UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of...

20
1 www.cmovalves.com DESCRIPTION One-piece cast body with guides to support gate and seat wedges. Provides high flow rates with low pressure drops. Various seal and stuffing materials available. Across flats in accordance with CMO Valves standard. An arrow is marked on the body indicating the flow di- rection GENERAL APPLICATIONS This knife gate valve is suitable for liquids that contain a maximum of 5% suspended solids. If it is used for dry solids in gravity feed applications it should be installed with the arrow on the body pointing in the opposite direction to the flow. Designed for applications such as: Paper industry Mining Silo discharge Chemical plants Pumping Food industry Sewage treatment In all these applications it is recommended to install the val- ve once the fluid has been filtered, to remove the solids or large particles that it contains. SIZES ND50 to ND2000 * Large size to order ND50-150 10 bar ND350-400 5 bar ND200 8 bar ND450-600 3 bar ND250-300 6 bar ND700-1400 3 bar WORKING (P) The indicated work pressures will only be valid following the direction of the arrow marked on the valve. Due to the valve’s design with gate support guides, 30% of these pres- sures can be applied in the opposite direction to the arrow without causing any damage to it. In these circumstances the valve is not watertight. An additional series of supports is necessary in order to achieve watertight integrity in these conditions. FLANGE BORING ENI092 PN10. ASME B16.5 (clase 150). OTHER COMMONLY USED PN6. PN16. PN25. BS “D” y “E”. JIS10K. * Others to order DIRECTIVES Pressure Equipment : (PED) ART 4.3 /CAT.1. Potential Explosive Atmospheres: (ATEX) CAT.3 ZONA 2 y 22 GD. * For category and zone information, contact with CMO VALVES. technical-commercial department . QUALITY DOSSIER All valves are tested hydrostatically at CMO Valves and ma- terial and test certificates can be supplied on request. Body test = working pressure x 1.5 Seal test = working pressure x 1.1 UNIDIRECTIONAL FLANGED KNIFE GATE VALVE AD Rev. 02-06-2019 KNIFE GATE VALVE - SERIE AD Fig. 1

Transcript of UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of...

Page 1: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

1www.cmovalves.com

DESCRIPTION

• One-piece cast body with guides to support gate and seat wedges.

• Provides high flow rates with low pressure drops.• Various seal and stuffing materials available.• Across flats in accordance with CMO Valves standard. • An arrow is marked on the body indicating the flow di-

rection

GENERAL APPLICATIONS

This knife gate valve is suitable for liquids that contain a maximum of 5% suspended solids. If it is used for dry solids in gravity feed applications it should be installed with the arrow on the body pointing in the opposite direction to the flow.

Designed for applications such as:

• Paper industry• Mining• Silo discharge• Chemical plants• Pumping • Food industry • Sewage treatment

In all these applications it is recommended to install the val-ve once the fluid has been filtered, to remove the solids or large particles that it contains.

SIZES

ND50 to ND2000

* Large size to order

ND50-150 10 bar ND350-400 5 bar

ND200 8 bar ND450-600 3 bar

ND250-300 6 bar ND700-1400 3 bar

WORKING (∆P)

The indicated work pressures will only be valid following the direction of the arrow marked on the valve. Due to the valve’s design with gate support guides, 30% of these pres-sures can be applied in the opposite direction to the arrow without causing any damage to it. In these circumstances the valve is not watertight. An additional series of supports is necessary in order to achieve watertight integrity in these conditions.

FLANGE BORING

• ENI092 PN10.• ASME B16.5 (clase 150).

OTHER COMMONLY USED

• PN6. • PN16.• PN25.• BS “D” y “E”.• JIS10K.

* Others to order

DIRECTIVES

• Pressure Equipment :(PED) ART 4.3 /CAT.1.

• Potential Explosive Atmospheres:(ATEX) CAT.3 ZONA 2 y 22 GD.

* For category and zone information, contact with CMO VALVES. technical-commercial department .

QUALITY DOSSIER

All valves are tested hydrostatically at CMO Valves and ma-terial and test certificates can be supplied on request.

• Body test = working pressure x 1.5• Seal test = working pressure x 1.1

UNIDIRECTIONAL FLANGED KNIFE GATE VALVE

ADR

ev. 02-0

6-2019K N I F E G A T E VA LV E - S E R I E A D

Fig. 1

Page 2: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

2 manufacturing the valve you need

KNIFE GATE VALVE - SERIE AD

When a knife gate valve remains open for long periods of time and the body’s internal walls are parallel, a very large torque is required to close it. The inside of the AD model’s body is conically shaped, providing greater space. This way, when the valve is closed the solids stored inside it can be easily removed.

This valve is defined as unidirectional and these valves are normally at risk of the gate bending due to counter-pressure. This cannot happen with the AD valve because it contains internal guides that support the knife gate and allow it to work under counter-pressure of 30% of the maximum working pressure, without the knife gate bending. The stem protection cap is independent from the wheel securing nut, this means the bonnet can be disassembled without the need to release the wheel. This advantage allows regular maintenance operations to be performed, such as lubricating the stem.

The stem of the AD valve is made from stainless steel 18/8. This is another additional benefit, since some manufacturers supply it with 13% chrome, which quickly rusts. The operating wheel is manufactured in nodular cast GJS-500 or steel. Some manufacturers supply it in common cast-iron, which can lead to breakage in the event of very high operation torque or a bang.The yoke is has a compact design with the bronze actuator nut protected in a sealed, lubricated box. This makes it possible to move the valve with a key, even without the wheel (in other manufacturers’ products this is not possible).

ADVANTAGES

STANDARD COMPONENTS LIST

COMPONENT CAST IRON VERSION

STAINLESS STEEL

VERSION

1 BODY GJL-250 CF8M

2 GATE AISI304 AISI316

3 SLIDE RCH1000

4 STUFFING GJS-500 CF8M

5 PACKING SYNT + PTFE

6 O-RING SEAL EPDM

7 SUPPORT PLATES S275JR

8 RING AISI316

9 SEAL EPDM

10 STEM AISI303

11 YOKE STEEL

12 STEM NUT BRONZE

13 COUNTERNUT ST44.2 + ZINC

14 WHEEL NODULAR CAST IRON

15 NUT STEEL

16 BONNET STEEL

17 TOP CAP PLASTIC

The yoke is has a compact design with the bronze actuator nut protected in a sealed, lubricated box. This makes it possible to move the valve with a key, even without the wheel (in other manufacturers’ products this is not possible).The pneumatic actuator’s top and bottom covers are made of GJS-400 nodular cast iron, making them highly shock resistant. This characteristic is essential in pneumatic actuators.

The pneumatic cylinder sealing joints are commercial products and can be purchased worldwide. It is therefore necessary to contact CMO Valves every time joints are required.

Fig. 2 Table. 1

Page 3: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

3www.cmovalves.com

KNIFE GATE VALVE - SERIE AD

BODY

• Unidirectional knife gate valve. One-piece cast body with guides to support gate and seat wedges.

• For diameters greater than DN1200 the body is machi-ne-welded with the necessary reinforcements to withs-tand the maximum working pressure.

• Designed with full passage to provide large flows with small losses of load.

• The body’s internal design prevents any build-up of so-lids in the seat area.

• The standard manufacturing materials are GJL-250 cast iron and CF8M stainless steel. Other materials, such as GJS-500 nodular cast iron, A216WCB carbon steel and stainless steel alloys (AISI316Ti, Duplex, 254SMO, Uranus B6…) are available to order. As standard, iron or carbon steel valves are painted with an anti-corrosive protection of 80 microns of EPOXY (colour RAL 5015). Other types of anti-corrosive protections are available on request.

GATE

The standard manufacturing materials are AISI304 stainless steel in valves with iron body and AISI316 stainless steel in valves with CF8M body. Other materials or combinations can be supplied to order.

The gate is polished on both sides to provide a smooth con-tact surface with the resilient seal. At the same time, the gate is rounded to prevent the sealing joint from being cut. Diferent degrees of polishing, anti-abrasion treatments and modifications are available to adapt the valves to the custo-mer’s requirements.

WATERTIGHT MATERIALS

EPDMThis is the standard resilient seal fitted on AD valves. It can be used in many applications; however, it is generally used for water and products diluted in water at temperatures no higher than 90°C*. It can also be used with abrasive pro-ducts and provides the valve with 100% watertight integrity.

NITRILEIt is used in fluids containing fats or oils at temperatures no higher than 90°C*. It provides the valve with 100% waterti-ght integrity.

FPMSuitable for corrosive applications and high temperatures of up to 190°C in continuous and peaks of 210°C. It provides the valve with 100% watertight integrity.

SILICONEUsed mainly in the food industry and for pharmaceutical products with temperatures no higher than 200°C. It provi-des the valve with 100% watertight integrity.

PTFESuitable for corrosive applications and pH between 2 and 12. It does not provide the valve with 100% watertight integrity. Estimated leakage: 0.5% of the pipe flow.

Note: : In some applications other types of resilient materials are used, such as hypalon, butile or natural rubber.

Please contact us if you have such requirements.

DESIGN CHARACTERISTICS

SEAT 1Metal/Metal seal This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5% of the pipe flow

SEAT 2Standard metal/rubber sealThis type of seat includes a resilient seat which is fixed to the inside of the body via an AISI316 stainless steel retaining ring.

SEAT 3Metal/rubber seal with reinforced ringThis type of seal includes a resilient seal which is fixed to the inside of the body by way of a reinforced ring with two func-tions (to protect the valve from abrasion and clean the gate when working with solids that can stick to the gate).

SEAT 4 / 5 / 6The same as seats 1, 2 and 3 but including a deflector. The deflector is a cone-shaped ring located at the valve’s entrance with two functions (to protect the valve from abra-sion and guide the flow to the centre of the valve).

1

4

2

5

3

6

SEAT (Watertight)Six types of seats are available according to the working application:

Page 4: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

4 manufacturing the valve you need

KNIFE GATE VALVE - SERIE AD

PACKING

The CMO Valves standard packing comprises three lines with a specially designed EPDM seal in the middle which provides watertight integrity between the body and the gate, preventing any type of leakage to the atmosphere. It is located in an easily accessible place and can be replaced without dismantling the valve from the pipeline. Below we indicate various types of packing available according to the application in which the valve is located:

GREASED COTTON (Recommended for hydraulic services):

This packing is composed of braided cotton fibres soaked in grease both inside and out. It is for general use in hydraulic applications in both pumps and valves.

DRY COTTON

This packing is composed of cotton fibres. It is for gene-ral use in applications with solids.

DRY COTTON + PTFE

This packing is composed of braided cotton fibres soaked in PTFE both inside and out. It is for general use in hydraulic applications in both pumps and valves.

SYNTHETIC + PTFE

This packing is composed of braided synthetic fibres soaked in PTFE both inside and out. It is for general use in hydraulic applications in both pumps and valves and in all types of fluids, especially corrosive ones, including concentrated and oxidising oils. It is also used in liquids with solid particles in suspension.

GRAPHITE

This packing is composed of high-purity graphite fibres. A diagonal braiding system is used and it is impregna-ted with graphite and lubricant which helps to reduce porosity and improve operation. It has a wide range of applications as graphite is resis-tant to steam, water, oils, solvents, alkali and most acids.

CERAMIC FIBRE

This packing is composed of ceramic material fibres. Its main applications are with air or gas at high temperatu-res and low pressures.

SEAT/SEALS PACKINGMATERIAL Tª MÁX (ºC) APPLICATIONS MATERIAL P(Bar) Tª. MÁX pH

Metal/Metal >250 High temp./Low watertight integ. Greased cotton 10 100 6-8

EPDM (E) 90 * Non-mineral acids and oils Dry cotton (AS) 0.5 100 6-8

Nitrile (N) 90 * Hydrocarbons, oils and greases Cotton + PTFE 30 120 6-8

FPM (V) 200 Hydrocarbons, oils and greases Synthetic + PTFE 100 -200+270 0-14

Silicona (S) 200 Food Products Graphite 40 650 0-14

PTFE (T) 250 Corrosion resistant Ceramic fibre 0,3 1400 0-14

NOTE: More details and other materials available to order. * ➪ EPDM and Nitrile: possible up to max temp.: 120ºC to order

Table. 2

Page 5: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

5www.cmovalves.com

KNIFE GATE VALVE - SERIE AD

STEM

The stem of CMO Valves is made from stainless steel 18/8. This characteristic makes it highly resistant and provides ex-cellent properties against corrosion. The valve design can be rising stem or non-rising stem. When a rising stem is requi-red, a bonnet is supplied to protect the stem from contact with dust and dirt, besides keeping it greased.

STUFFING

The stuffing allows uniform force and pressure to be applied to the packing to ensure watertight integrity. As standard, valves with cast iron body include GJS-500 stuffing, whilst valves with stainless steel body have CF8M stuffing.

ACTUATORS

All types of actuators can be supplied, with the advantage that thanks to the CMO Valves design they are interchan-geable. This design allows customers to change the actua-tors themselves and no extra assembly accessories are re-quired. A characteristic of the design of valves is that all the actuators are interchangeable.

MANUAL

• Handwheel with non-rising stem • Handwheel with rising stem• Chainwheel• Lever • Gears• Others (square stem, etc)

AUTOMÁTIC

• Electric actuator• Pneumatic cylinder• Hydraulic cylinder

Stem extensions have also been developed, allowing the ac-tuator to be located far away from the valve, to suit all needs. Please consult our technicians beforehand.

ACCESSORIES AND OPTIONS

Wide range of accessories available:

• Mechanical stoppers• Locking devices • Emergency manual actuators • Electrovalves • Positioners• Limit switches• Proximity switches• Leaning floor stand (Fig. 6)• Straight floor stands (fig. 7)

HYDRAULIC ACTUATOR

ELECTRIC-MOTOR ACTUATOR

GEARED WHEEL

HYDRAULIC ACTUATOR

Fig. 6 Fig. 7

Straight floor stands .Leaning floor stand.

WHEEL WITH RISING STEM

WHEEL WITH NO RISING STEM

Page 6: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

6 manufacturing the valve you need

KNIFE GATE VALVE - SERIE AD

MIRROR POLISHED GATEThe mirror polished gate is especially recommended in the food industry and, as standard, in applications in which so-lids can stick to the gate. It is an alternative to ensure the solids slide off and do not stick to the gate.

PTFE LINED GATEAs with the mirror polished gate, it improves the valve’s re-sistance to products that can stick to the gate.

PTFE LINED GATEStellite is added to the gate’s lower edge to protect it from abrasion.

SCRAPER IN THE PACKINGSu función es limpiar la tajadera durante el movimiento de apertura y evitar posibles daños en la empaquetadura.

AIR INJECTION IN THE PACKINGBy injecting air in the packing, an air chamber is created which improves watertight integrity.

CASED BODYRecommended in applications in which the fluid can harden and solidify inside the valve body. An external jacket keeps the body temperature constant, preventing the fluid from solidifying.

ACTUATOR OR YOKE SUPPORTMade of EPOXY-coated steel (or stainless steel to order), its robust design gives it great rigidity in order to withstand the most adverse operation conditions.

MECHANICAL LIMIT SWITCHES, INDUCTIVE SWITCHES AND POSITIONERSLimit switches or inductive switches are installed to indicate precise valve position, as well as positioners to indicate con-tinuous position.

ELECTROVALVESFor air distribution to pneumatic actuators.

CONNECTION BOXES, WIRING AND PNEUMA-TIC PIPINGFully assembled units can be supplied with all the necessary accessories.

STROKE LIMITING MECHANICAL STOPSThey allow the stroke to be mechanically adjusted, limiting the valve run.

MECHANICAL LOCKING SYSTEM Allows the valve to be mechanically locked in a set position for long periods of time.

EMERGENCY MANUAL ACTUATOR (WHEEL/GEARS)Allows manual operation of the valve in the event of power or air failure.

FLUSHING HOLES IN THE BODY (FIG. 8)Several holes can be drilled in the body to flush air, steam or other fluids out in order to clean the valve seat before sealing.

ACCESSORIES AND OPTIONS

Different types of accessories are available to adapt the valve to specific working conditions such as:

Fig. 8

Fig. 8

Page 7: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

7www.cmovalves.com

KNIFE GATE VALVE - SERIE AD

V-NOTCH AND PENTAGONAL DIAPHRAGM WITH INDICATION RULE (FIG. 9)Recommended for applications in which flow regulation is required.Allows flow control according to the valve’s opening percentage.

INTERCHANGEABLE ACTUATORSThe actuators are easily interchangeable.

EPOXY COATINGAll the carbon steel and iron bodies and components of val-ves are coated with a layer of EPOXY, which makes them resistant to corrosion and gives an excellent surface finish. CMO Valves standard colour is blue RAL-5015

GATE SAFETY PROTECTIONIn accordance with European safety regulations (“EC” mar-king), CMO Valves automatic valves are fitted with metal protection elements in the knife gate travel, in order to ensu-re no body or object can be accidentally trapped or dragged along.

BONNETThe bonnet provides total watertight integrity to the outsi-de, reducing the stuffing maintenance required.

PORTRAIT% MAXIMUM FLOW.

LANDSCAPE% OF VALVE OPENING.

Fig. 9

Fig. 10

Page 8: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

8 manufacturing the valve you need

KNIFE GATE VALVE - SERIE AD

EXTENSION: FLOOR STAND

This extension is done by coupling a rod to the stem. The desired extension is achieved by defining the length of the rod. A floor stand is normally installed to support the actua-tor.The definition variables are as follows:

CHARACTERISTICS:

• It can be coupled to any type of actuator.• A stem guide-support is recommended (Fig. 12) every

1.5 m.• The standard floor stand is 800 mm high (Fig. 11). Other

floor stand measurements available to order.• A position indicator can be fitted to determine the val-

ve’s percentage of opening.• Leaning stand available to order (Fig. 13).

When the valve needs to be operated from a distance, the following different types of actuators can be fitted:

COMPONENTS LISTCOMPONENT STANDARD VERSION

Stem AISI 303

Spindle AISI 304

Guide-support Carbon steel with EPOXI coating

Slide Nylon

Floor Stand GJS-500 with EPOXY coating

EXTENSIONS TYPES

Leaning floor stand

STRAIGHT FLOOR STAND

STEM GUIDE-SUPPORT

Fig. 11

Fig. 12

Fig. 13

Table. 3

H1: Distance from the valve’s centre to the base of the stand.

d1: Separation from the wall to the end of the connecting flange.

Page 9: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

9www.cmovalves.com

KNIFE GATE VALVE - SERIE AD

EXTENSION: PIPE (FIG. 14)

This consists of raising the actuator. The pipe will rotate in the same direction as the wheel when the valve is operated. The valve always remains at the same height.

The definition variables are as follows:

CHARACTERISTICS:

• Standard actuators: Wheel and square stem• A pipe support-guide is recommended every 1.5m.• The standard materials are: EPOXY coated carbon steel

and stainless steel.

EXTENSION: EXTENDED SUPPORT PLATES (FIG. 15)

When a short extension is requi-red, it can be achieved by ex-tending the support plates. An intermediate yoke can be fitted to reinforce the support plates structure.

CARDAN (FIG. 16)

If we find a misalignment between the valve and the drive, we can solve our problem by placing a cardan joint.

Fig. 14

Fig. 16Fig. 15

H1: Distance from the valve’s centre to the base of the stand.

d1: Separation from the wall to the end of the connecting flange.

Page 10: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

10 manufacturing the valve you need

KNIFE GATE VALVE - SERIE AD

ND ∆P(bar) A B C P D øV Weight (Kg)

50 10 40 92 63 241 280 225 7

65 10 40 92 70 268 307 225 8

80 10 50 92 92 294 333 225 9

100 10 50 92 105 334 373 225 11

125 10 50 102 120 367 406 225 13

150 10 60 102 130 419 458 225 17

200 8 60 119 160 525 578 325 28

250 6 70 119 198 626 679 325 40

300 6 70 119 234 726 779 380 56

350 5 96 290 256 797 906 450 94

400 5 100 290 292 903 1012 450 116

450 3 106 290 308 989 1098 450 162

500 3 110 290 340 1101 1210 450 191

600 3 110 290 400 1307 1416 450 264

OPTIONS

• Locking devices• Extensions: stand, pipe, plates, etc.• ND higher than those given in the table

ACTUATOR COMPRISING

• Wheel • Stem• Nut• Stem protection cap

AVALAIBLE

• ND50 a ND1200• From ND600 the actuator is geared.

* other ND to order

WHEEL WITH RISING STEM

B = max width of the valve (no actuator)

P = max height of the valve (no actuator)

Fig. 17

Table 4

Page 11: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

11www.cmovalves.com

KNIFE GATE VALVE - SERIE AD

WHEEL WITH NO-RISING STEM

ND ∆P(bar) A B C P D øV Weight (Kg)

50 10 40 101 63 241 280 225 7

65 10 40 101 70 268 308 225 8

80 10 50 101 92 294 333 225 9

100 10 50 101 105 334 373 225 11

125 10 50 111 120 367 407 225 13

150 10 60 111 130 419 458 225 17

200 8 60 128 160 525 578 325 29

250 6 70 128 198 626 679 325 40

300 6 70 128 234 726 779 380 53

350 5 96 305 256 797 906 450 93

400 5 100 305 292 903 1012 450 126

450 3 106 305 308 989 1098 450 160

500 3 110 305 340 1101 1210 450 193

Suitable when no size limitations exist.

OPTIONS

• Square nut• Locking devices• Extensions: stand, pipe, plates, etc.• ND higher than those given in the table

ACTUATOR COMPRISING

• Wheel • Stem• Guide bearings on the yoke.• Nut

AVALAIBLE

• ND50 a ND1200• From ND600 the actuator is geared.

* other ND to order

Fig. 18

Table. 5

B = max width of the valve (no actuator)

P = max height of the valve (no actuator)

Page 12: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

12 manufacturing the valve you need

KNIFE GATE VALVE - SERIE AD

ND ∆P(bar) A B C D Hc øVc Weight(kg)

50 10 40 92 63 264 409 225 7

65 10 40 92 70 291 436 225 8

80 10 50 92 92 317 469 225 9

100 10 50 92 105 357 502 225 11

125 10 50 102 120 390 585 225 13

150 10 60 102 130 442 644 225 17

200 8 60 119 160 551 815 300 29

250 6 70 119 198 652 1016 300 40

300 6 70 119 234 752 1116 300 53

350 5 96 290 256 879 1336 402 93

400 5 100 290 292 985 1442 402 126

450 3 106 290 308 1071 1628 402 160

500 3 110 290 340 1183 1738 402 193

600 3 110 290 400 1389 2046 402 264

Widely used in raised installations with difficult access, the wheel is fitted in vertical position.

OPTIONS

• Locking devices• Extensions: stand, pipe, plates, etc.• Non-rising stem• DN higher than those given in the table

ACTUATOR COMPRISING

• Wheel • Stem• Nut• Bonnet

AVALAIBLE

• ND50 a ND1200• From ND600 the actuator is geared.

* other ND to order

WHEEL CHAIN

Fig. 19

Table. 6

B = max width of the valve (no actuator)

Page 13: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

13www.cmovalves.com

KNIFE GATE VALVE - SERIE AD

ND ∆P(bar) A B C P G H Hp Weight(kg)

50 10 40 92 63 264 155 325 504 8

65 10 40 92 70 291 155 325 526 9

80 10 50 92 92 317 155 325 549 10

100 10 50 92 105 357 155 325 605 11

125 10 50 102 120 390 155 425 902 14

150 10 60 102 130 442 155 425 956 16

200 8 60 119 160 551 290 620 1027 32

250 6 70 119 198 652 290 620 1416 54

300 6 70 119 234 752 290 620 1525 57

This is a fast actuator OPTIONS

• Locking devices• Extensions: stand, pipe, plates, etc.

ACTUATOR

• Lever• Spindle• Guide bearing• External limiting switches to maintain the position

AVALAIBLE

• DN 50 to DN 300, other DN to order.

* other ND to order

* Actuator designed to maneuver at 2 bar of differential pressure (∆P).

LEVER

Fig. 20

Table. 7

B = max width of the valve (no actuator)

Page 14: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

14 manufacturing the valve you need

KNIFE GATE VALVE - SERIE AD

OPTIONS

• Wheel with chain• Locking devices• Extensions: stand, pipe, plates, etc.• Non-rising stem

ACTUATOR

• Stem• Yoke• Cone-shaped gearbox • Wheel

Standard reduction ratio = 4 to 1..

AVALAIBLE

• ND 50 to ND 2000

* Other ND to order

GEARBOX

Fig. 21

Table. 8

ND ∆P(bar) A B C P D F Ø V Hr Weight(kg)

50 10 40 92 63 241 366 198 300 540 17

65 10 40 92 70 268 392 198 300 566 18

80 10 50 92 92 294 418 198 300 592 19

100 10 50 92 105 334 458 198 300 632 20

125 10 50 102 120 367 491 198 300 665 24

150 10 60 102 130 419 543 198 300 717 26

200 8 60 119 160 525 648 198 300 942 50

250 6 70 119 198 626 749 198 300 1043 63

300 6 70 119 234 726 850 198 300 1194 77

350 5 96 290 256 797 891 218 450 1335 106

400 5 100 290 292 903 997 218 450 1441 134

450 3 106 290 308 989 1083 218 450 1677 173

500 3 110 290 340 1101 1195 218 450 1789 216

600 3 110 290 400 1307 1401 218 450 2045 284

B = max width of the valve (no actuator)

P = max height of the valve (no actuator)

Page 15: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

15www.cmovalves.com

KNIFE GATE VALVE - SERIE AD

The air supply pressure to the pneumatic cylinder is a mini-mum of 6 bar and a maximum of 10 bar, the air must be dry and lubricated.

10 bar is the maximum admissible air pressure. For air pres-sures below 6 bar, please check with CMO Valves

For ND50 to ND200 valves, the cylinder’s casing and covers are made of aluminium, the rod of AISI304, the piston of ru-bber-coated steel and the O-ring seals are made of nitrile.

For valves larger than DN200 the covers are made of nodu-lar cast iron or carbon steel..

To order, the actuator can also be made from stainless steel, specifically for installation in corrosive environments.

AVALAIBLE

• DN50 a DN1200

* Other ND to order

ND ∆P(bar) A B C Ø CIL. Ø VAST J S (B.S.P.) Hn Weight(kg)

50 10 40 92 63 80 20 96 1/4" 415 7

65 10 40 92 70 80 20 96 1/4" 455 8

80 10 50 92 92 80 20 96 1/4" 498 9

100 10 50 92 105 100 20 115 1/4" 565 12

125 10 50 102 120 125 25 138 1/4" 636 18

150 10 60 102 130 125 25 138 1/4" 717 22

200 8 60 119 160 160 30 175 1/4" 874 37

250 6 70 119 198 200 30 218 3/8" 1036 58

300 6 70 119 234 200 30 218 3/8" 1182 72

350 5 96 290 256 250 40 270 3/8" 1380 130

400 5 100 290 292 250 40 270 3/8" 1530 155

450 3 106 290 308 300 45 382 1/2" 1677 225

500 3 110 290 340 300 45 382 1/2" 1839 257

600 3 110 290 400 300 45 382 1/2" 2146 340

DOUBLE-ACTING PNEUMATIC CYLINDER

B = max width of the valve (no actuator)

Fig. 22

Table. 9

Page 16: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

16 manufacturing the valve you need

KNIFE GATE VALVE - SERIE AD

• The air supply pressure to the pneumatic cylinder is a mini-mum of 6 bar and a maximum of 10 bar, the air must be dry and lubricated.

• 10 bar is the maximum admissible air pressure. For air pres-sures below 6 bar, please check with CMO Valves.

• Available for opening or closing in case of failure (spring opening or closing).

• The jacket is made of aluminium, the covers of nodular cast iron or carbon steel, the rod of AISI304, the piston of rub-ber-coated steel, the O-ring seals of nitrile and the spring is made of steel.

• The actuator design is spring activated for valves with diameters up to DN300. For larger diameters the actuator contains a double-acting cylinder and an air tank which sto-res the volume of air necessary to perform the last move-ment in the event of a fault.

DISPONIBLE

AVALAIBLE

• ND 50 to ND 300

* Other ND to order

SINGLE-ACTING PNEUMATIC CYLINDER

ND ∆P(bar) A B C Ø CIL. Ø SPINDLE J S (B.S.P.) Hn Weight(kg)

50 10 40 92 63 125 25 138 1/4" 781 19

65 10 40 92 70 125 25 138 1/4" 806 22

80 10 50 92 92 125 25 138 1/4" 833 23

100 10 50 92 105 125 25 138 1/4" 873 24

125 10 50 102 120 160 30 175 1/4" 909 35

150 10 60 102 130 160 30 175 1/4" 960 36

200 8 60 119 160 200 30 218 3/8" 1355 66

250 6 70 119 198 250 40 270 3/8" 1844 130

300 6 70 119 234 250 40 270 3/8" 2005 143

Fig. 23

Table. 10

B = max width of the valve (no actuator)

Page 17: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

17www.cmovalves.com

KNIFE GATE VALVE - SERIE AD

ND ∆P(bar) A B C D Q R S T U V Weight(kg)

50 10 40 92 63 400 249 265 238 62 241 595 24

65 10 40 92 70 426 249 265 238 62 268 622 25

80 10 50 92 92 452 249 265 238 62 294 647 26

100 10 50 92 105 492 249 265 238 62 334 687 27

125 10 50 102 120 525 249 265 238 62 367 720 30

150 10 60 102 130 577 249 265 238 62 419 772 32

200 8 60 119 160 685 249 265 238 62 525 990 42

250 6 70 119 198 785 249 265 238 62 626 1090 55

300 6 70 119 234 885 249 265 238 62 726 1190 72

350 5 96 290 256 940 254 283 248 65 797 1305 99

400 5 100 290 292 1045 254 283 248 65 903 1460 136

450 3 106 290 308 1175 336 389 286 91 989 1755 166

500 3 110 290 340 1290 336 389 286 91 1101 1870 245

600 3 110 290 400 1495 336 389 286 91 1307 2045 362

This actuator is automatic and includes the following parts:

• Electric motor• Stem• Yoke

This actuator is automatic and includes the following parts

• Emergency manual wheel• Limit switches • Torque switches

Options:

• Different types and brands• Non-rising stem

FLANGES

• ISO 5210 / DIN 3338.

AVALAIBLE

• ND 50 a ND 2000• From DN500 the motor is assisted with a gear box.

* Other ND to order

ELECTRIC ACTUATOR

Fig. 24

Table. 11

Page 18: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

18 manufacturing the valve you need

KNIFE GATE VALVE - SERIE AD

ND ∆P(bar) A B C Hh ø CIL S (B.S.P.) OIL.CAP(dm3) Ø SPINDLE Weight

(kg)

50 10 40 92 63 460 25 3/8" 0.03 18 7

65 10 40 92 70 500 25 3/8" 0.03 18 8

80 10 50 92 92 560 25 3/8" 0.04 18 9

100 10 50 92 105 620 32 3/8" 0.09 22 12

125 10 50 102 120 683 32 3/8" 0.11 22 15

150 10 60 102 130 755 40 3/8" 0.20 28 20

200 8 60 119 160 926 50 3/8" 0.42 28 31

250 6 70 119 198 1077 50 3/8" 0.52 28 44

300 6 70 119 234 1245 50 3/8" 0.62 28 62

350 5 96 290 256 1376 50 3/8" 0.73 28 100

400 5 100 290 292 1535 63 3/8" 1.31 36 138

450 3 106 290 308 1710 63 3/8" 1.47 36 161

500 3 110 290 340 1870 63 3/8" 1.62 36 223

600 3 110 290 400 2175 80 3/8" 3.12 45 325

The hydraulic actuator includes:

• Electric motor• Stem• Yoke

AVALAIBLE

• DN50 a DN2000

• Different types and makes available according to customer’s requirements

HYDRAULIC ACTUATOR (Oil pressure: 135 bar)

B = max width of the valve (no actuator)

Fig. 25

Table. 12

Page 19: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

19www.cmovalves.com

KNIFE GATE VALVE - SERIE AD

EN 1092-2 PN10

ND ● Metric (M) Depth (P) ØK

50 4 M 16 8 125

65 4 M 16 8 145

80 8 M 16 9 160

100 8 M 16 9 180

125 8 M 16 9 210

150 8 M 20 10 240

200 8 M 20 10 295

250 12 M 20 12 350

300 12 M 20 12 400

350 16 M 20 21 460

400 16 M 24 21 515

450 20 M 24 22 565

500 20 M 24 22 620

600 20 M 27 22 725

700 24 M 27 22 840

800 24 M 30 22 950

900 28 M 30 20 1050

1000 34 M 33 20 1160

1100 32 M 33 20 1270

1200 32 M 36 22 1380

1300 32 M 36 26 1490

1400 36 M 39 26 1590

1500 36 M 39 35 1700

1600 40 M 45 40 1820

1700 44 M 45 40 1920

1800 44 M 45 40 2020

1900 48 M 45 45 2120

2000 48 M 45 45 2230

ANSI B16, Clase 150

ND ● Thread UNC (M) Depth (P) ØK

2" 4 5/8" 8 120,6

2 1/2" 4 5/8" 8 139,7

3" 4 5/8" 9 152,4

4" 8 5/8" 9 190,5

5" 8 3/4" 9 215,9

6" 8 3/4" 10 241,3

8" 8 3/4" 10 298,4

10" 12 7/8" 12 361,9

12" 12 7/8" 12 431,8

14" 12 1" 21 476,2

16" 16 1" 21 539,7

18" 16 1⅛" 22 577,8

20" 20 1⅛" 22 635

24" 20 1¼" 22 749,3

28" 28 1¼" 22 863,6

30" 28 1¼" 22 914,4

32" 28 1½" 22 977,9

36" 32 1½" 20 1085,8

40" 36 1½" 20 1200,2

● THREADED DRILL

o DRILLING SMALL DRILL

INFORMATION ON FLANGE DIMENSIONS

Fig. 26

Fig. 27 Table. 14

Tabla. 13

Page 20: UNIDIRECTIONAL FLANGED KNIFE GATE VALVE€¦ · This type of seal does not include any kind of resilient seal and the estimated leakage (considering water as the test fluid) is 1.5%

NORTH AMERICA

SOUTH AMERICA

EUROPE

MIDDLE EAST

AFRICA

ASIA

AUSTRALIA& OCEANIA

CMO HEADQUARTERSMAIN OFFICES & FACTORY

Amategi Aldea, 14220400 TolosaGuipuzcoa (Spain)

Tel.: (+34) 943 67 33 99Fax: (+34) 943 67 24 40

[email protected] www.cmovalves.com

CMO SOUTH AMERICA

Bodegas MersanAvenida Lo Espejo 01565 Pabellón 8, Local 0821-0823Santiágo de Chile (Chile)

Tel.: (+56 2) 255 94 775

[email protected] www.cmosudamerica.com

www.cmovalves.com