TO MAKE A CLAIM, PLEASE ENSURE YOU RETAIN YOUR SALES RECEIPT OF PURCHASE
CALL 1800 88 39 64
OUTDOOR SUPACENTRE PTY LTD2 Stanley St Silverwater NSW, 2128PHONE: 1800 88 39 64www.4wdsupacentre.com.au
12 MONTH LIMITEDWARRANTY