UNIQUE MOBILE PROCESSOR FOR MSW AND ...AND ORGANIC WASTES TREATMENT Industrial wastes MSW (Municipal...
Transcript of UNIQUE MOBILE PROCESSOR FOR MSW AND ...AND ORGANIC WASTES TREATMENT Industrial wastes MSW (Municipal...
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UNIQUE MOBILE PROCESSOR FOR MSWAND ORGANIC WASTES TREATMENT
Industrial wastes
MSW (Municipal solid wastes)
Up to 200billion tons
Up to 2,5billion tons
Waste treatment today:
15%
85%
Waste incineration
Landfilling
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WASTE UTILIZATIONis a global scale problem Global economy has and will always produce wastes. There isno any optimal solution so far for safe and cost-effective utilizationof MSW (Municipal solid waste). Landfilling, incinerationand dumping of waste inflict irreparable harm on peoples’ healthand environmental well-being, and existing treatment methods arenot economically reasonable.
Aggregate global annual waste volume:
HOWEVER:Even in case of highly effective advanced treatment systems are installed,waste incineration still causes emission of highly-toxic furans and dioxins,which falling into the category of carcinogens may change the DNA structure,inflicting irreparable harm on health of currently living people and future generations.
PRIMARY INDUSTRY PROBLEMS
WASTE PROBLEM
5%
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treatment efficiency
of all extracted solid
materials
animal industry
produce waste ten
times as much as the
weight of livestock
200billion tons of
raw material is
annual turnover
of primary
industry
herbage is multiply
greater the weight of
output products
Based on the UN report, 200 billion tons of production wastes are generated annually.
Uncontrolled landfills and wrong waste utilization cause growth of oncology, contagious and respiratory diseases.
GLOBAL PRACTICES IN WASTE UTILIZATION
Japan Germany
Norway, Finland
Majority of industrial enterprises spend vast amount of money for garbage removal and utilization.
Canada
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Scheduled collection of sorting garbage. Some wastes are
used in construction purposes
Well-developed waste managementsystem, including various
educational waste treatment programs for general public and tight cooperation of locals and private Companies in activities,
focused on green waste management
France
Separate waste
collection
45-48% of wastes arerecyclable material
England
Imposition of levy on use of plastic bags. Most of MSW are recycled. Strict control on separation of
discarded wastes
USA
Use of plasmagasification plants to safely process various
forms of wastes (including hazardous ones), decomposing it
to molecular level
Waste treatment plants, powered by biogas from waste, are in operation. Gas is utilized for
heating of living premises
Reduces landfill territory, improveseco-logical situation
Reduces power systems loads
Reduces CO2 emissions in transportand industrial areas
Allows using unoccupied soil, freed from landfills
Facilitates rehabilitation of soil,sewage water, basins, spoiled by oilspills and other petroleum products
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greenBLAZE is a cutting-edge solution, capableof converting wastes into safe and alternative energy
sources, making high profit and preserving naturalresources of the Planet
Universal mobile multi-functional procesor of closed cycle without open combustion, based on the technology
of high-temperature vacuum destruction.
ECOLOGICALLY RESPONSIBLE TREATMENT OF ALLTYPES OF CARBONACEOUS WASTES AND MATERIALS
greenBLAZE outcome
greenBLAZE features:
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Conversion of waste into usable energy
Significant reduction of waste volume and mass.
Destruction of potentially perilous substances of treated materials.
Minimal feedstock preparation
Municipalsolid
wastes
Medical wastes
Agriculturalwastes
Organicwastes ofchemicalindustry
Oil sludge
Sewage
Associated gas
Flue gases
Coal wastes
Plastic,rubber, oil
wastes
Forestrywastes
greenBLAZE FEEDSTOCK
Heat energySyntheticliquid fuel
Electricenergy
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No harmful emissionsgreenBLAZE is equipped with sulphur removal unit and generation unit of low-sulphur acid as aseparate product
Specially designed filters of greenBLAZE processor allows removing heavy metals fromgaseous phase.
No dioxins generated during greenBLAZE operation because of high temperatures of 1400degrees in the local zone of oxidation. At the temperature of 1200 degrees, dioxins are irrevocablydecomposed.
Polyvinyl chlorides are not generated as well, as lall chloride compounds are removed throughchemical processes inside of greenBLAZE, these are generation of nitromethane fromchloroacetic acid
Ash residue Distilled water
Economic advantages
greenBLAZE HIGHLIGHTSas compared to other waste treatment methods
Industrial andhousehold
wastes
Rubber andplastic wastes
Forestrywastes
Agriculturalwaste
Animalwastes
Oil sludge Sewagewater
UTILIZATION AND TREATMENT:
Ever-increasingdemand for electric
energy
Low cost ofgeneratedsynthetic
motor fuel
Low cost ofwaste utilization
Low-cost wasterecycling
Universal processingof all types of wastes
and materials
Rehabilitation of soil and
remediationof the environment
Wide applicabilityrange
Short commissioningand
deployment time
Ecological safety
Modular design
Mobile and movable units
can be configured
Guaranteedoperational safety
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OPERATING PRINCIPLE
Estimated performance figures(MSW treatment):
200 liters ofsynthetic liquidfuel per 1 hour
Thermalcapacity: 300 kW
Service water:0.2 m3 per 1 hour
Distilled water:0.1 m3 per 1 hour
municipal solidwaste
+5 m³
per 1 hour +=
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HIGH-TEMPERATURE CHAMBER
HEATING ZONESHREDDER
RECEIVINGBIN
GAS GENERATOR
COOLING SYSTEM
STEAM-3000
GASELECTRICENERGY
WASTE
GASSEPARATION
UNIT
ASHRESIDUE
RETRACTION UNIT
300 200 0.2 0.1+
greenBLAZE operating principle
Feedstockpreparation unit
Solid-fuelconvertor
Gas purificationunit
It is designed to control theprocessor’s operation modes.
It is designed for multilevel temperature vacuum
destruction of carbonaceous feedstock. It includes high- emperature chamber, ash residue retraction unit, gas
bleeding unit.
Compression unit
It is designed for creation ofdepressurization conditionsin solid-fuel convertor and
maintaining of the pressure,required for catalytic reactionsin the unit of synthetic liquid
fuel generation.
Control unit
It is designed for separation ofgases, their purification and
secondary feeding into solid-fuelconvertor and compression
unit. It includes gas separationunit, withdrawal system and
gas afterburning system.
Unit of syntheticliquid fuel
generation
It is designed for generation and withdrawal of liquid product. It
includes bio-reactor, return overflow valves of fuel
condensing system, storage containers.
Ash residuetreatment unit
It is designed for generation andwithdrawal of solid product
It is designed for partial sorting, shredding and feeding of the feedstock into receiving bin. It includes the chamber of partial
sorting, shredder, screw or conveying feeder.
Cooling system
It is designed for cooling of block bearing of solid-fuel
convertor screw and supporting of specified
temperature in bioreactor (steam cooling at the
temperature of 300oC).
Electric energygeneration unit
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It is designed for generation ofelectric energy (turbine 300 kW)for both internal needs - 80 kW/h (+ 50 kW if shredder for MSW
treatment is installed) andfor external customer needs.
greenBLAZEMovable mobile truck
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greenBLAZE model structure
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The greenBLAZE processor can be directly connected to mobile energy storage units energyBRICK
Operating processor greenBLAZE11
Mobile Unit “greenBLAZE-200“
Capacity of one module designed for treatment of 5 m3 of MSW, or 1.5 tons /hour, or 36 tons / day:
200 l / hour 3 Gcal / hour
Option 1
Electric energy
up to 1.0 MW
Initial parameters
Parameter Value
Simultaneous load
Capacityof the module for synthetic liquid fuel generation is not standardized andto be determined based on qualitative composition of a feedstock
Chemical efficiency of the process
Time to reach operational mode
Consumption of products for internal needs
Dimensions
Weight of the assembled processor
Number of operation hours
Estimated service life
Required infrastructure
Wastes to be utilized
Technical Maintenance
Personnel
Operational pattern
5 m3(or 1,5 tons/hour)
200 l/hour
84,4% of the resource
Max 12 hours
15%
10 000 mm * 3 000 mm * 3 000 mm
10 000 kg
8 000 – 8 500 hours / year
10 years
Feedstock feeding system and synthetic liquid fuel load facility
- organic wastes: lignite, poultry manure with humiditylevel of max 75%
- plastic, coal, wood, oil sludge, MSW
Once per annum
2 operators per shift
discontinuous or 24/7
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Option 2
Synthetic liquid fuel
Option 3
Heating energy
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Advantages of greenBLAZEtechnology
greenBLAZE is a unique unrivalled technology of MSW treatment
greenBLAZE is multi-functional processor. Depending on the configuration, it is able to generate fuel, heat and electricity without environmental pollution and negative emissions.
Competitive analysis of greenBLAZE
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Other types of MSW utilization and treatment (such as incineration or lowtemperature pyrolysis) inflict detrimental harm on the environment
Similar processors allow generating electric and heating energy, but asopposed to greenBLAZE, they are not designed for fuel generation. Alternatively, the plants designed for fuel generation unable to produce electricity.
Other plants are mounted directly on the site where they are planned to be usedand can’t be relocated. Dismantling of such plants is labor-intensive andrequires heavy expenses.
Production output is estimated during the project design stage. In case it isneeded to augment the volume of treated feedstock, another plant or longtermupgrade of the current one is required.
Majority of plants are designed for treatment of a particular type of wastes.Separation of waste is compulsory procedure before the treatment.
Similar plants convert MSW into specific type of energy only. Rapidreconfiguration of the equipment is not possible.
greenBLAZE processor is mobile and not connected to a specific parcel of land, it can be easily dismantled and relocated if needed.
greenBLAZE is based on modular principle. It allows ramping up productioncapacity without heavy expenses.
All configurations of greenBLAZE processor are operated on unsortedmixed wastes without considerable expenses.
Configuration of greenBLAZE processor for generation of synthetic liquid fuelallows producing several types of fuel – from synthetic gasoline with high octanenumber to diesel. Change of fuel to produce is carried out by adjustment of theprocessor's settings.
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