Universal Connection System - UCON · 2015-06-04 · Universal Connection System - UCON 26 January...
Transcript of Universal Connection System - UCON · 2015-06-04 · Universal Connection System - UCON 26 January...
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Universal Connection System - UCON
26 January 2012
Steven Manquin
Product Responsible – Connection Systems
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• 2007 FMC starts looking at a simplified tie-in system under the joint Statoil/FMC MMX project
UCON – The story
• Installation procedure was to be the driver for the design – user friendly
• First concept prototypes were tested in 2009 (UCON-H and UCON-V)
• Several workshops were performed with Installation contractors – input from the user
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What can UCON do for you?
• Stroke-in and connect• Rigid Spools (mono/multi bore)
• Flexible lines / umbilicals
• Pig Launchers /Receivers
• Pig Loops
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What can UCON do for you?
• Assure necessary Cool Down times by using thermal insulated connectors• No Large doghouses
• Reduced deck space and installation time
• Minimizes interfaces to ROV• ROV manipulator held tools operated by hydraulic 4L/6L stab jumpers
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• Basic ROV manipulator held tooling
• Utilizes the standard field proven KC connectors and KX gaskets• Mono and multibore
• Insulated and non insulated
• Horizontal or Vertical
UCON – Main features
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• Stroke back for contingency operations• Hub cleaning
• Seal replacement
• Parking functionality available• Parking of sealine on foundation for module retrieval
UCON – Main features
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• The simplicity of the UCON-H ROV tools strongly reduces the • Cost and time of maintenance/refurbishment
• Risk of tool down time
• Expertise needed to operate them
UCON – Main features
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• Easy scalable• Easily adapted to the range of connector sizes and insulation
requirements.
UCON – Connection System
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UCON-H System overviewUCON-H-12 UCON-H-12
InsulatedUCON-H-18 UCON-H-18
InsulatedConnector KC4.2-10
*KC4.2-12 KC4.2-10
*KC4.2-12 KC4.2-14
*KC4.2-16 *
KC4.2-18 KC4.2-14 KC4.2-16 KC4.2-18
Max NPS 12.75 14 12.75 14 16 18 20 16 18 20
Insulation U-value U-value 6+ 6 U-value U-value U-value 8 6 4
Guiding structure
-12 -12 Ins -18 -18 Ins
Cradle -12 -12 Ins -18 -18 Ins
Hub support
-12 -12 Ins -18 -18 Ins
Stroking Tool
SST-12 SST-18
Connector Actuation Tool
CAT-12 CAT-12 Ins CAT-18 CAT-18 Ins
Notes: 1.* Adapter between connector and carrierpipe and hub/hub support. Need to verify system capacity for smaller connector and tool in combination.2.UCON-H-18 Ins – Design ongoing , i.e. Not qualified3.KC4.2-14 new size to be qualified
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UCON-H connection components
• Connection Equipment– Inboard Hub
– Docking Cradle
– Termination Head with Guide frame
– KX gasket
– Inboard / Outboard Caps
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The UCON-H Connection
• Termination Head
• Inboard Hub
• Docking Cradle
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Insulated KC Collet Connector
• Fully insulated KC Collet Connectors delivered on the Total Pazflor project– 50 insulated vertical Termination Heads
• Approximately half are installed and connected
– 15 insulated horizontal Termination Heads• All 15 are installed and connected
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UCON-H-12 Insulated - Monobore
Cool down requirement: 42 to 22 oC in 13 hSteady state temp. distribution
Wall temp. after 13 h
KC4.2-12, ID 9, insulated
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UCON-H-12 Insulated - Multibore
Steady state temp. distribution
Wall temp. after 8 h
Cool down requirement: 46 to 22 oC in 8 h
KC4.2-12, insulated
• ID 6”
• ID 2”
• 6 Hydraulic Lines
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Universal Connection System - UCON
UCON-H tools
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UCON-H system components
• Tooling– Connector actuator tool open/lock
– Stroking cylinder
– Hub/connector cleaning tool
– Seal replacement tool
– Tool interface frame (TIF) for hub cleaning and seal replacement tool
– Lifting yoke/sealine lifting tool
– HP Cap Running Tool
– Inspection camera
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UCON-H Main tooling
• SST – Sealine Stroking Tool
• CAT – Connector Actuation Tool
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UCON-H ROV Tools
• TIF – Tool Interface Frame
• HCT – Hub Cleaning Tool
• SRT – Seal Replacement Tool
• All ROV tools deployed in basket
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Tool Interface Frame (TIF)
• Used to stroke the Hub Cleaning Tool (HCT) inboard / outboard
• Used to stroke the Seal Replacement Tool (SRT) inboard
• Operated with a 6L hydraulic stab
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Tool Interface Frame (TIF)
• Hydraulic power to the HCT and SRT
is provide through quick connectors
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Hub Cleaning Tool (HCT)
• Combined outboard and inboard cleaning tool cassette
• Acid injection
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Seal Replacement Tool (SRT)
• Common tool for all KX sizes in UCON-H-12 family (6”, 8”, 10”, 12”)
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UCON-H ongoing projects
• Gazprom – Kirinskoye
• TOTAL – Laggan Tormore
• SHELL – Ormen Lange
• TOTAL – CLOV
• British Gaz – Knarr
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Thank you for your attention
Any questions ?